TWM585781U - Electric pallet truck - Google Patents
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- TWM585781U TWM585781U TW108209591U TW108209591U TWM585781U TW M585781 U TWM585781 U TW M585781U TW 108209591 U TW108209591 U TW 108209591U TW 108209591 U TW108209591 U TW 108209591U TW M585781 U TWM585781 U TW M585781U
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Abstract
一種電動拖板車,其主要包括一拖板車本體及一驅動裝置,該驅動裝置包含一齒輪箱、一齒輪箱蓋、一驅動馬達、至少一後輪以及一驅動齒輪組,該齒輪箱一側設有一具有開口之容置空間,該齒輪箱蓋固設於該齒輪箱一側,且封閉該開口,該驅動齒輪組設於該容置空間,該齒輪箱另一側對應該驅動齒輪組處設有一平台,該驅動馬達係設於該平台,該至少一後輪設於該齒輪箱一側,該驅動馬達的動力經由該驅動齒輪組變速成低轉速高扭力之後由該至少一後輪輸出,藉以將該驅動齒輪組包覆於該齒輪箱及齒輪箱蓋合圍之容置空間內,使其在高速運轉時,不會捲入外物而影響作動。 An electric pallet truck mainly includes a pallet truck body and a driving device. The driving device includes a gear box, a gear box cover, a driving motor, at least one rear wheel, and a driving gear set. An accommodation space with an opening is provided on the side, the gearbox cover is fixed on one side of the gearbox and closes the opening, the driving gear set is disposed in the accommodation space, and the other side of the gearbox corresponds to the driving gearset There is a platform, the drive motor is provided on the platform, the at least one rear wheel is provided on one side of the gear box, and the power of the drive motor is changed to low speed and high torque by the drive gear set, and then the at least one rear wheel The output is used to cover the driving gear set in the accommodating space surrounded by the gear box and the gear box cover, so that it will not be involved in foreign objects and affect the operation during high-speed operation.
Description
本創作係與電動拖板車有關,尤指一種將馬達動力以齒輪組變速成低轉速高扭力,並帶動輪具之結構者。 This creation is related to electric pallet trucks, especially a structure that changes the power of the motor to a low speed and high torque with a gear set and drives the wheel.
按,現有電動拖板車主要用於倉庫、賣場搬運貨品,藉以提高工作效率,減少工作人員搬運重物所需的力氣,而一般常見電動拖板車主要包括一本體、一叉架、一操作裝置以及一驅動裝置,該本體設有一電池,該叉架設於該本體前側,且該叉架的底部設有前輪,該操作裝置設於該本體後側,可供使用者操控,該驅動裝置設於該操作裝置底部。 According to the existing electric pallet trucks are mainly used to move goods in warehouses and stores, so as to improve work efficiency and reduce the effort required for staff to carry heavy objects. Generally common electric pallet trucks mainly include a body, a fork rack, an operation Device and a driving device, the body is provided with a battery, the fork frame is provided on the front side of the body, and the bottom of the fork frame is provided with a front wheel, and the operating device is provided on the rear side of the body, which can be controlled by a user. At the bottom of the operating device.
其中,該驅動裝置主要包含一馬達、一減速機及一後輪,該減速機用以降低該馬達輸出之動力,而該馬達一側設有一第一鏈輪,該後輪對應該第一鏈輪設有一第二鏈輪,且更設一鏈條連結該第一鏈輪及該第二鏈輪。藉以該馬達運轉帶動該第一鏈輪及該鏈條,進而驅動該後輪轉動。 The driving device mainly includes a motor, a speed reducer, and a rear wheel. The speed reducer is used to reduce the power output by the motor, and a first sprocket is provided on one side of the motor, and the rear wheel corresponds to the first chain. The wheel is provided with a second sprocket, and a chain is further connected to the first sprocket and the second sprocket. The first sprocket and the chain are driven by the motor to drive the rear wheel to rotate.
