TWM568342U - Thermal energy exchange device capable of saving energy of water heater - Google Patents

Thermal energy exchange device capable of saving energy of water heater Download PDF

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Publication number
TWM568342U
TWM568342U TW107200543U TW107200543U TWM568342U TW M568342 U TWM568342 U TW M568342U TW 107200543 U TW107200543 U TW 107200543U TW 107200543 U TW107200543 U TW 107200543U TW M568342 U TWM568342 U TW M568342U
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Taiwan
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heat exchange
water
top surface
base
upper cover
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TW107200543U
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Chinese (zh)
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蔡應麟
徐兆火
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蔡應麟
徐兆火
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Priority to TW107200543U priority Critical patent/TWM568342U/en
Publication of TWM568342U publication Critical patent/TWM568342U/en

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Abstract

本創作涉及一種「可節省熱水器能源的熱能交換裝置」,包括一上蓋、一熱交換板模組、一熱交換管模組及一底座,該上蓋頂面設有一入水口,靠近底座的底面處設有一出水口,該熱交換板模組設置在上蓋入水口的下方,幷與熱交換管模組相連接成一密閉的連通水路,再一起置放入底座的內部;經由上蓋入水口流入的淋浴熱水,首先碰觸到熱交換板模組,使其內部先被熱交換管模組預熱過的常溫水,再獲得最高溫度熱能的熱交換後,隨即導流至熱水器的進水口,進而達到大幅節省熱水器能源的使用量。 The present invention relates to a "thermal energy exchange device capable of saving energy of a water heater", comprising an upper cover, a heat exchange plate module, a heat exchange tube module and a base, the top surface of the upper cover being provided with a water inlet near the bottom surface of the base The utility model is provided with a water outlet, the heat exchange plate module is arranged below the water inlet of the upper cover, and the heat exchange tube module is connected with the heat exchange tube module to form a closed communication waterway, and then placed together in the interior of the base; the shower flowing through the water inlet of the upper cover The hot water first touches the heat exchange plate module, so that the inside of the heat exchange tube module is preheated by the heat exchange tube module, and then obtains the heat exchange of the highest temperature heat energy, and then leads to the water inlet of the water heater, and then Achieve significant savings in water heater energy usage.

Description

可節省熱水器能源的熱能交換裝置 Thermal energy exchange device capable of saving water source energy

本創作是關於一種可大幅節省淋浴熱水器能源的熱能交換裝置,其藉由一熱交換板模組與一熱交換管模組的相結合構造,使得淋浴熱水的餘熱回收率達到60%,進而節省熱水器加熱所需的能源使用量,並同步達成減少能源消耗碳排放量的環保經濟效益。 The present invention relates to a heat energy exchange device capable of greatly saving energy of a shower water heater, which combines a heat exchange plate module and a heat exchange tube module to make the residual heat recovery rate of the shower hot water reach 60%. Save energy consumption required for heating water heaters, and simultaneously achieve environmental and economic benefits of reducing carbon emissions from energy consumption.

為了達成節能減碳的目的,目前已有許多家居淋浴用之熱交換器上市銷售,其設計原理乃是將常溫的自來水先導流入熱交換器,並利用淋浴後的熱水做為熱交換器的熱源,使流經該熱交換器內的常溫自來水能被預熱成較高溫度之自來水,再將其導流至熱水器的進水管,如此可提高熱水器進水的溫度,進而節省熱水器加熱所需的能源,而本案創作人致力研發淋浴熱水用熱能交換裝置已超過10年,並將其研發成果提出中國專利申請在案的有:授權公告號CN100552361(申請日2006年1月17日)、公開號CN101511242(申請日2007年9月11日)、授權公告號CN201364044(申請日2009年2月25日)、授權公告號CN201364045(申請日2009年3月4日)、授權公告號CN102478367(申請日2010年11月24日)及申請公布號CN105403075(申請日2014年9月11日)等,前述各項專利經創作人具體實施後都能達到其預其的功能,唯美中不足的是其反應在節省熱水器的能源 使用量上,仍有再提升的空間,究其原因乃在於前述的各熱能交換裝置對淋浴後熱水的〝餘熱回收率〞無法提高有關,換言之,若能提高淋浴後熱水的〝餘熱回收率〞,便可提高熱水器的進水溫度,當熱水器的進水溫度被提高,則其加熱到所要的出水溫度所需的能源量(即瓦斯用量或電力用量)便可減少,進而能達成熱水器使用能源的節能功效,因此,如何成功改造熱能交換裝置,使其進一步提高淋浴熱水的〝餘熱回收率〞,便顯得極其重要。 In order to achieve the goal of energy saving and carbon reduction, many heat exchangers for home showers have been put on the market. The design principle is to direct the tap water at normal temperature into the heat exchanger and use the hot water after the shower as a heat exchanger. The heat source enables the normal temperature tap water flowing through the heat exchanger to be preheated into a tap water of a higher temperature, and then is diverted to the water inlet pipe of the water heater, thereby increasing the temperature of the water inlet of the water heater, thereby saving the heating of the water heater. The energy of this case, and the creator of this case has been committed to the development of thermal energy exchange devices for shower hot water for more than 10 years, and the results of the research and development of the Chinese patent application are: authorized notice number CN100552361 (application date January 17, 2006), Publication No. CN101511242 (application date September 11, 2007), authorization notice number CN201364044 (application date February 25, 2009), authorization notice number CN201364045 (application date March 4, 2009), authorization notice number CN102478367 (application On November 24, 2010, and the application publication number CN105403075 (application date: September 11, 2014), the above-mentioned patents can achieve their pre-existing functions after being specifically implemented by the creators. Is its lack of reaction in the energy-saving water heaters In terms of usage, there is still room for further improvement. The reason is that the above-mentioned heat exchange devices are not able to improve the residual heat recovery rate of the hot water after showering, in other words, if the heat recovery of the hot water after showering can be improved When the rate is high, the water inlet temperature of the water heater can be increased. When the water inlet temperature of the water heater is increased, the amount of energy required to heat the desired outlet water temperature (ie, gas consumption or power consumption) can be reduced, thereby achieving the water heater. The energy-saving effect of using energy, therefore, how to successfully transform the heat exchange device to further improve the residual heat recovery rate of the shower hot water is extremely important.

