TWI692333B - Anti-slip pad and manufacturing method thereof - Google Patents
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- TWI692333B TWI692333B TW108106936A TW108106936A TWI692333B TW I692333 B TWI692333 B TW I692333B TW 108106936 A TW108106936 A TW 108106936A TW 108106936 A TW108106936 A TW 108106936A TW I692333 B TWI692333 B TW I692333B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000010410 layer Substances 0.000 claims abstract description 185
- 239000012790 adhesive layer Substances 0.000 claims abstract description 70
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 239000002759 woven fabric Substances 0.000 claims description 89
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 28
- 229920000459 Nitrile rubber Polymers 0.000 claims description 16
- 239000004800 polyvinyl chloride Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 230000008901 benefit Effects 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 9
- 230000004927 fusion Effects 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 8
- 229920000915 polyvinyl chloride Polymers 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
本發明有關於一種止滑墊及其製造方法,是一種使用高週波加熱系統以熔接黏合方式而使墊體、吸盤與黏膠層更具結合力之止滑墊及其製造方法;本發明之止滑墊包括有一墊體、複數個吸盤,以及至少一黏膠層;藉此,透過上、下織布層及緩衝層之層疊形成一體成型之墊體,其中該墊體下端面設置吸盤與黏膠層等設計,有效達到墊體之厚度超過5毫米,確實達到使墊體、吸盤與黏膠層能相互黏合而不致於脫落,並再透過該吸盤緊抓地面而不致滑動,具有良好之止滑效果,亦可供使用者於墊體上穩固站立而不易跌倒等主要優勢。The invention relates to an anti-slip pad and a manufacturing method thereof, which is a anti-slip pad using a high-frequency heating system to make the pad body, the suction cup and the adhesive layer more binding by fusion bonding and its manufacturing method; The anti-slip pad includes a pad body, a plurality of suction cups, and at least one adhesive layer; thereby, an integrally formed pad body is formed by stacking the upper and lower woven cloth layers and the buffer layer, wherein the pad body is provided with a suction cup and a lower end surface The design of the adhesive layer effectively reaches the thickness of the pad body more than 5 mm, and indeed achieves that the pad body, the suction cup and the adhesive layer can adhere to each other without falling off, and then grasp the ground through the suction cup without sliding, which has a good The anti-slip effect can also provide users with a main advantage of standing stably on the cushion and not easily falling.
Description
本發明係有關於一種止滑墊及其製造方法,尤其是指一種使用高週波加熱系統熔接黏合,而使墊體、吸盤與黏膠層更具結合力之止滑墊及其製造方法。The invention relates to an anti-slip pad and a manufacturing method thereof, in particular to an anti-slip pad using a high-frequency heating system to weld and bond the pad body, the suction cup and the adhesive layer, and a manufacturing method thereof.
習知的止滑墊主要係由一墊體及一吸盤組合而成,主要係將該吸盤以高週波方式直接熔容於該墊體上,且經高週波熔容後該吸盤僅熔容至該墊體之表面,使其容易因吸盤與墊體之結合不佳,其係僅能相同屬性結合,且不夠柔軟而過於生硬之問題;其中,該墊體多採用塑膠發泡材質所製備而成,例如聚氯乙烯(Polyvinyl Chloride,PVC)、熱塑性彈性體(Thermplastic Elastomer,TPE)、熱塑性橡膠(Thermplastic Rubber,TPR)或丁腈橡膠(Nitrile Butadiene Rubber,NBR)等,主要係利用該材質本身的可變性而達到緩衝之效果;然而習知的止滑墊,因傳統高週波之熔容僅能熔容5毫米以下的墊體,使得業者常礙於高週波熔容厚度的限制,使得止滑墊的厚度不足,而造成緩衝性不佳等問題。The conventional anti-slip pad is mainly composed of a pad body and a suction cup, which is mainly to directly melt the suction cup on the pad body in a high-frequency manner, and after the high-frequency fusion, the suction cup only melts to The surface of the pad body makes it easy to be combined with the same property of the suction cup and the pad body, which is only a combination of the same attributes, and is not soft enough to be too stiff; wherein, the pad body is mostly made of plastic foam material For example, polyvinyl chloride (Polyvinyl Chloride, PVC), thermoplastic elastomer (Thermplastic Elastomer, TPE), thermoplastic rubber (Thermplastic Rubber, TPR) or nitrile rubber (Nitrile Butadiene Rubber, NBR), etc., mainly using the material itself The variability can achieve the effect of buffering; however, the conventional anti-slip pads, because the traditional high-frequency melting capacity can only melt the pad body of less than 5 mm, the industry often hinders the limitation of the high-frequency melting capacity, making the stop The insufficient thickness of the sliding pad causes problems such as poor cushioning.
再者,習知的另一種止滑墊,係由雙層墊體及長纖組合而成,係將雙層與長纖進行黏貼,並將層布與長纖以高週波加熱方式直接熔容布材於墊體上,使整體工序過程中過於繁瑣複雜,且相對之費用成本較高。此外,坊間亦出現將該等止滑顆粒改為複數個吸盤的墊體,並以高週波熱熔吸盤與墊體使其結合,但此種設計仍存在有吸盤與墊體結合性不佳,以及厚度大於5毫米(millimeter,mm)亦造成該墊體與該吸盤不容易結合之問題,況且,由於吸盤無法與長纖貼合,易造成剝離與掉落之問題;因此,如何有效藉由創新的設計,有效使吸盤能夠黏著於墊體上而緊密結合,並提供使用者於墊體上穩固站立而不易跌倒,乃是止滑墊等相關產業開發業者與相關研究人員需持續努力克服與解決之課題。Furthermore, the other known anti-slip pad is composed of a double-layer pad body and long fibers, which is to paste the double layer and the long fibers, and directly melt the layer cloth and the long fibers by high-frequency heating The cloth material is on the pad body, which makes the whole process too complicated and complicated, and the relative cost is relatively high. In addition, there are also pads that change these anti-slip particles into a plurality of suction cups and combine them with high-frequency hot-melt suction cups and pads. However, this design still has poor suction cup and pad combination. And the thickness greater than 5 millimeters (millimeter, mm) also causes the problem that the cushion body and the suction cup are not easily combined, and because the suction cup cannot be attached to the long fiber, it is easy to cause peeling and falling problems; therefore, how to effectively use Innovative design effectively allows the suction cup to adhere to the pad body and tightly combine, and provides users with a stable stand on the pad body and not easy to fall. It is the anti-slip pad and other related industry developers and related researchers need to continue to work hard to overcome and The problem solved.