然而,該鏈條在長期使用下,會因拉力的消耗,致使鏈條變鬆,導致故障率提升,且該驅動裝置是外露於該本體, 因此,當該驅動裝置作動時,容易將地上的垃圾、雜物捲入,而干涉影響該區動裝置的運轉,雖後有設計外罩遮蔽,但因散熱考量無法做到完全密封的狀態,故仍然有上述的問題產生。 However, under long-term use of the chain, the chain will become loose due to the consumption of tensile force, leading to an increase in the failure rate, and the driving device is exposed to the body. Therefore, when the driving device is activated, it is easy to involve the garbage and debris on the ground, and the interference affects the operation of the moving device in the area. Although it is covered by a design cover, it cannot be completely sealed due to heat dissipation considerations. There are still the problems mentioned above.
鑒於上述習知技術的缺點,本創作之一目的在於提供一種電動拖板車。 In view of the shortcomings of the above-mentioned conventional technology, one of the purposes of this creation is to provide an electric pallet truck.
為達到上述的目的,本創作之電動拖板車,其主要包括:拖板車本體,其一側設一前叉單元及一電源件,該前叉單元底部設有一前輪單元,該拖板車本體另一側設有一操控單元。以及一驅動裝置,設於該操控單元底部,該驅動裝置包含一齒輪箱、一齒輪箱蓋、一驅動馬達、至少一後輪以及一驅動齒輪組,該齒輪箱一側設有一具有開口之容置空間,該齒輪箱蓋固設於該齒輪箱一側,且封閉該開口,該驅動齒輪組設於該容置空間,該齒輪箱另一側對應該驅動齒輪組處設有一平台,該驅動馬達係設於該平台,該至少一後輪設於該齒輪箱一側,該驅動馬達的動力經由該驅動齒輪組變速成低轉速高扭力之後由該至少一後輪輸出。 In order to achieve the above-mentioned purpose, the electric pallet truck of this creation mainly includes: a pallet truck body, a front fork unit and a power supply part are arranged on one side, a front wheel unit is disposed on the bottom of the front fork unit, and the pallet truck A control unit is provided on the other side of the body. And a driving device provided at the bottom of the control unit. The driving device includes a gear box, a gear box cover, a driving motor, at least one rear wheel, and a driving gear set. A side of the gear box is provided with an opening. The gear box cover is fixed on one side of the gear box and closes the opening. The driving gear set is set in the accommodating space. The other side of the gear box is provided with a platform corresponding to the driving gear set. The motor is arranged on the platform, the at least one rear wheel is arranged on one side of the gear box, and the power of the driving motor is changed to low speed and high torque through the driving gear set, and then output by the at least one rear wheel.
藉以驅動齒輪組低轉速高扭力之結構特性,而讓本創作提升可承載之重量,且藉以將該驅動齒輪組包覆於該齒輪箱 及齒輪箱蓋合圍之容置空間內,使其在高速運轉時,不會捲入外物而影響作動。 Based on the structural characteristics of low speed and high torque of the driving gear set, this article can increase the weight that can be carried, and the driving gear set is covered in the gear box. And the housing space enclosed by the gear box cover, so that it will not be caught in foreign objects and affect the operation during high-speed operation.
(1)‧‧‧電動拖板車 (1) ‧‧‧Electric Pallet Truck
(2)‧‧‧拖板車本體 (2) ‧‧‧Trailer
