TWM569414U - Winding tube type heat exchanger at top of chemical plant - Google Patents

Winding tube type heat exchanger at top of chemical plant Download PDF

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Publication number
TWM569414U
TWM569414U TW107208388U TW107208388U TWM569414U TW M569414 U TWM569414 U TW M569414U TW 107208388 U TW107208388 U TW 107208388U TW 107208388 U TW107208388 U TW 107208388U TW M569414 U TWM569414 U TW M569414U
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heat exchange
tube
chemical plant
heat exchanger
cover
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TW107208388U
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Chinese (zh)
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吳孟芬
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立國工程股份有限公司
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Abstract

本創作關於一種化工廠塔頂之纏繞管式熱交換器,其包括一殼體、一支撐桶及至少二熱交換層。該殼體定義一軸向,該殼體沿該軸向上之兩端分別設有一上管蓋及一下管蓋,該殼體另設有連通於外界之二開口。該支撐桶設於該殼體內且兩端分別連接於該上管蓋之一上管板及該下管蓋之一下管板。該至少二熱交換層設於該殼體內,各該熱交換層係具有至少一換熱管,各該熱交換層之該至少一換熱管之兩端係分別連接於該上管板及該下管板,各該至少一換熱管係沿該支撐桶螺旋纏繞,其中任相鄰之該二熱交換層之螺旋纏繞方向係為相反。The present invention relates to a wound tubular heat exchanger at the top of a chemical plant, which comprises a casing, a support bucket and at least two heat exchange layers. The housing defines an axial direction, and the upper end of the housing is respectively provided with an upper tube cover and a lower tube cover, and the housing is further provided with two openings communicating with the outside. The support barrel is disposed in the casing and is respectively connected to one of the upper tube sheet of the upper tube cover and one of the lower tube sheets of the lower tube cover. The at least two heat exchange layers are disposed in the housing, and each of the heat exchange layers has at least one heat exchange tube, and the two ends of the at least one heat exchange tube of each of the heat exchange layers are respectively connected to the upper tube sheet and the lower tube The plate, each of the at least one heat exchange tube is spirally wound along the support barrel, wherein the spiral winding directions of any adjacent two heat exchange layers are opposite.

Description

化工廠塔頂之纏繞管式熱交換器Winding tube heat exchanger at the top of chemical plant

本創作係有關於一種化工廠塔頂之纏繞管式熱交換器。This creation is about a coiled tube heat exchanger at the top of a chemical plant.

按,現代工業發展蓬勃,為了因應需求,石油化工裝置許多由高塔排出的高溫,用傳統管殼式換熱器及板式換熱器來回收熱能,但碰到塔頂溫度過低、製程的壓降限制以及高塔安裝空間有限等問題,造成溫度無法回收而因此浪費,存在亟待改善之缺弊。According to the development of modern industry, in order to meet the demand, many petrochemical plants are discharged from high towers. Traditional shell-and-tube heat exchangers and plate heat exchangers are used to recover heat energy, but the temperature at the top of the tower is too low. The pressure drop limit and the limited installation space of the towers cause the temperature to be unrecoverable and thus wasted, and there are drawbacks that need to be improved.

因此,有必要提供一種新穎且具有進步性之化工廠塔頂之纏繞管式熱交換器,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive coiled-tube heat exchanger at the top of a chemical plant to solve the above problems.

本創作之主要目的在於提供一種使用於化工廠塔頂之纏繞管式熱交換器,解決上述缺點,並結合許多換熱器之優點,在熱源溫度過低及製程低壓降限制之條件下,也具有高熱傳效能,直立式結構在安裝有限的地方也能節省空間,操作抗溫度壓力變化,安全可靠抗洩漏。The main purpose of this creation is to provide a wound tubular heat exchanger used in the top of a chemical plant to solve the above shortcomings, and combine the advantages of many heat exchangers, under the conditions of low heat source temperature and low pressure drop of the process. With high heat transfer performance, the vertical structure can save space in places where installation is limited, and the operation is resistant to temperature and pressure changes, safe and reliable against leakage.

