TWM582805U - Anti-slip pad - Google Patents

Abstract

The present invention relates to a non-slip mat, which is a non-slip mat that uses a high-frequency heating system to weld and bond the cushion body, the suction cup and the adhesive layer. The slip mat of the present invention includes a cushion body. a plurality of suction cups and at least one adhesive layer; thereby forming an integrally formed cushion body through lamination of the upper and lower woven fabric layers and the buffer layer, wherein the lower end surface of the cushion body is provided with a suction cup and an adhesive layer, thereby effectively achieving The thickness of the pad body exceeds 5 mm, so that the pad body, the suction cup and the adhesive layer can be bonded to each other without falling off, and then the suction cup is used to grasp the ground without sliding, which has a good anti-slip effect and is also available for use. The main advantage of standing on the mat body and not falling easily.

Description

Slip pad

The present invention relates to a kind of anti-slip mat, in particular to a non-slip mat which uses a high-frequency heating system to weld and bond, and which has a more combined force of the pad body, the suction cup and the adhesive layer, and a manufacturing method thereof.

The conventional anti-slip mat is mainly composed of a cushion body and a suction cup, which mainly melts the suction cup directly on the cushion body in a high-frequency manner, and the hot melt is melted only to the cushion body after high-frequency melting. The surface is easy to be combined with the pad and the pad body, which can only be combined with the same properties, and is not soft enough and too stiff; wherein the pad body is mostly made of plastic foam material, for example Polyvinyl chloride (PVC), Thermoplastic Elastomer (TPE), Thermoplastic Rubber (TPR) or Nitrile Butadiene Rubber (NBR), etc., mainly utilizing the variability of the material itself. However, the effect of cushioning is achieved; however, the conventional anti-slip mat can only melt the mat of 5 mm or less due to the melting of the conventional high frequency, which makes the manufacturer often hinder the limitation of the high-frequency melting thickness, so that the thickness of the anti-slip mat is insufficient. And cause problems such as poor buffering.

Furthermore, another known anti-slip mat is a combination of a double-layered body and a long-fiber composite, which is a double-layered and long-fiber-bonded layer, and directly melts the layered cloth and the long-fiber by high-frequency heating. The material is on the mat body, which makes the whole process too complicated and complicated, and the cost is relatively high. In addition, there is also a pad body in which the anti-slip particles are changed into a plurality of suction cups, and the high-frequency hot-melt suction cup is combined with the cushion body, but the design still has poor adhesion between the suction cup and the cushion body. And the thickness of more than 5 mm (millimeter, mm) also causes the problem that the pad body and the suction cup are not easily combined. Moreover, since the suction cup cannot be attached to the long fiber, the problem of peeling and falling is easily caused; therefore, how effective is With the innovative design, the suction cup can be adhered to the mat body and tightly combined, and the user can stand firmly on the mat body without falling easily, but the relevant industry developers and related researchers of the anti-slip mat need to continue to work hard. Overcome and solve the problem.

Today, the creator is still in the light of the traditional implementation of the traditional anti-slip mat structure. It is a tireless spirit and is improved by its rich professional knowledge and years of practical experience. And based on this research and development of this creation.

The main purpose of this creation is to provide a non-slip mat, especially a slip-on mat that uses a high-frequency heating system to weld and bond, and to make the mat body, the suction cup and the adhesive layer more combined, and the manufacturing method thereof. The upper and lower woven fabric layers and the buffer layer are laminated as a cushion body and a suction cup and an adhesive layer disposed on the lower end surface of the cushion body, so that the thickness of the cushion body is more than 5 mm, and the cushion body can be lifted during high-frequency hot melt. The combination of the suction cup and the adhesive layer can ensure that the pad body, the suction cup and the adhesive layer can be tightly combined without falling off, and then the suction pad is used to grasp the ground without sliding the pad body for the user to stabilize on the pad body. The main advantage of standing and not falling easily.

The second objective of the present invention is to provide a non-slip mat which is designed to improve the thickness of the entire mat body through the design of the first woven fabric layer, the second woven fabric layer and the buffer layer, so that the cushion body can effectively enhance its elasticity. And the advantage of good comfort when stepping on.