(21)‧‧‧前叉單元 (21) ‧‧‧Fork unit
(211)‧‧‧叉架 (211) ‧‧‧Fork
(22)‧‧‧電源件 (22) ‧‧‧Power Supply
(23)‧‧‧前輪單元 (23) ‧‧‧Front wheel unit
(24)‧‧‧操控單元 (24) ‧‧‧Control unit
(241)‧‧‧油壓機構 (241) ‧‧‧Hydraulic mechanism
(242)‧‧‧操控桿 (242) ‧‧‧Joystick
(243)‧‧‧把手 (243) ‧‧‧handle
(25)‧‧‧控制機構 (25) ‧‧‧Control agency
(251)‧‧‧殼體 (251) ‧‧‧Shell
(252)‧‧‧水平儀 (252) ‧‧‧Level
(253)‧‧‧安全按鈕 (253) ‧‧‧Security Button
(254)‧‧‧加速控鈕 (254) ‧‧‧Acceleration control
(3)‧‧‧驅動裝置 (3) ‧‧‧Drive
(31)‧‧‧齒輪箱 (31) ‧‧‧Gearbox
(311)‧‧‧容置空間 (311) ‧‧‧Accommodation space
(312)(322)‧‧‧固定座 (312) (322) ‧‧‧Fixed
(313)‧‧‧平台 (313) ‧‧‧Platform
(314)‧‧‧第一穿孔 (314) ‧‧‧First perforation
(315)‧‧‧第二穿孔 (315) ‧‧‧Second Perforation
(32)‧‧‧齒輪箱蓋 (32) ‧‧‧Gearbox cover
(321)‧‧‧第三穿孔 (321) ‧‧‧The third perforation
(33)‧‧‧驅動馬達 (33) ‧‧‧Drive motor
(331)‧‧‧驅動軸 (331) ‧‧‧Drive shaft
(34)‧‧‧後輪 (34) ‧‧‧Rear
(341)‧‧‧第二齒型孔 (341) ‧‧‧Second tooth hole
(35)‧‧‧驅動齒輪組 (35) ‧‧‧Drive gear set
(351)‧‧‧第一傳動齒輪 (351) ‧‧‧First transmission gear
(352)‧‧‧第一從動齒輪 (352) ‧‧‧First driven gear
(353)‧‧‧第二傳動齒輪 (353) ‧‧‧Second transmission gear
(354)‧‧‧第二從動齒輪 (354) ‧‧‧Second driven gear
(355)‧‧‧第三傳動齒輪 (355) ‧‧‧Third transmission gear
(356)‧‧‧驅動齒輪 (356) ‧‧‧Drive Gear
(357)‧‧‧第一齒型孔 (357) ‧‧‧First tooth hole
(36)‧‧‧傳動軸 (36) ‧‧‧Drive shaft
(361)(362)‧‧‧齒紋 (361) (362) ‧‧‧Tooth pattern
(363)‧‧‧外螺紋 (363) ‧‧‧External thread
(4)‧‧‧外蓋 (4) ‧‧‧ Cover
(P1)‧‧‧墊圈 (P1) ‧‧‧washer
(B1)‧‧‧軸承 (B1) ‧‧‧bearing
(S1)‧‧‧固定元件 (S1) ‧‧‧Fixed element
圖1:係本創作之立體示意圖。 Figure 1: A three-dimensional illustration of this creation.
圖2:係本創作之分解示意圖。 Figure 2: An exploded view of this creation.
圖3:係本創作之驅動裝置立體示意圖。 Figure 3: A perspective view of the driving device of this creation.
圖4:係圖3之分解示意圖。 FIG. 4 is an exploded view of FIG. 3.
圖5:係本創作之驅動裝置立體示意圖。 Figure 5: A perspective view of the driving device of this creation.
圖6:係本創作之驅動裝置局部平面示意圖。 Figure 6: A partial plan view of the driving device of this creation.
請參閱圖1至圖6所示,係本創作一較佳實施例電動拖板車(1),其主要包括:一拖板車本體(2)以及一驅動裝置(3),其中該拖板車本體(2)前側設有一前叉單元(21)及一電源件(22),該前叉單元(21)具有二呈間隔設置之叉架(211),更設有一前輪單元(23)於該前叉單元(21)的底部,在本實施例中,該前輪單元(23)為複數輪具分設於各該叉架(211)鄰近前端的底部,該拖板車本體(2)後側設有一操控單元(24)。 Please refer to FIG. 1 to FIG. 6, which is a preferred embodiment of the electric cart (1), which mainly includes: a cart body (2) and a driving device (3), wherein the cart The front side of the vehicle body (2) is provided with a front fork unit (21) and a power supply member (22). The front fork unit (21) has two fork frames (211) arranged at intervals, and a front wheel unit (23) is further provided. The bottom of the front fork unit (21). In this embodiment, the front wheel unit (23) is a plurality of wheels arranged at the bottom of each fork frame (211) near the front end, and behind the trailer body (2). A control unit (24) is provided on the side.
