CN105775789B - A kind of staged helical conveyer crushing plant - Google Patents
A kind of staged helical conveyer crushing plant Download PDFInfo
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- CN105775789B CN105775789B CN201610144021.XA CN201610144021A CN105775789B CN 105775789 B CN105775789 B CN 105775789B CN 201610144021 A CN201610144021 A CN 201610144021A CN 105775789 B CN105775789 B CN 105775789B
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- 239000000463 material Substances 0.000 claims abstract description 88
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 2
- 238000009434 installation Methods 0.000 description 10
- 239000002245 particle Substances 0.000 description 5
- 239000004568 cement Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/46—Devices for emptying otherwise than from the top using screw conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/18—Supports or mountings
- B65G11/186—Supports or mountings for bulk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/14—Pulverising loaded or unloaded materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/042—Granular material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/14—Combination of conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明涉及一种阶梯式螺旋运输破碎设备,包括底板,底板上架设有支架;支架上端架设有下料斗;底板左端焊接有一号支撑板;一号支撑板上安装有电机座;电机座上安装有驱动电机;驱动电机与螺旋运输管相连接;螺旋运输管下方依次设置有一号输料管和二号输料管;底板上方焊接有固定板;固定板从上到下依次安装有螺旋运输管、一号输料管、二号输料管,通过固定板进一步固定螺旋运输管、一号输料管、二号输料管;底板上方安放有收集箱;底板上方安装有环形破碎装置;环形破碎装置位于收集箱的正上方。本发明能实现阶梯式快速输送物料和环形破碎的功能,具有操作简便、劳动强度小、成本低、设备占用面积小、运输速度快和工作效率高等优点。
The invention relates to a ladder-type spiral conveying crushing equipment, which comprises a bottom plate on which a bracket is mounted; a lower hopper is mounted on the upper end of the bracket; a No. 1 support plate is welded to the left end of the bottom plate; There is a driving motor; the driving motor is connected with the spiral conveying pipe; the No. 1 conveying pipe and the No. 2 conveying pipe are arranged in turn under the spiral conveying pipe; the fixing plate is welded on the top of the bottom plate; the spiral conveying pipe is installed on the fixing plate in sequence from top to bottom , No. 1 feeding pipe, No. 2 feeding pipe, the screw conveying pipe, No. 1 feeding pipe, and No. The crushing device is located directly above the collection box. The invention can realize the functions of stepwise rapid material conveying and annular crushing, and has the advantages of simple operation, low labor intensity, low cost, small equipment occupation area, fast transportation speed and high work efficiency.
Description
技术领域technical field
本发明涉及螺旋运输设备,特别涉及一种阶梯式螺旋运输破碎设备。The invention relates to screw conveying equipment, in particular to a stepped screw conveying crushing equipment.
背景技术Background technique
螺旋输送机在输送形式上分为有轴螺旋输送机和无轴螺旋输送机两种,有轴螺旋输送机适用于无粘性的干粉物料和小颗粒物料,例如:石子颗粒、水泥颗粒、粉煤灰、石灰、粮等;而无轴螺旋输送机适合输送机由粘性的和易缠绕的物料,例如:污泥、生物质、垃圾等;螺旋输送机的工作原理是旋转的螺旋叶片将物料推移而进行螺旋输送。The screw conveyor is divided into two types: shaft screw conveyor and shaftless screw conveyor in terms of conveying form. The shaft screw conveyor is suitable for non-viscous dry powder materials and small particle materials, such as: stone particles, cement particles, pulverized coal Ash, lime, grain, etc.; while the shaftless screw conveyor is suitable for conveying viscous and easily entangled materials, such as: sludge, biomass, garbage, etc.; the working principle of the screw conveyor is that the rotating spiral blades push the material And carry out screw conveying.
在运输水泥和粉煤灰时,由于水泥和粉煤灰的生产线较高,要是采用倾斜状安装螺旋运输机,则需要螺旋运输机的螺旋轴和螺旋叶片特别长,成本较高,设备占用面积大,且采用这种方式存在着运输速度慢和工作效率低下等缺陷;由于运输出来的石子颗粒和水泥颗粒太大,通常需要转换进入外界破碎装置中进一步细化,这个过程操作复杂,劳动强度大。When transporting cement and fly ash, due to the high production line of cement and fly ash, if the screw conveyor is installed in an inclined shape, the screw shaft and screw blade of the screw conveyor need to be particularly long, the cost is high, and the equipment occupies a large area. Moreover, this method has defects such as slow transportation speed and low work efficiency; because the transported stone particles and cement particles are too large, they usually need to be transferred to an external crushing device for further refinement. This process is complicated to operate and labor-intensive.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种阶梯式螺旋运输破碎设备,可以解决螺旋运输机的螺旋轴和螺旋叶片特别长而导致成本较高、设备占用面积大、运输速度慢、工作效率低下等难题,中间无需转换就可实现阶梯式快速输送物料和环形破碎的功能,具有操作简便、劳动强度小、成本低、设备占用面积小、运输速度快和工作效率高等优点。In order to solve the above problems, the present invention provides a stepped screw conveyor crushing equipment, which can solve the problems of high cost, large equipment occupation area, slow transportation speed, and low work efficiency caused by the extremely long screw shaft and screw blade of the screw conveyor. , It can realize the function of step-type rapid material conveying and ring crushing without conversion in the middle, and has the advantages of simple operation, low labor intensity, low cost, small equipment occupation area, fast transportation speed and high work efficiency.