為達成上述目的,本創作提供一種化工廠塔頂之纏繞管式熱交換器,其包括一殼體、一支撐桶及至少二熱交換層。該殼體定義一軸向,該殼體沿該軸向上之兩端分別設有一上管蓋及一下管蓋,該殼體另設有連通於外界之二開口。該支撐桶設於該殼體內且兩端分別連接於該上管蓋之一上管板及該下管蓋之一下管板。該至少二熱交換層設於該殼體內,各該熱交換層係具有至少一換熱管,各該熱交換層之該至少一換熱管之兩端係分別連接於該上管板及該下管板,各該至少一換熱管係沿該支撐桶螺旋纏繞,其中任相鄰之該二熱交換層之螺旋纏繞方向係為相反。To achieve the above object, the present invention provides a coiled tube heat exchanger at the top of a chemical plant, which comprises a casing, a support bucket and at least two heat exchange layers. The housing defines an axial direction, and the upper end of the housing is respectively provided with an upper tube cover and a lower tube cover, and the housing is further provided with two openings communicating with the outside. The support barrel is disposed in the casing and is respectively connected to one of the upper tube sheet of the upper tube cover and one of the lower tube sheets of the lower tube cover. The at least two heat exchange layers are disposed in the housing, and each of the heat exchange layers has at least one heat exchange tube, and the two ends of the at least one heat exchange tube of each of the heat exchange layers are respectively connected to the upper tube sheet and the lower tube The plate, each of the at least one heat exchange tube is spirally wound along the support barrel, wherein the spiral winding directions of any adjacent two heat exchange layers are opposite.

以下將藉由較佳實施例說明本創作之結構特徵及其預期達成之功效,惟非用以限制本創作所欲保護之範疇,合先敘明。The structural features of the present invention and the intended effects thereof will be described below by way of a preferred embodiment, but are not intended to limit the scope of the present invention.

請參考圖1至圖4,其顯示本創作之一較佳實施例,本創作之化工廠塔頂之纏繞管式熱交換器包括一殼體1、一支撐桶4及至少二熱交換層5。Referring to FIG. 1 to FIG. 4, a preferred embodiment of the present invention is shown. The coiled-tube heat exchanger of the top of the chemical plant of the present invention comprises a casing 1, a support barrel 4 and at least two heat exchange layers 5. .

該殼體1定義一軸向11,該殼體1沿該軸向11上之兩端分別設有一上管蓋2及一下管蓋3,該殼體1另設有連通於外界之二開口12,以供一第一流體(如氫氣或油氣等流體)自一該開口12進入該殼體1內,再經由另一該開口12離開該殼體1。The housing 1 defines an axial direction 11. The upper end of the housing 1 along the axial direction 11 is respectively provided with an upper tube cover 2 and a lower tube cover 3. The housing 1 is further provided with two openings 12 communicating with the outside. A first fluid (such as a fluid such as hydrogen or oil and gas) enters the housing 1 from the opening 12 and exits the housing 1 via the other opening 12.

該支撐桶4設於該殼體1內且兩端分別連接於該上管蓋2之一上管板21及該下管蓋3之一下管板31。The support barrel 4 is disposed in the casing 1 and is respectively connected to one of the upper tube sheet 21 of the upper tube cover 2 and the lower tube sheet 31 of the lower tube cover 3.

該至少二熱交換層5設於該殼體1內,各該熱交換層5係具有至少一換熱管51,各該熱交換層5之該至少一換熱管51之兩端係分別連接於該上管板21及該下管板31,各該至少一換熱管51係沿該支撐桶4螺旋纏繞(如圖2所示),其中任相鄰之該二熱交換層5之螺旋纏繞方向係為相反,於本實施例中係為二該熱交換層5。The at least two heat exchange layers 5 are disposed in the casing 1. Each of the heat exchange layers 5 has at least one heat exchange tube 51. The two ends of the at least one heat exchange tube 51 of each of the heat exchange layers 5 are respectively connected to the heat exchange tube 51. The upper tube sheet 21 and the lower tube sheet 31, each of the at least one heat exchange tubes 51 are spirally wound along the support barrel 4 (as shown in FIG. 2), wherein the spiral winding directions of the adjacent two heat exchange layers 5 are opposite. In the present embodiment, the heat exchange layer 5 is two.