呈上所述,該操控單元(24)包含一油壓機構(241)、一操控桿(242)以及一組呈對稱設置之把手(243),該操控桿(242)一端 與該油壓機構(241)連結,另一端則與該等把手(243)連結,該等把手(243)之間設有一控制機構(25),其包含一設於該操控桿(242)端部的殼體(251)、一設於該殼體(251)內部之水平儀(252)、一設於該殼體(251)頂部之安全按鈕(253)以及設於該殼體(251)兩側之加速控鈕(254)。 As mentioned above, the control unit (24) includes an oil pressure mechanism (241), a control lever (242), and a set of handles (243) arranged symmetrically. One end of the control lever (242) It is connected to the oil pressure mechanism (241), and the other end is connected to the handles (243). A control mechanism (25) is included between the handles (243), which includes a control rod (242) end. A housing (251), a spirit level (252) provided inside the housing (251), a safety button (253) provided on the top of the housing (251), and two housings (251). Acceleration control on the side (254).
該加速控鈕(254)電性連接於該電源件(22),操作者可依環境狀況或是使用習慣操控單邊的加速控鈕(254),即可驅動本創作前進或後退;該安全按鈕(253)係電性連接於該電源件(22),其主要係為防止本創作在作動且該把手(243)下壓的狀態下,操作者行走於該電動拖板車(1)的前方速度過慢時,該安全按鈕(253)會因此碰觸到人體,此時即會中斷電源停止運轉,藉以避免該電動拖板車(1)速度快於操作者,而導致操作者受傷的情形產生。另外,該水平儀(252)主要係用於當該把手(243)下壓角度過大時,即會中斷電源,讓操作者無法使用電動加速,只能以手推方式操作本創作。 The acceleration control button (254) is electrically connected to the power supply (22), and the operator can control the unilateral acceleration control button (254) according to environmental conditions or usage habits to drive the creation forward or backward; the safety The button (253) is electrically connected to the power source (22), which is mainly to prevent the operator from walking on the electric pallet truck (1) in the state where the handle is pressed and the handle (243) is depressed. When the speed in front is too slow, the safety button (253) will touch the human body. At this time, the power will be interrupted and the operation will be stopped to avoid the electric pallet truck (1) being faster than the operator, which will cause the operator to be injured. The situation arises. In addition, the spirit level (252) is mainly used to cut off the power when the handle (243) is pushed down too much, so that the operator cannot use electric acceleration, and can only operate the creation by hand pushing.
該驅動裝置(3)係設於該操控單元(24)底部,該驅動裝置(3)主要包含一齒輪箱(31)、一齒輪箱蓋(32)、一驅動馬達(33)、至少一後輪(34)以及一驅動齒輪組(35),該齒輪箱蓋(32)對合設於該齒輪箱(31)一側,該驅動馬達(33)及該至少一後輪(34)組設於該齒輪箱(31)另一側,該驅動齒輪組(35)係設於該齒輪箱(31)內部。 The driving device (3) is located at the bottom of the control unit (24). The driving device (3) mainly includes a gear box (31), a gear box cover (32), a driving motor (33), at least one rear A wheel (34) and a driving gear set (35), the gear box cover (32) is mated to one side of the gear box (31), the driving motor (33) and the at least one rear wheel (34) are set On the other side of the gear box (31), the driving gear set (35) is arranged inside the gear box (31).
該齒輪箱(31)一側設有一具有開口之容置空間(311),該齒輪箱蓋(32)固設於該齒輪箱(31)一側,且封閉該開口, 使該容置空間(311)形成密閉,再者,為提升密閉效果,該齒輪箱(31)及該齒輪箱蓋(32)之間更設有一墊圈(P1);該齒輪箱(31)及該齒輪箱蓋(32)對應設有複數固定座(312)(322),各該固定座(312)內分別嵌設一軸承(B1),該驅動齒輪組(35)設於該容置空間(311)之該等固定座(312)內,該齒輪箱(31)背對該容置空間(311)的一側設有一平台(313),該平台(313)間隔設有一第一穿孔(314)及一第二穿孔(315),該齒輪箱蓋(32)設有一與該第二穿孔(315)同軸之第三穿孔(321),該第一穿孔(314)、該第二穿孔(315)及該第三穿孔(321)係連通該容置空間(311),該驅動馬達(33)固設於該平台(313)上,並電性連接該電源件(22),且該驅動馬達(33)具有一驅動軸(331)對齊該第一穿孔(314),而該至少一後輪(34)係設於該齒輪箱(31)一側,且與該驅動馬達(33)同一側,並對齊該第二穿孔(315)。在本實施例中,該驅動馬達(33)為無刷馬達,但非以此為限。無刷馬達具有不易產生高溫之電弧及金屬屑之特性,故耐用性佳且可降低損耗。 