为了实现上述目的,本发明采用以下技术方案来实现:一种阶梯式螺旋运输破碎设备,包括底板,所述底板上架设有支架;所述支架上端架设有下料斗,下料斗作为物料的进入口;所述下料斗下端设置有锥形下料管;所述底板左端焊接有一号支撑板;所述一号支撑板上安装有电机座;所述电机座上呈倾斜状安装有驱动电机;所述驱动电机与螺旋运输管相连接;所述螺旋运输管下方呈阶梯结构依次设置有一号输料管和二号输料管;所述底板上方焊接有固定板;所述固定板从上到下依次安装有螺旋运输管、一号输料管、二号输料管,通过固定板进一步固定螺旋运输管、一号输料管、二号输料管,防止由于物料太重支撑强度不够的现象;所述底板上方安放有收集箱,通过收集箱收集螺旋运输下来的物料;所述底板上方安装有环形破碎装置;所述环形破碎装置位于收集箱的正上方,环形破碎装置可以起到破碎物料的作用,将物料更加细化。In order to achieve the above object, the present invention adopts the following technical solutions: a stepped spiral conveying crushing equipment, including a bottom plate, a bracket is set on the bottom plate; a lower hopper is set on the upper end of the support, and the lower hopper is used as an inlet for materials The lower end of the lower hopper is provided with a tapered feeding tube; the left end of the bottom plate is welded with a No. 1 support plate; the No. 1 support plate is equipped with a motor seat; the motor seat is inclined and equipped with a drive motor; The driving motor is connected with the spiral conveying pipe; the No. 1 conveying pipe and the No. 2 conveying pipe are successively arranged in a ladder structure under the spiral conveying pipe; a fixing plate is welded above the bottom plate; The spiral conveying pipe, the No. 1 conveying pipe and the No. 2 conveying pipe are installed in sequence, and the spiral conveying pipe, the No. 1 conveying pipe and the No. 2 conveying pipe are further fixed by the fixing plate to prevent the insufficient support strength due to the heavy material ;A collection box is placed above the bottom plate, and the material transported by the spiral is collected through the collection box; An annular crushing device is installed above the bottom plate; The annular crushing device is located directly above the collection box, and the annular crushing device can break the material The role of the material will be more refined.
作为本发明的一种优选技术方案,所述螺旋运输管、一号输料管、二号输料管两侧均与支架之间通过固定杆相连接,通过固定杆将螺旋运输管、一号输料管、二号输料管固定在支架上;所述螺旋运输管包括两端呈封闭结构的螺旋运输筒,所述螺旋运输筒两端通过轴承安装有螺旋轴,所述螺旋轴左端与驱动电机的输出端之间通过联轴器相连接,且螺旋轴表面沿轴线方向设置有运输片,所述运输片呈螺旋状结构,当驱动电机开始工作时,驱动电机带动螺旋轴旋转,螺旋轴带动运输片转动,旋转的运输片将物料推移而进行螺旋输送,从而实现了螺旋快速输送物料的功能;所述一号输料管两端呈封闭结构,一号输料管右端顶端设置有一号进料口,一号输料管左端底部设置有一号出料口;所述二号输料管左端呈封闭状,二号输料管左端顶部设置有二号进料口。As a preferred technical solution of the present invention, both sides of the spiral conveying pipe, the No. 1 feeding pipe, and the No. 2 feeding pipe are connected with the brackets through a fixing rod, and the spiral conveying pipe, the No. 1 feeding pipe are connected by the fixing rod. The feeding pipe and the No. 2 feeding pipe are fixed on the bracket; the spiral conveying pipe includes a spiral conveying cylinder with closed structure at both ends, and a screw shaft is installed at both ends of the spiral conveying cylinder through bearings, and the left end of the spiral shaft is connected to the The output ends of the drive motors are connected by a coupling, and the surface of the screw shaft is provided with a transport piece along the axis direction. The transport piece is in a spiral structure. When the drive motor starts to work, the drive motor drives the screw shaft to rotate, and the screw The shaft drives the conveying piece to rotate, and the rotating conveying piece pushes the material for screw conveying, thereby realizing the function of spirally conveying the material quickly; the two ends of the No. 1 feeding pipe are closed structures, and the top right end of the No. No. 1 feeding port, No. 1 feeding port at the bottom of the left end of the No. 1 feeding pipe; the left end of the No. 2 feeding pipe is closed, and No. 2 feeding port is arranged on the top of the left end of the No. 2 feeding pipe.
作为本发明的一种优选技术方案,所述螺旋运输筒左端顶部设置有三号进料口,且螺旋运输管右端底部设置有二号出料口,从锥形下料管进入的物料通过三号进料口进入到螺旋运输筒中,经过运输片螺旋输送到达螺旋运输筒底端,然后物料从二号出料口进入到一号运输管中。As a preferred technical solution of the present invention, the top of the left end of the spiral conveying tube is provided with a No. 3 feed inlet, and the bottom of the right end of the spiral conveying tube is provided with a No. 2 discharge port, and the material entering from the tapered feeding pipe passes through the No. The material inlet enters the screw conveyor tube, and is conveyed by the conveyor plate to the bottom of the screw conveyor tube, and then the material enters the No. 1 tube from the No. 2 outlet.
