TWM595634U - Power transmission mechanism of centrifugal feeder - Google Patents
Power transmission mechanism of centrifugal feeder Download PDFInfo
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- TWM595634U TWM595634U TW109201805U TW109201805U TWM595634U TW M595634 U TWM595634 U TW M595634U TW 109201805 U TW109201805 U TW 109201805U TW 109201805 U TW109201805 U TW 109201805U TW M595634 U TWM595634 U TW M595634U
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Abstract
本創作係為一種離心式送料機之動力傳輸機構,包括:一送料盤組,具有一筒體,該筒體中央形成有一容置空間,且頂端向外延伸有一置料軌;一甩料盤組,具有一甩料盤及傳動軸,斜設於送料盤組之容置空間內;一圍料壁,係環設於送料盤組之置料軌外側;一傳動組件,與送料盤組及甩料盤組傳動軸連接;一動力單元,與傳動組件配合組接,一併驅動送料盤組及甩料盤組旋轉,並使送料盤組及甩料盤組具有不同之轉速;藉此令料件受甩料盤組之旋轉動力甩至送料盤組,使料件順著圍料壁輸送至出口,以此降低料件輸送過程之噪音,並且,施以單一動力單元驅動運轉,足以降低成本及提高操作效率。 This creation is a power transmission mechanism of a centrifugal feeder, including: a feeding tray group, having a cylinder body, a holding space is formed in the center of the cylinder body, and a material placing rail extends outward from the top; a material throwing tray Group, with a material throwing tray and drive shaft, obliquely arranged in the receiving space of the feed tray group; a surrounding material wall, a ring is arranged outside the material tray of the feed tray group; a transmission component, and the feed tray group and The drive shaft of the throwing disc group is connected; a power unit is matched with the transmission component to drive the feeding disc group and the throwing disc group to rotate, and the feeding disc group and the throwing disc group have different speeds; The material is thrown to the feed tray by the rotating power of the throwing tray group, so that the material is transported to the outlet along the surrounding material wall, thereby reducing the noise of the material transport process, and using a single power unit to drive the operation is enough to reduce Cost and improve operating efficiency.
Description
本創作係關於一種送料機之動力傳輸機構,特別係指一種透過單一動力單元可一併帶動兩機構旋轉送料之動力傳輸機構。 This creation relates to a power transmission mechanism of a feeder, especially a power transmission mechanism that can drive two mechanisms to rotate and feed materials through a single power unit.
料件製造業欲將大量未加工成型之半成品胚料,運送至生產線的下一加工站位或設備進行加工時,通常會透過震動送料機之輸送;然而現有技術之震動送料機,概略分為震動式送料機及離心式送料機,其中該震動式送料機主要利用震動的原理,使運送的料件移動,輸送過程會產生高分貝噪音,容易造成現埸工作人員的聽力受損;而離心式送料機係藉由一轉盤旋轉,以產生之離心力將料件運送至軌道上進行送料,現有之離心式送料機,如台灣發明專利證書號I546239所揭示(如第1圖),該案之特徵係以雙馬達分別驅動轉盤及送料盤,產生旋轉離心力進行送料。 When the material manufacturing industry wants to transfer a large number of semi-finished blanks that have not been formed to the next processing station or equipment of the production line for processing, they are usually conveyed through the vibrating feeder; however, the prior art vibrating feeder is roughly divided into Vibrating feeder and centrifugal feeder, which mainly use the principle of vibration to move the transported parts, the transmission process will produce high decibel noise, which is easy to cause hearing damage to the workers in the field. The feeder is rotated by a turntable to transport the material to the track for centrifugal force to produce the feed. The existing centrifugal feeder, as disclosed in the Taiwan invention patent certificate number I546239 (as shown in Figure 1), the case The feature is that the double motor drives the turntable and the feed tray respectively, and generates a rotating centrifugal force for feeding.
然而,利用雙馬達分別驅動轉盤及送料盤,所產生之成本較高,且欲調節轉盤及送料盤之旋轉速率必須個別進行調節,慢慢調節兩馬達達到所需速率,無法由使用人員經由雙手一手調節轉盤的馬達,另手則調節送料盤的馬達,並無法輕易操作調節,在調節方便性仍令人垢病;其次,利用雙馬達帶動旋轉,在電力負荷較為耗電,且配置結構亦相對複雜,因此易導致成本增加,能源消耗較大,故傳統離心式送料機採雙馬達配置 之設計,並不符合現階段之經濟要求。 However, using dual motors to drive the turntable and feed tray separately results in higher costs, and the rotation speed of the turntable and feed tray must be adjusted individually. Slowly adjust the two motors to achieve the desired speed. One hand adjusts the motor of the turntable, while the other hand adjusts the motor of the feed tray, and it is not easy to operate and adjust, and it is still plagued by the convenience of adjustment; secondly, the use of dual motors to drive the rotation, which consumes more power when the electric load is loaded, and the configuration It is also relatively complicated, so it is easy to cause cost increase and large energy consumption, so the traditional centrifugal feeder adopts a dual motor configuration The design does not meet the current economic requirements.