An accommodation space (311) with an opening is provided on one side of the gear box (31), and the gear box cover (32) is fixed on one side of the gear box (31) and closes the opening. The accommodation space (311) is hermetically sealed, and in order to improve the sealing effect, a gasket (P1) is further provided between the gearbox (31) and the gearbox cover (32); the gearbox (31) and The gear box cover (32) is correspondingly provided with a plurality of fixed seats (312) (322). Each of the fixed seats (312) is embedded with a bearing (B1), and the driving gear set (35) is provided in the accommodation space. In the fixed seats (312) of (311), a side of the gear box (31) facing away from the accommodation space (311) is provided with a platform (313), and the platform (313) is provided with a first perforation ( 314) and a second perforation (315), the gearbox cover (32) is provided with a third perforation (321) coaxial with the second perforation (315), the first perforation (314), the second perforation ( 315) and the third perforation (321) are connected to the accommodating space (311), the driving motor (33) is fixed on the platform (313), and is electrically connected to the power supply (22), and the driving The motor (33) has a driving shaft (331) aligned with the first perforation (314), and the at least one rear wheel (34) is disposed on one side of the gear box (31) and is the same as the driving motor (33) Side and align the second perforation (315). In this embodiment, the driving motor (33) is a brushless motor, but is not limited thereto. The brushless motor has the characteristics that it is not easy to generate high temperature arcs and metal shavings, so it has good durability and can reduce losses.
該驅動齒輪組(35)包含一第一傳動齒輪(351)其一端穿過該第一穿孔(314)與該驅動馬達(33)之驅動軸(331)連接、一第一從動齒輪(352)嚙合於該第一傳動齒輪(351)、一第二傳動齒輪(353)設於該第一從動齒輪(352)一側且隨該第一從動齒輪(352)旋轉、一第二從動齒輪(354)嚙合於該第二傳動齒輪(353)、一第三傳動齒輪(355)設於該第二從動齒輪(354)一側且隨該第二從動齒輪(354)旋轉、一驅動齒輪(356)嚙合於該第三傳動齒輪(355),該驅動齒輪(356)的軸向設一第一齒型孔(357),該至少一後輪(34)的中心軸向設有一 第二齒型孔(341);而該第一傳動齒輪(351)、第一從動齒輪(352)、第二傳動齒輪(353)、第二從動齒輪(354)、第三傳動齒輪(355)以及該驅動齒輪(356)的兩端係分別固設於其所對應之該固定座(312)的軸承(B1)內。在本實施例中,該第二傳動齒輪(353)係由該第一從動齒輪(352)一體延伸出,該第三傳動齒輪(355)係由該第二從動齒輪(354)一體延伸出,但非以此為限。 The driving gear set (35) includes a first transmission gear (351), one end of which is connected to the driving shaft (331) of the driving motor (33) through the first perforation (314), and a first driven gear (352 ) Meshed with the first transmission gear (351), a second transmission gear (353) is provided on the side of the first driven gear (352) and rotates with the first driven gear (352), a second driven gear A driving gear (354) is meshed with the second transmission gear (353), a third transmission gear (355) is provided on the side of the second driven gear (354) and rotates with the second driven gear (354), A driving gear (356) is meshed with the third transmission gear (355). The driving gear (356) is provided with a first toothed hole (357) in the axial direction. The center of the at least one rear wheel (34) is provided in the axial direction. There is A second toothed hole (341); and the first transmission gear (351), the first driven gear (352), the second transmission gear (353), the second driven gear (354), and the third transmission gear ( 355) and two ends of the driving gear (356) are respectively fixed in the bearings (B1) of the corresponding fixed seat (312). In this embodiment, the second transmission gear (353) is integrally extended from the first driven gear (352), and the third transmission gear (355) is integrally extended from the second driven gear (354) Out, but not limited to this.
