TWM578796U - Container defect detecting device - Google Patents

Abstract

The invention relates to a container defect detecting device, which is applied to a conveyor belt of a beverage product production line, and is located before the beverage filling device, the conveyor belt has a detecting position and a eliminating position, the container defect detecting device comprises a control module and a supporting structure, and respectively The camera module and the elimination module of the electrical connection control module are arranged at the detection position of the conveyor belt, the camera module is disposed on the support structure, and the exclusion module is disposed at the exclusion position of the conveyor belt, and the container defect detection device It can detect the quality of the container before filling the container, avoiding the waste of materials caused by filling the beverage into the container, and the container defect detecting device integrates various testing processes, which not only saves the space inside the factory, but also does not need to be different for the factory. The detection devices are individually provided with accessories, which can reduce the cost of the accessories and the maintenance costs of the accessories in the future.

Description

Container defect detecting device

The present invention relates to a container defect detecting device, and more particularly to a container defect detecting device for detecting the quality of a container.

In the automated production process of today's beverage products, after the production of the empty bottle for accommodating the beverage, the labeling machine, the Japanese printing machine and the like are used to label the bottle body, and then, After the sterilized empty bottle is filled with the beverage through the filling machine, the beverage bottle is packaged by the capping machine.

Among them, in order to avoid the production of beverage products with enamel, nowadays beverage products will pass through the content detection device, the label detection device and the Japanese printing detection device in sequence before shipment, and after passing through the detection devices, Excluding the contents of the beverage product by using an exclusion device, such as impurities, label fouling, and erroneous printing, thereby ensuring the quality of the beverage product. However, if the beverage product is finished after production, the beverage product is If the contents of the bottle are not defective, and the bottle label and the Japanese are printed incorrectly or are stained, the removal device will directly exclude the defective product, so there is a problem that the original material is wasted.

In addition, the detection devices such as the label detecting device and the Japanese printing detecting device are separately installed in the factory, which not only occupies more space in the factory, but also allows each detecting device to operate independently, so each detecting device will The corresponding controller, display and other accessories are configured, resulting in high cost of purchase and maintenance of the accessories.

The main purpose of this creation is to provide a container defect detection device, which aims to improve the waste of materials when the beverage products of today's beverage products are tested after filling and capping. In addition, different detection processes are operated independently. Not only does it have a problem of occupying a lot of space in the factory, but also the problem of high purchase and maintenance costs of accessories.

In order to achieve the foregoing, the container defect detecting device provided by the present invention is disposed on a conveyor belt of a beverage product production line, and is located in front of a beverage filling device, and the conveyor belt sequentially forms a detecting position and an excluding position. The container defect detecting device comprises:  a control module that stores a plurality of reference image information therein;  a support structure is disposed at the detecting position of the conveyor belt, the support structure includes a first support frame and a second support frame, and the first support frame and the second support frame are respectively disposed on the The opposite sides of the conveyor belt;  a camera module is disposed on the support structure and electrically connected to the control module, the camera module includes a bottle bottom camera, a first bottle mouth camera, a day print camera, and a label camera And a second bottle mouth camera, the bottle bottom camera, the first bottle mouth camera, the Japanese printer camera and the label camera are respectively disposed on the first support frame from top to bottom. The bottom camera is facing the detection position of the conveyor belt and is disposed downward, the first bottle camera, the Japanese printer, and the label camera facing the detection position of the conveyor belt and being horizontal Providing that the second bottle mouth camera is disposed on the second support frame and opposite to the first bottle mouth camera;  An exclusion module is disposed at an exclusion position of the conveyor belt and electrically connected to the control module, the exclusion module includes an exclusion component and a removal box, and the exclusion component and the exclusion box are respectively disposed in the The opposite sides of the conveyor belt.  