作为本发明的一种优选技术方案,所述锥形下料管伸入三号进料口内部;所述二号出料口伸入一号进料口内部;所述一号出料口伸入二号进料口内部,使得物料能完全输送,而不会落至本发明外侧。As a preferred technical solution of the present invention, the tapered feeding pipe extends into the No. 3 feed port; the No. 2 discharge port extends into the No. 1 feed port; the No. 1 discharge port extends into the No. Into the No. 2 feed inlet, so that the material can be completely transported, and will not fall to the outside of the invention.
使用时,首先物料通过下料斗经锥形下料管进入到三号进料口内,物料通过三号进料口进入到螺旋运输筒中,此时,驱动电机开始工作,驱动电机带动螺旋轴旋转,螺旋轴带动运输片转动,旋转的运输片将物料推移而进行螺旋输送,经过运输片螺旋输送到达螺旋运输筒的物料从二号出料口进入到一号运输管上的一号进料口中,物料从一号进料口进入到一号运输管内部,由于一号运输管呈倾斜状,物料借助自身重力快速滑落至一号运输管的底端,然后物料从一号出料口出来经过二号进料口进入到二号运输管内部,由于二号运输管也呈倾斜状结构,物料能借助自身的重量滑落至二号运输管底端,最后物料落至环形破碎装置中进行细化,实现阶梯式快速输送物料的功能,解决螺旋运输机的螺旋轴和螺旋叶片特别长而导致成本较高、设备占用面积大、运输速度慢、工作效率低下等难题。When in use, firstly, the material enters the No. 3 feeding port through the lower hopper through the tapered feeding pipe, and the material enters the screw conveyor barrel through the No. 3 feeding port. At this time, the driving motor starts to work, and the driving motor drives the screw shaft to rotate. The screw shaft drives the conveying piece to rotate, and the rotating conveying piece pushes the material for screw conveying. The material conveyed by the conveying piece to the screw conveying cylinder enters the No. 1 feeding port on the No. 1 conveying tube from the No. 2 outlet. The material enters the inside of the No. 1 transport pipe from the No. 1 material inlet. Because the No. 1 transport tube is inclined, the material quickly slides down to the bottom of the No. 1 transport tube by its own gravity, and then the material comes out from the No. 1 discharge port and passes through the No. 2 transport tube. The No. 2 feeding port enters into the No. 2 transport pipe. Since the No. 2 transport pipe also has an inclined structure, the material can slide down to the bottom of the No. 2 transport pipe by its own weight, and finally the material falls into the ring crushing device for refinement. Realize the function of stepwise fast conveying of materials, and solve the problems of high cost, large equipment occupation area, slow transportation speed and low work efficiency caused by the extremely long screw shaft and screw blade of the screw conveyor.
作为本发明的一种优选技术方案,所述环形破碎装置包括安放在底板上的支撑框;所述支撑框上架设有锥形下料环,支撑框起到支撑锥形下料环的作用;所述支撑框上焊接有下支撑环;所述下支撑环内部设置有横板,下支撑环上端外壁上设置有下固定环;所述横板上通过电机座安装有一号旋转电机,横板起到支撑一号旋转电机的作用;所述一号旋转电机的输出端与安装圆环相连接;所述安装圆环外壁上焊接有旋切筒;所述旋切筒外壁上设置有两个正向旋切圆盘,且旋切筒的上端焊接有半球形导向框,半球形导向框起到导向入料的作用,使得物料能借助半球形导向框的半球形结构迅速滑落,提高了工作效率;所述旋切筒上方安装有上支撑环;所述上支撑环上端焊接有进料框,经过输送过来的物料从进料框进入到环形破碎装置内部,上支撑环下端外壁上设置有上固定环;所述上固定环与下固定环之间通过螺栓相连接,将上支撑环固定在下支撑环上;所述上支撑环与下支撑环之间通过轴承安装有工字环;所述工字环内侧设置有两个逆向旋切圆盘,工字环外壁上设置有一圈外齿;所述支撑框右端焊接有二号支撑板;所述二号支撑板上安装有二号旋转电机;所述二号旋转电机的输出端与传动齿轮相连接;传动齿轮起到传动和转换工字环旋转方向的作用;所述传动齿轮与外齿相互啮合。As a preferred technical solution of the present invention, the annular crushing device includes a support frame placed on the bottom plate; a conical blanking ring is erected on the support frame, and the support frame plays the role of supporting the conical blanking ring; A lower support ring is welded on the support frame; a horizontal plate is arranged inside the lower support ring, and a lower fixing ring is arranged on the outer wall of the upper end of the lower support ring; a No. 1 rotating motor is installed on the horizontal plate through a motor seat, and the horizontal plate It plays the role of supporting the No. 1 rotating motor; the output end of the No. 1 rotating motor is connected with the installation ring; the outer wall of the installation ring is welded with a rotary cutting cylinder; the outer wall of the rotary cutting cylinder is provided with two The rotary cutting disc is forward, and the upper end of the rotary cutting cylinder is welded with a hemispherical guide frame. The hemispherical guide frame plays the role of guiding the material, so that the material can slide down quickly with the help of the hemispherical structure of the hemispherical guide frame, which improves the work efficiency. Efficiency; an upper support ring is installed above the rotary cutting cylinder; a feeding frame is welded on the upper end of the upper support ring, and the conveyed material enters the interior of the annular crushing device from the feeding frame, and the outer wall of the lower end of the upper support ring is provided with a The upper fixing ring; the upper fixing ring and the lower fixing ring are connected by bolts, and the upper supporting ring is fixed on the lower supporting ring; an I-ring is installed between the upper supporting ring and the lower supporting ring through a bearing; the The inner side of the I-shaped ring is provided with two reverse rotary discs, and the outer wall of the I-shaped ring is provided with a ring of outer teeth; the right end of the support frame is welded with a No. 2 support plate; the No. 2 support plate is installed with a No. 2 rotary Motor; the output end of the No. 2 rotating motor is connected to the transmission gear; the transmission gear plays the role of transmission and conversion of the rotation direction of the I-shaped ring; the transmission gear and the external teeth mesh with each other.
