TWM570195U - Oil mist collector - Google Patents
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- TWM570195U TWM570195U TW107210875U TW107210875U TWM570195U TW M570195 U TWM570195 U TW M570195U TW 107210875 U TW107210875 U TW 107210875U TW 107210875 U TW107210875 U TW 107210875U TW M570195 U TWM570195 U TW M570195U
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Abstract
一種油霧收集器,其包括主收集箱、彎管及過濾器,所述主收集箱的前、後兩端面均開設有開口,其中一開口為進口,則另一開口為出口,所述彎管置於主收集箱的出口及過濾器之間,形成油霧收集結構;所述主收集箱包括外殼及油霧收集組件,所述外殼為一矩形箱體,所述油霧收集組件置於外殼內。本創作利用以機械式疏導過濾功能的油霧收集組件為處理的主要結構,從而達到使用成本低、維護成本低、效能更高的目的,同時達到處理波動小可以徹底解決現有技術中存在的技術問題。An oil mist collector includes a main collection box, an elbow and a filter, wherein the front and rear end faces of the main collection box are each provided with an opening, wherein one opening is an inlet and the other opening is an outlet, the bending The tube is placed between the outlet of the main collection tank and the filter to form an oil mist collecting structure; the main collecting box comprises an outer casing and an oil mist collecting assembly, the outer casing is a rectangular box, and the oil mist collecting component is placed Inside the enclosure. The creation utilizes the oil mist collecting component with mechanical dredging filtering function as the main structure for processing, thereby achieving the purpose of low use cost, low maintenance cost and high efficiency, and at the same time, the processing fluctuation is small, and the existing technology in the prior art can be completely solved. problem.
Description
本創作涉及機器、設備的油霧處理領域,尤其是涉及一種能直接裝於機器、設備上的油霧收集器。The present invention relates to the field of oil mist treatment of machines and equipment, and more particularly to an oil mist collector that can be directly installed on machines and equipment.
油霧處理器是一種用於解決工業加工過程中產生的油霧、水霧及粉塵等空氣污染物對環境造成的不良影響的專業環保設備。該設備廣泛應用於汽車零配件製造加工、模具製造、金屬鍛壓、工業清洗、軸承製造加工、機械切削等行業,一般作為CNC數控機床、普通機床(磨床、銑床、車床等)、工業清洗設備等的配套安裝來直接處理產生的工業油霧、油煙和粉塵。The oil mist processor is a professional environmental protection device for solving the environmental impact of oil mist, water mist and dust generated in industrial processing. The equipment is widely used in automotive parts manufacturing and processing, mold manufacturing, metal forging, industrial cleaning, bearing manufacturing, mechanical cutting and other industries, generally as CNC machine tools, ordinary machine tools (grinder, milling machine, lathe, etc.), industrial cleaning equipment, etc. The installation is equipped to directly handle the industrial oil mist, soot and dust generated.
現有的油霧處理器一過濾式結構為主,其主要採用堵截方式實現多油霧的過濾,從而造成現有的油霧處理器具有處理效能低、維護成本高、使用成本高、處理波動大難以徹底解決污染等不足。The existing oil mist processor is mainly a filter type structure, and mainly adopts a plugging method to realize multi-oil mist filtering, thereby causing the existing oil mist processor to have low processing efficiency, high maintenance cost, high use cost, and large processing fluctuation. Thoroughly solve the shortage of pollution.
綜上所述,為解決現有技術中存在的技術問題,本創作公開一種能直接裝於機器、設備上的油霧收集器。In summary, in order to solve the technical problems existing in the prior art, the present invention discloses an oil mist collector that can be directly mounted on a machine or a device.
為達到上述目的,具體技術方案如下:In order to achieve the above objectives, the specific technical solutions are as follows:
一種油霧收集器,其包括主收集箱、彎管及過濾器,所述主收集箱的前、後兩端面均開設有開口,其中一開口為進口,則另一開口為出口,所述彎管置於主收集箱的出口及過濾器之間,形成油霧收集結構;An oil mist collector includes a main collection box, an elbow and a filter, wherein the front and rear end faces of the main collection box are each provided with an opening, wherein one opening is an inlet and the other opening is an outlet, the bending The tube is placed between the outlet of the main collection tank and the filter to form an oil mist collecting structure;
所述主收集箱包括外殼及油霧收集組件,所述外殼為一矩形箱體,所述油霧收集組件置於外殼內。The main collection box includes an outer casing and an oil mist collecting assembly, the outer casing is a rectangular casing, and the oil mist collecting assembly is disposed inside the outer casing.