此外,在改造增加〝餘熱回收率〞的熱能交換裝置設計結構時,也必須兼顧到其製造上的成本不能隨之增加,否則縱然〝餘熱回收率〞提高了,但熱能裝置的製造成本卻增加,反而不利於推廣銷售給消費者,同時也無法達成家家戶戶使用後,所欲造就減少能源消耗碳排放量的環保經濟結果。 In addition, in the design of the heat exchange device that increases the residual heat recovery rate, it must also take into account that the cost of its manufacturing cannot be increased. Otherwise, even if the heat recovery rate is increased, the manufacturing cost of the thermal device increases. However, it is not conducive to promoting sales to consumers, and at the same time it is unable to achieve the environmental economic results of reducing the carbon consumption of energy consumption after the use of households.

本創作的主要目的在提供一種「可節省熱水器能源的熱能交換裝置」,其包括:一上蓋,為一平板狀體,具有一頂面、一底面及一側邊面,該頂面與底面之間由該側邊面圈圍連接成一體,其中,頂面設具成向下凹陷面,並在凹陷面的最低位置處貫穿底面設有一入水口,另在底面的邊緣處凸設有數根定位柱;一底座,為面積與上蓋相同的凹槽體,具有一頂面、一底面及一側邊面,該頂面設具成開口凹槽,該底面設具成封閉面,且於頂面與底面之間由該側邊面圈圍連接成一體,其中,該頂面的邊緣處向內凹設有數個定位孔,且該定位孔的數量及位置,均與上蓋的定位柱數量與位置相對應,可供上蓋底面的各定位柱插入後,相互疊置成一體,另 在側邊面上穿設有兩個裝配孔,以及靠近底面的側邊面上再穿設有一排水口;一熱交換板模組,由金屬材質製成的中空扁平狀體,並置入在底座的開口凹槽內且位在上蓋入水口的下方,其具有一頂面、一底面及一側邊面,該頂面與底面之間由該側邊面圈圍連接成一體,並在頂面、底面與側邊面之間形成有一密閉的容置室,其中,該頂面靠近側邊面位置處穿設有一入水孔及一出水孔,並與容置室相連通,該出水孔再與一出水管相連接;一熱交換管模組,由一長條不銹鋼管多次彎折圈繞而成的盤狀體,並置入在底座的開口凹槽內,該不銹鋼管的軸向剖面呈波浪狀,且其中一末端管口是穿置於底座側邊面的其中一裝配孔上,另一末端管口則連接於熱交換板模組頂面的入水孔,使得其與熱交換板模組的容置室及出水管形成一密閉的連通水路;及數個固定架,其每一固定架是由一長條固定板及數個固定夾組成,其中,該長條固定板上穿設有固定間隔平行排列的數個長條孔,該固定夾由一長條彈性金屬片對折彎曲後,形成上半部的V形夾持部與下半部的圓環握持部,且該V形夾持部的兩末端邊上分別又凸設有一厚度與寬度均小於長條孔的凸出片。 The main purpose of the present invention is to provide a "thermal energy exchange device capable of saving water source energy", comprising: an upper cover, being a flat body having a top surface, a bottom surface and a side surface, the top surface and the bottom surface The top surface is integrally connected by the side surface circle, wherein the top surface is provided with a downward concave surface, and a water inlet is arranged through the bottom surface at the lowest position of the concave surface, and a plurality of positioning positions are protruded at the edge of the bottom surface. a base, which is a groove body having the same area as the upper cover, has a top surface, a bottom surface and a side surface, the top surface is provided with an open groove, the bottom surface is provided with a closed surface, and is on the top surface And the bottom surface is integrally connected by the side surface circle, wherein the edge of the top surface is concavely provided with a plurality of positioning holes, and the number and position of the positioning holes are the same as the number and position of the positioning columns of the upper cover Correspondingly, after the positioning posts of the bottom surface of the upper cover are inserted, they are stacked one on another, and the other Two mounting holes are formed on the side surface, and a drain hole is arranged on the side surface near the bottom surface; a heat exchange plate module, a hollow flat body made of metal material, and placed in The opening groove of the base is located below the water inlet of the upper cover, and has a top surface, a bottom surface and a side surface. The top surface and the bottom surface are connected by the side surface circle and integrated at the top A closed accommodating chamber is formed between the surface, the bottom surface and the side surface, wherein the top surface is provided with a water inlet hole and a water outlet hole adjacent to the side surface, and is connected to the accommodating chamber, and the water outlet hole Connected to a water outlet pipe; a heat exchange pipe module, a disk-shaped body which is bent and wound by a long stainless steel pipe, and placed in an opening groove of the base, the axial direction of the stainless steel pipe The cross section is wavy, and one of the end nozzles is disposed on one of the mounting holes on the side surface of the base, and the other end is connected to the water inlet hole on the top surface of the heat exchange plate module, so that the heat exchange is performed. The accommodating chamber and the outlet pipe of the plate module form a closed communication waterway; and a plurality of fixing frames Each of the fixing frames is composed of a long fixing plate and a plurality of fixing clips. The long fixing plate is provided with a plurality of long holes arranged in parallel at a fixed interval, and the fixing clip is made of a long elastic metal. After the sheet is folded in half, the V-shaped clamping portion of the upper half and the annular holding portion of the lower half are formed, and the ends of the V-shaped clamping portion are respectively convexly disposed with a thickness and a width smaller than the long strip. The protruding piece of the hole.