今,發明人即是鑑於傳統止滑墊結構於實際實施時仍存在有諸多缺失,於是乃一本孜孜不倦之精神,並藉由其豐富之專業知識及多年之實務經驗所輔佐,而加以改善,並據此研創出本發明。Now, in view of the fact that the traditional anti-slip pad structure still has many shortcomings in actual implementation, the inventor is a tireless spirit, and it is improved by its rich professional knowledge and many years of practical experience. Based on this, the invention was developed.
本發明主要目的為提供一種止滑墊及其製造方法,尤其是指一種使用高週波加熱系統熔接黏合方式,而使墊體、吸盤與黏膠層更具結合力之止滑墊及其製造方法,主要係藉由上、下織布層及緩衝層層疊為墊體與設置於墊體下端面之吸盤與黏膠層等設計,有效使墊體之厚度超過5毫米而於高週波熱熔時可提升墊體、吸盤與黏膠層之結合力,確實達到使墊體、吸盤與黏膠層能緊密結合而不致脫落,並再透過吸盤緊抓地面而不致墊體滑動,以供使用者於墊體上穩固站立而不易跌倒等主要優勢者。The main purpose of the present invention is to provide an anti-slip pad and a manufacturing method thereof, in particular to an anti-slip pad using a high-frequency heating system to weld and bond the pad body, the suction cup and the adhesive layer, and the manufacturing method thereof It is mainly designed by stacking the upper and lower woven fabric layers and the buffer layer into a cushion body and a suction cup and an adhesive layer provided on the lower end surface of the cushion body, which effectively makes the thickness of the cushion body exceed 5 mm during high frequency heat fusion It can improve the bonding force between the pad body, suction cup and the adhesive layer, and indeed achieve that the pad body, suction cup and the adhesive layer can be tightly combined without falling off, and then grasp the ground through the suction cup without sliding the pad body for the user to The main advantage is to stand firmly on the cushion and not fall easily.
本發明之次一目的為提供一種止滑墊及其製造方法,其係透過第一織布層、第二織布層以及緩衝層之設計,藉以提高墊體整體之厚度,使得墊體能夠有效提升其彈性,並達到踩踏時良好舒適性之優勢。The second object of the present invention is to provide an anti-slip pad and a method for manufacturing the same, through the design of the first woven fabric layer, the second woven fabric layer and the buffer layer, thereby increasing the thickness of the entire pad body, so that the pad body can be effective Improve its elasticity and achieve the advantage of good comfort when pedaling.
本發明之另一目的為提供一種止滑墊及其製造方法,透過第一、二及第三線材之配置,有效使水份經由第一、二及第三線材之低吸水特性,進而提升墊體更佳之滲水性,達到快速濾除水份之優勢。Another object of the present invention is to provide an anti-slip pad and a manufacturing method thereof. Through the configuration of the first, second, and third wires, the water can effectively pass the low water absorption characteristics of the first, second, and third wires, thereby improving the pad Better water permeability, to achieve the advantage of rapid water removal.
為了達到上述之實施目的,本發明人提出一種止滑墊,係至少包括有一墊體、複數個吸盤,以及至少一黏膠層,其中該墊體係包括有一第一織布層、一第二織布層,以及一設置於該第一織布層與該第二織布層之間的緩衝層,該第一織布層係由至少二第一線材上下交織排列而形成,該第二織布層係由至少二第二線材上下交織排列而形成,而該緩衝層係由至少一第三線材分別與一第一線材,以及一第二線材交織排列而形成,其中該第二織布層係具有一第一厚度,而該緩衝層係具有一第二厚度;複數個吸盤係對應該緩衝層而設置於該第二織布層之另一端部;至少一黏膠層係設置於該第二織布層與該吸盤之間,該吸盤係藉由該黏膠層而固定於第二織布層,其中該黏膠層係固附於該第二織布層內而形成一具有一第三厚度之定錨層。In order to achieve the above-mentioned implementation objective, the present inventor proposes an anti-slip pad, which at least includes a pad body, a plurality of suction cups, and at least one adhesive layer, wherein the pad system includes a first woven fabric layer and a second woven fabric A cloth layer, and a buffer layer disposed between the first woven cloth layer and the second woven cloth layer, the first woven cloth layer is formed by interweaving and arranging at least two first wires up and down, the second woven cloth The layer is formed by interweaving and arranging at least two second wires up and down, and the buffer layer is formed by interweaving and arranging at least one third wire with a first wire and a second wire, wherein the second woven layer is It has a first thickness, and the buffer layer has a second thickness; a plurality of suction cups are disposed at the other end of the second woven layer corresponding to the buffer layer; at least one adhesive layer is disposed on the second Between the woven cloth layer and the suction cup, the suction cup is fixed to the second woven cloth layer by the adhesive layer, wherein the adhesive layer is fixed in the second woven cloth layer to form a third The thickness of the anchor layer.
如上所述的止滑墊,其中該第三線材係由多特龍(Tetoron,PET)線材或尼龍(Nylon)線材等其中之一。The anti-slip pad as described above, wherein the third wire is made of one of Dotoron (PET) wire or Nylon wire.