作为本发明的一种优选技术方案,所述进料框位于二号输料管右端底部的正下方,使得运输过来的物料能从二号输料管上正好落至进料框内;所述锥形下料环下端略高于收集箱的高度,使得收集箱移动卸料和更换比较方便,提高了工作效率。As a preferred technical solution of the present invention, the feeding frame is located directly below the bottom of the right end of the No. 2 feeding pipe, so that the transported materials can just fall into the feeding frame from the No. 2 feeding pipe; The lower end of the tapered unloading ring is slightly higher than the height of the collecting box, which makes the moving, unloading and replacement of the collecting box more convenient and improves the working efficiency.
作为本发明的一种优选技术方案,所述两个逆向旋切圆盘位于两个正向旋切圆盘之间,采用这种交错排布方式,能使得两个相反方向运动的逆向旋切圆盘和正向旋切圆盘快速的将物料旋切细化。As a preferred technical solution of the present invention, the two reverse rotary cutting discs are located between the two forward rotary cutting discs. With this staggered arrangement, the two reverse rotary cutting discs moving in opposite directions can The disc and the forward rotary disc quickly cut and refine the material.
使用时,当运输过来的物料从二号输料管落至进料框时,物料借助半球形导向框的半球形结构迅速滑落,此时一号旋转电机开始工作,一号旋转电机带动安装圆环快速旋转,安装圆环带动上支撑环同步旋转,从而使得两个正向旋切圆盘随着上支撑环同步转动;与此同时,二号旋转电机也开始工作,二号旋转电机带动传动齿轮旋转,传动齿轮带动工字环上的外齿同步转动,从而使得逆向旋切圆盘沿着正向旋切圆盘相反方向高速旋转,本发明借助两个相反方向的高速旋切力将物料旋切破碎,将物料细化,实现了物料环形破碎的功能,具有操作简便,无需更换即可操作,劳动强度小,工作效率高。When in use, when the transported material falls from the No. 2 feeding pipe to the feeding frame, the material slides down quickly with the help of the hemispherical structure of the hemispherical guide frame. At this time, the No. 1 rotating motor starts to work, and the No. 1 rotating motor drives the installation circle. The ring rotates quickly, and the installation ring drives the upper support ring to rotate synchronously, so that the two positive rotary cutting discs rotate synchronously with the upper support ring; at the same time, the No. 2 rotating motor also starts to work, and the No. 2 rotating motor drives the transmission The gear rotates, and the transmission gear drives the outer teeth on the I-shaped ring to rotate synchronously, so that the reverse rotary cutting disc rotates at high speed in the opposite direction of the forward rotary cutting disc. Rotary cutting crushing refines the material and realizes the function of circular crushing of the material. It is easy to operate, can be operated without replacement, has low labor intensity and high work efficiency.
本发明的有益效果在于:一种阶梯式螺旋运输破碎设备,相比现有技术,先借助螺旋运输管、一号输料管、二号输料管阶梯状排布结构,实现了阶梯式快速输送物料的功能,解决了螺旋运输机的螺旋轴和螺旋叶片特别长而导致成本较高、设备占用面积大、运输速度慢、工作效率低下等难题,具有成本低、设备占用面积小、运输速度快和工作效率高等优点;然后再借助正向旋切圆盘和逆向旋切圆盘两个相反方向的高速旋切力将物料旋切破碎,将物料细化,实现了物料环形破碎的功能,操作简便,无需更换即可操作,劳动强度小,工作效率高。The beneficial effect of the present invention lies in: a stepped spiral conveying crushing equipment, compared with the prior art, first realizes the stepped fast The function of conveying materials solves the problems of high cost, large equipment occupation area, slow transportation speed and low work efficiency caused by the extremely long screw shaft and screw blade of the screw conveyor. It has low cost, small equipment occupation area and fast transportation speed. and high work efficiency; then, with the help of the high-speed rotary cutting force of the forward rotary cutting disc and the reverse rotary cutting disc in opposite directions, the material is rotary cut and crushed, and the material is refined, realizing the function of circular crushing of the material, and the operation It is simple, can be operated without replacement, has low labor intensity and high work efficiency.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明的全剖视图;Fig. 2 is a full sectional view of the present invention;
图3是图2中A处的局部放大图。Fig. 3 is a partial enlarged view of A in Fig. 2 .