藉由熱交換板模組與熱交換管模組被底座中開口凹槽內的淋浴熱水所浸泡,使所有依序流經不銹鋼管內的常溫水會受到淋浴熱水的第一次熱交換作用而逐漸升溫,且因不銹鋼管的軸向表面呈波浪狀,除會加快熱交換的速度外,當受到第一次熱交換逐漸升溫的常溫水進入熱交換板模組的容置室後,又因熱交換板模組的頂面正好位於上蓋的入水口下方,而由該入水口所流入的淋浴熱水的溫度處於最高溫的狀態,使得位於該熱交換板模組中容置室內已被第一次預熱過的常溫水,可以獲得再一次 的最高溫度熱能的熱交換作用,而再次升高溫度成最後的預熱溫水後,再由出水管流入熱水器的進水管內,因此提高了熱水器的進水溫度,同時也達成減少熱水器加熱至其所要出水溫度所需的能源量(即瓦斯用量或電力用量減少),並相對地也就達到熱水器節省使用能源量的功效。換言之,本創作藉由熱交換管模組將淋浴熱水,對常溫水進行第一次浸泡式的熱交換作用升溫後,再經由交換板模組進行第二次的最高溫度熱能直接接觸熱交換作用下,使得淋浴熱水的〝餘熱回收率〞可大幅提升到60%。 The heat exchange plate module and the heat exchange tube module are soaked by the shower hot water in the open groove in the base, so that all the normal temperature water flowing through the stainless steel tube in sequence will be subjected to the first heat exchange of the shower hot water. The function gradually increases, and because the axial surface of the stainless steel tube is wavy, in addition to speeding up the heat exchange, when the normal temperature water gradually heated by the first heat exchange enters the accommodation chamber of the heat exchange plate module, Moreover, since the top surface of the heat exchange plate module is located just below the water inlet of the upper cover, the temperature of the shower hot water flowing into the water inlet is at the highest temperature, so that the heat exchange plate module is accommodated in the room. Once again, the normal temperature water that has been preheated for the first time can be obtained again. The heat exchange of the highest temperature heat energy, and once again raises the temperature into the final preheated warm water, and then flows into the water inlet pipe of the water heater by the outlet pipe, thereby increasing the water inlet temperature of the water heater, and also reducing the heating of the water heater to The amount of energy required for the temperature of the water to be discharged (ie, the amount of gas used or the amount of electricity used is reduced), and relatively the efficiency of the water heater to save energy. In other words, the creation uses the heat exchange tube module to shower the hot water, heats the first immersion heat exchange of the normal temperature water, and then performs the second highest temperature thermal energy direct contact heat exchange through the exchange plate module. Under the action, the residual heat recovery rate of the shower hot water can be greatly increased to 60%.

本創作的另一目的是提供一種「可節省熱水器能源的熱能交換裝置」,由於本創作中熱交換管模組是採用市售的不銹鋼波浪管,且熱交換板模組可選擇用兩片金屬板相互疊置焊接而成,或是以開模方式壓鑄加工而成,其加工製造方式均屬於傳統工藝,故整體量產的成本均較前述習知前案的製造成本更低。 Another purpose of the creation is to provide a "thermal energy exchange device that can save energy in the water heater". Since the heat exchange tube module in the present invention uses a commercially available stainless steel wave tube, and the heat exchange plate module can select two pieces of metal. The plates are stacked on each other or die-cast by die-cutting. The processing and manufacturing methods are all traditional processes, so the overall mass production cost is lower than the manufacturing cost of the prior art.

本創作的再一目的是提供一種「可節省熱水器能源的熱能交換裝置」,其組合步驟如下:首先,以雙手的手指分別握持住其中一組相對稱的兩個固定架的固定板,便可輕易地提起整個熱交換板模組與熱交換管模組,接著,將熱交換板模組的出水管末端管口與熱交換管模組末端管口,分別插入底座中側邊面上的兩個裝配孔並穿出後,即可同步使熱交換板模組與熱交換管模組一起置入在底座頂面的開口凹槽內,最後,把上蓋底面的各定位柱,分別對準底座頂面上相應的各定位孔後,再予以插入即可使上蓋與底座相互疊置成一體,並完成本創作的組裝;若經使用一段時間而需要打開做清潔時,只要依前述步驟的反向程序,即可將熱交換板模組與熱交換管模組取出底座的外部,就可以進行清潔的工作,故操作上相當容 易便可達成。 A further object of the present invention is to provide a "thermal energy exchange device capable of saving energy of a water heater", the steps of which are as follows: First, the holding plates of two sets of symmetrical holders are held by fingers of both hands, The entire heat exchange plate module and the heat exchange tube module can be easily lifted, and then the end pipe of the outlet pipe of the heat exchange plate module and the end pipe of the heat exchange tube module are respectively inserted into the side surface of the base. After the two assembly holes are pierced, the heat exchange plate module and the heat exchange tube module can be simultaneously placed into the opening groove on the top surface of the base, and finally, the positioning posts on the bottom surface of the upper cover are respectively After the corresponding positioning holes on the top surface of the base are inserted, the upper cover and the base are stacked on one another, and the assembly of the creation is completed; if it needs to be opened for cleaning for a period of time, as long as the above steps are followed The reverse program can take the heat exchange board module and the heat exchange tube module out of the outside of the base, so that the cleaning work can be performed, so the operation is quite Easy to achieve.

