TWM570788U - Environmentally friendly tableware manufacturing equipment - Google Patents
Environmentally friendly tableware manufacturing equipmentInfo
- Publication number
- TWM570788U TWM570788U TWM570788U TW M570788 U TWM570788 U TW M570788U TW M570788 U TWM570788 U TW M570788U
- Authority
- TW
- Taiwan
- Prior art keywords
- tableware
- machine
- finished
- conveyor belt
- article
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000000047 product Substances 0.000 claims abstract description 29
- 230000005070 ripening Effects 0.000 claims abstract description 24
- 239000011265 semifinished product Substances 0.000 claims abstract description 23
- 239000000835 fiber Substances 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims abstract description 4
- 241000196324 Embryophyta Species 0.000 claims description 14
- 230000032683 aging Effects 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 8
- 238000002791 soaking Methods 0.000 claims description 8
- 239000002154 agricultural waste Substances 0.000 claims description 5
- 235000013312 flour Nutrition 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 3
- 241000609240 Ambelania acida Species 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 240000003917 Bambusa tulda Species 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- 240000003613 Ipomoea batatas Species 0.000 claims description 2
- 235000002678 Ipomoea batatas Nutrition 0.000 claims description 2
- 240000007594 Oryza sativa Species 0.000 claims description 2
- 235000007164 Oryza sativa Nutrition 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 240000008042 Zea mays Species 0.000 claims description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 2
- 239000010905 bagasse Substances 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 238000000071 blow moulding Methods 0.000 claims description 2
- 235000016213 coffee Nutrition 0.000 claims description 2
- 235000013353 coffee beverage Nutrition 0.000 claims description 2
- 235000005822 corn Nutrition 0.000 claims description 2
- 235000005824 corn Nutrition 0.000 claims description 2
- 239000010903 husk Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 235000009566 rice Nutrition 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 238000006297 dehydration reaction Methods 0.000 claims 2
- 230000001954 sterilising Effects 0.000 abstract description 7
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 7
- 238000000354 decomposition reaction Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000010981 drying operation Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 229940088597 Hormone Drugs 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000005360 mashing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
本創作係提供一種環保餐具製造設備，包括有一攪拌機、一物品成型機、一物品熟成機、一脫水機及一烤箱。由攪拌機用以攪拌混合至少一種或一種以上之具植物纖維之原料，將具植物纖維之原料填裝於物品成型機，以製成一預設之餐具半成品，將餐具半成品輸送至物品熟成機，以將餐具半成品浸泡於物品熟成機內以進行熟成作業，令完成熟成作業之餐具半成品即成為一餐具成品，將餐具成品輸送至脫水機，以將餐具成品進行瀝乾脫水作業，將完成脫水作業之餐具成品輸送至烤箱，以進行殺菌作業。藉此，透過熟成作業而可讓餐具成品之形狀固定及結構增強。The present invention provides an environmentally friendly tableware manufacturing apparatus comprising a blender, an article forming machine, a product ripening machine, a dewatering machine and an oven. The mixer is used for stirring and mixing at least one or more raw materials of plant fibers, and the raw material of the plant fiber is filled in the article forming machine to prepare a predetermined semi-finished tableware, and the semi-finished products of the tableware are conveyed to the cooked machine of the article. The tableware semi-finished product is immersed in the product ripening machine to perform the ripening operation, so that the cutlery semi-finished product which has completed the ripening operation becomes a finished tableware, and the finished tableware is transported to the dehydrator to drain the dewatering operation of the finished tableware, and the dewatering operation is completed. The finished tableware is delivered to the oven for sterilization. Thereby, the shape of the finished tableware can be fixed and the structure can be enhanced by the ripening operation.
Description
本創作有關一種環保餐具製造設備，尤指一種利用一物品成型機所製成之餐具半成品，浸泡於一物品熟成機之具一定溫度液體中以進行熟成作業，藉以讓餐具半成品之形狀固定（定型）及結構增強，使得最後完成之餐具成品其厚度可減少情況下，仍不影響其硬度（強度），達到可減省原料的用量之外，藉以減少餐具的厚度更可增加被分解的速度，更具環保之循環效益，以達農業廢棄物再利用。The present invention relates to an environmentally-friendly tableware manufacturing equipment, in particular to a semi-finished tableware made by using an article forming machine, which is immersed in a liquid of a certain temperature to perform a ripening operation, thereby fixing the shape of the semi-finished product of the tableware (setting) And the structural reinforcement, so that the thickness of the final finished tableware can be reduced, and the hardness (strength) is not affected, and the amount of the raw material can be reduced, thereby reducing the thickness of the tableware and increasing the speed of decomposition. More environmentally friendly recycling benefits to reuse agricultural waste.