如上所述的止滑墊,其中該吸盤係由聚氯乙烯(Polyvinyl Chloride,PVC)吸盤、熱塑性彈性體(Thermplastic Elastomer,TPE)吸盤、熱塑性橡膠(Thermplastic Rubber,TPR)吸盤或丁腈橡膠(Nitrile Butadiene Rubber,NBR) 吸盤等其中之一種。The anti-slip pad as described above, wherein the suction cup is made of polyvinyl chloride (Polyvinyl Chloride, PVC) suction cup, thermoplastic elastomer (Thermplastic Elastomer, TPE) suction cup, thermoplastic rubber (Thermplastic Rubber, TPR) suction cup or nitrile rubber (Nitrile) Butadiene Rubber (NBR) sucker and so on.
如上所述的止滑墊,其中該第三厚度係大於等於該第一厚度的三分之一,且該第三厚度係小於等於該第一厚度。The anti-slip pad as described above, wherein the third thickness is greater than or equal to one third of the first thickness, and the third thickness is less than or equal to the first thickness.
如上所述的止滑墊,其中該第三厚度係大於等於該第一厚度的二分之一,且該第三厚度係小於等於該第一厚度。The anti-slip pad as described above, wherein the third thickness is greater than or equal to half of the first thickness, and the third thickness is less than or equal to the first thickness.
如上所述的止滑墊,其中該第三厚度係等於該第一厚度。The anti-slip pad as described above, wherein the third thickness is equal to the first thickness.
如上所述的止滑墊,其中該第三厚度係大於該第一厚度。As described above, the third thickness is greater than the first thickness.
如上所述的止滑墊,其中該第二厚度係介於4毫米(millimeter,mm)至15毫米(mm)之間。The anti-slip pad as described above, wherein the second thickness is between 4 millimeters (mmimeter) and 15 millimeters (mm).
如上所述的止滑墊,其中該黏膠層係全面設置於該第二織布層。The anti-slip pad as described above, wherein the adhesive layer is fully disposed on the second woven fabric layer.
如上所述的止滑墊,其中該黏膠層係對應該吸盤而局部設置於該第二織布層。The anti-slip pad as described above, wherein the adhesive layer corresponds to the suction cup and is partially disposed on the second woven fabric layer.
如上所述的止滑墊,其中該墊體相對於該吸盤之另一端表面上進一步可印刷、染印有圖樣。The anti-slip pad as described above, wherein the pad body can be printed or dyed with a pattern on the other end surface of the suction cup.
此外,為了達到上述實施目的,本發明人另研擬一種止滑墊製造方法;首先,使用二第一線材上下交織排列而形成一第一織布層;接著,使用二第二線材上下交織排列而形成一第二織布層;接續,塗佈至少一黏膠層於第二織布層之一端面,其中該黏膠層係固附於該第二織布層內而形成一定錨層;之後,設置複數個吸盤於黏膠層上,並使用一高週波加熱系統加熱黏膠層,以使吸盤黏固於第二織布層上;最後,使用至少一第三線材分別與第一線材、第二線材交織排列而形成一緩衝層,其中緩衝層、第一織布層,以及第二織布層係組合成一墊體。In addition, in order to achieve the above-mentioned implementation objectives, the present inventors have additionally developed a method for manufacturing anti-slip pads. First, two first wires are interwoven vertically to form a first woven fabric layer; then, two second wires are interwoven vertically arranged Forming a second woven fabric layer; then, coating at least one adhesive layer on one end surface of the second woven fabric layer, wherein the adhesive layer is fixedly attached to the second woven fabric layer to form a certain anchor layer; After that, set a plurality of suction cups on the adhesive layer, and use a high-frequency heating system to heat the adhesive layer, so that the suction cups are fixed on the second woven layer; finally, use at least one third wire and the first wire respectively 2. The second wires are interwoven to form a buffer layer, wherein the buffer layer, the first woven fabric layer, and the second woven fabric layer are combined into a cushion body.
如上所述的止滑墊製造方法,其中該第三線材係使用多特龍(PET)線材或尼龍線材等其中之一。The method for manufacturing the anti-slip pad as described above, wherein the third wire is one of Dotron (PET) wire or nylon wire.
如上所述的止滑墊製造方法,其中該吸盤係使用聚氯乙烯(PVC)吸盤、熱塑性彈性體(TPE)吸盤、熱塑性橡膠(TPR)吸盤或丁腈橡膠(NBR)吸盤等其中之一。The method for manufacturing the anti-slip pad as described above, wherein the suction cup uses one of polyvinyl chloride (PVC) suction cups, thermoplastic elastomer (TPE) suction cups, thermoplastic rubber (TPR) suction cups, or nitrile rubber (NBR) suction cups.
如上所述的止滑墊製造方法,其中該黏膠層係全面塗佈於該第二織布層。The manufacturing method of the anti-slip pad as described above, wherein the adhesive layer is completely coated on the second woven fabric layer.
如上所述的止滑墊製造方法,其中該黏膠層係對應該吸盤而局部塗佈於該第二織布層。The manufacturing method of the anti-slip pad as described above, wherein the adhesive layer is partially coated on the second woven fabric layer corresponding to the suction cup.
藉此,本發明之止滑墊及其製造方法主要係藉由上、下織布層及緩衝層層疊為墊體與設置於墊體下端面之吸盤等設計,有效使墊體之厚度超過5毫米而於高週波熱熔時可提升墊體與吸盤之結合力,確實達到以與墊體有效結合之吸盤緊抓地面而不致滑動,以供使用者於墊體上穩固站立而不易跌倒等主要優勢。In this way, the anti-slip pad and its manufacturing method of the present invention are mainly designed by stacking the upper and lower woven fabric layers and the buffer layer into a pad body and a suction cup provided on the lower end surface of the pad body to effectively make the thickness of the pad body exceed 5 Millimeters can enhance the bonding force between the pad and the suction cup when it is hot-melted at high frequency. It is indeed achieved that the suction cup effectively combined with the pad can grasp the ground without sliding, so that the user can stand firmly on the pad and not easy to fall. Advantage.