1‧‧‧浴室地板 1‧‧‧Bathroom floor

2‧‧‧熱水器 2‧‧‧Water heater

10‧‧‧上蓋 10‧‧‧Upper cover

11、21、31‧‧‧頂面 11, 21, 31‧‧‧ top

12、22、32‧‧‧底面 12, 22, 32‧‧‧ bottom

13、23、33‧‧‧側邊面 13, 23, 33‧‧‧ side

14‧‧‧入水口 14‧‧‧ Inlet

15‧‧‧定位柱 15‧‧‧Positioning column

20‧‧‧底座 20‧‧‧Base

24‧‧‧開口凹槽 24‧‧‧Open groove

25‧‧‧定位孔 25‧‧‧Positioning holes

26‧‧‧裝配孔 26‧‧‧Assembly holes

27‧‧‧排水口 27‧‧‧Drainage

28‧‧‧擋板 28‧‧ ‧Baffle

29‧‧‧導流板 29‧‧‧Baffle

30‧‧‧熱交換板模組 30‧‧‧Heat Exchange Board Module

34‧‧‧容置室 34‧‧‧ housing room

35‧‧‧入水孔 35‧‧‧Water inlet

36‧‧‧出水孔 36‧‧‧Water outlet

37‧‧‧出水管 37‧‧‧Outlet

40‧‧‧熱交換管模組 40‧‧‧Heat exchange tube module

41‧‧‧不銹鋼管 41‧‧‧Stainless steel tube

42、43‧‧‧末端管口 42, 43‧‧‧ end nozzle

50‧‧‧固定架 50‧‧‧ Fixing frame

51‧‧‧長條固定板 51‧‧‧ long strip fixed plate

52‧‧‧固定夾 52‧‧‧fixed clip

53‧‧‧長條孔 53‧‧‧ long hole

54‧‧‧V形夾持部 54‧‧‧V-shaped clamping part

55‧‧‧圓環握持部 55‧‧‧ring grip

56‧‧‧凸出片 56‧‧‧ protruding piece

B‧‧‧淋浴者 B‧‧‧ Showerer

P‧‧‧自來水管 P‧‧‧Water pipes

P1‧‧‧進水管 P1‧‧‧ water inlet

P2‧‧‧出水管 P2‧‧‧Outlet

S‧‧‧花灑頭 S‧‧‧ shower head

W‧‧‧淋浴熱水 W‧‧‧ shower hot water

W1‧‧‧常溫水 W1‧‧‧Normal temperature water

W2‧‧‧預熱溫水 W2‧‧‧Preheated warm water

圖1:是本創作的立體分解圖。 Figure 1: is an exploded perspective view of the creation.

圖2:是本創作中熱交換管模組與固定架的立體分解圖。 Figure 2: is an exploded perspective view of the heat exchange tube module and the holder in the present creation.

圖3:是圖2中3-3線的剖面圖。 Figure 3 is a cross-sectional view taken along line 3-3 of Figure 2.

圖4:是本創作中熱交換板模組與其出水管的立體分解圖。 Figure 4: is an exploded perspective view of the heat exchange plate module and its outlet pipe in this creation.

圖5:是圖4中5-5線的剖面圖。 Figure 5 is a cross-sectional view taken along line 5-5 of Figure 4.

圖6:是圖1中6-6線的剖面圖。 Figure 6 is a cross-sectional view taken along line 6-6 of Figure 1.

圖7:是本創作中固定架與不銹鋼管的組合立體圖。 Figure 7: is a perspective view of the combination of the fixed frame and the stainless steel tube in this creation.

圖7-1:是本創作中固定架與不銹鋼管的裝配組合剖面示意圖之一。 Figure 7-1: It is one of the schematic sectional views of the assembly of the fixed frame and the stainless steel tube in this creation.

圖7-2:是本創作中固定架與不銹鋼管的裝配組合剖面示意圖之二。 Figure 7-2: is the second schematic view of the assembly of the fixed frame and the stainless steel tube in this creation.

圖7-3:是本創作中固定架與不銹鋼管的裝配組合剖面示意圖之三。 Figure 7-3: is the third section of the assembled assembly of the fixed frame and the stainless steel tube in this creation.

圖7-4:是本創作中固定架與不銹鋼管的裝配組合剖面示意圖之四。 Figure 7-4: is the fourth section of the assembled assembly of the fixed frame and the stainless steel tube in this creation.

圖7-5:是本創作中固定架與不銹鋼管的裝配組合剖面示意圖之五。 Figure 7-5: is a schematic cross-sectional view of the assembled assembly of the fixed frame and the stainless steel tube in this creation.

圖7-6:是本創作中固定架與不銹鋼管的裝配組合剖面示意圖之六。 Figure 7-6: is a cross-sectional view of the assembled assembly of the fixed frame and the stainless steel tube in this creation.

圖8:是本創作中熱交換板模組、熱交換管模組與固定架置放入底座內的立體示意圖。 Figure 8: is a three-dimensional schematic view of the heat exchange plate module, the heat exchange tube module and the fixed frame placed in the base in the present creation.

圖9:是本創作的立體組合圖。 Figure 9: is a three-dimensional combination of the creation.

圖10:是本創作與熱水器配合使用的立體示意圖。 Figure 10: is a three-dimensional schematic diagram of the creation and use of the water heater.

圖11:是圖9中11-11線的剖面圖。 Figure 11 is a cross-sectional view taken along line 11-11 of Figure 9.

圖12:是圖10中12-12線的剖面圖。 Figure 12 is a cross-sectional view taken along line 12-12 of Figure 10.

圖13:是圖10中13-13線的剖面圖。 Figure 13 is a cross-sectional view taken along line 13-13 of Figure 10.

圖14:是本創作中底座的另一實施例立體圖。 Figure 14 is a perspective view of another embodiment of the base in the present creation.

圖15:是本創作中底座的又一實施例立體圖。 Figure 15 is a perspective view of still another embodiment of the base in the present creation.

圖16:是本創作中熱交換板模組與熱交換管模組一起置入底座的又一實施例的底座示意圖。 Figure 16 is a schematic view of a base of another embodiment of the present invention in which the heat exchange plate module and the heat exchange tube module are placed together with the base.