進一步,所述油霧收集組件包括第一分離器、第二分離器、第三分離器及第四分離器,所述第一分離器、第二分離器、第三分離器及第四分離器由上述進口至出口依次設置,形成重疊排布的油霧分離機構。Further, the oil mist collecting assembly includes a first separator, a second separator, a third separator, and a fourth separator, the first separator, the second separator, the third separator, and the fourth separator The inlet and the outlet are sequentially disposed to form an oil mist separation mechanism that is arranged in an overlapping manner.
進一步,所述第一分離器緊靠進口設置,該第一分離器為顆粒分離器。Further, the first separator is disposed adjacent to the inlet, and the first separator is a particle separator.
進一步,所述第二分離器緊靠第一分離器設置,且其為油氣分離器。Further, the second separator is disposed next to the first separator and is an oil separator.
進一步,所述第三分離器緊靠第二分離器設置,且其為沉流分離器。Further, the third separator is disposed next to the second separator and is a sinker separator.
進一步,所述第四分離器緊靠出口設置,且其為餘氣捕集單元。Further, the fourth separator is disposed next to the outlet, and it is a residual gas trapping unit.
進一步,所述彎管為一L行狀導氣管,且其一端與主收集箱的出口連通,而另一端位於出口上方並與過濾器連通。Further, the elbow is an L-shaped air duct, and one end thereof communicates with an outlet of the main collection box, and the other end is located above the outlet and communicates with the filter.
進一步,所述過濾器為複合性碳過濾器。Further, the filter is a composite carbon filter.
進一步,還包括一防震支架,所述防震支架包括多個防震腳墊,所述防震腳墊安裝於主收集箱底面,形成防震結構。Further, the utility model further comprises an anti-vibration bracket, wherein the anti-vibration bracket comprises a plurality of anti-vibration mats, and the anti-vibration mats are installed on the bottom surface of the main collecting box to form a shock-proof structure.
進一步,所述防震支架安裝於一輔助架上。Further, the anti-vibration bracket is mounted on an auxiliary frame.
相較于現有技術而言,本創作的優點如下:Compared with the prior art, the advantages of this creation are as follows:
本創作利用以機械式疏導過濾功能的油霧收集組件為處理的主要結構,從而達到使用成本低、維護成本低、效能更高的目的,同時達到處理波動小可以徹底解決現有技術中存在的技術問題。The creation utilizes the oil mist collecting component with mechanical dredging filtering function as the main structure for processing, thereby achieving the purpose of low use cost, low maintenance cost and high efficiency, and at the same time, the processing fluctuation is small, and the existing technology in the prior art can be completely solved. problem.
為使本創作實施例的目的、技術方案和優點更加清楚,下面將結合本創作實施例中的附圖,對本創作實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例是本創作一部分實施例,而不是全部的實施例。In order to make the objectives, technical solutions, and advantages of the present embodiments more clearly, the technical solutions in the present embodiments will be clearly and completely described in conjunction with the drawings in the present embodiments. It is a part of the embodiment of the present invention, and not all of the embodiments.
如圖1至圖3所示,一種油霧收集器,其包括主收集箱1、彎管2及過濾器3,所述主收集箱1的前、後兩端面均開設有開口,其中一開口為進口,則另一開口為出口,所述彎管2置於主收集箱1的出口及過濾器之間,形成油霧收集結構。As shown in FIG. 1 to FIG. 3, an oil mist collector includes a main collection box 1, an elbow 2 and a filter 3. The front and rear end faces of the main collection box 1 are each provided with an opening, wherein an opening is provided. For the inlet, the other opening is the outlet, and the elbow 2 is placed between the outlet of the main collection tank 1 and the filter to form an oil mist collecting structure.
如圖1至圖3所示,所述主收集箱1包括外殼及油霧收集組件,所述外殼為一矩形箱體,所述油霧收集組件置於外殼內,所述油霧收集組件包括第一分離器4、第二分離器5、第三分離器6及第四分離器7,所述第一分離器4、第二分離器5、第三分離器6及第四分離器7由上述進口至出口依次設置,形成重疊排布的油霧分離機構。As shown in FIG. 1 to FIG. 3, the main collecting box 1 comprises an outer casing and an oil mist collecting assembly, the outer casing is a rectangular box, the oil mist collecting assembly is disposed in the outer casing, and the oil mist collecting assembly comprises a first separator 4, a second separator 5, a third separator 6 and a fourth separator 7, wherein the first separator 4, the second separator 5, the third separator 6, and the fourth separator 7 are The above-mentioned inlet to outlet are sequentially disposed to form an oil mist separating mechanism that is arranged in an overlapping manner.