The creation container defect detecting device is used for performing quality inspection of the container, wherein the container defect detecting device has the following advantages:  1. Avoid material waste: Since the creation container defect detecting device is disposed before the beverage filling device, after the container is labeled and sprayed, the container inside the container can be first performed by the camera module of the container defect detecting device. The bottle mouth, the label and the Japanese printed portion are photographed, and after being compared by the control module, the container having the foreign object, the foreign body of the bottle mouth, the unidentified label or the unidentified Japanese print is removed by the exclusion module, Avoid filling the beverage into the defective container, thus reducing the waste of materials.  2. Reduce the detection space: The creation container defect detection device integrates the detection process of the bottom of the bottle, the bottle mouth, the Japanese printing and the label, so that the container can simultaneously carry out the bottom, the mouth and the label of the container when passing through the camera module. And the Japanese-made camera operation, and the container control operation is completed with the control module, without having to pass multiple detection devices separately, in addition to shortening the delivery and detection time of the production inspection operation, and saving the space occupied by the detection device.  3. Reduce the cost of purchase and maintenance of accessories: As mentioned above, the defect detection device of the creation container integrates the detection process of the bottom of the bottle, the bottle mouth, the Japanese printing and the label, and is electrically connected to the camera module by the control module. In order to judge the quality inspection of the container, the factory does not need to separately set control modules and other accessories for different detection devices, in addition to reducing the purchase cost of the accessories, it can also reduce the maintenance cost of the accessories in the future.  

Referring to FIG. 1 to FIG. 3, a preferred embodiment of the container defect detecting device of the present invention is disposed on a conveyor belt 50 of a beverage product production line, and is located before a beverage filling device. The container defect detecting device comprises a control module 10, a support structure 20, a camera module 30 and a reject module 40.

As shown in FIG. 1 and FIG. 2, the control module 10 stores a plurality of reference image information. The control module 10 includes a controller 11 and a display screen 12. The plurality of reference image information is stored in the controller. 11. The display screen 12 is electrically connected to the controller 11.

As shown in FIG. 1 to FIG. 3, the support structure 20 is disposed at a detecting position of the conveyor belt 50. The support structure 20 includes a first support frame 21 and a second support frame 22, and the first support frame 21 and the second support frame 22 are respectively disposed on opposite sides of the conveyor belt 50.

As shown in FIG. 1 to FIG. 3 , the camera module 30 is disposed on the support structure 20 and electrically connected to the control module 10 . The camera module 30 includes a bottle bottom camera 31 and a first bottle mouth. a camera 32, a one-day printer 33, a label camera 34, and a second bottle camera 35, the bottom camera 31, the first bottle camera 32, the Japanese printer 33, and the camera The label cameras 34 are respectively disposed on the first support frame 21 from top to bottom, and the bottom camera 31 faces the detection position of the conveyor belt 50 and is disposed downward, the first bottle mouth camera 32. The Japanese printer 33 and the label camera 34 are horizontally disposed facing the detection position of the conveyor belt 50. The second bottle camera 35 is disposed on the second support frame 22 and The first bottle camera 32 is opposite, wherein the camera module 30 is electrically connected to the controller 11 of the control module 10.

As shown in FIG. 1 , the exclusion module 40 is disposed at the exclusion position of the conveyor belt 50 and electrically connected to the control module 10 . The exclusion module 40 includes an exclusion component 41 and a exclusion box 42 . The member 41 and the reject box 42 are respectively disposed on opposite sides of the conveyor belt 50.

As shown in FIG. 1 to FIG. 3 , the support structure 20 includes a plurality of adjustment components 23 , and the plurality of adjustment components 23 are disposed on the first support frame 21 and the second support frame 22 . The bottle bottom camera 31, the first bottle mouth camera 32, the day printer frame 33, the tag camera 34, and the second bottle mouth camera 35 are respectively disposed on the plurality of adjustment components 23.

In addition, as shown in FIG. 1 to FIG. 3 , each adjusting component 23 includes a first adjusting rod 231 , a sliding member 232 and a second adjusting rod 233 , and the first adjusting rod 231 can be arranged to move up and down. On the first support frame 21 or the second support frame 22, the sliding member 232 is disposed on the first adjustment rod 231, and the sliding member 232 can move along the first adjustment rod 231. The second adjusting rod 233 is disposed on the sliding member 232, and the second adjusting rod 233 is movable in a direction perpendicular to the first adjusting rod 231.