如圖1至圖7所示,是本創作「可節省熱水器能源的熱能交換裝置」的實施例,其包括:一上蓋10,為一平板狀體,具有一頂面11、一底面12及一側邊面13,該頂面11與底面12之間由該側邊面13圈圍連接成一體,其中,頂面11設具成向下凹陷面,並在凹陷面的最低位置處貫穿底面12設有一入水口14,另在底面12的邊緣處凸設有數根定位柱15;一底座20,為面積與上蓋10相同的凹槽體,具有一頂面21、一底面22及一側邊面23,該頂面21設具成開口凹槽24,該底面22設具成封閉面,且於頂面21與底面22之間由該側邊面23圈圍連接成一體,其中,該頂面21的邊緣處向內凹設有數個定位孔25,且該定位孔25的數量及位置,均與上蓋10的定位柱15數量與位置相對應,可供上蓋10底面的各定位柱插入後,相互疊置成一體,另在側邊面23上穿設有兩個裝配孔26,以及靠近底面22的側邊面23上再穿設有一排水口27;一熱交換板模組30,由金屬材質製成的中空扁平狀體,並置入在底座20的開口凹槽24內且位在上蓋10入水口14的下方,其具有一頂面31、一底面32及一側邊面33,該頂面31與底面32之間由該側邊面33圈圍連接成一體,並在頂面31、底面32與側邊面33之間形成有一密閉的容置室34(如圖5所示),其中,該頂面31靠近側邊面33位置處穿設有一入水孔35及 一出水孔36,並與容置室34相連通,該出水孔36再與一出水管37相連接(如圖6所示);一熱交換管模組40,由一長條不銹鋼管41多次彎折圈繞而成的盤狀體,並置入在底座20的開口凹槽24內,該不銹鋼管41的軸向剖面呈波浪狀(如圖3所示),且其中一末端管口42是穿置於底座20側邊面23的其中一裝配孔26上,另一末端管口43則連接於熱交換板模組30頂面31的入水孔35,使得其與熱交換板模組30的容置室34及出水管37形成一密閉的連通水路(如圖6及圖7所示);及數個固定架50,其每一固定架50是由一長條固定板51及數個固定夾52組成,其中,該長條固定板51上穿設有固定間隔平行排列的數個長條孔53(如圖2中左上位置的放大視圖所示),該固定夾52由一長條彈性金屬片對折彎曲後,形成上半部的V形夾持部54與下半部的圓環握持部55(如圖2中右下位置的放大視圖所示),且該V形夾持部54的兩末端邊上分別又凸設有一厚度與寬度均小於長條孔53的凸出片56。 As shown in FIG. 1 to FIG. 7 , it is an embodiment of the present invention, a heat energy exchange device capable of saving energy of a water heater, comprising: an upper cover 10 as a flat body having a top surface 11 and a bottom surface 12 and a The side surface 13 is integrally connected with the bottom surface 12 by the side surface 13 , wherein the top surface 11 is formed as a downwardly concave surface and penetrates the bottom surface 12 at the lowest position of the concave surface. A water inlet 14 is provided, and a plurality of positioning posts 15 are protruded from the edge of the bottom surface 12; a base 20 is the same groove body as the upper cover 10, and has a top surface 21, a bottom surface 22 and one side surface. The top surface 21 is provided with an opening groove 24, and the bottom surface 22 is provided as a closed surface, and is integrally connected by the side surface 23 between the top surface 21 and the bottom surface 22, wherein the top surface is integrally formed. A plurality of positioning holes 25 are formed in the edge of the cover 21, and the number and position of the positioning holes 25 are corresponding to the number and position of the positioning posts 15 of the upper cover 10, and the positioning posts of the bottom surface of the upper cover 10 are inserted. Stacked on one another, and two mounting holes 26 are formed on the side faces 23, and side faces 23 near the bottom face 22 And a drain port 27; a heat exchange plate module 30, a hollow flat body made of metal material, and placed in the opening groove 24 of the base 20 and below the water inlet 14 of the upper cover 10, The utility model has a top surface 31, a bottom surface 32 and a side surface 33. The top surface 31 and the bottom surface 32 are integrally connected by the side surface 33, and are arranged on the top surface 31, the bottom surface 32 and the side surface. A closed accommodating chamber 34 (shown in FIG. 5) is formed between the 33, wherein the top surface 31 is provided with a water inlet hole 35 near the side surface 33 and A water outlet hole 36 is connected to the accommodating chamber 34, and the water outlet hole 36 is connected to an outlet water pipe 37 (as shown in FIG. 6); a heat exchange tube module 40 is formed by a long stainless steel tube 41. The disk-shaped body is bent and inserted into the opening groove 24 of the base 20. The axial section of the stainless steel pipe 41 is wavy (as shown in FIG. 3), and one of the end nozzles 42 is disposed on one of the mounting holes 26 of the side surface 23 of the base 20, and the other end port 43 is connected to the water inlet hole 35 of the top surface 31 of the heat exchange plate module 30, so that it and the heat exchange plate module The accommodating chamber 34 and the outlet pipe 37 of the 30 form a closed communication waterway (as shown in FIGS. 6 and 7); and a plurality of fixing frames 50, each of which is composed of a long fixing plate 51 and a plurality The fixing clip 52 is composed of a plurality of long holes 53 (shown in an enlarged view in the upper left position of FIG. 2) arranged in parallel at regular intervals, and the fixing clip 52 is long. After the strip of elastic metal sheets is folded in half, the V-shaped clamping portion 54 of the upper half and the annular grip portion 55 of the lower half are formed (as shown in an enlarged view of the lower right position in FIG. 2), and the V-shaped clip hold A convex piece 56 having a thickness and a width smaller than the elongated hole 53 is respectively protruded from both end sides of the portion 54.

如圖7、圖7-1至圖7-6所示,使用固定架50將熱交換管模組40中不銹鋼管的固定方式,是先將每一固定架50中固定夾52的V形夾持部54對準不銹鋼管41的外徑,並相互抵貼施力後(如圖7-1與圖7-2所示),可使其圓環握持部55將不銹鋼管41包覆握持住(如圖7-3所示),接著,以兩根手指施力使V形夾持部54的兩凸出片56靠攏後(如圖7-4所示),便可一起穿出長條固定板51的長條孔53外,再將穿出後的兩凸出片56往外折彎(如圖7-5所示),即可使排列在同一位置上的各不銹鋼管41,整齊地被懸吊固定在長條固定板51上(如圖7及圖7-6所示)。 As shown in FIG. 7 and FIG. 7-1 to FIG. 7-6, the fixing manner of the stainless steel tube in the heat exchange tube module 40 by using the fixing frame 50 is to first fix the V-shaped clip of the fixing clip 52 in each fixing frame 50. The holding portion 54 is aligned with the outer diameter of the stainless steel tube 41 and abuts against each other (as shown in FIGS. 7-1 and 7-2), so that the annular grip portion 55 can cover the stainless steel tube 41. Hold it (as shown in Figure 7-3), and then, with two fingers, the two protruding pieces 56 of the V-shaped clamping portion 54 are brought together (as shown in Figure 7-4), and can be worn together. Outside the long hole 53 of the strip fixing plate 51, the two protruding pieces 56 which are pierced out are bent outward (as shown in FIG. 7-5), so that the stainless steel tubes 41 arranged at the same position can be arranged. It is neatly suspended and fixed on the long fixing plate 51 (as shown in Fig. 7 and Fig. 7-6).