具体实施例specific embodiment
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
如图1至图3所示,一种阶梯式螺旋运输破碎设备,包括底板1,所述底板1上架设有支架2;所述支架2上端架设有下料斗3,下料斗3作为物料的进入口;所述下料斗3下端设置有锥形下料管3a;所述底板1左端焊接有一号支撑板4;所述一号支撑板4上安装有电机座5;所述电机座5上呈倾斜状安装有驱动电机6;所述驱动电机6与螺旋运输管7相连接;所述螺旋运输管7下方呈阶梯结构依次设置有一号输料管8和二号输料管9;所述底板1上方焊接有固定板11;所述固定板11从上到下依次安装有螺旋运输管7、一号输料管8、二号输料管9,通过固定板11进一步固定螺旋运输管7、一号输料管8、二号输料管9,防止由于物料太重支撑强度不够的现象;所述底板1上方安放有收集箱12,通过收集箱12收集螺旋运输下来的物料;所述底板1上方安装有环形破碎装置13;所述环形破碎装置13位于收集箱12的正上方,环形破碎装置13可以起到破碎物料的作用,将物料更加细化。As shown in Figures 1 to 3, a stepped spiral conveying crushing equipment includes a bottom plate 1, on which a support 2 is erected; the upper end of the support 2 is erected with a lower hopper 3, and the lower hopper 3 is used as a material inlet mouth; the lower end of the lower hopper 3 is provided with a tapered feeding pipe 3a; the left end of the base plate 1 is welded with a No. 1 support plate 4; the No. 1 support plate 4 is equipped with a motor seat 5; A driving motor 6 is installed in an oblique shape; the driving motor 6 is connected to the spiral conveying pipe 7; a No. 1 conveying pipe 8 and a No. 2 conveying pipe 9 are sequentially arranged in a stepped structure below the spiral conveying pipe 7; the bottom plate 1 above is welded with a fixed plate 11; the fixed plate 11 is sequentially installed with a spiral conveying pipe 7, a No. 1 feeding pipe 8, and a No. 2 feeding pipe 9 from top to bottom. The No. 1 feeding pipe 8 and the No. 2 feeding pipe 9 prevent the phenomenon that the support strength is not enough because the material is too heavy; a collection box 12 is placed above the bottom plate 1, and the material transported by the screw is collected by the collection box 12; the bottom plate 1 is installed above the ring crushing device 13; the ring crushing device 13 is located directly above the collection box 12, and the ring crushing device 13 can play the role of crushing the material and making the material more refined.
所述螺旋运输管7、一号输料管8、二号输料管9两侧均与支架2之间通过固定杆10相连接,通过固定杆10将螺旋运输管7、一号输料管8、二号输料管9固定在支架2上;所述螺旋运输管7包括两端呈封闭结构的螺旋运输筒7a,所述螺旋运输筒7a两端通过轴承安装有螺旋轴7b,所述螺旋轴7b左端与驱动电机6的输出端之间通过联轴器相连接,且螺旋轴7b表面沿轴线方向设置有运输片7c,所述运输片7c呈螺旋状结构,当驱动电机6开始工作时,驱动电机6带动螺旋轴7b旋转,螺旋轴7b带动运输片7c转动,旋转的运输片7c将物料推移而进行螺旋输送,从而实现了螺旋快速输送物料的功能;所述一号输料管8两端呈封闭结构,一号输料管8右端顶端设置有一号进料口8a,一号输料管8左端底部设置有一号出料口8b;所述二号输料管9左端呈封闭状,二号输料管9左端顶部设置有二号进料口9a;Both sides of the spiral conveying pipe 7, the No. 1 feeding pipe 8, and the No. 2 feeding pipe 9 are connected with the support 2 through the fixed rod 10, and the spiral conveying pipe 7 and the No. 1 feeding pipe are connected by the fixed rod 10. 8. The No. 2 feeding pipe 9 is fixed on the bracket 2; the spiral conveying pipe 7 includes a spiral conveying cylinder 7a with closed structure at both ends, and a screw shaft 7b is installed at both ends of the spiral conveying cylinder 7a through bearings. The left end of the screw shaft 7b is connected with the output end of the drive motor 6 through a coupling, and the surface of the screw shaft 7b is provided with a transport piece 7c along the axial direction. The transport piece 7c is in a spiral structure. When the drive motor 6 starts to work At this time, the driving motor 6 drives the screw shaft 7b to rotate, and the screw shaft 7b drives the transport piece 7c to rotate, and the rotating transport piece 7c pushes the material to be conveyed in a screw, thereby realizing the function of the screw to quickly transport the material; the No. 1 material delivery pipe The two ends of 8 are closed structures, the top of the right end of the No. 1 feed pipe 8 is provided with a No. 1 feed inlet 8a, and the bottom of the left end of the No. 1 feed pipe 8 is provided with a No. 1 discharge port 8b; the left end of the No. 2 feed pipe 9 is closed. shape, the top of the left end of No. 2 feeding pipe 9 is provided with No. 2 feeding port 9a;
所述螺旋运输筒7a左端顶部设置有三号进料口7d,且螺旋运输管7a右端底部设置有二号出料口7e,从锥形下料管3a进入的物料通过三号进料口7d进入到螺旋运输筒7a中,经过运输片7c螺旋输送到达螺旋运输筒7a底端,然后物料从二号出料口7e进入到一号运输管8中。The top of the left end of the spiral conveying tube 7a is provided with a No. 3 feeding port 7d, and the bottom of the right end of the spiral conveying tube 7a is provided with a No. 2 discharge port 7e, and the material entering from the tapered feeding pipe 3a enters through the No. 3 feeding port 7d Into the screw conveying cylinder 7a, through the conveying piece 7c, the screw conveys to the bottom of the spiral conveying cylinder 7a, and then the material enters the No. 1 conveying pipe 8 from the No. 2 discharge port 7e.
