TWM565398U - Wafer fixing device, wafer fixing base and wafer vacuum chuck - Google Patents
Wafer fixing device, wafer fixing base and wafer vacuum chuck Download PDFInfo
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- TWM565398U TWM565398U TW107203061U TW107203061U TWM565398U TW M565398 U TWM565398 U TW M565398U TW 107203061 U TW107203061 U TW 107203061U TW 107203061 U TW107203061 U TW 107203061U TW M565398 U TWM565398 U TW M565398U
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本新型關於一種晶圓基座組件,尤指一種晶圓固定裝置及其固定基座和晶圓真空吸盤。該晶圓固定裝置可在晶圓解鍵合製程中提供穩定且持續的真空吸力來穩固地固定晶圓,避免晶圓意外自該晶圓固定裝置脫落。 The present invention relates to a wafer base assembly, and more particularly to a wafer fixture and a fixed base and wafer vacuum chuck. The wafer fixture provides stable and continuous vacuum suction during the wafer debonding process to securely hold the wafer from accidental detachment of the wafer from the wafer fixture.
在半導體晶圓製造的領域中,晶圓解鍵合(Debonding)製程主要在將晶圓(Wafer)與載具(Carrier)進行分離,以便能讓晶圓進行後續的製程。在該晶圓解鍵合製程中,相互黏著的晶圓與載具被一同固定到一晶圓基座上,接著透過雷射解鍵合(Laser Debonding)、熱抽離(Thermal Slide)或機械力剝離等方式,使該晶圓與載具之間的鍵合膠失去黏著性或被破壞,接著透過吸取裝置將載具從該晶圓上方移除。在移除該載具的過程中,若該晶圓基座為一般真空吸盤(Vacuum Chuck)或邊緣夾持卡盤(Clamp Chuck),難以穩固地將晶圓緊密固定於基座上,有可能造成晶圓在基座上產生滑落或鬆脫。 In the field of semiconductor wafer fabrication, the wafer debonding process is mainly to separate the wafer (Wafer) from the carrier so that the wafer can be subsequently processed. In the wafer debonding process, the mutually adhered wafers and carriers are fixed together on a wafer pedestal, and then subjected to Laser Debonding, Thermal Slide or mechanical force stripping. The adhesive between the wafer and the carrier is lost or damaged, and then the carrier is removed from above the wafer through the suction device. In the process of removing the carrier, if the wafer base is a general vacuum chuck or a Clamp Chuck, it is difficult to firmly fix the wafer to the base. Causes the wafer to slip or loose on the pedestal.
本新型創作人有鑑於晶圓從容易意外地自現有晶圓基座上鬆脫或滑落的問題,改良其不足與缺失,進而創作出一種晶圓固定裝置、及其固定基座和晶圓真空吸盤。 The creators of the present invention have created a wafer fixture, its fixed base and wafer vacuum in view of the problem that the wafer is easily accidentally loosened or slipped from the existing wafer pedestal, thereby improving its deficiencies and shortcomings. Suction cup.
本新型主要目的在於提供一種晶圓固定裝置,其可在晶圓解鍵合製程中,提供穩定且持續的真空吸力來穩固地固定晶圓,避免晶圓意外地自該晶圓固定裝置脫落。 The main purpose of the present invention is to provide a wafer fixture that provides stable and continuous vacuum suction to securely hold the wafer during the wafer debonding process, preventing the wafer from accidentally falling out of the wafer fixture.