各該熱交換層5包括二該換熱管51,各該熱交換層5之該二換熱管51相間隔地螺旋纏繞。於本實施例中該上管蓋2及該下管蓋3分別具有連通於該等換熱管51之一上通道22與一下通道32,以使一第二流體可經由該上通道22及該下通道32其中一者流入該等換熱管51,再經由另一者流出,該第一流體與該第二流體之間的溫度較高者即可將熱能傳遞至溫度較低者。由於任相鄰之該二熱交換層5之螺旋纏繞方向係為相反,當該第一流體在該殼體1內流動時,該二熱交換層5可使該第一流體形成不規則流動,以有效地混合該第一流體,以增加換熱效率,且各該熱交換層5係螺旋纏繞,可具有較強之機械結構強度,可有效避免各該熱交換管破裂,另外螺旋纏繞之結構僅會具有彎弧段,因此不像習知板殼式熱交換器會具有死角而容易造成堆積現象。Each of the heat exchange layers 5 includes two heat exchange tubes 51, and the two heat exchange tubes 51 of each of the heat exchange layers 5 are spirally wound at intervals. In the embodiment, the upper tube cover 2 and the lower tube cover 3 respectively have a passage 22 and a lower passage 32 connected to one of the heat exchange tubes 51, so that a second fluid can pass through the upper passage 22 and the lower portion. One of the passages 32 flows into the heat exchange tubes 51, and then flows out through the other, and the higher temperature between the first fluid and the second fluid can transfer the heat energy to the lower temperature. Since the spiral winding directions of the adjacent two heat exchange layers 5 are opposite, when the first fluid flows in the casing 1, the two heat exchange layers 5 can form an irregular flow of the first fluid to effectively Mixing the first fluid to increase the heat exchange efficiency, and each of the heat exchange layers 5 is spirally wound, and has strong mechanical structural strength, which can effectively prevent the heat exchange tubes from being broken, and the spiral wound structure only It has a curved arc section, so unlike conventional shell-and-shell heat exchangers, it has a dead angle and is prone to accumulation.

該支撐桶4之兩端具有一漸縮段41,該二漸縮段41係分別連接於該上管板21與該下管板31之間。The two ends of the support barrel 4 have a tapered section 41 which is respectively connected between the upper tube sheet 21 and the lower tube sheet 31.

較佳地,各該換熱管51之螺旋角度係為15度至35度,於本實施例中係為30度,可使該第二流體不會很快就通過該等換熱管51但也不會停留在該等換熱管51過久,因此可提供通過該等換熱管51之最佳換熱效率的時間。Preferably, each of the heat exchange tubes 51 has a helix angle of 15 to 35 degrees, and is 30 degrees in this embodiment, so that the second fluid does not pass through the heat exchange tubes 51 very quickly. It will stay in the heat exchange tubes 51 for too long, so that the time for optimum heat exchange efficiency through the heat exchange tubes 51 can be provided.

該殼體1沿軸向11之兩端分別設有一半圓球段13,以維持該殼體1軸向11兩端之結構強度。The casing 1 is respectively provided with a half ball segment 13 at both ends of the axial direction 11 to maintain the structural strength of both ends of the axial direction 11 of the casing 1.

各該換熱管51係為不銹鋼管體或鈦合金管體(於本實施例中為不銹鋼管體),以較不易腐蝕,以提高耐用度,於其它實施例中換熱管亦可為其它耐高溫及耐腐蝕之材料。Each of the heat exchange tubes 51 is a stainless steel tube body or a titanium alloy tube body (in the present embodiment, a stainless steel tube body), which is less corrosive to improve durability. In other embodiments, the heat exchange tubes may be other high temperature resistant tubes. And corrosion resistant materials.