本創作之目的在於提供一種使用在離心式送料機之動力傳輸機構,主要利用單一馬達透過傳動組件連接甩料盤及送料盤,可一併驅動甩料盤及送料盤產生同向旋轉及不同的轉速,藉此令料件受甩料盤之甩動送至送料盤,再藉由送料盤呈下傾型態,使料件會貼著圍料壁進行送料,以此降低送料過程之噪音及降低成本和提昇操作效率。 The purpose of this creation is to provide a power transmission mechanism used in a centrifugal feeder, which mainly uses a single motor to connect the throwing tray and the feeding tray through the transmission assembly, which can drive the throwing tray and the feeding tray to produce the same direction of rotation and different Rotation speed, so that the material is sent to the feed tray by the swing of the feed tray, and then the feed tray is inclined downward, so that the material will be fed against the surrounding material wall to reduce the noise and noise in the feeding process. Reduce costs and improve operational efficiency.
為達成上述之創作目的,本創作公開之送料機動力傳輸機構,主要包括一送料盤組、一甩料盤組、一圍料壁及一傳動組件和一動力單元;其中該送料盤組設於一主機台上,包括一主體,該主體為具有一容置空間之筒體結構,且於筒體頂端緣邊向外延伸有一置料軌,該置料軌並設為下傾型態;該甩料盤組,具有一甩料盤,斜設於該送料盤組之容置空間內,且甩料盤頂端外緣邊部份鄰接至送料盤組之置料軌,於盤面下緣另凸伸有一傳動軸,與甩料盤同步旋轉;一圍料壁,環設於送料盤組之置料軌外側且與置料軌形成一隙縫,並與置料軌切線端配置有一出料軌道;該傳動組件,包含一水平配設於送料盤組筒體結構底部之第一環形鏈條、一設於甩料盤組甩料盤下緣傳動軸上之第一齒輪盤;該動力單元,與甩料盤下端傳動軸呈平行配置,包括一馬達及固置於該馬達轉軸且與送料盤組底部之第一環形鏈條採傾角嚙接之第二齒輪盤和連接甩料盤下端傳動軸第一齒輪盤及馬達轉軸上小齒輪盤之第二環形鏈條,經由傳動組件及動力單元之連接配置,可一併驅動送料盤組及甩料盤組產生同向旋轉。 In order to achieve the above-mentioned creative purpose, the power transmission mechanism of the feeder disclosed in this creation mainly includes a feed tray group, a throwing tray group, a surrounding material wall, a transmission component and a power unit; wherein the feed tray group is located at A main body includes a main body, the main body is a cylindrical structure with a receiving space, and a material rail extends outward from the top edge of the cylinder, and the material rail is set to a downward tilting type; The throwing tray group has a throwing tray, which is obliquely arranged in the receiving space of the feeding tray group, and the outer edge part of the top of the throwing tray is adjacent to the placing rail of the feeding tray group, and is convex at the lower edge of the tray surface A drive shaft is extended and rotates synchronously with the material throwing disc; a surrounding material wall is looped outside the material placing rail of the material feeding disc group and forms a gap with the material placing rail, and a material discharging track is arranged at the tangent end of the material placing rail; The transmission assembly includes a first annular chain horizontally arranged at the bottom of the cylinder structure of the feeding tray group, and a first gear disc arranged on the lower edge transmission shaft of the throwing tray of the throwing tray group; the power unit, and The drive shaft at the lower end of the throwing plate is arranged in parallel, including a motor and a second gear plate fixed on the rotating shaft of the motor and connected to the first ring chain at the bottom of the feeding plate set at an oblique angle and connected to the drive shaft at the lower end of the throwing plate A gear disc and the second ring chain of the pinion disc on the motor shaft are connected and configured through the transmission component and the power unit, which can drive the feed disc group and the throw disc group to rotate in the same direction.
其中,該馬達轉軸上之第一齒輪盤亦可由斜齒輪取代,藉以 嚙合送料盤組底部之第一環形鏈條,提供動力帶動送料盤之旋轉。 Among them, the first gear plate on the motor shaft can also be replaced by a helical gear, whereby Engage the first endless chain at the bottom of the feed tray group to provide power to drive the feed tray to rotate.