為達上述目的,本新型晶圓固定裝置包括:一晶圓固定基座和一升降裝置;其中,該晶圓固定基座包括一旋轉軸座、一吸盤座以及一晶圓真空吸盤,在該旋轉軸座內貫穿形成有一真空氣孔;該吸盤座固定設置在該旋轉軸座上,在該吸盤座內形成有一與該真空氣孔相連通的真空氣道,在該吸盤座上貫穿形成有至少一與該真空氣道相連通的下真空吸孔,且在該吸盤座上進一步貫穿形成有至少一下貫穿孔;該晶圓真空吸盤以彈性材料製造,且固定設置在該吸盤座上,該晶圓真空吸盤具有一吸盤本體、一環狀支撐凸緣以及一真空槽;在該吸盤本體上貫穿形成有至少一上真空吸孔,該上真空吸孔與該下真空吸孔相對應,且在該吸盤本體上進一步貫穿形成有至少一上貫穿孔,該上貫穿孔與該下貫穿孔對應;該環狀支撐凸緣自該吸盤本體的周緣軸向向上突伸;該真空槽形成在該吸盤本體頂面,被該環狀支撐凸緣所圍繞,且與該上真空吸孔及該下真空吸孔相連通;以及其中,該升降裝置連接該晶圓固定基座,且具有一驅動組 件、一支撐臂、以及至少一頂針;該支撐臂設置在該驅動組件上,受該驅動組件的驅動而相對該晶圓固定基座上下移動;該頂針固定設置在該支撐臂上,以可活動方式延伸通過該下貫穿孔以及該上貫穿孔,該頂針的頂端可向下縮回到該真空槽內或向上伸出到該真空槽外。 To achieve the above objective, the novel wafer fixing device comprises: a wafer fixing base and a lifting device; wherein the wafer fixing base comprises a rotating shaft seat, a suction cup holder and a wafer vacuum chuck, a vacuum air hole is formed in the rotating shaft seat; the suction cup seat is fixedly disposed on the rotating shaft seat, and a vacuum air passage communicating with the vacuum air hole is formed in the suction cup base, and at least one is formed through the suction cup base The vacuum air passage is connected to the lower vacuum suction hole, and at least the through hole is formed through the suction cup holder; the wafer vacuum chuck is made of an elastic material and is fixedly disposed on the suction cup holder, the wafer vacuum suction cup Having a suction cup body, an annular support flange and a vacuum groove; at least one upper vacuum suction hole is formed in the suction cup body, the upper vacuum suction hole corresponding to the lower vacuum suction hole, and the suction cup body Further forming at least one upper through hole corresponding to the lower through hole; the annular support flange projecting upward from the peripheral edge of the suction cup body; An empty groove is formed on a top surface of the suction cup body, surrounded by the annular support flange, and communicates with the upper vacuum suction hole and the lower vacuum suction hole; and wherein the lifting device is connected to the wafer fixing base, And has a drive group a support arm, a support arm, and at least one thimble; the support arm is disposed on the drive assembly, and is driven by the drive assembly to move up and down relative to the wafer fixing base; the thimble is fixedly disposed on the support arm, so as to be The movable mode extends through the lower through hole and the upper through hole, and the top end of the thimble can be retracted downward into the vacuum groove or protrudes out of the vacuum groove.
藉由上述技術手段,本新型晶圓固定裝置可連接一提供真空吸力的真空泵以能夠吸附並固定晶圓。當執行晶圓解鍵合製程時,將黏附在一載具下方的晶圓放置在該晶圓真空吸盤的環狀支撐凸緣上,並輸出真空吸力到該真空槽內,利用該晶圓與真空槽之間所形成的一真空氣室而牢牢吸附晶圓,迫使晶圓能緊密地固定於該晶圓真空吸盤上。該晶圓真空吸盤整體以彈性材質製造並能在壓力下適度變形。由於該晶圓真空吸盤僅以環狀支撐凸緣接觸晶圓底面周緣,接觸面積小,以至於能夠在接觸部位產生較大的壓力並使得環狀支撐凸緣頂端變形而更為氣密貼合晶圓底面周緣,因此該晶圓真空吸盤的該環狀支撐凸緣能夠良好氣密地接觸該晶圓下表面而避免在該晶圓與該環狀支撐凸緣之間產生間隙,因而能夠在該晶圓固定裝置輸出真空吸力時牢牢吸附該晶圓以及該載具,避免實施解鍵合時晶圓意外自該晶圓固定裝置脫落。尤其當該晶圓底面具有圖形,或是該晶圓為薄晶圓、翹曲晶圓或是表面不平坦的晶圓時,該晶圓真空吸盤僅以該環狀支撐凸緣接觸該晶圓底面周緣可有效避免該晶圓自該晶圓真空吸盤上鬆脫。 