舉例實際操作說明,如圖4所示,當分餾塔91內之流體(如油氣)自塔頂排出後經由該其中一該開口12進入該殼體1內,並經由另一該開口12排出該殼體1,而一原油管道92經由該下通道32流入該等換熱管51內並經由該上通道22流出,原油即可與油氣進行熱交換,可由攝氏35度加熱至75度,並導入分餾塔91內進行分餾之過程,如此可減少油氣熱量之流失,且可減少設於該分餾塔91之加熱器93之燃料消耗,即使在熱源溫度過低及製程低壓降限制之條件下,也具有高熱傳效能,要說明的是,於其它實施例中該等換熱管51與殼體1內之流體的流動方向可反向設置,另外該第一流體與該第二流體之位置亦可對調,以配合不同之化工廠的結構設計。For example, as shown in FIG. 4, when a fluid (such as oil and gas) in the fractionation column 91 is discharged from the top of the tower, the inlet 1 enters the casing 1 through the opening 12, and is discharged through the other opening 12. The casing 1 and a crude oil pipe 92 flow into the heat exchange tubes 51 through the lower passage 32 and flow out through the upper passage 22, and the crude oil can exchange heat with the oil and gas, can be heated from 35 degrees Celsius to 75 degrees, and is introduced into the fractionation. The fractionation process in the column 91 can reduce the loss of oil and gas heat, and can reduce the fuel consumption of the heater 93 disposed in the fractionation column 91, even under the condition that the heat source temperature is too low and the process low pressure drop limit High heat transfer performance, it should be noted that in other embodiments, the flow directions of the fluids in the heat exchange tubes 51 and the housing 1 may be reversed, and the positions of the first fluid and the second fluid may also be reversed. To match the structural design of different chemical plants.

綜上,本創作之化工廠塔頂之纏繞管式熱交換器,由於任相鄰之該二熱交換層之螺旋纏繞方向係為相反,當該第一流體在該殼體內流動時,該二熱交換層可使該第一流體形成不規則流動,以有效地混合該第一流體,以增加換熱效率,且各該熱交換層係螺旋纏繞,可具有較強之機械結構強度,可有效避免各該熱交換管破裂,另外螺旋纏繞之結構僅會具有彎弧段,因此不像習知板殼式熱交換器會具有死角而容易造成堆積現象。In summary, the winding tubular heat exchanger of the top of the chemical plant of the present invention has the opposite spiral winding direction of the adjacent two heat exchange layers, and the second heat exchange is performed when the first fluid flows in the casing. The layer may form an irregular flow of the first fluid to effectively mix the first fluid to increase heat exchange efficiency, and each of the heat exchange layers is spirally wound, and has strong mechanical structural strength, which can effectively avoid each The heat exchange tube is broken, and the spirally wound structure only has a curved arc section, so unlike conventional shell-and-shell heat exchangers, there is a dead angle which is liable to cause accumulation.

1‧‧‧殼體1‧‧‧shell

2‧‧‧上管蓋 2‧‧‧Upper cover

3‧‧‧下管蓋 3‧‧‧ Lower cap

4‧‧‧支撐桶 4‧‧‧Support bucket

5‧‧‧熱交換層 5‧‧‧Heat exchange layer

11‧‧‧軸向 11‧‧‧Axial

12‧‧‧開口 12‧‧‧ openings

13‧‧‧半圓球段 13‧‧‧Semi-spherical segment

22‧‧‧上通道 22‧‧‧Upper channel

31‧‧‧下管板 31‧‧‧ Lower tube sheet

32‧‧‧下通道 32‧‧‧lower channel

41‧‧‧漸縮段 41‧‧‧Constriction

51‧‧‧換熱管 51‧‧‧ heat exchange tube

91‧‧‧分餾塔 91‧‧‧ fractionation tower

92‧‧‧原油管道 92‧‧‧ crude oil pipeline

93‧‧‧加熱器 93‧‧‧heater

21‧‧‧上管板 21‧‧‧Upper tube sheet

圖1為本創作一較佳實施例之立體圖。 圖2為本創作一較佳實施例之局部隱藏立體圖。 圖3為本創作一較佳實施例之測試剖面圖。 圖4為本創作一較佳實施例之流程圖。1 is a perspective view of a preferred embodiment of the present invention. 2 is a partially hidden perspective view of a preferred embodiment of the present invention. 3 is a cross-sectional view of a test in accordance with a preferred embodiment of the present invention. 4 is a flow chart of a preferred embodiment of the present invention.