按，塑膠製品在其使用上具有重量輕、不滲水、可塑性高等優點，也因此塑膠製品至今已被廣泛的使用，如常見的塑膠碗、杯、湯匙、刀叉等；然而，因塑膠製品不易被分解且會釋放環境荷爾蒙（如：雙酚Ａ、塑化劑等），乃會對環境造成汙染之損害，又加上近年來隨著環保意識的逐漸抬頭，塑膠製品已逐漸被大眾所禁用及淘汰。According to the plastic products, they have the advantages of light weight, no water seepage and high plasticity. Therefore, plastic products have been widely used, such as common plastic bowls, cups, spoons, cutlery, etc.; however, plastic products are not easy to use. It is decomposed and will release environmental hormones (such as bisphenol A, plasticizer, etc.), which will cause environmental pollution damage. In addition, with the gradual rise of environmental awareness in recent years, plastic products have been gradually banned by the public. And eliminated.
為了避免塑膠製品繼續使用而汙染環境，嗣有業者研發出由植物纖維所製造出來的環保餐具，而習知植物纖維環保餐具之製造設備，主要係由物品成型機及烤箱所結合而成，其係將混合有植物纖維之原料由物品成型機製成一環保餐具半成品，將環保餐具半成品直接送進烤箱以進行烘乾作業以固定成形，而完成烘乾作業之環保餐具半成品，即形成環保餐具成品。In order to avoid the pollution of the environment caused by the continued use of plastic products, some manufacturers have developed environmentally-friendly tableware made of plant fibers, and the manufacturing equipment of the vegetable fiber-friendly tableware is mainly composed of an article forming machine and an oven. The raw material mixed with plant fiber is made into an environmentally-friendly tableware semi-finished product by an article forming machine, and the environmentally-friendly tableware semi-finished product is directly sent into the oven for drying operation to be fixed and formed, and the environmentally-friendly tableware semi-finished product for drying operation is formed, that is, the environmentally-friendly tableware is formed. Finished product.
然而，為了讓植物纖維環保餐具仍具有與塑膠餐具相同的硬度及耐熱性，習知植物纖維環保餐具之製造設備於製造時，必須對物品成型機其產品之厚度設定進行增加，使得經由物品成型機所製成之環保餐具半成品其厚度相對的增加，導致最後完成的環保餐具成品其產品相當的厚重，如此一來不僅需耗費更多的環保原料及成本，最後形成厚重的環保餐具更不容易被分解，造成所需分解的時間增長，致使降低環保的效益。However, in order to make the vegetable fiber eco-friendly tableware still have the same hardness and heat resistance as the plastic tableware, the manufacturing equipment of the conventional plant fiber environmentally-friendly tableware must be increased in the thickness setting of the article forming machine, so that the product is formed through the article. The thickness of the environmentally-friendly tableware semi-finished products made by the machine is relatively increased, resulting in the final finished environmentally-friendly tableware products. The products are quite heavy, which not only consumes more environmentally-friendly raw materials and costs, but also makes it difficult to form thick environmentally-friendly tableware. Being decomposed, causing the required decomposition time to grow, resulting in lowering environmental benefits.