Another object of the present invention is to provide a non-slip mat which, through the arrangement of the first, second and third wires, effectively enables the water to pass through the low water absorption characteristics of the first, second and third wires, thereby improving the better seepage of the pad body. Sexuality, to achieve the advantage of rapid filtration of water.

In order to achieve the above-mentioned object, the present author proposes a slip pad comprising at least one pad body, a plurality of suction cups, and at least one adhesive layer, wherein the pad system comprises a first woven fabric layer and a second woven fabric layer. a cloth layer, and a buffer layer disposed between the first woven fabric layer and the second woven fabric layer, wherein the first woven fabric layer is formed by interlacing at least two first wires The second weaving layer is formed by interlacing at least two second wires, and the buffer layer is formed by interlacing at least one third wire with a first wire and a second wire, wherein the second weave is formed. The cloth layer has a first thickness, and the buffer layer has a second thickness; a plurality of suction cups are disposed on the other end of the second woven layer corresponding to the buffer layer; at least one adhesive layer is disposed on Between the second woven fabric layer and the suction cup, the suction cup is fixed to the second woven fabric layer by the adhesive layer, wherein the adhesive layer is fixed in the second woven fabric layer to form a a third thickness of anchor layer.

The anti-slip mat as described above, wherein the third wire is one of a Tetoron (PET) wire or a nylon (Nylon) wire.

The anti-slip mat as described above, wherein the suction cup is made of a polyvinyl chloride (PVC) suction cup, a thermoplastic elastomer (Thermplastic Elastomer (TPE) suction cup, a thermoplastic rubber (TPR) suction cup or a nitrile rubber (Nitrile). Butadiene Rubber, NBR) sucker and so on.

The anti-slip mat as described above, wherein the third thickness is greater than or equal to one third of the first thickness, and the third thickness is less than or equal to the first thickness.

The anti-slip mat as described above, wherein the third thickness is greater than or equal to one-half of the first thickness, and the third thickness is less than or equal to the first thickness.

The anti-slip mat as described above, wherein the third thickness is equal to the first thickness.

The anti-slip mat as described above, wherein the third thickness is greater than the first thickness.

The anti-slip mat as described above, wherein the second thickness is between 4 millimeters (millimeter, mm) and 15 millimeters (mm).

The anti-slip mat as described above, wherein the adhesive layer is integrally disposed on the second woven fabric layer.

The anti-slip mat as described above, wherein the adhesive layer is partially disposed on the second woven fabric layer corresponding to the suction cup.

The anti-slip mat as described above, wherein the mat body is further printable and dyed with respect to the other end surface of the chuck.

Therefore, the sliding mat of the present invention is mainly designed by laminating the upper and lower woven fabric layers and the buffer layer as a cushion body and a suction cup provided on the lower end surface of the cushion body, so that the thickness of the cushion body is more than 5 mm and high. When Zhou Bo is hot-melt, the bonding force between the pad body and the suction cup can be improved, and the suction cup that is effectively combined with the pad body can be grasped to grasp the ground without sliding, so that the user can stand firmly on the pad body and not fall easily.

(1) ‧‧‧Slip mat

(10) ‧‧‧ cushion body

(11) ‧‧‧First weaving

(111)‧‧‧First wire

(12)‧‧‧Second weaving

(121)‧‧‧Second wire

(13) ‧‧‧buffer layer

(131)‧‧‧ Third wire

(20)‧‧‧Sucker

(30) ‧‧‧Adhesive layer

(40)‧‧‧High Frequency Heating System

(31) ‧ ‧ anchor layer

(S1)‧‧‧Step one

(S2)‧‧‧Step 2

(S3) ‧ ‧ Step 3

(S4)‧‧‧Step four

(S5) ‧ ‧ step five

(T1)‧‧‧First thickness

(T2)‧‧‧second thickness

(T3) ‧ ‧ third thickness

Fig. 1 is a schematic exploded view showing the overall structure of a preferred embodiment of the present invention.

Fig. 2 is a bottom plan view showing the overall structure of a preferred embodiment of the present invention.