其中,該馬達轉軸上之第二齒輪盤外緣邊形成與送料盤組底部第一環形鏈條水平嚙合之傾角結構,足以吻接帶動送料盤之旋轉。 Wherein, the outer edge of the second gear disc on the rotating shaft of the motor forms an inclination structure that is horizontally meshed with the first endless chain at the bottom of the feed tray group, which is enough to match the rotation of the feed tray.
關於本創作之技術核心,係在於傳輸機構之設計,如何利用單一馬達透過傳動組件連接甩料盤及送料盤,一併驅動甩料盤及送料盤產生不同轉速旋轉之技術設計,使料件於甩料盤旋轉時會移位至頂端,進而再送至送料盤組之置料軌上,並透過置料軌之下傾型態,令料件維持滑靠於圍料壁,受置料軌旋轉帶動依序輸送至出料軌道,完成送料動件,且據此工作人員只要調節單一馬達速率即可,以齒輪盤直徑大小來控制甩料盤及送料盤之旋轉速度差異,進而降低成本和提昇操作效率。 The technical core of this creation lies in the design of the transmission mechanism. How to use a single motor to connect the throwing tray and the feeding tray through the transmission component, and drive the throwing tray and the feeding tray to produce different speeds of rotation. When the spinning tray rotates, it will be shifted to the top, and then sent to the feeding rail of the feeding tray group, and through the downward tilting of the feeding rail, the material keeps sliding against the surrounding wall and is rotated by the feeding rail Drive it to the discharge track in order to complete the feeding moving parts, and according to this, the staff only needs to adjust the speed of a single motor, and the diameter of the gear disc is used to control the difference between the rotation speed of the throwing disc and the feeding disc, thereby reducing costs and improving Operational efficiency.
1:送料盤組 1: feeding tray group
10:筒體 10: cylinder
11:容置空間 11: accommodating space
12:置料軌 12: Loading rail
2:甩料盤組 2: Throwing plate set
20:甩料盤 20: Spinning plate
22:傳動軸 22: Drive shaft
3:圍料壁 3: enclosure wall
30:隙縫 30: Gap
31:出料軌道 31: Discharging track
4:傳動組 4: transmission group
40:第一環形鏈條 40: The first ring chain
41:第一齒輪盤 41: The first gear plate
5:動力單元 5: power unit
50:馬達 50: motor
51:轉軸 51: hinge
510:小齒輪盤 510: pinion disk
52:第二齒輪盤 52: Second gear plate
53:第二環形鏈條 53: Second endless chain
〔圖1〕係習用之結構圖。 [Figure 1] is a conventional structure diagram.
〔圖2〕係本創作之立體圖。 [Figure 2] is a perspective view of this creation.
〔圖3〕係本創作之剖視圖。 [Figure 3] is a sectional view of this creation.
〔圖4〕係本創作之俯視圖。 [Figure 4] is a top view of this creation.
〔圖5〕係本創作之傳動組件配置圖。 [Figure 5] is a layout diagram of the transmission components of this creation.
〔圖6〕係本創作之傳動示意圖。 [Figure 6] is the transmission schematic diagram of this creation.
〔圖7〕係本創作之送料示意圖。 [Figure 7] is a schematic diagram of the material feeding of this creation.
請參閱第2、3圖所示,本創作送料機主要包括一送料盤組1、一甩料盤組2、一圍料壁3及一傳動組件4和一動力單元5;
Please refer to figures 2 and 3, the creative feeder mainly includes a feeding tray group 1, a
其中,該送料盤組1(參閱圖2、3)係設在於一主機台上(圖未顯示),包括一主體,該主體設為一筒體10結構,其中央並形成有一容置空間11,且該筒體10容置空間11頂端邊緣向外延伸有一呈下傾結構之置料軌12,環設在該筒體10頂端;
Wherein, the feeding tray group 1 (see FIGS. 2 and 3) is installed on a mainframe (not shown in the figure), and includes a main body, which is set as a
該甩料盤組2(參閱圖3、4),具有一甩料盤20,斜設於該送料盤組1筒體10之容置空間11內,且甩料盤20之上端外緣邊部份鄰接至送料盤組1之置料軌12,而甩料盤20中心處對應之底面向下固接凸伸有一傳動軸22,可經傳動組件及動力單元之結合,提供動力連動傳動軸22旋轉,使甩料盤20產生旋轉;
The throwing disc group 2 (see FIGS. 3 and 4) has a
該圍料壁3(參閱圖2、3),係環設在該送料盤組1之置料軌12外圍,且配置上與該置料軌12形成有一環形之隙縫30,而圍料壁3之切線出口端並設置一出料軌道31,用以引導料件之出料至加工處;
The surrounding wall 3 (refer to FIGS. 2 and 3) is provided on the periphery of the placing
該傳動組件4(參閱圖3、5),與送料盤組及甩料盤組之傳動軸連接,包含一環設於送料盤組1筒體10底部之第一環形鏈條40、一固設於甩料盤組2甩料盤20下緣傳動軸22之第一齒輪盤41;