根據本創作所揭露的環保餐具製造設備，包括有一攪拌機、一物品成型機、一物品熟成機、一脫水機及一烤箱。攪拌機用以攪拌混合至少一種或一種以上之具植物纖維之原料；物品成型機用以填裝具植物纖維之原料，以製成一預設之餐具半成品；物品熟成機與物品成型機相連結，物品熟成機設有一浸泡槽，浸泡槽內設有具一定溫度的液體（如：２０℃～１５０℃的液體）；脫水機與物品熟成機相連結，脫水機設有一脫水輸送帶，脫水輸送帶設有複數穿孔；烤箱與脫水機相連結，烤箱設有一烘烤輸送帶。藉此，經由攪拌機混合後具植物纖維之原料填裝於物品成型機，以製成一預設之餐具半成品，將餐具半成品輸送至物品熟成機，以將餐具半成品浸泡於物品熟成機之浸泡槽內以進行熟成作業，令完成熟成作業之餐具半成品即成為一餐具成品，將餐具成品輸送至脫水機，以將餐具成品設置於脫水輸送帶上進行瀝乾脫水作業，將完成脫水作業之餐具成品輸送至烤箱，以將完成脫水作業之餐具成品設置於烘烤輸送帶上進行殺菌作業。The environmentally-friendly tableware manufacturing apparatus disclosed in the present invention includes a mixer, an article forming machine, a product aging machine, a dehydrator, and an oven. The mixer is used for stirring and mixing at least one or more raw materials of plant fibers; the article forming machine is used for filling raw materials with plant fibers to make a predetermined cutlery semi-finished product; the product ripening machine is connected with the article forming machine, The product ripening machine is provided with a soaking trough, and the dipping tank is provided with a liquid having a certain temperature (for example, a liquid of 20 ° C to 150 ° C); the dehydrator is connected with the product mature machine, the dehydrator is provided with a dewatering conveyor belt, and the dewatering conveyor belt There are multiple perforations; the oven is connected to the dehydrator and the oven has a baking conveyor. Thereby, the raw material of the plant fiber mixed by the mixer is filled in the article forming machine to prepare a predetermined tableware semi-finished product, and the semi-finished tableware is conveyed to the article ripening machine to soak the semi-finished tableware in the soaking tank of the product ripening machine. In order to carry out the ripening operation, the semi-finished tableware for completing the ripening operation becomes a finished tableware, and the finished tableware is conveyed to a dewatering machine, and the finished tableware is placed on a dewatering conveyor belt to be drained and dehydrated, and the finished tableware for dewatering operation is completed. It is transported to the oven to set the finished tableware for the dewatering operation on the baking conveyor for sterilization.
本創作之技術特徵在於，利用物品成型機所製成之餐具半成品，再浸泡於物品熟成機之浸泡槽內具一定溫度的液體以進行熟成作業，藉以讓餐具半成品之形狀固定（定型）及結構增強，使得最後完成之餐具成品其厚度可減少情況下，仍不影響其硬度（強度），達到可減省原料的用量之外，藉以減少餐具的厚度更可增加被分解的速度，更具環保之循環效益，以達農業廢棄物再利用。The technical feature of the present invention is that the semi-finished tableware made by the article forming machine is immersed in a liquid having a certain temperature in the soaking tank of the product mature machine to perform the ripening operation, so that the shape of the semi-finished tableware is fixed (formed) and structure. Reinforcement, so that the final finished tableware can be reduced in thickness without affecting its hardness (strength), in addition to reducing the amount of raw materials, thereby reducing the thickness of the tableware and increasing the speed of decomposition, and is more environmentally friendly. The recycling benefits are used to re-use agricultural waste.
為使 貴審查員方便簡捷瞭解本創作之其他特徵內容與優點及其所達成之功效能夠更為顯現，茲將本創作配合附圖，詳細敘述本創作之特徵以及優點，以下之實施例係進一步詳細說明本新型之觀點，但非以任何觀點限制本新型之範疇。In order to make it easier for your examiner to understand the other features and advantages of this creation and the effects achieved by it, this article is combined with the drawings to describe in detail the features and advantages of this creation. The following examples are further The present invention is described in detail, but does not limit the scope of the present invention in any way.
請參閱第一圖所示，本創作係揭露一種環保餐具製造設備，包括有一攪拌機１、一物品成型機２、一物品熟成機３、一脫水機４及一烤箱５。Referring to the first figure, the present invention discloses an environmentally-friendly tableware manufacturing apparatus comprising a blender 1, an article forming machine 2, an article aging machine 3, a dehydrator 4, and an oven 5.
攪拌機１用以攪拌混合至少一種或一種以上之具植物纖維之原料，所述攪拌機１設有一出料口，且攪拌機１於出料口處進一步設有一第一輸送帶，第一輸送帶連結至物品成型機２，使得攪拌機１混合後之具植物纖維之原料可經由第一輸送帶輸送至物品成型機２。所述具植物纖維之原料可以是玉米粉、甘薯、咖啡渣（殼）、甘蔗渣、竹子粉、稻殼、木粉或農作廢棄物之其中一種或一種以上的混合。The mixer 1 is used for stirring and mixing at least one or more raw materials of plant fibers. The mixer 1 is provided with a discharge port, and the mixer 1 is further provided with a first conveyor belt at the discharge port, and the first conveyor belt is coupled to the first conveyor belt. The article forming machine 2 allows the raw material of the plant fiber mixed by the blender 1 to be conveyed to the article forming machine 2 via the first conveyor. The raw material with plant fibers may be a mixture of one or more of corn flour, sweet potato, coffee grounds (shell), bagasse, bamboo powder, rice husk, wood flour or agricultural waste.