Fig. 3 is a cross-sectional view showing the structure of a pad body of a preferred embodiment of the present invention.

Fig. 4 is a schematic view showing the formation of a fixed anchor layer of a preferred embodiment of the present invention.

Fig. 5 is a schematic view showing the formation of a fixed anchor layer of the second preferred embodiment of the present invention.

Fig. 6 is a schematic view showing the formation of a fixed anchor layer of the three preferred embodiments of the present invention.

Fig. 7 is a schematic view showing the formation of a fixed anchor layer of the four preferred embodiments of the present invention.

Figure 8 is a schematic view showing the application of the adhesive layer of the five preferred embodiments of the present invention.

Figure 9: Flow chart of the steps of the method for manufacturing the anti-slip mat.

Fig. 10 is a schematic view showing the high-cycle heating of a preferred embodiment of the present invention.

In order to understand the technical characteristics, content and advantages of the creation and the effects that can be achieved by the examiner, the author will use the drawings in detail and explain the following in the form of the examples, and the drawings used therein The subject matter is for illustrative purposes only and is intended to be used in the specification. The true proportion and precise configuration, therefore should not be interpreted and limited in the scope of the attached schema, the scope of the rights in the actual implementation of the creation, together with the first.

First, please refer to FIG. 1 to FIG. 4 , which is a schematic exploded view of the overall structure of the preferred embodiment of the present invention, a bottom view of the overall structure, a sectional view of the pad body, and a schematic diagram of the formation of the anchor layer. The sliding pad (1) of the present invention comprises at least one pad body (10), a plurality of suction cups (20), and at least one adhesive layer (30); one of the creative sliding pads (1) is preferably The embodiment is a bathroom anti-slip mat, which is mainly used on the indoor or outdoor floor to effectively filter the water without remaining, effectively making the thickness of the mat more than 5 mm and improving when the high frequency is hot melted. The bonding force between the pad body, the suction cup and the adhesive layer can ensure that the pad body, the suction cup and the adhesive layer can be tightly combined without falling off. In the embodiment, the anti-slip pad (1) is a bathroom tread pad, and the other In the embodiment, the anti-slip pad (1) may also be a cushion body, a seat back pad, a mattress or a sports pad body and the like.

The pad body (10) includes a first woven fabric layer (11), a second woven fabric layer (12), and a first woven fabric layer (11) and the second woven fabric layer (12). a buffer layer (13) between the first woven fabric layer (11) formed by interlacing at least two first wires (111), and the second woven fabric layer (12) is composed of at least two The second wire (121) is formed by interlacing up and down, and the second woven layer (12) has a first thickness (T1), wherein the first woven layer (11) and the second woven layer (12) A sandwich net or a sandwich shade cloth that allows the air to pass smoothly to achieve a breathable effect; in addition, the buffer layer (13) is composed of at least one third wire ( 131) respectively formed by interlacing the first wire (111) and the second wire (121), and the buffer layer (13) has a second thickness (T2), the second thickness (T2) Between 4 mm and 15 mm, the third wire (131) is woven in the same direction as the first wire (111) and the second wire (121), which may be bent to the left or right. Bending, as long as the semicircle of the same direction The bending may be performed, wherein the third wire (131) is one of a multi-Tron (PET) wire or a nylon wire, and can be borrowed when a user uses the sliding pad (1) to step on it. Absorbing the foot of the foot by the cushion layer (13) woven by the third wire (131) that is bent in the same direction The gravity, and its own elastic force buffer to protect the user's foot or body, so that the whole of the anti-slip pad (1) has the effect of pedaling softness; and through the configuration of the first, second and third wires, effectively The water's low water absorption through the first, second and third wires enhances the water permeability of the pad and achieves the advantage of quickly filtering out moisture.