The transmission assembly 4 (see FIGS. 3 and 5) is connected to the transmission shafts of the feeding tray group and the throwing tray group, and includes a ring-shaped
該動力單元5(參閱圖3、6),包括一與甩料盤20下端傳動軸22呈平行配置之馬達50及固置於該馬達50轉軸51且與送料盤組1底部之第一環形鏈條40傾角嚙接之第二齒輪盤52和自馬達50轉軸51上小齒輪盤510連接撥料盤20傳動軸22上第一齒輪盤41之第二環形鏈條53;藉此,利用單一馬達50轉軸51透過傳動組件4之第二環形鏈條53及第二齒輪盤52帶動傳動軸22及送料盤組1之筒體10旋轉(參閱圖6),並透過齒輪盤之直徑差異,使甩料盤20及置料軌12產生同向不同轉速之旋轉,用以帶動料件移位。
The power unit 5 (see FIGS. 3 and 6) includes a
關於本創作送料之動作說明(參閱圖6),主要利用單一馬達50啟動時,其轉軸51會帶動轉軸51上之第二齒輪盤52及小齒輪盤510和第二環形鏈條53產生旋轉,而分別連動送料盤組1底部之第一環形鏈條40及甩料盤20傳動軸22之第一齒輪盤41旋動,使送料盤組1筒體10及甩料盤20一併旋轉,並透過齒輪盤之直徑差異,令甩料盤20與置料軌12產生不同轉速之旋轉;當料件送入甩料盤20時,料件於甩料盤20旋轉時產生移動動力,會順著甩料盤20之導引移位而被送至鄰接的置料軌12上(參閱圖7),受置料軌12之下傾結構,使料件會貼著圍料壁3隨著置料軌12之旋轉,將料件送至出料軌道31而至下個加工處。
Regarding the description of the operation of the creative feeding (see FIG. 6), when the
關於本創作之效能主要係將傳統離心式送料機之雙馬達結構,改以單馬達設計,再配合傳動組件之組配,使單馬達足以帶動甩料盤及置料軌兩結構一併旋轉,透過單馬達及傳動組件之設計配置,使本創作之離心式震動機具備有以下之優點:第一、本創作因僅具單馬達,因此在馬達轉速之調節,相當方便,只要調節一個馬達的轉速再配合齒輪盤之大小差異,即可一併調節甩料盤及置料軌之轉速快慢。第二、本發明因單馬達所致,在成本上更為節省,且結構設計上亦因單馬達更為簡化,操作上更為方便。第三、本創作明之傳動組件可一併驅動兩結構運作,在能源消耗上更為節省成本更為降低。 The performance of this creation is mainly to change the dual motor structure of the traditional centrifugal feeder to a single motor design, and then to match the assembly of the transmission component, so that the single motor is enough to drive the two structures of the throwing plate and the loading rail to rotate together. Through the design and configuration of single motor and transmission components, the centrifugal vibrator of this creation has the following advantages: First, because this creation only has a single motor, it is very convenient to adjust the speed of the motor, as long as the adjustment of one motor The rotation speed can be adjusted together with the size difference of the gear plate to adjust the rotation speed of the throwing plate and the placing rail together. Second, the present invention is caused by a single motor, which is more cost-effective, and the structural design is also simplified because of the single motor, and the operation is more convenient. Third, the transmission components of this design can drive the operation of two structures at the same time, which saves more energy and reduces costs.
1:送料盤組 1: feeding tray group
10:筒體 10: cylinder
11:容置空間 11: accommodating space
12:置料軌 12: Loading rail
2:甩料盤組 2: Throwing plate set
20:甩料盤 20: Spinning plate
22:傳動軸 22: Drive shaft
3:圍料壁 3: enclosure wall
30:隙縫 30: Gap
31:出料軌道 31: Discharging track
4:傳動組 4: transmission group
40:第一環形鏈條 40: The first ring chain
5:動力單元 5: power unit
50:馬達 50: motor
51:轉軸 51: hinge
52:第二齒輪盤 52: Second gear plate
53:第二環形鏈條 53: Second endless chain
Claims (4)
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TW109201805U TWM595634U (en) | 2020-02-19 | 2020-02-19 | Power transmission mechanism of centrifugal feeder |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI712553B (en) * | 2020-02-19 | 2020-12-11 | 陳奕瑞 | Power transmission mechanism of centrifugal feeder |
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2020
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI712553B (en) * | 2020-02-19 | 2020-12-11 | 陳奕瑞 | Power transmission mechanism of centrifugal feeder |
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