As shown in FIG. 4 to FIG. 7, the container 60 is transported to the detecting position by the conveyor belt 50 after being labeled and sprayed, and the container defect detecting device utilizes the container 60 when the container 60 is transported to the detecting position. The bottle bottom camera 31 captures the bottom image information from the bottle mouth 61 of the container 60, and transmits the bottle bottom image information to the control module 10; using the first bottle mouth camera 32 and the first The two-port camera 35 respectively captures the image information of the bottle mouth at the mouth 61 of the container 60, and transmits the image information of the bottle mouth to the control module 10; using the Japanese printer 33 toward the container The day-to-day image information is taken at 62, and the Japanese-style image information is transmitted to the control module 10; the tag image information is captured by the tag camera 34 toward the label 63 of the container 60, and The tag image information is transmitted to the control module 10.

The plurality of reference image information stored by the control module 10 includes bottle bottom reference image information, bottle mouth reference image information, daily reference image information and tag reference image information, the bottle bottom image information, the bottle mouth image information, the The U.S. image information and the tag image information are respectively compared with the corresponding reference image information, wherein when the control module 10 performs the comparison, the bottle bottom image information and the bottle bottom reference image information are used. Comparing; comparing the image information of the two bottles with the reference image information of the two bottles; comparing the information of the Japanese printed image with the information of the Japanese reference image; and using the information of the label and the information of the label reference image Comparison.

When the control module 10 determines that any of the image information of the bottle bottom image, the information of the bottle mouth image, the information of the day printing image, and the image information of the label does not match the corresponding reference image information, the control module 10 The container 60 is judged to be a helium container, and an exclusion signal is transmitted to the exclusion module 40, so that the exclusion member 41 is excluded from the removal box 42 when the container 60 is moved to the exclusion position.

Wherein, the creation container defect detecting device is disposed in front of the beverage filling device. After the container 60 is labeled and sprayed, the container 60 can be firstly opened by the camera module 30 of the container defect detecting device. The label 63 and the Japanese stamp 62 are imaged, and after the control module 10 compares the images, the exclusion module 40 is controlled to have a foreign object inside, a foreign object in the bottle mouth 61, an unidentified label 63, or an unidentified date 62. The container 60 is removed to avoid filling the beverage into the defective container 60, thereby reducing material waste.

The creation container defect detecting device integrates the detection process of the bottle bottom, the bottle mouth 61, the Japanese printing 62 and the label 63, so that the container 60 can simultaneously perform the bottom and the mouth of the container 60 when passing through the camera module 30. The image pickup operation of the label 63 and the Japanese printing 62 is completed with the control module 10, so that the detection operation of the container 60 is completed, so that it is not necessary to provide a plurality of detection devices, the delivery and detection time of the production inspection operation can be shortened, and multiple detections can be saved. The space occupied by the device, in addition, the factory does not need to separately set the control module 10 and other accessories for different detection devices, in addition to reducing the purchase cost of the accessories, and can reduce the maintenance cost of the accessories in the future.

The operator can further adjust the adjustment component 23 of the support structure 20 according to the size of the container 60 to be detected, and then respectively set the bottle bottom camera 31, the first bottle mouth camera 32, and the Japanese printer 33. The position of the label camera 34 and the second bottle port camera 35, in addition, the display screen 12 of the control module 10 can display the comparison result of the controller 11 to provide an operator inspection.

In summary, the creation container defect detecting device can perform the quality inspection of the container 60 before the container 60 is filled with the beverage, thereby preventing the beverage from being filled into the defective container 60 during the subsequent beverage filling operation, thereby reducing Waste of materials, in addition, the creation of the defect detection device of the creation container can shorten the transportation and detection time of the production inspection operation and save space by integrating the detection process of the bottle bottom, the bottle mouth 61, the Nikko 62 and the label 63. It is not necessary to separately provide control module 10 and other accessories for different detection devices, which can reduce the purchase cost of the accessories and the maintenance cost of the accessories in the future.