所述锥形下料管3a伸入三号进料口7d内部;所述二号出料口7e伸入一号进料口8a内部;所述一号出料口8b伸入二号进料口9a内部,使得物料能完全输送,而不会落至本发明外侧。The tapered feeding pipe 3a extends into the No. 3 feed port 7d; the No. 2 discharge port 7e extends into the No. 1 feed port 8a; the No. 1 discharge port 8b extends into the No. 2 feed port. Port 9a inside, so that the material can be completely conveyed, and will not fall to the outside of the present invention.
使用时,首先物料通过下料斗3经锥形下料管3a进入到三号进料口7d内,物料通过三号进料口7d进入到螺旋运输筒7a中,此时,驱动电机6开始工作,驱动电机6带动螺旋轴7b旋转,螺旋轴7b带动运输片7c转动,旋转的运输片7c将物料推移而进行螺旋输送,经过运输片7c螺旋输送到达螺旋运输筒7a的物料从二号出料口7e进入到一号运输管8上的一号进料口8a中,物料从一号进料口8a进入到一号运输管8内部,由于一号运输管8呈倾斜状,物料借助自身重力快速滑落至一号运输管8的底端,然后物料从一号出料口8b出来经过二号进料口9a进入到二号运输管9内部,由于二号运输管9也呈倾斜状结构,物料能借助自身的重量滑落至二号运输管9底端,最后物料落至环形破碎装置13中进行细化,实现阶梯式快速输送物料的功能,解决螺旋运输机的螺旋轴和螺旋叶片特别长而导致成本较高、设备占用面积大、运输速度慢、工作效率低下等难题。When in use, firstly, the material enters into the No. 3 feeding port 7d through the lower hopper 3 through the tapered feeding pipe 3a, and the material enters into the screw conveying cylinder 7a through the No. 3 feeding port 7d. At this time, the driving motor 6 starts to work. , the driving motor 6 drives the screw shaft 7b to rotate, and the screw shaft 7b drives the transport piece 7c to rotate, and the rotating transport piece 7c pushes the material to be conveyed in a screw, and the material that reaches the screw transport cylinder 7a through the transport piece 7c is spirally conveyed and discharged from No. 2 The port 7e enters the No. 1 feed port 8a on the No. 1 transport pipe 8, and the material enters the No. 1 transport tube 8 from the No. 1 feed port 8a. Since the No. 1 transport tube 8 is inclined, the material is transported by its own gravity. Quickly slide down to the bottom of the No. 1 transport pipe 8, and then the material comes out from the No. 1 discharge port 8b and enters into the No. 2 transport tube 9 through the No. 2 feed port 9a. Since the No. 2 transport tube 9 also has an inclined structure, The material can slide down to the bottom of the No. 2 transport pipe 9 by its own weight, and finally the material falls into the annular crushing device 13 for refinement, realizing the function of stepwise rapid material conveying, and solving the problem that the screw shaft and the screw blade of the screw conveyor are particularly long and It leads to problems such as high cost, large area occupied by equipment, slow transportation speed, and low work efficiency.
