TWM567770U - Odor-free fast full-fermentation stirring and mixing system - Google Patents

Abstract

An odor-free rapid full-fermentation mixing system suitable for treating a to-be-fermented product, comprising a stirring device, and a gas processing device, the stirring device defining a stirring space for allowing the to-be-fermented material to be placed in the stirring space and Stirring the to-be-fermented product, a gas is generated when the to-be-fermented product is stirred, and the gas processing device is in communication with the agitation space, and the gas treatment device extracts the gas in the agitation space and warms it, and then warms it. This gas is discharged back into the agitation space.

Description

No odor fast full fermentation mixing system

The present invention relates to a odor-free rapid whole fermentation and mixing system, in particular to a waste gas and sewage generated by a fermentation process of a fermentation process using a gas treatment device and a liquid treatment device.

As health awareness rises, people tend to eat organic food. One of the so-called organic food certifications means that non-natural chemicals such as pesticides and chemical fertilizers are not used in the planting process. Therefore, crops need to use organic fertilizers. fertilizer.

In the past, many farmers thought that the application of chicken manure, pig manure, or other plant fertilizers such as rice bran on agricultural land is organic agriculture. In fact, these raw fertilizer materials can not only be directly absorbed by plants, but also cause pathogens, insect pests, etc. due to corruption. Disadvantages. Therefore, the raw fertilizer material must be combined with the application of the microbial complex bacteria, and the microbial decomposition or fermentation, in order to become an organic fertilizer directly absorbed by plants, and can fight against pathogenic bacteria and contribute to the growth of crops.

At present, the practice of producing organic fertilizer is to put the raw fertilizer material together with the microbial complex bacteria into a mixing device, and stir the raw fertilizer material of the mixed microbial complex bacteria, and aerate, so that the raw fertilizer material can be fermented as soon as possible. Become an organic fertilizer. However, malodorous gases and sewage are generated during the fermentation process, causing environmental pollution, fly mosquitoes to be full, and more serious damage to the health of the workers.

Therefore, the purpose of the present invention is to provide a odor-free rapid full fermentation mixing system capable of treating exhaust gas and sewage generated by fermentation process of a fermentation product.

Therefore, the present invention has no odor-free rapid fermentation mixing system suitable for treating the to-be-fermented product, and includes a stirring device and a gas processing device.

The stirring device defines an agitation space, and the material to be fermented is placed in the agitation space and stirred for the to-be-fermented product, and a gas is generated when the to-be-fermented product is stirred. The gas processing device is in communication with the agitation space, and the gas treatment device extracts the gas in the agitation space and warms it, and then discharges the heated gas back into the agitation space.

Further, the gas processing device includes an air exhaust pipe, a heating air supply pipe, and a blower, wherein the air exhaust pipe and the heating air supply pipe are respectively connected to the stirring device, and are connected to the stirring space, and the air blower is connected to the air exhaust pipe and Between the heating air ducts, when the air blower is in operation, the gas in the agitation space is sucked by the air blower through the air exhaust duct, and the air blower heats the sucked gas to the agitation space through the heating air duct.

Further, the heating air supply duct comprises a tube body and a plurality of heating sheets, and the heating sheets are combined with the tube body and controlled to generate heat, so that the tube body is heated, and the temperature rises when the gas passes through the tube body.

Further, the odorless rapid full fermentation mixing system further comprises a liquid processing device coupled to the stirring device and the gas processing device, the liquid processing device defining a collection space, the collection space and the stirring The space is in communication with the gas processing device and receives gas from the gas treatment device that has been warmed.

Further, the liquid processing apparatus includes a collecting bucket and an intake pipe, the collecting bucket defining the collecting space, the intake pipe connecting the gas processing device and the collecting bucket, and the gas heated by the gas processing device is passed through The intake pipe is discharged into the collection space.

Further, the liquid processing apparatus further includes an intake pipe control valve coupled to the intake pipe, the intake pipe control valve being controlled to open or close the passage of the intake pipe.

Further, the liquid processing apparatus further includes a liquid collecting assembly connected to the stirring device and the collecting tub, and communicates with the stirring space and the collecting space, and the liquid to be fermented is stirred to generate a liquid, the set The liquid assembly transfers the liquid from the agitation space to the collection space.

Further, the liquid processing apparatus further includes a returning assembly connecting the stirring device and the collecting tub, and communicating the stirring space with the collecting space, the returning assembly to the liquid that has been fermented in the collecting space The collection space is delivered to the agitation space.

Further, the liquid processing apparatus further includes a transfer assembly connected to the collection tub and communicating with the collection space, the transfer assembly conveying the liquid that has been fermented in the collection space from the collection space.