The suction cups (20) are disposed at the other end of the second woven fabric layer (12) corresponding to the buffer layer (13), wherein the suction cup (20) is a polyvinyl chloride (PVC) suction cup, a thermoplastic elastomer. (TPE) suction cup, thermoplastic rubber (TPR) suction cup or nitrile rubber (NBR) suction cup, etc., in a preferred embodiment of the present invention, the suction cup (20) is made of polyvinyl chloride (PVC) material. Prepared, the suction cup (20) is disposed on the other end of the second woven layer (12) corresponding to the buffer layer (13), that is, the suction cup (20) is disposed on the second woven layer (12) Between a floor and a floor, it can have a good anti-slip effect, which can effectively fix the anti-slip pad (1) to help the user to stand.

At least one adhesive layer (30) is disposed between the second woven fabric layer (12) and the suction cup (20), and the suction cup (20) is fixed to the adhesive layer (30) by the adhesive layer (30). a second woven fabric layer (12), wherein the adhesive layer (30) is adhered to the second woven fabric layer (12) to form a fixed anchor layer (31) having a third thickness (T3). The adhesive layer (30) is a glue which is completely coated on the second woven fabric layer (12). After the adhesive layer (30) is heated by a high frequency, the suction cups (20) can be Tightly bonded to the second woven fabric layer (12), and the fixed anchor layer (31) is designed to provide a stronger bonding force between the adhesive layer (30) and the second woven fabric layer (12). For stability.

In addition, please refer to FIG. 5 to FIG. 7 for a schematic diagram of the formation of the anchor layer of the second preferred embodiment of the present invention, and a schematic diagram of the formation of the anchor layer of the three preferred embodiments, and 4 is a schematic diagram of forming a anchor layer in a preferred embodiment, wherein in the second preferred embodiment of FIG. 5, the third thickness (T3) of the anchor layer (31) is greater than or equal to the second weave layer ( 12) one third of the first thickness (T1) and less than or equal to the first thickness (T1), that is, the adhesive layer (30) is attached to the second woven layer (12) More than one third of the thickness of the adhesive layer (30) between the adhesive layer (30) and the second woven layer (12) The bonding strength is more stable; in the third preferred embodiment of FIG. 6, the third thickness (T3) of the anchor layer (31) is greater than or equal to the first thickness of the second woven layer (12). One-half of (T1) and less than or equal to the first thickness (T1), that is, the adhesive layer (30) is attached to the second woven layer (12) to reach the adhesive layer (30) More than one-half of the thickness makes the bonding force between the adhesive layer (30) and the second woven fabric layer (12) more stable; in the fourth preferred embodiment of Figure 7, the The third thickness (T3) of the anchor layer (31) is equal to the first thickness (T1) of the second woven fabric layer (12), that is, the adhesive layer (30) is attached to the second woven fabric layer. The thickness of (12) is close to the thickness of the adhesive layer (30), and the anchor layer (31) can cover the intersection of the buffer layer (13) and the second woven layer (12). The buffer layer (13) and the second woven fabric layer (12) can be more stably combined, and when the user's foot is stepped on the cushion body (10), the standing can be more stable and not easy to fall; In another preferred embodiment, the third thickness (T3) of the anchor layer (31) is greater than the first thickness of the second woven layer (12) (T1). ), that is, the thickness of the second woven fabric layer (12) adhered to the second woven fabric layer (12) is greater than the thickness of the adhesive layer (30), and the anchor layer (31) may also be included. Covering the intersection of the buffer layer (13) and the second woven fabric layer (12), the buffer layer (13) and the second woven fabric layer (12) can be more stably combined, thereby enhancing the mat The thickness of the body as a whole enables the cushion body to effectively enhance its elasticity and achieve the advantage of good comfort. When the user's foot is stepped on the cushion body (10), it can stand more stably and not fall easily.

Furthermore, please refer to FIG. 8 for a schematic view of the adhesive layer coating of the fifth preferred embodiment of the present invention, wherein the adhesive layer (30) is corresponding to the suction cup (20). Provided on the second woven fabric layer (12), that is, in the fifth preferred embodiment of the present invention, the anti-slip mat (1) is provided with six suction cups (20), and each of the suction cups (20) And the second woven fabric layer (12) is coated with the adhesive layer (30), and each adhesive layer (30) is not connected together, and the adhesive layer is heated by high frequency. After (30), the suction cups (20) can be tightly bonded to the second woven fabric layer (12).

