TWM572305U - Simulating decoration film - Google Patents

Abstract

The invention discloses a pseudo-real decorative film comprising: a base film, the base film is a thermoplastic polymer material film, one of the bottom film is printed with a pattern; and an upper film is a thermoplastic transparent polymer material. a film, a first surface of the upper film and a printed surface of the base film are thermally fused, and a second surface of the upper film is embossed at a corresponding portion of the pattern, and the embossing is filled with a second pigment layer. .

Description

Quasi-true decorative film

The present invention relates to a decorative film, and more particularly to a pseudo-real decorative film.

One of the surface treatment methods of modern furniture building materials or decorative panels is to coat the surface of the board with a layer of PVC or PVC-like film. The film can be printed in advance, so that the product after the film is applied has a pattern to enhance the texture of the product. The degree of beauty, and the additional film also has other advantages, the film can seal the formaldehyde inside the plate, so that it does not volatilize, which is beneficial to the health of the human body.

However, the conventional film pattern is flat printing. Although the modern printing technology is excellent and the printed pattern is quite beautiful, the flat pattern is relatively dull and cannot show stereoscopic or immersive effects.

In view of this, it is necessary to propose a pseudo-real decorative film to increase the visual effect of the decorative film.

The main purpose of this creation is to provide a pseudo-real decorative film that can increase the visual effect of the decorative film.

In order to achieve the above object, the present invention discloses a pseudo-real decorative film comprising: a base film, the base film is a thermoplastic polymer material film, one of the base film is printed with a pattern; and an upper film, the upper film is a film The thermoplastic transparent polymer material film, the first surface of the upper film and the printing surface of the base film are heat-fused, and the second surface of the upper film and the corresponding portion of the pattern are provided with embossing, and the embossing is performed. Filled with ink.

In a preferred embodiment, the thermoplastic polymeric polymeric material film and the thermoplastic transparent polymeric polymeric material film are selected from the group consisting of PE or PP or PVC or PET.

In a preferred embodiment, the second side of the upper film is coated with a protective layer.

In a preferred embodiment, the protective layer material is selected from one of PU or UV.

The embodiment may be used to illustrate the possible implementation of the creation, but it is not intended to limit the scope of the creation of the creation. The technical means and structural features used in this creation for the purpose of creation are to be accompanied by the schema. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S), the detailed description is as follows, and the description is not to be construed as limiting the scope of the invention or the scope of the claimed invention description. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can be implemented in various embodiments separately or in any suitable sub-combination.

Please refer to FIG. 1 and FIG. 2 at the same time. FIG. 1 is a flow chart of the steps of an embodiment of the present imaginary decorative film, and FIG. 2 is a step-by-step view of an embodiment of the imaginary decorative film; the preferred embodiment discloses The manufacturing method of the preferred embodiment of the pseudo-decorative film comprises at least the following steps:

Step A: printing a pattern 101 on a base film 10; the base film 10 is preferably a thermoplastic polymer material film, and more preferably, the base film 10 is selected from the group consisting of PVC (PolyVinyl Chloride) or PP. (Polypropylene) or one of PE (polyethylene) or PET; a printed surface (not labeled, in the direction of the top of the pattern) of the base film 10 is printed with a planar pattern 101 having a pattern 101 printed thereon A very small thickness, for convenience of description, in particular, a thickness is represented by a broken line in the drawing, the pattern 101 includes a preset second pattern 102, and the preset second pattern 102 is actually the same printed pattern as the pattern 101, preset second The pattern 102 has particularity compared to other areas of the pattern 101, such as flowers of a flower and tree pattern, or a dark annual ring such as a wood section, or a darker part such as a rocky road, etc., defining the preset The second pattern 102 is a special area for subsequent processes.

Step B: covering the printing surface of the base film 10 with an upper film 20; the upper film 20 is preferably, but not limited to, the same thermoplastic polymer material film as the bottom film 10, and the upper film 20 is selected from the group consisting of One of transparent PVC (polyvinyl chloride) or PP (polypropylene) or PE (polyethylene) or PET; heating to bond the base film 10 to the upper film 20; It is carried out by rolling, and the core is pressed at a high temperature and a high pressure, and the base film 10 and the upper film 20 can also be placed in a vacuum environment to avoid bubble generation. The heating temperature causes the base film 10 and the upper film 20 to be in a molten state, and the temperature is adjusted in accordance with the material composition.