如圖1至圖3所示,所述彎管2為一L行狀導氣管,且其一端與主收集箱1的出口連通,而另一端位於出口上方並與過濾器3連通。所述過濾器3為複合性碳過濾器。As shown in FIGS. 1 to 3, the elbow 2 is an L-shaped air duct, and one end thereof communicates with the outlet of the main collection tank 1, and the other end is located above the outlet and communicates with the filter 3. The filter 3 is a composite carbon filter.
結合圖4至圖5所示,還包括一防震支架8,所述防震支架包括及防震腳墊82,所述防震腳墊82安裝於主收集箱1底面,形成防震結構, 所述防震支架安裝於一輔助架81上。具體的說:油霧收集器能裝於設備A之上,主收集箱1底面設置有防震結構,而防震結構下方是否使用輔助架81且使用輔助架81的高度可根據具體使用場合而定。As shown in FIG. 4 to FIG. 5 , the anti-vibration bracket 8 is further included, and the anti-vibration support pad 82 is mounted on the bottom surface of the main collection box 1 to form an anti-vibration structure. On an auxiliary frame 81. Specifically, the oil mist collector can be mounted on the device A, and the bottom surface of the main collection box 1 is provided with an anti-vibration structure, and whether the auxiliary frame 81 is used under the anti-vibration structure and the height of the auxiliary frame 81 can be determined according to the specific use occasion.
所述第一分離器4緊靠進口設置,該第一分離器4為顆粒分離器,該顆粒分離器為7層60目不銹鋼絲相互交叉壓制而成的粗效過濾網,一將固體及50UM以上的油氣顆粒攔截;The first separator 4 is disposed adjacent to the inlet, and the first separator 4 is a particle separator. The particle separator is a coarse filter screen formed by cross-pressing 7 layers of 60 mesh stainless steel wires, one solid and 50UM. The above oil and gas particles are intercepted;
所述第二分離器5緊靠第一分離器4設置,且其為油氣分離器,該油氣分離器金屬攔截網,由21層雜亂不銹鋼絲網壓制而成,以實現進一步攔截粒徑為10UM以上的油氣顆粒;The second separator 5 is disposed adjacent to the first separator 4, and is an oil separator, the oil separator metal intercepting net is pressed by 21 layers of messy stainless steel wire mesh to realize further intercepting particle size of 10UM. Above oil and gas particles;
所述第三分離器6緊靠第二分離器5設置,且其為沉流分離器,該沉流分離器為由電機帶動的葉輪旋轉的分離結構,以高速旋轉葉輪內的氣體液被壓縮且沿葉片徑向延伸加速度,形成高速離心力,因氣、液、固體的比值不同,受離心力作用的氣體中,一些細小油霧顆粒以及更細的氣溶性粒子沿葉徑方向快速進入沉流分離器,沉流分離器內的網狀隔離腔,使油液粒子進入隔腔內不再與氣流混合,且凝聚向下沉降,氣體則沿葉輪垂直方向向後推進,氣體被再次分離;該葉輪都是用特別定制的11片式的,與其他廠家使用不同。The third separator 6 is disposed adjacent to the second separator 5, and is a sinker separator. The sinker separator is a separate structure for rotating the impeller driven by the motor, and the gas liquid in the impeller is compressed at a high speed. And the acceleration along the radial direction of the blade forms a high-speed centrifugal force. Due to the different ratios of gas, liquid and solid, some fine oil mist particles and finer gas-soluble particles rapidly enter the sinking flow along the leaf diameter direction in the gas subjected to centrifugal force. , the mesh isolation chamber in the sinker separator, so that the oil particles enter the compartment and no longer mix with the airflow, and the condensation settles downward, the gas advances backward in the vertical direction of the impeller, and the gas is separated again; the impeller is It is specially customized 11-piece type, which is different from other manufacturers.