Further, the stirring device includes a stirring blade disposed in the stirring space and can be controlled to be turned over to agitate the to-be-fermented product.

According to the above technical features, the following effects can be achieved:

1. The gas generated in the fermentation process is treated by the gas treatment device, so that the gas is recycled as aeration, and does not discharge the polluted environment, and the warmed aeration can accelerate the fermentation and achieve the energy-saving effect. .

2. The liquid produced in the fermentation process is treated by the liquid processing device, and the liquid is aerated and fermented, and then used to adjust the humidity of the material to be fermented, or used for irrigating farmland, so that the liquid is not directly discharged. polluted environment.

In combination with the above technical features, the main effects of the present odor-free rapid whole fermentation mixing system will be clearly shown in the following examples.

Referring to the first figure, an embodiment of the present invention has no odor-free rapid whole fermentation and mixing system, and is suitable for treating a fermentation product and a gas and a liquid generated during fermentation of the fermentation product, so that the fermentation product can be rapidly fermented. The to-be-fermented material is a raw fertilizer material, such as rice bran, peel, etc., and the odorless rapid full fermentation mixing system comprises a stirring device 1, a gas processing device 2, and a liquid processing device 3.

The stirring device 1 comprises a fermentation tank 11, a stirring blade 12, a temperature and humidity sensing display 13, and an electric control box 14. The fermentation tank 11 defines a stirring space 111, and the to-be-fermented material can be accommodated in the stirring space 111. The stirring blade 12 is disposed in the stirring space 111 and can be controlled to be inverted to be stirred and placed in the stirring space 111. The to-be-fermented product. The temperature and humidity sensing display 13 senses the temperature and humidity in the stirring space 111 and displays it for viewing by a user, and the electric control box 14 is operated by the user to control the stirring blade 12 to reverse.

The gas treatment device 2 includes an air exhaust pipe 21, a heating air supply pipe 22, a blower 23, and a blow pipe control valve 24. The exhaust pipe 21 is connected to the stirring device 1 and communicates with the agitation space 111. The heating air duct 22 includes a tube body 221 and a plurality of heating sheets 222. The tube body 221 is connected to the stirring device 1 and communicates with the stirring space 111. The heating sheets 222 are disposed on the outer circumferential surface of the tube body 221. The heating sheets 222 can be controlled to generate heat to heat the tube 221 . The air blower 23 is connected between the air exhaust pipe 21 and the heating air supply pipe 22. When the air blower 23 is controlled to start operating, the air blower 23 generates suction force at the connection of the air exhaust pipe 21 to make the gas in the air exhaust pipe 21 The blower 23 is sucked into the blower 23, and the blower 23 generates a thrust force when the heated blower 22 is connected, and the gas in the blower 23 is discharged to the blower 23 via the heated blower 22. The air supply pipe control valve 24 is coupled to the heating air supply pipe 22, and the air supply pipe control valve 24 is controlled to open or close the passage of the heating air supply pipe 22 for the user to control the gas in the heating air supply pipe 22 to the stirring. The amount of intake air in the space 111.

The liquid processing apparatus 3 includes a collection tank 31, an intake pipe 32, an intake pipe control valve 33, a liquid collection assembly 34, a return assembly 35, and a transfer assembly 36. The collection bin 31 defines a collection space 311. The intake pipe 32 connects the heating blow pipe 22 and the collecting tub 31, and connects the heating blow pipe 22 to the collecting space 311. The intake pipe control valve 33 is coupled to the intake pipe 32. The intake pipe control valve 33 is controlled to open or close the passage of the intake pipe 32 for the user to control the gas in the heated blow pipe 22 to The amount of intake air of the intake pipe 32.

The liquid collecting assembly 34 is connected to the stirring device 1 and the collecting tub 31, and communicates with the stirring space 111 and the collecting space 311, and the liquid collecting assembly 34 transfers the liquid in the stirring space 111 to the collecting space 311. In this example, the liquid collection assembly 34 includes a liquid collection tube 341 that communicates with the agitation space 111 and the collection space 311. Since the collection tank 31 is located below the fermentation tank 11, the collection The liquid pipe 341 can transfer the liquid of the agitation space 111 to the collection space 311 by the action of gravity.

The returning assembly 35 is connected to the collecting bucket 31 and the stirring device 1 and communicates with the collecting space 311 and the stirring space 111. The returning assembly 35 transfers the liquid in the collecting space 311 to the stirring space 111. In this example, the loopback assembly 35 includes a return pipe 351 and a return motor 352. The return pipe 351 communicates with the collection space 311 and the agitation space 111. The return motor 352 is coupled to the return pipe 351. When the collection drum 31 is located below the fermentation tank 11, the return motor 352 can operate. The liquid that has been fermented in the collection space 311 is drawn to the agitation space 111 via the return pipe 351.