物品成型機２與攪拌機１連結，用以填裝具植物纖維之原料，以製成一預設之餐具半成品，所述物品成型機２進一步設有一第二輸送帶，第二輸送帶連結至物品熟成機３，使得物品成型機２所製成之餐具半成品可經由第二輸送帶輸送至物品熟成機３。所述物品成型機２可以是、射出成型機、射吹成型機、壓出成型機或可聚合之成型設備。所述餐具半成品之形狀可以是吸管、碗盤、湯匙、筷子、杯子、刀叉等其它餐具或容器。The article forming machine 2 is coupled to the agitator 1 for filling the raw material with plant fibers to form a predetermined tableware semi-finished product. The article forming machine 2 is further provided with a second conveyor belt, and the second conveyor belt is coupled to the article. The aging machine 3 allows the cutlery semi-finished product made by the article forming machine 2 to be transported to the article aging machine 3 via the second conveyor. The article forming machine 2 may be an injection molding machine, a blow molding machine, an extrusion molding machine or a polymerizable molding apparatus. The shape of the cutlery semi-finished product may be a straw, a dish, a spoon, a chopstick, a cup, a knife and a fork, and the like.
物品熟成機３與物品成型機２相連結，物品熟成機３設有一浸泡槽，浸泡槽內設有具一預設溫度的液體（例如：預設溫度的液體可介於２０℃～１５０℃之間），所述物品熟成機３設有一第一輸出口，且物品熟成機３於第一輸出口處進一步設有一第三輸送帶，第三輸送帶連結至脫水機４，使得物品成型機２所製成之餐具半成品可經由第二輸送帶輸送至物品熟成機３之浸泡槽內，而浸泡完物品熟成機３之餐具半成品即成為餐具成品，所述餐具成品可經由第一輸出口、第三輸送帶輸送至脫水機４。The product ripening machine 3 is connected with the article forming machine 2, and the product ripening machine 3 is provided with a soaking tank, and the soaking tank is provided with a liquid having a preset temperature (for example, the liquid of the preset temperature may be between 20 ° C and 150 ° C. The article aging machine 3 is provided with a first output port, and the article aging machine 3 is further provided with a third conveyor belt at the first output port, and the third conveyor belt is coupled to the dewatering machine 4, so that the article forming machine 2 The prepared cutlery semi-finished product can be transported to the soaking tank of the product ripening machine 3 via the second conveyor belt, and the cutlery semi-finished product of the finished product ripening machine 3 becomes the finished tableware, and the cut-off finished product can pass through the first output port, the first The three conveyor belts are conveyed to the dewatering machine 4.
脫水機４與物品熟成機３相連結，脫水機４設有一脫水輸送帶，脫水輸送帶設有複數穿孔，且脫水機４於脫水輸送帶其上方位置進一步設有複數風扇，所述脫水機４設有一第二輸出口，且脫水機４於第二輸出口處進一步設有一第四輸送帶，第四輸送帶連結至烤箱５，使得浸泡完物品熟成機３之餐具成品經由第三輸送帶輸送至脫水機４之脫水輸送帶，所述浸泡完物品熟成機３之餐具成品可於脫水輸送帶上進行瀝乾並由風扇進行吹乾，而完成脫水之餐具成品可經由第二輸出口、第四輸送帶輸送至烤箱５。The dehydrator 4 is coupled to the product aging machine 3, the dehydrator 4 is provided with a dewatering conveyor belt, the dewatering conveyor belt is provided with a plurality of perforations, and the dehydrator 4 is further provided with a plurality of fans at a position above the dewatering conveyor belt, the dehydrator 4 A second output port is provided, and the dewatering machine 4 further is provided with a fourth conveyor belt at the second output port, and the fourth conveyor belt is coupled to the oven 5, so that the finished dishware of the soaked product mature machine 3 is conveyed via the third conveyor belt. The dewatering conveyor belt of the dewatering machine 4, the finished tableware of the soaked product ripening machine 3 can be drained on the dewatering conveyor belt and blown dry by the fan, and the finished dewatered tableware can be discharged through the second output port. Four conveyor belts are delivered to the oven 5.