所述第四分離器7緊靠出口設置,且其為餘氣捕集單元,採用大直徑和大內徑的桶狀,並採用140-160折的F8級別玻璃纖維壓制而成,該餘氣捕集單元,經過前三個分離器的處理後的油霧氣體所含油霧比值已很低,經由除氣處理單元整流、攔截、擴散運動後凝聚成液返回收集槽重複使用,被連續處理後的油霧氣體受萬得.瓦爾斯力學原理作用,於出口排除潔淨的氣體;The fourth separator 7 is disposed close to the outlet, and is a residual gas trapping unit, which is formed by a barrel having a large diameter and a large inner diameter, and is formed by pressing F-grade glass fiber of 140-160 fold. In the trapping unit, the oil mist ratio of the oil mist gas treated by the first three separators is already low, and is rectified, intercepted, and diffused by the degassing treatment unit, and then condensed into a liquid returning to the collecting tank for repeated use, after being continuously processed. The oil mist gas is subjected to the mechanical principle of the Wand. Vals, and the clean gas is excluded from the outlet;
所述過濾器3包括複合的去異味顆粒狀活性炭套件及和H13高效過濾材料層,以對應部分加工環境中油霧之外的部分煙霧處理以及將切削液中的異味積極消除,所述去異味活性炭套件為椰殼活性炭顆粒材質,且含有量達到50%-60%的體積。The filter 3 comprises a composite odor-free granular activated carbon kit and a H13 high-efficiency filter material layer to partially eliminate the smoke treatment outside the oil mist in a part of the processing environment and actively eliminate the odor in the cutting fluid, the odor-removing activated carbon The kit is made of coconut shell activated carbon granules and has a volume of 50%-60%.
以上各實施例僅用以說明本創作的技術方案,但是本創作並不限於此實施方式,在所屬技術領域的技術人員所具備的知識範圍內,在不脫離本創作宗旨的前提下,還可以做出各種變化。所屬技術領域的技術人員從上述的構思出發,不經過創造性的勞動,所作出的種種變換,均落在本創作的保護範圍內。The above embodiments are only used to explain the technical solution of the present invention, but the present invention is not limited to this embodiment, and can be within the knowledge range of those skilled in the art, without departing from the scope of the present invention. Make a variety of changes. Those skilled in the art will be able to make various changes from the above-mentioned concept without creative labor, and fall within the scope of protection of the present invention.
1‧‧‧主收集箱1‧‧‧ main collection box
2‧‧‧彎管2‧‧‧ elbow
3‧‧‧過濾器3‧‧‧Filter
4‧‧‧第一分離器4‧‧‧First separator
5‧‧‧第二分離器5‧‧‧Second separator
6‧‧‧第三分離器6‧‧‧ third separator
7‧‧‧第四分離器7‧‧‧fourth separator
8‧‧‧防震支架8‧‧‧Anti-vibration bracket
81‧‧‧輔助架81‧‧‧Auxiliary frame
82‧‧‧防震腳墊82‧‧‧Anti-vibration pads
A‧‧‧設備A‧‧‧ equipment
圖1是本創作實施例結構立體示意圖;Figure 1 is a perspective view showing the structure of the present embodiment;
圖2是本創作實施例結構主視圖;Figure 2 is a front view showing the structure of the present embodiment;
圖3是本創作實施例結構剖面圖;Figure 3 is a cross-sectional view showing the structure of the present embodiment;
圖4是本創作實施例安裝結構示意圖一;Figure 4 is a schematic view of the installation structure of the present embodiment;
圖5是本創作實施例安裝結構示意圖二。FIG. 5 is a second schematic diagram of the installation structure of the present embodiment.
Claims (10)
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TW107210875U TWM570195U (en) | 2018-08-09 | 2018-08-09 | Oil mist collector |
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TW107210875U TWM570195U (en) | 2018-08-09 | 2018-08-09 | Oil mist collector |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110193267A (en) * | 2019-07-12 | 2019-09-03 | 佛山市东山瑞泽环保机器有限公司 | A kind of large size monoblock type oil mist collector |
TWI715042B (en) * | 2019-05-17 | 2021-01-01 | 鉅鑫空調工程股份有限公司 | Filtering device of ventilation duct |
-
2018
- 2018-08-09 TW TW107210875U patent/TWM570195U/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI715042B (en) * | 2019-05-17 | 2021-01-01 | 鉅鑫空調工程股份有限公司 | Filtering device of ventilation duct |
CN110193267A (en) * | 2019-07-12 | 2019-09-03 | 佛山市东山瑞泽环保机器有限公司 | A kind of large size monoblock type oil mist collector |
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