The transport assembly 36 is coupled to the collection tub 31 and communicates with the collection space 311. The transport assembly 36 transports the liquid within the collection space 311. In this example, the transport assembly 36 is configured to use the collection space 311. The liquid that has been fermented inside is transferred to the farmland for irrigation.

It should be noted that if the collection tank 31 is located above the fermentation tank 11, the liquid collection assembly 34 needs to include a pumping motor to extract the liquid in the stirring space 111 to the collection space 311. The liquid in the collection space 311 can be transferred to the agitation space 111 by gravity, and the return motor 352 is not required. Therefore, the internal structure of the liquid collection assembly 34 and the return assembly 35 can be varied as needed.

Referring to the second figure, the odor-free rapid whole fermentation and mixing system processes the fermentation process of the fermentation product, and this example is described by steps S1 to S8.

In the step S1, the user places the to-be-fermented product into the agitation space 111, and the C/N ratio of the to-be-fermented product is about 25.

In the step S2, the user adds the high-temperature resistant microbial complex bacteria group to the to-be-fermented product to adjust the humidity of the to-be-fermented product, so that the moisture content of the to-be-fermented product is about 50% to 60%, and the user can The humidity content of the to-be-fermented product is known from the temperature and humidity sensing display 13.

In step S3, the user controls the electric control box 14 to control the turning of the stirring blade 12, causing the stirring blade 12 to mix the to-be-fermented material, and the to-be-fermented material starts to ferment and generate the gas, the liquid and the heat energy.

In step S4, the user controls the electric control box 14 to inhale the fermentation tank 11 to aerate the to-be-fermented product, and the ventilation amount is adjusted to 50 to 100 liters per cubic meter.

In step S5, the user turns on the blower 23 and controls the heating of the heating sheets 222 to start the operation of the blower 23, and simultaneously opens the air supply duct control valve 24, and the gas generated by the to-be-fermented material passes through the exhausting air. The tube 21 is sucked by the blower 23, and the blower 23 discharges the sucked gas back to the agitation space 111 via the heated tube body 221. This step is repeated, so that the gas with odor generated during the fermentation process can be recycled repeatedly without being discharged to the outside of the system, and the warming aeration can accelerate the fermentation of the fermentation product and shorten the fermentation time. In addition, in the repeated fermentation process, the odor with the odor is gradually decomposed and eliminated, and more preferably, the heat generated by the to-be-fermented product is combined with the heated gas to make the fermentation tank 11 unnecessary. Heating can maintain the agitation space 111 above 70 degrees Celsius, which is quite energy efficient.

In the step S6, the liquid generated in the fermentation process of the to-be-fermented product is collected in the collection space 311 of the collection tank 31 via the liquid collection tube 341, and the user adds the high-temperature resistant microbial complex bacteria to the collection. The liquid, and opening the intake pipe control valve 33, the partially heated gas is discharged into the collection space 311 through the intake pipe 32, and the liquid is aerated, and the liquid is continuously aerated for 72 hours. The bio-organic fertilizer can be converted into the bio-liquid fertilizer, and the bio-organic fertilizer can be returned to the agitation space 111 by the returning component 35 to adjust the humidity of the to-be-fermented product, and the user can view the temperature and humidity sensing display 13 to adjust The amount of bio-organic fertilizer returned. This step can convert the liquid which produces odor during the fermentation process into the useful organic organic liquid fertilizer, and can be recycled repeatedly to solve the problem of sewage generated during the fermentation process.

In the step S7, the bio-organic fertilizer is used in a large amount, and the bio-organic fertilizer can be diluted 50-100 times with water, and then transferred to the farmland by the transport assembly 36. It should be noted that this step is an additional step, and if the biological organic liquid fertilizer is completely used to adjust the humidity of the to-be-fermented product, this step is not required.

In the step S8, the condition of the to-be-fermented product is stirred at a high temperature of 4 to 6 hours, which not only destroys the pathogenic bacteria and parasites of the to-be-fermented product, but also completely ferments the to-be-fermented product into an organic fertilizer.

In summary, the odorless rapid full fermentation mixing system processes the gas generated in the fermentation process by the gas treatment device 2, so that the gas is recycled as aeration without polluting the environment and heating up. The aeration can accelerate the fermentation and achieve the energy-saving effect, and the liquid generated in the fermentation process is treated by the liquid processing device 3, and the liquid is aerated and fermented, and then the humidity of the to-be-fermented product is adjusted. Or the use of irrigated farmland, so the liquid will not be directly discharged and pollute the environment, so this creation can indeed solve the problem of gas and sewage that will produce malodor during the fermentation process.