Claims (8)

一種化工廠塔頂之纏繞管式熱交換器,包括: 一殼體,定義一軸向,該殼體沿該軸向上之兩端分別設有一上管蓋及一下管蓋,該殼體另設有連通於外界之二開口; 一支撐桶,設於該殼體內且兩端分別連接於該上管蓋之一上管板及該下管蓋之一下管板; 至少二熱交換層,設於該殼體內,各該熱交換層係具有至少一換熱管,各該熱交換層之該至少一換熱管之兩端係分別連接於該上管板及該下管板,各該至少一換熱管係沿該支撐桶螺旋纏繞,其中任相鄰之該二熱交換層之螺旋纏繞方向係為相反。A wound tubular heat exchanger at the top of a chemical plant, comprising: a casing defining an axial direction, wherein the casing is respectively provided with an upper pipe cover and a lower pipe cover at both ends of the axial direction, and the casing is separately provided a second opening connected to the outside; a support barrel disposed in the housing and connected at both ends to the upper tube sheet of the upper tube cover and the lower tube sheet of the lower tube cover; at least two heat exchange layers are disposed at In the housing, each of the heat exchange layers has at least one heat exchange tube, and the two ends of the at least one heat exchange tube of each of the heat exchange layers are respectively connected to the upper tube sheet and the lower tube sheet, and the at least one heat exchange tube The spiral winding is performed along the support barrel, wherein the spiral winding directions of any two adjacent heat exchange layers are opposite. 如請求項1所述的化工廠塔頂之纏繞管式熱交換器,其中各該熱交換層包括二該換熱管,各該熱交換層之該二換熱管相間隔地螺旋纏繞。The coiled tube heat exchanger of the top of a chemical plant according to claim 1, wherein each of the heat exchange layers comprises two heat exchange tubes, and the two heat exchange tubes of each of the heat exchange layers are spirally wound at intervals. 如請求項1所述的化工廠塔頂之纏繞管式熱交換器,其中該支撐桶之兩端具有一漸縮段,該二漸縮段係分別連接於該上管板與該下管板之間。The coiled tube heat exchanger of the top of a chemical plant according to claim 1, wherein both ends of the support barrel have a tapered section, and the two tapered sections are respectively connected to the upper tube sheet and the lower tube sheet between. 如請求項1所述的化工廠塔頂之纏繞管式熱交換器,其中各該換熱管之螺旋角度係為15度至35度。The coiled tube heat exchanger of the top of a chemical plant according to claim 1, wherein each of the heat exchange tubes has a helix angle of 15 to 35 degrees. 如請求項1所述的化工廠塔頂之纏繞管式熱交換器,其中該殼體沿軸向之兩端分別設有一半圓球段。The coiled tube heat exchanger of the top of a chemical plant according to claim 1, wherein the casing is provided with a half ball segment at both ends of the axial direction. 如請求項1所述的化工廠塔頂之纏繞管式熱交換器,其中各該換熱管係為不銹鋼管體或鈦合金管體。The coiled tube heat exchanger of the top of a chemical plant according to claim 1, wherein each of the heat exchange tubes is a stainless steel tube body or a titanium alloy tube body. 如請求項1所述的化工廠塔頂之纏繞管式熱交換器,其中該上管蓋及該下管蓋分別具有連通於該等換熱管之一上通道與一下通道。The coiled tube heat exchanger of the top of a chemical plant according to claim 1, wherein the upper tube cover and the lower tube cover respectively have a passage and a lower passage connected to one of the heat exchange tubes. 如請求項2所述的化工廠塔頂之纏繞管式熱交換器,其中該支撐桶之兩端具有一漸縮段,該二漸縮段係分別連接於該上管板與該下管板之間;各該換熱管之螺旋角度係為15度至35度;該殼體沿軸向之兩端分別設有一半圓球段;各該換熱管係為不銹鋼管體或鈦合金管體;該上管蓋及該下管蓋分別具有連通於該等換熱管之一上通道與一下通道。The coiled tube heat exchanger of the top of a chemical plant according to claim 2, wherein both ends of the support barrel have a tapered section, and the two tapered sections are respectively connected to the upper tube sheet and the lower tube sheet The spiral angle of each of the heat exchange tubes is 15 degrees to 35 degrees; the shell is respectively provided with a half ball segment along both ends of the axial direction; each of the heat exchange tubes is a stainless steel tube body or a titanium alloy tube body; The upper tube cover and the lower tube cover respectively have a passage and a lower passage connected to one of the heat exchange tubes.
TW107208388U 2018-06-22 2018-06-22 Winding tube type heat exchanger at top of chemical plant TWM569414U (en)

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