呈上所述,該驅動齒輪組(35)更包含一傳動軸(36),該傳動軸(36)係由該至少一後輪(34)的一側依序穿設於該第二齒型孔(341)、該第二穿孔(315)、該第一齒型孔(357)及該第三穿孔(321),並以一固定元件(S1)將該傳動軸(36)末端固定於該齒輪箱蓋(32)外,在本實施例中,該固定元件(S1)為螺帽,該傳動軸(36)末端設有外螺紋(363);且該傳動軸(36)對應該第一齒型孔(357)、該第二齒型孔(341)之段部分別設有相對應的齒紋(361)(362),讓該驅動齒輪(356)轉動時,可以藉由該傳動軸(36)帶動該至少一後輪(34)運轉。 As mentioned above, the driving gear set (35) further includes a transmission shaft (36), and the transmission shaft (36) is sequentially passed through the second tooth profile from one side of the at least one rear wheel (34). Hole (341), the second perforation (315), the first toothed hole (357) and the third perforation (321), and the end of the transmission shaft (36) is fixed to the end by a fixing element (S1) Outside the gear box cover (32), in this embodiment, the fixing element (S1) is a nut, and the end of the transmission shaft (36) is provided with an external thread (363); and the transmission shaft (36) corresponds to the first The toothed hole (357) and the second toothed hole (341) are respectively provided with corresponding tooth patterns (361) (362). When the driving gear (356) is rotated, the transmission shaft can be used. (36) Drive the at least one rear wheel (34) to run.
再者,本創作更包括一外蓋(4),該外蓋(4)係套設於該傳動軸(36)末端外緣,且固設於該齒輪箱蓋(32),藉以將裸出該齒輪箱蓋(32)外的該傳動軸(36)末端包覆起來,本創作不限制該外蓋(4)固設於該齒輪箱蓋(32)之方式,圖式係以螺絲螺固方式表示之。 Furthermore, this creation further includes an outer cover (4), which is sleeved on the outer edge of the end of the transmission shaft (36) and fixed to the gear box cover (32), so as to expose the bare The end of the transmission shaft (36) outside the gear box cover (32) is covered. This creation does not limit the manner in which the outer cover (4) is fixed to the gear box cover (32). The drawing is fixed by screws. Way to express it.
於此,本創作藉由該驅動齒輪組(35)將該驅動馬達(33)的動力變速成低轉速高扭力之後由該至少一後輪(34)輸出,讓 本創作能以較省力的方式作動運轉,且該驅動齒輪組(35)整體係包覆於該齒輪箱(31)及該齒輪箱蓋(32)內,因此不會有先前技術捲入外物的問題產生,值得一提的是本創作在更換該至少一後輪(34)時,只需將該外蓋(4)及該傳動軸(36)末端的固定元件(S1)拆解即可進行更換。 Here, the author uses the driving gear set (35) to shift the power of the driving motor (33) to a low speed and high torque, and then outputs it from the at least one rear wheel (34), so that This creation can be operated in a relatively labor-saving manner, and the driving gear set (35) is entirely enclosed in the gear box (31) and the gear box cover (32), so no previous technology is involved in foreign objects The problem arises. It is worth mentioning that when replacing the at least one rear wheel (34), the author only needs to disassemble the outer cover (4) and the fixing element (S1) at the end of the transmission shaft (36). Replace it.
惟,以上所述者,僅為本創作之較佳實施例而已,並非用以侷限本創作之特徵,舉凡利用本創作相關之技術手段、創設原理之再創作,仍屬本創作的創作範疇,因此本創作圖式及說明書所述之陳述並非用以限定本創作實施之範圍;任何熟習此技藝者,在不脫離本創作之精神與範圍下所作之均等變化與修飾,皆應涵蓋於本創作之專利範圍內,方為合理。 However, the above is only a preferred embodiment of this creation, and is not intended to limit the characteristics of this creation. For example, any re-creation that uses the technical means and creation principles of this creation is still within the scope of this creation. Therefore, the descriptions in the illustrations and the description of this creation are not intended to limit the scope of the implementation of this creation; any changes and modifications made by those skilled in the art without departing from the spirit and scope of this creation should be covered in this creation Within the scope of the patent, it is reasonable.
Claims (8)
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TWD211413S (en) | 2020-05-26 | 2021-05-11 | 恆智重機股份有限公司 | Part of electric pallet truck |
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TWD211413S (en) | 2020-05-26 | 2021-05-11 | 恆智重機股份有限公司 | Part of electric pallet truck |
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