Referring to FIG. 3, a schematic diagram of the process of step B of the embodiment of the imaginary decorative film is applied. The upper film 20 is attached to the printing surface of the bottom film 10 printed with the flat pattern 101. The pattern 101 includes a plurality of presets. The second pattern 102 is heated after bonding, and the heating temperature of the thermoplastic polymer material film such as PVC, PP, PET or PE is set to different temperatures according to different materials.

Referring to FIG. 4, a schematic diagram of the completion of step B in an embodiment of the pseudo-realistic decorative film is performed. When the upper film 20 and the base film 10 are thermally bonded, the upper film 20 and the base film 10 are integrally melted, and the pattern 101 is obtained. Between the upper film 20 and the base film 10, since the upper film 20 is a transparent material, the pattern 101 (not shown) of the base film 10 can be seen through the upper film 20.

Step C, embossing an embossing 201 on the upper film 20; embossing an embossing 201 on the surface of the upper film 20 by using a mold having a convex pattern (not shown), and the embossing 201 only corresponds to the bottom. The pattern of the second pattern 102 is preset in the pattern 101 of the film 10, and the other patterns of the pattern 101 are not covered. Referring to FIG. 5, an embossing pattern of the film is printed on the film forming method of the pseudo-real decorative film. The embossing 201 formed on the surface corresponds to the pattern of the second pattern 102 preset in the pattern 101, but a partial pattern in which the pattern 101 is not covered can still be seen by the transparent upper film 20.

Preferably, in the step C, an embossing 201 is embossed on the upper film 20, and the bottom film 10 is thermally fused with the upper film 20 by heating in the step B, and the upper film 20 is heated in the heating stage. The embossing-embossing 201 is performed when the hardening has not been cooled.

Referring to FIG. 2, since the base film 10 and the upper film 20 are affixed to the embossing of the step C before the cooling, the mold applies pressure to the hot-melted upper film 20 to generate the embossing 201. The preset second pattern 102 under the embossment 201 is pressed down to cause the preset second pattern 102 to sink into the base film 10.

Step D: coating the ink 30 on the embossing 201; after the base film 10 and the upper film 20 are cooled, the ink 30 is evenly applied on the upper surface of the upper film 20 and filled in the embossing 201, preferably, overflowing again. The excess ink 30 outside the embossing 201 is scraped off so that the ink 30 is only filled in the embossment 201; the color of the ink 30 is preferably selected from a color different from other regions of the pattern 101, and more preferably, The color of the ink 30 is the same as the color of the preset second pattern 102; the ink 30 is in a liquid state and contains 10 to 30% of a solid component. The technique of applying ink within the embossing may also be referred to as groove bottom printing or dyeing.

Immediately after the application of the ink 30, the excess ink 30 is scraped off leaving only the ink 30 in the embossing. More preferably, after the step D, the baking operation of the step D2 is performed, the ink 30 is applied, and then the ink 30 is dried immediately, and the ink 30 is baked into the second pigment layer 301, preferably the ink 30 is added with a sub- The protective layer 40 is coated with a protective layer 40 on the surface of the upper film 20, and the protective layer 40 is like a protective paint. The upper film 20 is protected and the gloss is increased. The protective layer 40 is preferably a PU coating (polyurethane resin coating POLYURETHANE RESIN COATING) or a UV (ultraviolet light hardening coating (ULTRAVILET LIGHTCURBLE COATING coating) if the protective layer 40 For the PU coating, the step F can be further applied, and the protective layer 40 can be applied to the ripening chamber for curing. If the protective layer 40 is a UV coating, the step F does not need to be performed. The protective layer 40 can increase the product. The abrasion resistance, the scratch resistance, and the weather resistance are increased. The protective layer 40 is applied by roll coating or liquid level contact so that the protective layer 40 does not cover the second pigment layer 301. In one embodiment, Modulation of the ink 30 The second pigment layer 301 formed by drying the ink 30 after drying the ink 30 has a lower gloss, preferably having a gloss of more than 0 to less than 1; the protective layer 40 itself has a relatively low gloss. Good gloss, generally the gloss of the protective lacquer is usually greater than 6, and usually between 6 and 12, thus highlighting the contrast of other portions of the pattern 101 with the second pigment layer 301. The decorative film has a protective layer, Step E: coating a protective layer 40 on the surface of the upper film, performing step F, feeding to the ripening chamber to achieve ripening hardening, and curing the protective layer 40 in the ripening chamber, thus completing a pseudo-decorative film of the preferred embodiment. The imaginary decorative film comprises a base film 10, wherein the base film 10 is a soft polymer material film, a printing surface of one of the bottom film 10 is printed with a pattern 101, and an upper film 20, wherein the upper film 20 is a soft transparent polymer material film, wherein a first surface of the upper film 20 and a printing surface of the bottom film 10 are thermally fused, and a second side of the upper film 20 is opposite to the pattern An embossing 201 is provided at the preset second pattern 102 of 101, the embossing Filled with the second pigment layer 301; that is, the second pigment layer 301 floats above the original preset second pattern 102, and is not in the same plane as the rest of the pattern 101 to produce stereoscopic effect and embossing. A sensible decorative film that is tactile and has no bad sense of smell.