Furthermore, in order to enable your review board to have a deeper and more specific understanding of the creation, please refer to the figure 9 and FIG. 10, which is a flow chart of the steps of the method for manufacturing the anti-slip pad, and a schematic diagram of high-frequency heating. The manufacturing method of the slip pad of the present invention is used to manufacture the anti-slip mat (1). In the embodiment, the anti-slip mat (1) may also be a cushion, a back cushion or a mattress or the like. The method for manufacturing the anti-slip mat mainly comprises the following steps:

Step 1 (S1): A first woven fabric layer (11) is formed by interlacing the two first wires (111) up and down.

Step 2 (S2): forming a second woven fabric layer (12) by using two second wires (121) arranged up and down, wherein the second woven fabric layer (12) has a first thickness (T1).

Step 3 (S3): coating at least one adhesive layer (30) on one end surface of the second woven fabric layer (12), wherein the adhesive layer (30) is attached to the second woven fabric layer (12) Forming a certain anchor layer (31); wherein the thickness of the anchor layer (31) is equal to the thickness of the second woven layer (12), that is, the adhesive layer (30) is attached to the first The thickness of the second woven fabric layer (12) is close to the thickness of the adhesive layer (30), and the anchoring layer (31) can cover the buffer layer (13) and the second woven fabric layer (12). At the junction, the buffer layer (13) and the second woven fabric layer (12) can be more stable, and when the user's foot is stepped on the cushion body (10), the standing can be more stable and not easy to fall; The relationship between the anchor layer (31) and the thickness of the second woven layer (12) is not limited thereto, and the thickness of the anchor layer (31) may be greater than that of the second woven layer (12). One third or one half of the thickness and less than the thickness of the second woven fabric layer (12), the thickness of the anchoring layer (31) may also be greater than the thickness of the second woven fabric layer (12). The main function is to make the buffer layer (13) and the second woven layer (12) more stably combined when the user Depression in the foot pad body may be difficult to stand more steady fall (10).

Step 4 (S4): setting a plurality of suction cups (20) on the adhesive layer (30), and heating the adhesive layer (30) using a high-frequency heating system (40) to make the suction cup (20) stick Fixing on the second woven fabric layer (12); wherein the suction cup (20) is made of polyvinyl chloride (PVC) suction cup, thermoplastic elastomer (TPE) suction cup, thermoplastic rubber (TPR) suction cup or nitrile rubber (NBR) A suction cup or the like, in a preferred embodiment of the present invention, the suction cup (20) is made of a polyvinyl chloride (PVC) suction cup, and the suction cup (20) is disposed on the second layer corresponding to the buffer layer (13). The other end of the woven fabric layer (12), that is, the suction cup (20) is disposed between the second woven fabric layer (12) and a floor, and has a good anti-slip effect, which can effectively fix the anti-slip Pad (1) helps The user exhibits better softness and comfort. Further, in a preferred embodiment of the present invention, the adhesive layer (30) is applied to the second woven fabric layer (12). After the adhesive layer (30) is heated by the high-frequency heating system (40), six suction cups (20) made of PVC material can be tightly bonded to the second woven fabric layer (12). The anchor layer (31) is designed to make the bonding force between the adhesive layer (30) and the second woven layer (12) more stable.

Step 5 (S5): using at least one third wire (131) to be interlaced with the first wire (111) and the second wire (121) to form a buffer layer (13), wherein the buffer layer (13) The thickness is between 4 mm and 15 mm, and the buffer layer (13), the first woven layer (11), and the second woven layer (12) are combined into a pad (10); The buffer layer (13) is formed by interlacing at least one third wire (131) with the first wire (111) and the second wire (121), and the buffer layer (13) has a first a thickness (T2), that is, the third wire (131) is woven in the same direction as the first wire (111) and the second wire (121), which may be bent in the left or right, as long as The semi-circular arc of the same direction may be bent, wherein the third wire (131) is one of a multi-Tron (PET) wire or a nylon wire, and the like, when a user uses the anti-slip pad (1) When stepping on it, the cushioning layer (13) woven by the third wire (131) that is bent in the same direction absorbs the gravity of the foot and the elastic force cushioning protects the user's foot or body. Slip mat (1) as a whole has stepped softness effect.