In view of the above description of the embodiments, the above-described embodiments are merely a preferred embodiment of the present invention, and the implementation of the present invention is not limited thereto. The scope, that is, the simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the creation of the creation, are within the scope of this creation.

(1)‧‧‧Agitator

(11) ‧‧‧fermentation tank

(111)‧‧‧Agitating space

(12)‧‧‧Agitating blades

(14)‧‧‧Electric control box

(13)‧‧‧ Temperature and humidity sensing display

(2) ‧‧‧ gas treatment unit

(21)‧‧‧Exhaust pipe

(22)‧‧‧Heating air duct

(221)‧‧‧‧ Body

(222) ‧‧‧ heating film

(23)‧‧‧Blowers

(24)‧‧‧Air duct control valve

(3)‧‧‧Liquid handling device

(31)‧‧‧Collection barrels

(311)‧‧‧Collection space

(32)‧‧‧Air intake pipe

(33)‧‧‧Intake pipe control valve

(34) ‧ ‧ sump components

(341) ‧ ‧ sump

(35) ‧‧‧Return components

(351)‧‧‧Return tube

(352)‧‧‧Return motor

(36)‧‧‧Transfer components

(S1)~(S8)‧‧‧The process of fermentation of a fermentation product without odor and rapid fermentation

[First Diagram] is a schematic diagram showing an embodiment of the present invention which has no odor-free rapid full fermentation mixing system. [Second Picture] is a flow chart illustrating the process of treating fermentation of a fermentation product in this embodiment.

Claims (10)

An odor-free rapid full-fermentation mixing system suitable for treating a to-be-fermented product, comprising: a stirring device defining a stirring space, allowing the to-be-fermented material to be placed in the stirring space and stirring the to-be-fermented product, Producing a gas when the fermentation product is stirred; and a gas processing device communicating with the agitation space, the gas treatment device extracting the gas in the agitation space and heating, and discharging the heated gas back to the gas Stir in the space. The odor-free rapid full-fermentation mixing system according to claim 1, wherein the gas processing device comprises an exhaust pipe, a heating air supply pipe, and a blower, wherein the air exhaust pipe and the heating air supply pipe are respectively connected to the stirring device And communicating with the agitation space, the air blower is connected between the air exhaust pipe and the heating air supply pipe. When the air blower is operated, the gas in the agitation space is sucked by the air blower through the air exhaust pipe, and the air blower is sucked again. The gas is heated by the heating air duct and discharged back to the agitation space. The odor-free rapid whole fermentation mixing system according to claim 2, wherein the heating air supply duct comprises a tube body and a plurality of heating sheets, and the heating sheets are combined with the tube body and controlled to generate heat, so that the tube When the body is heated, the temperature rises as the gas passes through the tube. The odor-free rapid full-fermentation mixing system according to claim 1, further comprising a liquid processing device connected to the stirring device and the gas processing device, the liquid processing device defining a collection space, The collection space is in communication with the agitation space and the gas processing device and receives gas from the gas treatment device. The odor-free rapid full fermentation mixing system according to claim 4, wherein the liquid processing device comprises a collecting bucket, and an intake pipe defining the collecting space, the intake pipe connecting the gas processing device And the collecting bucket, the gas heated by the gas processing device is discharged into the collecting space via the intake pipe. The odor-free rapid full fermentation mixing system according to claim 5, wherein the liquid processing device further comprises an intake pipe control valve, the intake pipe control valve being combined with the intake pipe, the intake pipe control valve It is controlled to make the passage of the intake pipe unblocked or closed. The odor-free rapid full-fermentation mixing system according to claim 5, wherein the liquid processing apparatus further comprises a liquid collecting assembly connected to the stirring device and the collecting barrel, and connected to the stirring space and the The collection space, when the to-be-fermented product is stirred, generates a liquid, and the liquid collection assembly transfers the liquid from the agitation space to the collection space. The odor-free rapid full-fermentation mixing system according to claim 7, wherein the liquid processing apparatus further comprises a loopback assembly connecting the stirring device and the collecting tub, and communicating the stirring space and the collecting space The loopback assembly transfers the liquid that has been fermented in the collection space from the collection space to the agitation space. The odor-free rapid full-fermentation mixing system according to claim 7, wherein the liquid processing apparatus further comprises a conveying assembly connected to the collecting tub and communicating with the collecting space, the conveying component is to be in the collecting space The liquid that has been fermented inside is transported out of the collection space. The odor-free rapid whole fermentation mixing system according to claim 1, wherein the stirring device comprises a stirring blade disposed in the stirring space and can be controlled to be turned over to stir the to-be-fermented product.