Better immersive effects and different gloss effects.

As described above, the manufacturing method of another embodiment of the present imaginary decorative film further includes the following steps: after the step E, a step F is further included, a protective layer 40 is coated on the surface of the upper film 20, and then placed. A mature room is matured.

Referring to FIG. 6, a schematic diagram of a product of another embodiment of the pseudo-decorative decorative film is shown. In the embodiment, the pattern 101 is a wood grain, and the finished surface is formed with a second pigment layer 301 of a darker color. And a lighter color portion covered by the protective layer 40 other than the second pigment layer 301, the second pigment layer 301 has a gloss of approximately 0 to 1 degree, and the protective layer 40 has a gloss of approximately 6 to 12 degrees, The two parts have a great contrast effect, visually producing a matt line of dark wood grain and light light wood grain, such as real wood, which has the effect of real wood.

Referring to FIG. 7, a schematic diagram of a manufacturing process of the pseudo-realistic decorative film is created. The manufacturing method described above is matched with the schematic diagram of the manufacturing process, wherein, for example, the pattern 101 can be further divided into a yellow version 101, a red version 101, and a blue version 101 in the printing process. For the rest, please refer to the above description and label, so that the decorative film with imaginary effect can be manufactured, and the finished product can be retracted after the completion of the manufacture.

In summary, the present invention provides a pseudo-real decorative film. According to the present disclosure, the pseudo-real decorative film can produce a more realistic imaginary stereoscopic effect due to the different heights of the patterns of the second pigment layer and the base film, and at the same time The layer can increase the wear resistance and scratch resistance of the product, and increase the weather resistance, so that the durability of the product is improved.

The embodiments described above are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to the scope of the patent. Any changes or modifications made in accordance with the spirit of this creation and the contents of the manual shall be covered by this creation patent.

10‧‧‧ base film

101‧‧‧ pattern

102‧‧‧Preset second pattern

20‧‧‧Upper film

201‧‧‧ embossing

30‧‧‧Ink

301‧‧‧Second pigment layer

40‧‧‧Protective layer

A, B, C, D, D2, E, F‧ ‧ steps

1 is a flow chart of the steps of an embodiment of the present imaginary decorative film; FIG. 2 is a step-by-step view of an embodiment of the imaginary decorative film; FIG. 3 is a step B of an embodiment of the imaginary decorative film. FIG. 4 is a schematic view showing the completion of step B in an embodiment of the pseudo-realistic decorative film; FIG. 5 is a schematic diagram of a film imprinting and embossing on the first embodiment of the pseudo-real decorative film; FIG. Fig. 7 is a schematic view showing the manufacturing process of the imaginary decorative film of the present invention.

Claims (4)

A pseudo-real decorative film comprising: a base film, wherein the base film is a thermoplastic polymer material film, and one of the bottom films is printed with a pattern, the pattern comprising a predetermined second pattern; a film, the upper film is a thermoplastic transparent polymer material film, and a first side of the upper film is bonded to the printing surface of the base film by heat fusion, and the second side of the upper film is An embossing is provided corresponding to the preset second pattern of the pattern, and the embossing is filled with a second pigment layer. The pseudo-decorative film according to claim 1, wherein the thermoplastic polymer polymer film and the thermoplastic transparent polymer film are selected from one of PE or PP or PVC. The immersive decorative film of claim 2, wherein the second side of the upper film is coated with a protective layer. The immersive decorative film according to claim 3, wherein the protective layer material is selected from one of PU or UV, the second pigment layer has a gloss of 0 to 1 degree, and the protective layer has 6 to 12 degrees gloss.