It can be seen from the above description that the author of the present invention has the following advantages compared with the prior art:

1. The sliding mat of this creation is mainly designed by stacking the upper and lower woven fabric layers and the buffer layer as the cushion body and the suction cup provided on the lower end surface of the cushion body, so that the thickness of the cushion body is more than 5 mm and high frequency. During hot melt, the bonding force between the pad body and the suction cup can be improved, and the suction cup which effectively combines the pad body, the suction cup and the adhesive layer can be grasped to grasp the ground without sliding, so that the user can stand firmly on the pad body and not fall easily. Advantage.

2. The sliding pad of the present invention is designed to improve the thickness of the whole body through the design of the first woven fabric layer, the second woven fabric layer and the buffer layer, so that the cushion body can effectively improve its elasticity and achieve good performance. The advantage of comfort.

3. The sliding pad of this creation, through the configuration of the first, second and third wires, effectively makes the water pass through the low water absorption characteristics of the first, second and third wires, thereby improving the water permeability of the pad body and achieving rapid The advantage of filtering out water.

In summary, the scratch pad of the present invention can achieve the intended use effect by the above disclosed embodiments, and the creation has not been disclosed before the application, and has fully complied with the requirements and requirements of the patent law. . If you apply for a new type of patent in accordance with the law, you are welcome to review it and grant a patent.

However, the illustrations and descriptions disclosed above are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention; those who are familiar with the art are otherwise characterized by the scope of the creation. Equivalent changes or modifications shall be considered as not departing from the design of this creation.

Claims (10)

A non-slip mat includes at least: a mat (10) comprising a first woven fabric layer (11), a second woven fabric layer (12), and a first woven fabric layer (12) 11) a buffer layer (13) between the second woven fabric layer (12), the first woven fabric layer (11) being formed by interlacing at least two first wires (111), the second weave The cloth layer (12) is formed by interlacing at least two second wires (121), and the buffer layer (13) is respectively composed of at least one third wire (131) and the first wire (111), and the The second wire (121) is formed by interlacing, wherein the second woven layer (12) has a first thickness (T1), and the buffer layer (13) has a second thickness (T2); a suction cup (20) disposed at the other end of the second woven layer (12) corresponding to the buffer layer (13); and at least one adhesive layer (30) disposed on the second woven layer ( 12) Between the suction cup (20), the suction cup (20) is fixed to the second woven layer (12) by the adhesive layer (30), wherein the adhesive layer (30) is attached Forming a second thickness (T3) in the second woven fabric layer (12) The anchor layer (31). The anti-slip mat of claim 1, wherein the suction cup (20) is a polyvinyl chloride (PVC) suction cup, a thermoplastic elastomer (TPE) suction cup, a thermoplastic rubber (TPR) suction cup or a nitrile rubber (NBR). ) One of the suction cups. The anti-slip mat of claim 1, wherein the third wire (131) is one of a Dolton (PET) wire or a nylon wire. The anti-slip mat of claim 1, wherein the third thickness (T3) is greater than or equal to one third of the first thickness (T1), and the third thickness (T3) is less than or equal to the First thickness (T1). The anti-slip mat of claim 1, wherein the third thickness (T3) is greater than or equal to one-half of the first thickness (T1), and the third thickness (T3) is less than or equal to the First thickness (T1). The anti-slip mat of claim 1, wherein the third thickness (T3) is equal to the first thickness (T1). The anti-slip mat of claim 1, wherein the third thickness (T3) is greater than the first thickness (T1). The anti-slip mat of claim 1, wherein the second thickness (T2) is between 4 mm and 15 mm. The anti-slip mat of any one of claims 1 to 8, wherein the adhesive layer (30) is integrally disposed on the second woven fabric layer (12). The anti-slip mat according to any one of claims 1 to 8, wherein the adhesive layer (30) is partially disposed on the second woven fabric layer (12) corresponding to the suction cup (20).