為利 貴審查員瞭解本發明之技術特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的權利範圍,合先敘明。In order to facilitate your examiner to understand the technical features, content and advantages of the present invention and the achievable effects, the present invention is described in detail in conjunction with the drawings and in the form of expressions of the embodiments, and the drawings used therein, which The main purpose is only for illustration and auxiliary description, not necessarily the true proportion and precise configuration after the implementation of the present invention, so the proportion and configuration relationship of the attached drawings should not be interpreted and limited to the scope of the present invention in practical implementation. He Xianming.
首先,請參閱第1圖至第4圖所示,為本發明止滑墊其一較佳實施例之整體結構外觀分解示意圖、整體結構仰視圖、墊體組成剖視圖,以及定錨層形成示意圖,其中本發明之止滑墊(1)係至少包括有一墊體(10)、複數個吸盤(20),以及至少一黏膠層(30);本發明之止滑墊(1)之一較佳實施例係為一種浴室止滑踏墊,主要係鋪設於室內或室外之地板上使用,以有效過濾水份而不殘留,有效使墊體之厚度超過5毫米而於高週波熱熔時可提升墊體、吸盤與黏膠層之結合力,確實達到使墊體、吸盤與黏膠層能緊密結合而不致脫落,於本實施例中該止滑墊(1)係為浴室踏墊,於其它實施例中該止滑墊(1)亦可為坐墊、椅背墊、床墊或運動用墊體等其它形式之墊體。First, please refer to FIGS. 1 to 4, which are an exploded schematic view of the overall structure of a preferred embodiment of the anti-slip pad of the present invention, a bottom view of the overall structure, a cross-sectional view of the pad body composition, and a schematic diagram of the formation of the anchor layer, The anti-slip pad (1) of the present invention includes at least a pad body (10), a plurality of suction cups (20), and at least one adhesive layer (30); one of the anti-slip pads (1) of the present invention is preferred The embodiment is a bathroom anti-slip mat, which is mainly used on indoor or outdoor floors to effectively filter water without leaving residue, effectively making the thickness of the pad body more than 5 mm and can be raised during high-frequency heat fusion The bonding force of the cushion body, the suction cup and the adhesive layer does achieve that the cushion body, the suction cup and the adhesive layer can be tightly combined without falling off. In this embodiment, the anti-slip pad (1) is a bathroom mat, which is In the embodiment, the anti-slip pad (1) may also be a cushion body such as a seat cushion, a seat back cushion, a mattress or a sports cushion body.
該墊體(10)係包括有一第一織布層(11)、一第二織布層(12),以及一設置於該第一織布層(11)與該第二織布層(12)之間的緩衝層(13),其中該第一織布層(11)係由至少二第一線材(111)上下交織排列而形成,該第二織布層(12)係由至少二第二線材(121)上下交織排列而形成,且該第二織布層(12)係具有一第一厚度(T1),其中該第一織布層(11)與該第二織布層(12)係為網眼布態樣之三明治網布或三明治遮光布,該網眼布係可讓空氣順利通過,而達到透氣的效果;此外,該緩衝層(13)係由至少一第三線材(131)分別與該第一線材(111),以及該第二線材(121)交織排列而形成,且該緩衝層(13)係具有一第二厚度(T2),該第二厚度(T2)係介於4毫米至15毫米之間,亦即將該第三線材(131)呈同向彎曲與該第一線材(111)、該第二線材(121)對應編織,其可呈左向彎曲或右向彎曲,只要同屬一方向的半圓弧彎曲即可,其中該第三線材(131)係使用多特龍(PET)線材或尼龍線材等其中之一種,當一使用者使用該止滑墊(1)而踩踏於其上方時,能藉由同向彎曲的第三線材(131)所編織之緩衝層(13)而吸收腳掌踩踏之重力,及本身彈性力緩衝而保護使用者之腳部或身體,使該止滑墊(1)之整體具有踩踏柔軟性之功效;並透過第一、二及第三線材之配置,有效使水份經由第一、二及第三線材之低吸水特性,進而提升墊體更佳之滲水性,達到快速濾除水份之優勢。The cushion body (10) includes a first woven fabric layer (11), a second woven fabric layer (12), and a first woven fabric layer (11) and the second woven fabric layer (12) ) Between the buffer layer (13), wherein the first woven fabric layer (11) is formed by at least two first wires (111) interlaced up and down, and the second woven fabric layer (12) is formed by at least two The two wires (121) are formed by interlacing up and down, and the second woven fabric layer (12) has a first thickness (T1), wherein the first woven fabric layer (11) and the second woven fabric layer (12) ) Is a sandwich mesh cloth or sandwich shading cloth in the form of a mesh cloth. The mesh cloth allows air to pass through smoothly to achieve the effect of ventilation; in addition, the buffer layer (13) is made of at least a third wire ( 131) are formed by interweaving and arranging with the first wire (111) and the second wire (121), respectively, and the buffer layer (13) has a second thickness (T2), and the second thickness (T2) is Between 4 mm and 15 mm, that is, the third wire (131) is bent in the same direction to weave with the first wire (111) and the second wire (121), which can be bent left or right To bend, as long as the semi-circular arc in the same direction is bent, the third wire (131) is one of Dotron (PET) wire or nylon wire, etc. When a user uses the anti-slip pad (1) When stepping on it, the cushioning layer (13) woven by the third wire (131) that is bent in the same direction can absorb the gravity of the stepping on the sole of the foot, and buffer the elastic force to protect the user's foot Or the body, so that the entire anti-slip pad (1) has the effect of treading softness; and through the configuration of the first, second and third wires, the water can effectively pass the low water absorption characteristics of the first, second and third wires , And then improve the better water permeability of the pad body, to achieve the advantage of rapid filtration of moisture.