再如圖7至圖9所示,本創作的組合步驟如下:首先,以雙手的手指分別握持住其中一組相對稱的兩個固定架50的長條固定板51(如圖7中的假想線手指所示),便可輕易地提起整個熱交換板模組30與熱交換管模組40,接著,將熱交換板模組30的出水管37末端管口與熱交換管模組40末端管口42,分別插入底座20中側邊面23上的兩個裝配孔26並穿出後,即可同步使熱交換板模組30與熱交換管模組40一起置入在底座20頂面21的開口凹槽24內(如圖8所示),最後,把上蓋10底面的各定位柱15,分別對準底座20頂面21上相應的各定位孔25後,再予以插入即可使上蓋10與底座20相互疊置成一體(如圖9所示),並完成本創作的組裝,若經使用一段時間而需要打開做清潔時,只要依前述步驟的反向程序,即可將熱交換板模組30、熱交換管模組40取出底座20的外部,就可以進行清潔的工作,操作上相當容易便可達成。 As shown in FIG. 7 to FIG. 9 , the combination steps of the present creation are as follows: First, the pair of fingers of the two hands respectively hold the strip fixing plates 51 of one of the two symmetrical holders 50 (see FIG. 7 ). The imaginary line finger is shown), the entire heat exchange plate module 30 and the heat exchange tube module 40 can be easily lifted, and then the end pipe of the outlet pipe 37 of the heat exchange plate module 30 and the heat exchange tube module are After the 40 end nozzles 42 are respectively inserted into the two mounting holes 26 on the side surface 23 of the base 20 and are passed out, the heat exchange plate module 30 and the heat exchange tube module 40 are simultaneously placed in the base 20 In the opening groove 24 of the top surface 21 (as shown in FIG. 8), finally, the positioning posts 15 on the bottom surface of the upper cover 10 are respectively aligned with the corresponding positioning holes 25 on the top surface 21 of the base 20, and then inserted. The upper cover 10 and the base 20 can be stacked one on another (as shown in FIG. 9), and the assembly of the present invention can be completed. If it needs to be opened for cleaning after being used for a period of time, the reverse procedure of the foregoing steps can be used. The heat exchange plate module 30 and the heat exchange tube module 40 are taken out of the outside of the base 20, and the cleaning work can be performed. It can be fairly easy to reach.

又如圖9至圖13所示,是本創作「可節省熱水器能源的熱能交換裝置」的安裝使用方式,先將其置放於浴室地板1,再把自來水管P與熱交換管模組40穿露於底座20側邊面23的末端管口42相連接,最後,將熱水器2的進水管P1與穿露於底座20側邊面23的出水管37末端口相連接後,即完成安裝(如圖10與圖11所示);當淋浴者B站在上蓋10的頂面11並開始淋浴時,自來水管P的常溫水W1會由熱交換管模組40的其中一末端管口42進入不銹鋼管41內,並隨著充滿整個不銹鋼管41後,該常溫水W1會經由另一末端管口43而從熱交換板模組30的入水孔35流入容置室34內,待充滿整個容置室34後,又會從其出水孔36流出(如圖11所示),再經由出水管37而流入熱水器2的進水管P1內被熱水器2加熱成淋浴熱水W,該淋浴熱水W則經 由熱水器2的出水管P2並從花洒頭S噴灑出來(如圖9及圖10所示),而淋浴熱水W經過淋浴者B身體使用後,即會灑落於上蓋10的頂面11上,再由頂面11的入水口14流入底座20的開口凹槽24內,而在淋浴熱水W充滿整個開口凹槽24內後,即會由底座20中側邊面23的排水口27排出到浴室地板1上(如圖11中的箭頭所示)。 As shown in Fig. 9 to Fig. 13, it is the installation and use method of the "heat energy exchange device capable of saving water source energy", which is first placed on the bathroom floor 1, and then the water pipe P and the heat exchange tube module 40 are placed. The end nozzles 42 exposed on the side faces 23 of the base 20 are connected. Finally, the water inlet pipe P1 of the water heater 2 is connected to the end port of the water outlet pipe 37 exposed on the side surface 23 of the base 20, and the installation is completed ( As shown in FIG. 10 and FIG. 11; when the showerer B stands on the top surface 11 of the upper cover 10 and starts to shower, the normal temperature water W1 of the water pipe P enters from one of the end nozzles 42 of the heat exchange tube module 40. In the stainless steel tube 41, and after filling the entire stainless steel tube 41, the normal temperature water W1 flows into the accommodating chamber 34 from the water inlet hole 35 of the heat exchange plate module 30 through the other end nozzle 43 to be filled. After the chamber 34 is placed, it will flow out from the water outlet hole 36 (as shown in FIG. 11), and then flow into the water inlet pipe P1 of the water heater 2 via the water outlet pipe 37 to be heated by the water heater 2 into a shower hot water W. Then The water outlet pipe P2 of the water heater 2 is sprayed from the shower head S (as shown in Figs. 9 and 10), and the shower hot water W is sprinkled on the top surface 11 of the upper cover 10 after being used by the shower body B. Then, the water inlet 14 of the top surface 11 flows into the opening recess 24 of the base 20, and after the shower hot water W fills the entire opening recess 24, it is discharged from the drain port 27 of the side surface 23 of the base 20. Go to the bathroom floor 1 (as indicated by the arrow in Figure 11).