所述环形破碎装置13包括安放在底板1上的支撑框131;所述支撑框131上架设有锥形下料环132,支撑框131起到支撑锥形下料环132的作用;所述支撑框131上焊接有下支撑环133;所述下支撑环133内部设置有横板133a,下支撑环133上端外壁上设置有下固定环133b;所述横板133a上通过电机座安装有一号旋转电机134,横板133a起到支撑一号旋转电机134的作用;所述一号旋转电机134的输出端与安装圆环135相连接;所述安装圆环135外壁上焊接有旋切筒136;所述旋切筒136外壁上设置有两个正向旋切圆盘136a,且旋切筒136的上端焊接有半球形导向框137,半球形导向框137起到导向入料的作用,使得物料能借助半球形导向框137的半球形结构迅速滑落,提高了工作效率;所述旋切筒136上方安装有上支撑环138;所述上支撑环138上端焊接有进料框139,经过输送过来的物料从进料框139进入到环形破碎装置13内部,上支撑环138下端外壁上设置有上固定环138a;所述上固定环138a与下固定环133b之间通过螺栓相连接,将上支撑环138固定在下支撑环133上;所述上支撑环138与下支撑环133之间通过轴承安装有工字环1310;所述工字环1310内侧设置有两个逆向旋切圆盘1310a,逆向旋切圆盘1310a与旋切筒136之间形成过料间隙,工字环1310外壁上设置有一圈外齿1310b;所述支撑框131右端焊接有二号支撑板1311;所述二号支撑板1311上安装有二号旋转电机1312;所述二号旋转电机1312的输出端与传动齿轮1313相连接;传动齿轮1313起到传动和转换工字环1310旋转方向的作用;所述传动齿轮1313与外齿1310b相互啮合。The annular crushing device 13 includes a support frame 131 placed on the base plate 1; the support frame 131 is provided with a conical blanking ring 132, and the support frame 131 plays a role in supporting the conical blanking ring 132; the support A lower supporting ring 133 is welded on the frame 131; a horizontal plate 133a is arranged inside the lower supporting ring 133, and a lower fixing ring 133b is arranged on the outer wall of the upper end of the lower supporting ring 133; The motor 134 and the horizontal plate 133a play the role of supporting the No. 1 rotating motor 134; the output end of the No. 1 rotating motor 134 is connected with the installation ring 135; the outer wall of the installation ring 135 is welded with a rotary cutting cylinder 136; The outer wall of the rotary cutting cylinder 136 is provided with two positive rotary cutting discs 136a, and the upper end of the rotary cutting cylinder 136 is welded with a hemispherical guide frame 137, and the hemispherical guide frame 137 plays the role of guiding the feeding, so that the material The hemispherical structure of the hemispherical guide frame 137 can be used to slide down quickly, which improves the work efficiency; the upper support ring 138 is installed above the rotary cutting cylinder 136; the upper end of the upper support ring 138 is welded with a feed frame 139, which is transported The material enters the inside of the ring crushing device 13 from the feed frame 139, and an upper fixing ring 138a is arranged on the outer wall of the lower end of the upper support ring 138; the upper fixing ring 138a and the lower fixing ring 133b are connected by bolts, and the upper support The ring 138 is fixed on the lower support ring 133; an I-shaped ring 1310 is installed between the upper support ring 138 and the lower support ring 133 through a bearing; A material passing gap is formed between the rotary cutting disc 1310a and the rotary cutting cylinder 136, and a ring of outer teeth 1310b is arranged on the outer wall of the I-shaped ring 1310; the right end of the support frame 131 is welded with a second support plate 1311; the second support plate No. 2 rotating motor 1312 is installed on the 1311; the output end of the No. 2 rotating motor 1312 is connected with the transmission gear 1313; the transmission gear 1313 plays the role of transmission and conversion of the rotation direction of the I-shaped ring 1310; the transmission gear 1313 and The outer teeth 1310b mesh with each other.
所述进料框139位于二号输料管9右端底部的正下方,使得运输过来的物料能从二号输料管9上正好落至进料框139内;所述锥形下料环132下端略高于收集箱12的高度,使得收集箱12移动卸料和更换比较方便,提高了工作效率。The feed frame 139 is located directly below the bottom of the right end of the No. 2 feed pipe 9, so that the transported material can just fall into the feed frame 139 from the No. 2 feed pipe 9; the tapered feeding ring 132 The lower end is slightly higher than the height of the collecting box 12, so that the moving unloading and replacement of the collecting box 12 are more convenient, and the working efficiency is improved.
所述两个逆向旋切圆盘1310a位于两个正向旋切圆盘136a之间,采用这种交错排布方式,能使得两个相反方向运动的逆向旋切圆盘1310a和正向旋切圆盘136a快速的将物料旋切细化。The two reverse rotary cutting discs 1310a are located between the two forward rotary cutting discs 136a. With this staggered arrangement, the two reverse rotary cutting discs 1310a and the forward rotary cutting discs 1310a moving in opposite directions can The disc 136a quickly turns and refines the material.
使用时,当运输过来的物料从二号输料管9落至进料框139时,物料借助半球形导向框137的半球形结构迅速滑落,此时一号旋转电机134开始工作,一号旋转电机134带动安装圆环135快速旋转,安装圆环135带动上支撑环138同步旋转,从而使得两个正向旋切圆盘136a随着上支撑环138同步转动;与此同时,二号旋转电机1312也开始工作,二号旋转电机1312带动传动齿轮1313旋转,传动齿轮1313带动工字环1310上的外齿1310b同步转动,从而使得逆向旋切圆盘1310a沿着正向旋切圆盘136a相反方向高速旋转,本发明借助两个相反方向的高速旋切力将物料旋切破碎,将物料细化,实现了物料环形破碎的功能,具有操作简便,无需更换即可操作,劳动强度小,工作效率高。When in use, when the transported material falls from the No. 2 feeding pipe 9 to the feed frame 139, the material slides down rapidly with the help of the hemispherical structure of the hemispherical guide frame 137. At this time, the No. 1 rotating motor 134 starts to work, and No. 1 rotates. The motor 134 drives the fast rotation of the installation ring 135, and the installation ring 135 drives the upper support ring 138 to rotate synchronously, so that the two positive rotary cutting discs 136a rotate synchronously with the upper support ring 138; at the same time, the No. 2 rotating motor 1312 also starts to work, the second rotary motor 1312 drives the transmission gear 1313 to rotate, and the transmission gear 1313 drives the external teeth 1310b on the I-shaped ring 1310 to rotate synchronously, so that the reverse rotary cutting disc 1310a is opposite to the forward rotary cutting disc 136a Direction of high-speed rotation, the invention uses two high-speed rotary cutting forces in opposite directions to rotary cut and crush the material, refine the material, and realize the function of circular crushing of the material. It is easy to operate, can be operated without replacement, and has low labor intensity. efficient.