該等吸盤(20)係對應該緩衝層(13)而設置於該第二織布層(12)之另一端部,其中該吸盤(20)係為聚氯乙烯(PVC)吸盤、熱塑性彈性體(TPE)吸盤、熱塑性橡膠(TPR)吸盤或丁腈橡膠(NBR)吸盤等其中之一種,在本發明其一較佳實施例中,該吸盤(20)係由聚氯乙烯(PVC)之材質所製備而成,該吸盤(20)對應該緩衝層(13)而設置於該第二織布層(12)之另一端部,亦即該吸盤(20)係設置於該第二織布層(12)與一地板之間,可具有良好之止滑效果,可有效固定該止滑墊(1)而有助於該使用者站立姿勢。The suction cups (20) correspond to the buffer layer (13) and are arranged at the other end of the second woven fabric layer (12), wherein the suction cups (20) are polyvinyl chloride (PVC) suction cups, thermoplastic elastomers (TPE) suction cup, thermoplastic rubber (TPR) suction cup or nitrile rubber (NBR) suction cup, etc. In a preferred embodiment of the present invention, the suction cup (20) is made of polyvinyl chloride (PVC) The prepared suction cup (20) is arranged at the other end of the second woven fabric layer (12) corresponding to the buffer layer (13), that is, the suction cup (20) is arranged on the second woven fabric layer (12) It can have a good anti-slip effect with a floor, which can effectively fix the anti-slip pad (1) and help the user to stand in a posture.
至少一該黏膠層(30)係設置於該第二織布層(12)與該吸盤(20)之間,該吸盤(20)係藉由該黏膠層(30)而與固定於該第二織布層(12),其中該黏膠層(30)係固附於該第二織布層(12)內而形成一具有一第三厚度(T3)之定錨層(31),而該黏膠層(30)係為全面塗佈於該第二織布層(12)上之黏膠,經過高週波之加熱該黏膠層(30)後,該等吸盤(20)係可以緊密結合於該第二織布層(12)上,而該定錨層(31)之設計係可使該黏膠層(30)與該第二織布層(12)之間的結合力更為穩固。At least one adhesive layer (30) is disposed between the second woven fabric layer (12) and the suction cup (20), and the suction cup (20) is fixed to the adhesive layer by the adhesive layer (30) A second woven fabric layer (12), wherein the adhesive layer (30) is fixed in the second woven fabric layer (12) to form a fixed anchor layer (31) with a third thickness (T3), The adhesive layer (30) is an adhesive that is fully coated on the second woven fabric layer (12). After heating the adhesive layer (30) with high frequency, the suction cups (20) can be Tightly bonded to the second woven fabric layer (12), and the anchor layer (31) is designed to make the bonding force between the adhesive layer (30) and the second woven fabric layer (12) more For stability.
此外,請一併參閱第5圖至第7圖所示,為本發明止滑墊其二較佳實施例之定錨層形成示意圖、其三較佳實施例之定錨層形成示意圖,以及其四較佳實施例之定錨層形成示意圖,其中在第5圖之其二較佳實施例中,該定錨層(31)之第三厚度(T3)係大於等於該第二織布層(12)之第一厚度(T1)的三分之一且小於等於該第一厚度(T1),亦即該黏膠層(30)係固附於該第二織布層(12)內達該黏膠層(30)厚度的三分之一以上而使該黏膠層(30)與該第二織布層(12)之間的結合力更為穩固;在第6圖之其三較佳實施例中,該定錨層(31)之第三厚度(T3)係大於等於該第二織布層(12)之第一厚度(T1)的二分之一且小於等於該第一厚度(T1),亦即該黏膠層(30)係固附於該第二織布層(12)內達該黏膠層(30)厚度的二分之一以上而使該黏膠層(30)與該第二織布層(12)之間的結合力更為穩固;在第7圖之其四較佳實施例中,該定錨層(31)之第三厚度(T3)係等於該第二織布層(12)之第一厚度(T1),亦即該黏膠層(30)係固附於該第二織布層(12)的厚度係接近於該黏膠層(30)的厚度,則該定錨層(31)可包覆該緩衝層(13)與該第二織布層(12)之交接處,該緩衝層(13)與該第二織布層(12)之間可以更為穩固結合,當該使用者之腳部踩踏於該墊體(10)時可以站立更穩不易跌倒;此外,在本發明另一較佳實施例中,該定錨層(31)之第三厚度(T3)係大於該第二織布層(12)之第一厚度(T1),亦即該黏膠層(30)係固附於該第二織布層(12)的厚度係大於於該黏膠層(30)的厚度,則該定錨層(31)亦可包覆該緩衝層(13)與該第二織布層(12)之交接處,該緩衝層(13)與該第二織布層(12)之間可以更為穩固結合,並藉此提高墊體整體之厚度,使得墊體能夠有效提升其彈性,並達到良好之舒適性之優勢,當該使用者之腳部踩踏於該墊體(10)時可以站立更穩不易跌倒。In addition, please refer to FIG. 5 to FIG. 7 for the formation of the anchor layer of the second preferred embodiment of the anti-slip pad of the present invention, and the formation of the anchor layer of the three preferred embodiments, and Schematic diagram of the formation of the anchor layer of the four preferred embodiments, wherein in the second preferred embodiment of FIG. 5, the third thickness (T3) of the anchor layer (31) is greater than or equal to the second woven layer ( 12) One third of the first thickness (T1) and less than or equal to the first thickness (T1), that is, the adhesive layer (30) is fixedly attached to the second woven fabric layer (12) up to the The thickness of the adhesive layer (30) is more than one third of the thickness to make the adhesive force between the adhesive layer (30) and the second woven fabric layer (12) more stable; In an embodiment, the third thickness (T3) of the anchor layer (31) is greater than or equal to half of the first thickness (T1) of the second woven fabric layer (12) and less than or equal to the first thickness ( T1), that is, the adhesive layer (30) is fixed in the second woven fabric layer (12) by more than half of the thickness of the adhesive layer (30) to make the adhesive layer (30) The bonding force with the second woven fabric layer (12) is more stable; in the fourth preferred embodiment of FIG. 7, the third thickness (T3) of the anchor layer (31) is equal to the third The first thickness (T1) of the second woven fabric layer (12), that is, the thickness of the adhesive layer (30) fixed to the second woven fabric layer (12) is close to that of the adhesive layer (30) Thickness, the anchor layer (31) can cover the junction of the buffer layer (13) and the second woven fabric layer (12), the buffer layer (13) and the second woven fabric layer (12) It can be more firmly combined, when the user's feet step on the cushion body (10), it can stand more stable and not easy to fall; In addition, in another preferred embodiment of the present invention, the anchor layer (31) The third thickness (T3) is greater than the first thickness (T1) of the second woven fabric layer (12), that is, the thickness of the adhesive layer (30) is fixed to the second woven fabric layer (12) Is greater than the thickness of the adhesive layer (30), then the anchor layer (31) can also cover the junction of the buffer layer (13) and the second woven layer (12), the buffer layer (13) ) And the second woven fabric layer (12) can be more firmly bonded, and thereby increase the thickness of the entire cushion body, so that the cushion body can effectively improve its elasticity and achieve the advantages of good comfort, when it should be used The foot of the person can stand more stable and not fall easily when stepping on the cushion body (10).