10‧‧‧Control Module

11‧‧‧ Controller  12‧‧‧ display

20‧‧‧Support structure  21‧‧‧First support frame

22‧‧‧second support frame  23‧‧‧Adjusting components

231‧‧‧First adjustment rod  232‧‧‧Slipper

233‧‧‧Second adjustment lever  30‧‧‧ camera module

31‧‧‧ Bottle bottom camera  32‧‧‧first bottle mouth camera

33‧‧‧ Japanese printed camera  34‧‧‧ Label Camera

35‧‧‧Second bottle camera  40‧‧‧Exclusion module

41‧‧‧Exclusions  42‧‧‧Exclusion box

50‧‧‧ conveyor belt  60‧‧‧ container

61‧‧‧ bottle mouth  62‧‧‧

63‧‧‧ label  

Fig. 1 is a top plan view showing a preferred embodiment of the creation container defect detecting device.  Fig. 2 is a front view plan view showing the support structure of the creation container defect detecting device and the camera module.  FIG. 3 is a side plan view showing a part of the support structure and the camera module of the creation container defect detecting device.  Figure 4 is a top plan view of the container inspection operation of the creation container defect detecting device.  Fig. 5 is a front view showing the container inspection operation of the creation container defect detecting device.  Figure 6 is a side elevational view of the container inspection operation of the creation container defect detecting device.  Figure 7: Schematic view of the container for inspection.  

Claims (4)

A container defect detecting device is disposed on a conveyor belt of a beverage product production line, and is located in front of a beverage filling device. The conveyor belt sequentially forms a detecting position and an excluding position after going to the container. The container defect detecting device comprises:  a control module that stores a plurality of reference image information therein;  a support structure is disposed at the detecting position of the conveyor belt, the support structure includes a first support frame and a second support frame, and the first support frame and the second support frame are respectively disposed on the The opposite sides of the conveyor belt;  a camera module is disposed on the support structure and electrically connected to the control module, the camera module includes a bottle bottom camera, a first bottle mouth camera, a day print camera, and a label camera And a second bottle mouth camera, the bottle bottom camera, the first bottle mouth camera, the Japanese printer camera and the label camera are respectively disposed on the first support frame from top to bottom. The bottom camera is facing the detection position of the conveyor belt and is disposed downward, the first bottle camera, the Japanese printer, and the label camera facing the detection position of the conveyor belt and being horizontal Providing that the second bottle mouth camera is disposed on the second support frame and opposite to the first bottle mouth camera;  An exclusion module is disposed at an exclusion position of the conveyor belt and electrically connected to the control module, the exclusion module includes an exclusion component and a removal box, and the exclusion component and the exclusion box are respectively disposed in the The opposite sides of the conveyor belt.   The container defect detecting device of claim 1, wherein the supporting structure comprises a plurality of adjusting components, wherein the plurality of adjusting components are disposed on the first supporting frame and the second supporting frame in an up-and-down adjustment position, and the bottle bottom camera The first bottle camera, the day printer, the tag camera and the second bottle camera are respectively disposed on the plurality of adjustment components. The container defect detecting device of claim 2, wherein each adjusting component comprises a first adjusting rod, a sliding member and a second adjusting rod, wherein the first adjusting rod is arranged to be movable up and down a support frame or the second support frame, the sliding member is disposed on the first adjustment rod, the sliding member is movable along the first adjustment rod, and the second adjustment rod system is disposed The second adjusting rod is movable along the vertical direction of the first adjusting rod on the sliding member. The container defect detecting device according to any one of claims 1 to 3, wherein the control module comprises a controller and a display screen, wherein the plurality of reference image information are stored in the controller, and the camera module The group is electrically connected to the controller, and the display is electrically connected to the controller.