在前述過程中,由於熱交換板模組30與熱交換管模組40被底座20中開口凹槽24內的淋浴熱水W所浸泡(如圖12所示),故所有依序流經不銹鋼管41內的常溫水W1便會受到淋浴熱水W的第一次熱交換作用而逐漸升溫,由於不銹鋼管41的軸向表面呈波浪狀,故會加快熱交換的速度(如圖13所示),而該依序受到第一次熱交換逐漸升溫的常溫水W1在進入熱交換板模組30的容置室34後,又因熱交換板模組30的頂面31正好位於上蓋10的入水口14下方,且剛由該入水口14所流入的淋浴熱水W的溫度處於最高溫的狀態,使得位於熱交換板模組30中容置室34內已被第一次預熱過的常溫水W1,可以獲得再一次的最高溫度熱能的熱交換作用,而再次升高溫度成最後的預熱溫水W2後,再由出水管37流入熱水器2的進水管P1內,因而提高了熱水器2的進水溫度,同時也達成減少熱水器2加熱至其所要出水溫度所需的能源量(即瓦斯用量或電力用量減少),並相對地也就達到熱水器節省使用能源量的功效。換言之,本創作藉由熱交換管模組40使淋浴熱水W,對流經其內部的常溫水W1進行第一次浸泡式的熱交換作用升溫後,再經由熱交換板模組30進行第二次的最高溫度熱能直接接觸熱交換作用下,使得淋浴熱水W的〝餘熱回收率〞可大幅提升到60%。 In the foregoing process, since the heat exchange plate module 30 and the heat exchange tube module 40 are immersed by the shower hot water W in the open recess 24 in the base 20 (as shown in FIG. 12), all of them sequentially flow through the stainless steel. The normal temperature water W1 in the tube 41 is gradually heated by the first heat exchange of the shower hot water W. Since the axial surface of the stainless steel tube 41 is wavy, the speed of heat exchange is accelerated (as shown in Fig. 13). The temperature of the normal temperature water W1 which is gradually heated by the first heat exchange is entered into the accommodating chamber 34 of the heat exchange plate module 30, and the top surface 31 of the heat exchange plate module 30 is located at the upper cover 10 Below the water inlet 14, the temperature of the shower hot water W that has just flowed in from the water inlet 14 is at the highest temperature, so that the heat storage plate module 30 has been preheated for the first time in the accommodation chamber 34. The normal temperature water W1 can obtain the heat exchange effect of the highest temperature thermal energy again, and once again raises the temperature into the final preheated warm water W2, and then flows into the water inlet pipe P1 of the water heater 2 from the outlet pipe 37, thereby improving the water heater. 2 inlet water temperature, but also to reduce the heating of the water heater 2 to its desired water The amount of energy required (i.e., reduce the amount of electricity or gas consumption), and the opposite effect is attained food save the amount of energy used. In other words, the present invention uses the heat exchange tube module 40 to cause the shower hot water W to warm up by the first immersion heat exchange function of the normal temperature water W1 flowing through the inside, and then perform the second through the heat exchange plate module 30. The highest temperature thermal energy of the second time is directly contacted by the heat exchange, so that the residual heat recovery rate of the shower hot water W can be greatly increased to 60%.

本創作人與自己公司(佛山市三角洲電器科技有限公司)員 工梁創佳,在2017年11月1日對本創作進行〝餘熱回收率〞測試,其結果如以下的【表一】餘熱節能率測試報告、【表二】採集90次數據測試結果、【表三】熱水器的消耗功率折線圖及【表四】餘熱回收率的節能率曲線圖所示,其中,表一中是使用市售直徑11mm不銹鋼波浪管製成本創作的熱交換管模組,並結合0.072平方米面積的熱交換板模組,進行每次間隔10秒共90次的採集數據測試結果(如表二所示),並得出其熱水器的消耗功率折線圖(如表三所示),以及得出其餘熱回收率的節能率曲線圖(如表四所示)。 The creator and his own company (Foshan Delta Electric Technology Co., Ltd.) Gong Liang Chuangjia, on November 1, 2017, carried out the residual heat recovery rate test on the creation. The results are as follows [Table 1] Residual heat energy saving rate test report, [Table 2] 90 data test results, [Table 3] The power consumption line diagram of the water heater and the energy saving rate graph of the residual heat recovery rate are shown in Table 1. Among them, the heat exchange tube module created by using the commercially available 11mm stainless steel wave control cost is combined with 0.072 square. The heat exchange plate module of the meter area is subjected to the data acquisition test results of 90 times at intervals of 10 seconds (as shown in Table 2), and the power consumption line diagram of the water heater is obtained (as shown in Table 3), and The energy saving rate graph of the remaining heat recovery rate is obtained (as shown in Table 4).

由該表二中的序號80(即第13分20秒時)的測試結果可知,其節能率可達到60.05%,此一結果是所有習知淋浴熱水熱能交換器所無法達成的目標,同時也證明本創作的功效確實對熱水器的加熱能源使用量大幅節省的功能。 According to the test result of the serial number 80 (that is, the 13th minute and the 20th second) in Table 2, the energy saving rate can reach 60.05%, which is the goal that all the conventional shower hot water heat exchangers cannot achieve, and at the same time It also proves that the effect of this creation is indeed a significant saving effect on the heating energy usage of the water heater.

另如圖14所示,是本創作中底座20的另一實施例,其中,在該底座20中靠近排水口27的開口凹槽24槽底面上,更凸設有一道擋板28,其具有使淋浴熱水W在開口凹槽24內可停留更長一段時間再由其排水口27排出底座20外部的功能,如此可使被熱交換作用後的淋浴熱水W的餘溫充分被利用後再排出。 Another embodiment of the base 20 in the present invention is as shown in FIG. 14 , wherein a baffle 28 is further protruded on the bottom surface of the groove 20 of the base 20 adjacent to the drain opening 27 . The function of allowing the shower hot water W to stay in the opening recess 24 for a longer period of time and then discharging the outside of the base 20 by the drain port 27, so that the residual temperature of the shower hot water W after the heat exchange is sufficiently utilized Discharge again.