再者,請一併參閱第8圖所示,為本發明止滑墊其五較佳實施例之黏膠層塗佈示意圖,其中該黏膠層(30)係對應該吸盤(20)而局部設置於該第二織布層(12)上,亦即在本發明其五較佳實施例中,該止滑墊(1)係設置有6個吸盤(20),而每一該吸盤(20)與該第二織布層(12)之間係分別塗佈有該黏膠層(30),且每一黏膠層(30)皆不連接在一起,經過高週波之加熱該黏膠層(30)後,該等吸盤(20)係可以緊密結合於該第二織布層(12)上。Furthermore, please refer to FIG. 8 together, which is a schematic view of the application of the adhesive layer of the fifth preferred embodiment of the anti-slip pad of the present invention, wherein the adhesive layer (30) corresponds to the suction cup (20) and is partially It is arranged on the second woven fabric layer (12), that is, in the fifth preferred embodiment of the present invention, the anti-slip pad (1) is provided with 6 suction cups (20), and each suction cup (20) ) And the second woven fabric layer (12) are respectively coated with the adhesive layer (30), and each adhesive layer (30) is not connected together, the adhesive layer is heated by high frequency heating After (30), the suction cups (20) can be tightly bonded to the second woven fabric layer (12).
再者,為使 貴審查委員能對本發明有更深入且具體之瞭解,請參閱第9圖與第10圖所示,為本發明止滑墊製造方法之步驟流程圖,以及高週波加熱示意圖,其中本發明之止滑墊製造方法係用以製造止滑墊(1),於其它實施例中該止滑墊(1)亦可為坐墊、椅背墊或床墊等其它形式之墊體,該止滑墊製造方法主要包括有下列步驟:Furthermore, in order for your reviewing committee to have a more in-depth and specific understanding of the present invention, please refer to FIG. 9 and FIG. 10, which is a flowchart of the steps of the manufacturing method of the anti-slip pad of the present invention, and a schematic diagram of high frequency heating The manufacturing method of the anti-slip pad of the present invention is used to manufacture the anti-slip pad (1). In other embodiments, the anti-slip pad (1) may also be a cushion body such as a seat cushion, a back cushion, or a mattress. The manufacturing method of the anti-slip pad mainly includes the following steps:
步驟一(S1):使用二條第一線材(111)上下交織排列而形成一第一織布層(11)。Step one (S1): two first wires (111) are interleaved and arranged to form a first woven layer (11).
步驟二(S2):使用二條第二線材(121)上下交織排列而形成一第二織布層(12),其中該第二織布層(12)具有一第一厚度(T1)。Step 2 (S2): Two second wires (121) are interwoven up and down to form a second woven fabric layer (12), wherein the second woven fabric layer (12) has a first thickness (T1).
步驟三(S3):塗佈至少一黏膠層(30)於該第二織布層(12)之一端面,其中該黏膠層(30)係固附於該第二織布層(12)內而形成一定錨層(31);其中該定錨層(31)之厚度係等於該第二織布層(12)之厚度,亦即該黏膠層(30)係固附於該第二織布層(12)的厚度係接近於該黏膠層(30)的厚度,則該定錨層(31)可包覆該緩衝層(13)與該第二織布層(12)之交接處,該緩衝層(13)與該第二織布層(12)之間可以更為穩固,當該使用者之腳部踩踏於該墊體(10)時可以站立更穩不易跌倒;然而,該定錨層(31)與該第二織布層(12)厚度之關係並不以此為限,該定錨層(31)之厚度係可以大於該第二織布層(12)之厚度的三分之一或二分之一且小於該第二織布層(12)之厚度,該定錨層(31)之厚度亦可亦大於該第二織布層(12)之厚度,主要功效皆是使該緩衝層(13)與該第二織布層(12)之間可以更為穩固結合,當該使用者之腳部踩踏於該墊體(10)時可以站立更穩不易跌倒。Step three (S3): coating at least one adhesive layer (30) on one end surface of the second woven fabric layer (12), wherein the adhesive layer (30) is fixedly attached to the second woven fabric layer (12) ) To form a certain anchor layer (31); wherein the thickness of the anchor layer (31) is equal to the thickness of the second woven layer (12), that is, the adhesive layer (30) is fixed to the first The thickness of the second woven fabric layer (12) is close to the thickness of the adhesive layer (30), then the anchor layer (31) can cover the buffer layer (13) and the second woven fabric layer (12) At the junction, the buffer layer (13) and the second woven fabric layer (12) can be more stable, and when the user's foot is stepped on the cushion body (10), it can stand more stable and not easy to fall; however , The relationship between the thickness of the anchor layer (31) and the thickness of the second woven fabric layer (12) is not limited to this, the thickness of the anchor layer (31) may be greater than that of the second woven fabric layer (12) One third or one half of the thickness and less than the thickness of the second woven fabric layer (12), the thickness of the anchor layer (31) may also be greater than the thickness of the second woven fabric layer (12), The main function is to make the buffer layer (13) and the second woven fabric layer (12) can be more firmly combined, when the user's feet step on the cushion body (10) can stand more stable Fall.