工作时,首先物料通过下料斗3经锥形下料管3a进入到三号进料口7d内,物料通过三号进料口7d进入到螺旋运输筒7a中,此时,驱动电机6开始工作,驱动电机6带动螺旋轴7b旋转,螺旋轴7b带动运输片7c转动,旋转的运输片7c将物料推移而进行螺旋输送,经过运输片7c螺旋输送到达螺旋运输筒7a的物料从二号出料口7e进入到一号运输管8上的一号进料口8a中,物料从一号进料口8a进入到一号运输管8内部,由于一号运输管8呈倾斜状,物料借助自身重力快速滑落至一号运输管8的底端,然后物料从一号出料口8b出来经过二号进料口9a进入到二号运输管9内部,由于二号运输管9也呈倾斜状结构,物料能借助自身的重量滑落至二号运输管9底端,最后物料落至环形破碎装置13中进行细化,实现阶梯式快速输送物料的功能,解决螺旋运输机的螺旋轴和螺旋叶片特别长而导致成本较高、设备占用面积大、运输速度慢、工作效率低下等难题;当运输过来的物料从二号输料管9落至进料框139时,物料借助半球形导向框137的半球形结构迅速滑落,此时一号旋转电机134开始工作,一号旋转电机134带动安装圆环135快速旋转,安装圆环135带动上支撑环138同步旋转,从而使得两个正向旋切圆盘136a随着上支撑环138同步转动;与此同时,二号旋转电机1312也开始工作,二号旋转电机1312带动传动齿轮1313旋转,传动齿轮1313带动工字环1310上的外齿1310b同步转动,从而使得逆向旋切圆盘1310a沿着正向旋切圆盘136a相反方向高速旋转,本发明借助两个相反方向的高速旋切力将物料旋切破碎,将物料细化,实现了物料环形破碎的功能,具有操作简便,无需更换即可操作,劳动强度小,工作效率高;达到了目的。When working, firstly, the material enters into the No. 3 feeding port 7d through the lower hopper 3 through the tapered feeding pipe 3a, and the material enters into the screw conveying cylinder 7a through the No. 3 feeding port 7d. At this time, the driving motor 6 starts to work , the driving motor 6 drives the screw shaft 7b to rotate, and the screw shaft 7b drives the transport piece 7c to rotate, and the rotating transport piece 7c pushes the material to be conveyed in a screw, and the material that reaches the screw transport cylinder 7a through the transport piece 7c is spirally conveyed and discharged from No. 2 The port 7e enters the No. 1 feed port 8a on the No. 1 transport pipe 8, and the material enters the No. 1 transport tube 8 from the No. 1 feed port 8a. Since the No. 1 transport tube 8 is inclined, the material is transported by its own gravity. Quickly slide down to the bottom of the No. 1 transport pipe 8, and then the material comes out from the No. 1 discharge port 8b and enters into the No. 2 transport tube 9 through the No. 2 feed port 9a. Since the No. 2 transport tube 9 also has an inclined structure, The material can slide down to the bottom of the No. 2 transport pipe 9 by its own weight, and finally the material falls into the annular crushing device 13 for refinement, realizing the function of stepwise rapid material conveying, and solving the problem that the screw shaft and the screw blade of the screw conveyor are particularly long and This leads to problems such as high cost, large area occupied by equipment, slow transportation speed, and low work efficiency; when the transported material falls from the No. The structure slides down quickly, and at this moment, the No. 1 rotating motor 134 starts to work, and the No. 1 rotating motor 134 drives the installation ring 135 to rotate rapidly, and the installation ring 135 drives the upper supporting ring 138 to rotate synchronously, so that the two positive rotary cutting discs 136a Along with the upper support ring 138 rotates synchronously; Meanwhile, No. 2 rotating motor 1312 also begins to work, and No. 2 rotating motor 1312 drives transmission gear 1313 to rotate, and transmission gear 1313 drives the outer gear 1310b on the I-shaped ring 1310 to rotate synchronously, thereby The reverse rotary cutting disk 1310a rotates at high speed in the opposite direction of the forward rotary cutting disk 136a. The present invention uses two high-speed rotary cutting forces in opposite directions to rotary cut and crush the material, refine the material, and realize the circular crushing of the material. Function, easy to operate, can be operated without replacement, low labor intensity, high work efficiency; achieved the purpose.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention, and without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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