如圖15及圖16所示,是本創作中底座20的又一實施例,其是在底座20的開口凹槽24槽底面上,間隔排列凸設有圍繞的導流板29(如圖15所示),可供熱交換管模組40中盤繞的不銹鋼管41置入(如圖16所示),並對進入開口凹槽24內的淋浴熱水W,具有導流及延滯的作用,以及使淋浴熱水W被熱交換作用後的剩餘溫度,可再充分地被利用後再排出底座20外部的功能。 As shown in FIG. 15 and FIG. 16 , it is a further embodiment of the base 20 in the present invention. The bottom surface of the opening groove 24 of the base 20 is circumferentially arranged with a surrounding baffle 29 ( FIG. 15 ). As shown, the stainless steel tube 41 coiled in the heat exchange tube module 40 can be placed (as shown in FIG. 16), and has a function of guiding and retarding the shower hot water W entering the opening recess 24. And the remaining temperature after the shower hot water W is subjected to heat exchange, and can be sufficiently utilized and then discharged to the outside of the base 20.

Claims (4)

一種可節省熱水器能源的熱能交換裝置,包括:一上蓋,為一平板狀體,具有一頂面、一底面及一側邊面,該頂面與底面之間由該側邊面圈圍連接成一體,其中,頂面設具成向下凹陷面,並在凹陷面的最低位置處貫穿底面設有一入水口,另在底面的邊緣處凸設有數根定位柱;一底座,為面積與上蓋相同的凹槽體,具有一頂面、一底面及一側邊面,該頂面設具成開口凹槽,該底面設具成封閉面,且於頂面與底面之間由該側邊面圈圍連接成一體,其中,該頂面的邊緣處向內凹設有數個定位孔,且該定位孔的數量及位置,均與上蓋的定位柱數量與位置相對應,可供上蓋底面的各定位柱插入後,相互疊置成一體,另在側邊面上穿設有兩個裝配孔,以及靠近底面的側邊面上再穿設有一排水口;一熱交換板模組,由金屬材質製成的中空扁平狀體,並置入在底座的開口凹槽內且位在上蓋入水口的下方,具有一頂面、一底面及一側邊面,該頂面與底面之間由該側邊面圈圍連接成一體,並在頂面、底面與側邊面之間形成有一密閉的容置室,其中,該頂面靠近側邊面位置處穿設有一入水孔及一出水孔,並與容置室相連通,該出水孔再與一出水管相連接;及一熱交換管模組,由一長條不銹鋼管多次彎折圈繞而成的盤狀體,並置入在底座的開口凹槽內,該不銹鋼管的軸向剖面呈波浪狀,且其中一末端管口是穿置於底座側邊面的其中一裝配孔上,另一末端管口則連接於熱交換板模組頂面的入水孔,使得其與熱交換板模組的容置室及出水管形成一密閉的連通水路。 A heat energy exchange device capable of saving energy of a water heater, comprising: an upper cover, being a flat body having a top surface, a bottom surface and a side surface, wherein the top surface and the bottom surface are connected by the side surface Integral, wherein the top surface is provided with a downwardly concave surface, and a water inlet is arranged through the bottom surface at the lowest position of the concave surface, and a plurality of positioning pillars are protruded at the edge of the bottom surface; a base having the same area as the upper cover The groove body has a top surface, a bottom surface and a side surface, the top surface is provided with an opening groove, the bottom surface is provided with a closed surface, and the side surface circle is between the top surface and the bottom surface The circumference is integrally connected, wherein the edge of the top surface is concavely provided with a plurality of positioning holes, and the number and position of the positioning holes are corresponding to the number and position of the positioning columns of the upper cover, and the positioning of the bottom surface of the upper cover is provided. After the columns are inserted, they are stacked one on another, and two mounting holes are formed on the side faces, and a drain port is formed on the side faces near the bottom surface; a heat exchange plate module made of metal material Hollow flat body and placed in the base The bottom surface of the opening recess is located below the water inlet of the upper cover, and has a top surface, a bottom surface and a side surface. The top surface and the bottom surface are integrally connected by the side surface circle, and are arranged on the top surface and the bottom surface. A closed accommodating chamber is formed between the side surface and the side surface, wherein the top surface is provided with a water inlet hole and a water outlet hole, and communicates with the accommodating chamber, and the water outlet hole is combined with the water outlet hole. The water pipe is connected; and a heat exchange pipe module is a disk-shaped body which is bent and twisted by a long stainless steel pipe and placed in an opening groove of the base, and the axial section of the stainless steel pipe is It is wavy, and one of the end nozzles is placed on one of the mounting holes on the side surface of the base, and the other end is connected to the water inlet hole on the top surface of the heat exchange plate module, so that it is combined with the heat exchange plate mold. The accommodating chamber and the outlet pipe of the group form a closed communication waterway. 如申請專利範圍第1項所述之可節省熱水器能源的熱能交換裝置,其中,更包括數個固定架,其每一固定架是由一長條固定板及數個固定夾組成,其中,該長條固定板上穿設有固定間隔平行排列的數個長條孔,該 固定夾由一長條彈性金屬片對折彎曲後,形成上半部的V形夾持部與下半部的圓環握持部,且該V形夾持部的兩末端邊上分別又凸設有一厚度與寬度均小於長條孔的凸出片。 The heat exchange device for saving energy of the water heater according to the first aspect of the patent application, further comprising a plurality of fixing frames, each of which is composed of a long fixing plate and a plurality of fixing clips, wherein The strip fixing plate is provided with a plurality of long holes arranged in parallel at a fixed interval, After the fixing clip is bent by a long elastic metal piece, the V-shaped clamping portion of the upper half and the annular holding portion of the lower half are formed, and the ends of the V-shaped clamping portion are respectively protruded There is a protruding piece whose thickness and width are smaller than the elongated holes. 如申請專利範圍第1項所述之可節省熱水器能源的熱能交換裝置,其中,該底座中靠近排水口的開口凹槽槽底面上,更凸設有一道擋板。 The heat exchange device capable of saving energy of the water heater according to the first aspect of the patent application, wherein a baffle is further protruded on the bottom surface of the open groove groove of the base near the drain port. 如申請專利範圍第1項所述之可節省熱水器能源的熱能交換裝置,其中,該底座的開口凹槽槽底面上,間隔排列凸設有一圍繞的導流板。 The thermal energy exchange device of the first aspect of the invention, wherein the bottom surface of the opening groove groove of the base is arranged with a surrounding baffle.
TW107200543U 2018-01-10 2018-01-10 Thermal energy exchange device capable of saving energy of water heater TWM568342U (en)

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