步驟四(S4):設置複數個吸盤(20)於該黏膠層(30)上,並使用一高週波加熱系統(40)加熱該黏膠層(30),以使該吸盤(20)黏固於該第二織布層(12)上;其中該吸盤(20)係由聚氯乙烯(PVC)吸盤、熱塑性彈性體(TPE)吸盤、熱塑性橡膠(TPR)吸盤或丁腈橡膠(NBR)吸盤等其中之一種,在本發明其一較佳實施例中,該吸盤(20)係由聚氯乙烯(PVC)吸盤,該吸盤(20)對應該緩衝層(13)而設置於該第二織布層(12)之另一端部,亦即該吸盤(20)係設置於該第二織布層(12)與一地板之間,可具有良好之止滑效果,可有效固定該止滑墊(1)而有助於該使用者展現出較好的柔軟與舒適性,此外,在本發明其一較佳實施例中,該黏膠層(30)係為全面塗佈於該第二織布層(12)上之黏膠,經過該高週波加熱系統(40)加熱該黏膠層(30)後,6個以PVC材質所製備而成之吸盤(20)係可以緊密結合於該第二織布層(12)上,而該定錨層(31)之設計係可使該黏膠層(30)與該第二織布層(12)之間的結合力更為穩固。Step 4 (S4): Set a plurality of suction cups (20) on the adhesive layer (30), and heat the adhesive layer (30) using a high-frequency heating system (40) to make the suction cup (20) adhere Fixed on the second woven fabric layer (12); wherein the suction cup (20) is made of polyvinyl chloride (PVC) suction cup, thermoplastic elastomer (TPE) suction cup, thermoplastic rubber (TPR) suction cup or nitrile rubber (NBR) One of the suction cups, etc. In a preferred embodiment of the present invention, the suction cup (20) is made of polyvinyl chloride (PVC) suction cup, and the suction cup (20) corresponds to the buffer layer (13) and is disposed on the second The other end of the woven fabric layer (12), that is, the suction cup (20) is disposed between the second woven fabric layer (12) and a floor, can have a good anti-slip effect, can effectively fix the anti-slip The pad (1) helps the user to exhibit better softness and comfort. In addition, in a preferred embodiment of the present invention, the adhesive layer (30) is fully coated on the second After the adhesive on the woven fabric layer (12) is heated by the high-frequency heating system (40), six suction cups (20) made of PVC material can be tightly bonded to the adhesive On the second woven fabric layer (12), the anchor layer (31) is designed to make the bonding force between the adhesive layer (30) and the second woven fabric layer (12) more stable.
步驟五(S5):使用至少一第三線材(131)分別與該第一線材(111)、該第二線材(121)交織排列而形成一緩衝層(13),其中該緩衝層(13)之厚度係介於4毫米至15毫米之間,而該緩衝層(13)、該第一織布層(11),以及該第二織布層(12)係組合成一墊體(10);該緩衝層(13)係由至少一第三線材(131)分別與該第一線材(111),以及該第二線材(121)交織排列而形成,且該緩衝層(13)係具有一第二厚度(T2),亦即將該第三線材(131)呈同向彎曲與該第一線材(111)、該第二線材(121)對應編織,其可呈左向彎曲或右向彎曲,只要同屬一方向的半圓弧彎曲即可,其中該第三線材(131)係使用多特龍(PET)線材或尼龍線材等其中之一種,當一使用者使用該止滑墊(1)而踩踏於其上時,能藉由同向彎曲的第三線材(131)所編織之緩衝層(13)而吸收腳掌踩踏之重力,及本身彈性力緩衝而保護使用者之腳部或身體,使該止滑墊(1)之整體具有踩踏柔軟性之功效。Step 5 (S5): at least one third wire (131) is interwoven with the first wire (111) and the second wire (121) to form a buffer layer (13), wherein the buffer layer (13) The thickness is between 4 mm and 15 mm, and the buffer layer (13), the first woven fabric layer (11), and the second woven fabric layer (12) are combined into a cushion body (10); The buffer layer (13) is formed by interweaving at least one third wire (131) with the first wire (111) and the second wire (121), and the buffer layer (13) has a first Two thicknesses (T2), that is, the third wire (131) is bent in the same direction to weave corresponding to the first wire (111) and the second wire (121), which can be bent in the left or right direction, as long as The semi-circular arc in the same direction can be bent. The third wire (131) is one of Dotron (PET) wire or nylon wire. When a user uses the anti-slip pad (1), When stepping on it, the cushioning layer (13) woven by the third wire (131) which is bent in the same direction can absorb the gravity of the stepping on the sole of the foot, and the elastic force of the cushion itself protects the foot or body of the user, so that The whole of the anti-slip pad (1) has the effect of treading softness.