烤箱５與脫水機４相連結，烤箱５設有一烘烤輸送帶，所述烤箱５設有一第三輸出口，使得脫水完之餐具成品經由第四輸送帶輸送至烤箱５之烘烤輸送帶，所述脫水完之餐具成品可於烘烤輸送帶上進行高溫殺菌，而完成高溫殺菌之餐具成品可經由第三輸出口作輸出。The oven 5 is coupled to the dehydrator 4, and the oven 5 is provided with a baking conveyor belt. The oven 5 is provided with a third output port, so that the dehydrated finished tableware is conveyed to the baking conveyor of the oven 5 via the fourth conveyor belt. The dehydrated finished tableware can be subjected to high temperature sterilization on the baking conveyor belt, and the finished tableware finished with high temperature sterilization can be output through the third output port.
本創作試舉一實施例，由攪拌機１混合後具植物纖維之原料由物品成型機２製成一預設之餐具半成品，餐具半成品經由第二輸送帶輸送至物品熟成機３，由物品熟成機３用以將餐具半成品浸泡於浸泡槽內以進行熟成作業，令完成熟成作業之餐具半成品即成為一餐具成品，餐具成品經由第三輸送帶輸送至脫水機４，由脫水機４用以將餐具成品設置於脫水輸送帶上以進行瀝乾脫水作業，完成脫水作業之餐具成品經由第四輸送帶輸送至烤箱５，由烤箱５用以將已完成脫水作業之餐具成品設置於烘烤輸送帶上以進行殺菌作業。According to an embodiment of the present invention, the raw material of the plant fiber mixed by the mixer 1 is made into a predetermined tableware semi-finished product by the article forming machine 2, and the tableware semi-finished product is transported to the article ripening machine 3 via the second conveyor belt, and the article matured machine 3, the immersed semi-finished products of the tableware are immersed in the immersion tank to perform the aging operation, so that the semi-finished tableware of the finished mashing operation becomes a finished tableware, and the finished tableware is transported to the dehydrator 4 via the third conveyor belt, and the dewatering machine 4 is used for the tableware The finished product is disposed on the dewatering conveyor belt to perform the draining and dewatering operation, and the finished tableware finished to the dewatering operation is sent to the oven 5 via the fourth conveyor belt, and the oven 5 is used to set the finished tableware that has been dehydrated to the baking conveyor belt. For sterilization work.
又，完成高溫殺菌作業之餐具成品可進步輸送至一包裝設備，由包裝設備對已完成高溫殺菌作業之餐具成品進行包裝。Moreover, the finished tableware for completing the high-temperature sterilization operation can be improved and transported to a packaging device, and the finished tableware for the high-temperature sterilization operation is packaged by the packaging device.
本創作之技術特徵在於，利用物品成型機２所製成之餐具半成品，再浸泡於物品熟成機３之浸泡槽內的液體以進行熟成作業，藉以讓餐具半成品之形狀固定（定型）及結構增強，使得最後完成之餐具成品其厚度可減少情況下，仍不影響其硬度（強度），達到可減省原料的用量之外，藉以減少餐具的厚度更可增加被分解的速度，更具環保之循環效益，以達農業廢棄物再利用。The technical feature of the present invention is that the semi-finished tableware made by the article forming machine 2 is immersed in the liquid in the soaking tank of the product ripening machine 3 to perform the ripening operation, so that the shape of the semi-finished tableware is fixed (formed) and structurally enhanced. In order to reduce the thickness (strength) of the final finished tableware, the thickness of the tableware can be reduced, and the speed of the decomposition can be increased, which is more environmentally friendly. Recycling benefits to achieve agricultural waste recycling.
１‧‧‧攪拌機1‧‧‧Mixer
２‧‧‧物品成型機 2‧‧‧ article forming machine
３‧‧‧物品熟成機 3‧‧‧Items ripening machine
４‧‧‧脫水機 4‧‧‧Dehydrator
５‧‧‧烤箱 5‧‧‧Oven
第一圖：係本創作環保餐具製造設備一實施例示意圖。The first picture is a schematic diagram of an embodiment of the creation of environmentally-friendly tableware manufacturing equipment.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI735970B (en) * | 2019-02-06 | 2021-08-11 | 日商石野製作所股份有限公司 | Customized food delivery device |
| TWI739132B (en) * | 2019-07-17 | 2021-09-11 | 郭明哲 | Wire manufacturing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI735970B (en) * | 2019-02-06 | 2021-08-11 | 日商石野製作所股份有限公司 | Customized food delivery device |
| TWI739132B (en) * | 2019-07-17 | 2021-09-11 | 郭明哲 | Wire manufacturing device |
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