由上述之實施說明可知,本發明之止滑墊及其製造方法與現有技術相較之下,本發明係具有以下優點:As can be seen from the above description of the implementation, compared with the prior art, the anti-slip pad and the manufacturing method of the present invention have the following advantages:
1. 本發明之止滑墊及其製造方法主要係藉由上、下織布層及緩衝層層疊為墊體與設置於墊體下端面之吸盤等設計,有效使墊體之厚度超過5毫米而於高週波熱熔時可提升墊體與吸盤之結合力,確實達到使墊體、吸盤與黏膠層有效結合之吸盤緊抓地面而不致滑動,以供使用者於墊體上穩固站立而不易跌倒等主要優勢。1. The anti-slip pad and its manufacturing method of the present invention are mainly designed by stacking the upper and lower woven fabric layers and the buffer layer into a pad body and a suction cup provided on the lower end surface of the pad body, which effectively makes the thickness of the pad body exceed 5 mm The high-frequency hot-melt can enhance the bonding force between the pad body and the suction cup, and it is indeed achieved that the suction cup that effectively combines the pad body, the suction cup and the adhesive layer grasps the ground without sliding, so that the user can stand firmly on the pad body. The main advantage is not easy to fall.
2. 本發明之止滑墊及其製造方法,其係透過第一織布層、第二織布層以及緩衝層之設計,藉此提高墊體整體之厚度,使得墊體能夠有效提升其彈性,並達到良好之舒適性之優勢。2. The anti-slip pad of the present invention and its manufacturing method adopt the design of the first woven cloth layer, the second woven cloth layer and the buffer layer, thereby increasing the thickness of the entire pad body, so that the pad body can effectively improve its elasticity , And achieve the advantage of good comfort.
3. 本發明之止滑墊及其製造方法,透過第一、二及第三線材之配置,有效使水份經由第一、二及第三線材之低吸水特性,進而提升墊體更佳之滲水性,達到快速濾除水份之優勢。3. The anti-slip pad and its manufacturing method of the present invention, through the configuration of the first, second and third wires, effectively make the water pass through the low water absorption characteristics of the first, second and third wires, thereby improving the better water leakage of the pad body To achieve the advantage of quickly filtering out moisture.
綜上所述,本發明之止滑墊及其製造方法,的確能藉由上述所揭露之實施例,達到所預期之使用功效,且本發明亦未曾公開於申請前,誠已完全符合專利法之規定與要求。爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the anti-slip pad and its manufacturing method of the present invention can indeed achieve the expected use effect by the embodiments disclosed above, and the present invention has not been disclosed before the application, and has fully complied with the patent law Regulations and requirements. I filed an application for a patent for invention in accordance with the law, pleaded for the review, and granted the patent.
惟,上述所揭示之圖示及說明,僅為本發明之較佳實施例,非為限定本發明之保護範圍;大凡熟悉該項技藝之人士,其所依本發明之特徵範疇,所作之其它等效變化或修飾,皆應視為不脫離本發明之設計範疇。However, the illustrations and descriptions disclosed above are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention; those who are familiar with the art, according to the characteristic scope of the present invention, do other things Equivalent changes or modifications should be regarded as not departing from the design scope of the present invention.
(1):止滑墊 (10):墊體 (11):第一織布層 (111):第一線材 (12):第二織布層 (121):第二線材 (13):緩衝層 (131):第三線材 (20):吸盤 (30):黏膠層 (40):高週波加熱系統 (31):定錨層 (S1):步驟一 (S2):步驟二 (S3):步驟三 (S4):步驟四 (S5):步驟五 (T1):第一厚度 (T2):第二厚度 (T3):第三厚度(1): Anti-slip pad (10): Cushion (11): The first cloth layer (111): The first wire (12): Second fabric layer (121): Second wire (13): buffer layer (131): third wire (20): suction cup (30): Adhesive layer (40): High frequency heating system (31): anchor layer (S1): Step one (S2): Step two (S3): Step three (S4): Step 4 (S5): Step 5 (T1): First thickness (T2): Second thickness (T3): third thickness
第1圖:本發明止滑墊其一較佳實施例之整體結構外觀分解示意圖。 第2圖:本發明止滑墊其一較佳實施例之整體結構仰視圖。 第3圖:本發明止滑墊其一較佳實施例之墊體組成剖視圖。 第4圖:本發明止滑墊其一較佳實施例之定錨層形成示意圖。 第5圖:本發明止滑墊其二較佳實施例之定錨層形成示意圖。 第6圖:本發明止滑墊其三較佳實施例之定錨層形成示意圖。 第7圖:本發明止滑墊其四較佳實施例之定錨層形成示意圖。 第8圖:本發明止滑墊其五較佳實施例之黏膠層塗佈示意圖。 第9圖:本發明止滑墊製造方法之步驟流程圖。 第10圖:本發明止滑墊製造方法其一較佳實施例之高週波加熱示意圖。Figure 1: The exploded view of the overall structure of the preferred embodiment of the anti-slip pad of the present invention. Figure 2: The bottom view of the overall structure of a preferred embodiment of the anti-slip pad of the present invention. Figure 3: A cross-sectional view of the pad body composition of a preferred embodiment of the anti-slip pad of the present invention. Figure 4: Schematic diagram of the formation of the anchoring layer of a preferred embodiment of the anti-slip pad of the present invention. Figure 5: Schematic diagram of the formation of the anchor layer of the second preferred embodiment of the anti-slip pad of the present invention. Figure 6: Schematic diagram of the formation of the anchor layer of the three preferred embodiments of the anti-slip pad of the present invention. Figure 7: Schematic diagram of the formation of the anchor layer of the four preferred embodiments of the anti-slip pad of the present invention. Figure 8: Schematic diagram of the adhesive layer coating of the fifth preferred embodiment of the anti-slip pad of the present invention. Figure 9: Step flow chart of the manufacturing method of the anti-slip pad of the present invention. Fig. 10: High frequency heating schematic diagram of a preferred embodiment of the method for manufacturing the anti-slip pad of the present invention.
(1):止滑墊 (1): Anti-slip pad
(10):墊體 (10): Cushion
(20):吸盤 (20): suction cup
(30):黏膠層 (30): Adhesive layer
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