By the above technical means, the novel wafer fixing device can be connected to a vacuum pump that provides vacuum suction to be capable of adsorbing and fixing the wafer. When the wafer debonding process is performed, a wafer adhered under a carrier is placed on the annular support flange of the wafer vacuum chuck, and vacuum suction is outputted into the vacuum chamber, and the wafer and the vacuum chamber are utilized. A vacuum chamber is formed between them to firmly adsorb the wafer, forcing the wafer to be tightly fixed to the wafer vacuum chuck. The wafer vacuum chuck is entirely made of an elastic material and can be moderately deformed under pressure. Since the wafer vacuum chuck only contacts the periphery of the bottom surface of the wafer with the annular support flange, the contact area is small, so that a large pressure can be generated at the contact portion and the top end of the annular support flange is deformed to be more airtight. The periphery of the bottom surface of the wafer, so that the annular support flange of the wafer vacuum chuck can contact the lower surface of the wafer in a good airtight manner to avoid a gap between the wafer and the annular support flange, thereby enabling When the wafer fixture outputs vacuum suction, the wafer and the carrier are firmly adsorbed, and the wafer is accidentally detached from the wafer fixture when the unbonding is performed. Especially when the bottom surface of the wafer has a pattern, or the wafer is a thin wafer, a warped wafer or a wafer having an uneven surface, the wafer vacuum chuck contacts the wafer only by the annular support flange. The periphery of the bottom surface can effectively prevent the wafer from being loosened from the wafer vacuum chuck.
此外,由於該晶圓真空吸盤僅以該環狀支撐凸緣接觸該晶圓底面周緣,而非大面積接觸該晶圓底面,該真空槽的空間讓該晶圓底面懸空而不與任何物體接觸,故可避免該晶圓底面受到物體意外刮傷或撞傷而 損毀的問題。 In addition, since the wafer vacuum chuck only contacts the periphery of the bottom surface of the wafer with the annular support flange, instead of contacting the bottom surface of the wafer with a large area, the space of the vacuum chamber allows the bottom surface of the wafer to be suspended without being in contact with any object. Therefore, the bottom surface of the wafer can be prevented from being accidentally scratched or injured by an object. The problem of damage.
所述晶圓真空吸盤的彈性材料是選自由天然橡膠、人造橡膠、矽膠、及其混合物所組成的群組。 The elastic material of the wafer vacuum chuck is selected from the group consisting of natural rubber, elastomer, silicone, and mixtures thereof.
所述下真空吸孔為複數個,且該複數下真空吸孔均布在該吸盤座上;該上真空吸孔為複數個,且該複數上真空吸孔均布在該晶圓真空吸盤上。 The plurality of lower vacuum suction holes are plural, and the plurality of vacuum suction holes are evenly distributed on the suction cup holder; the upper vacuum suction holes are plural, and the plurality of upper vacuum suction holes are evenly distributed on the wafer vacuum suction cup. .
所述旋轉軸座具有一軸桿以及一固定板;該固定板形成在該軸桿頂端;該真空氣孔貫穿該軸桿以及該固定板。 The rotating shaft seat has a shaft and a fixing plate; the fixing plate is formed at a top end of the shaft; the vacuum air hole penetrates the shaft and the fixing plate.
所述吸盤座具有一座體以及一氣道蓋;該座體設置在該旋轉軸座的該固定板上,該真空氣道形成在該吸盤座底面,且該真空氣道被該固定板氣密地且部分地覆蓋,該下真空吸孔貫穿形成在該座體內,該下貫穿孔貫穿形成在該座體內;該氣道蓋設置在該吸盤座底面上並且氣密地且部分地覆蓋該真空氣道,其中該固定板與該氣道蓋共同氣密地完全覆蓋該真空氣道。 The suction cup holder has a body and an air passage cover; the seat body is disposed on the fixing plate of the rotating shaft seat, the vacuum air passage is formed on the bottom surface of the suction cup base, and the vacuum air passage is airtightly and partially by the fixing plate Covering, the lower vacuum suction hole is formed in the seat body, the lower through hole is formed in the seat body; the air passage cover is disposed on the bottom surface of the suction cup seat and airtightly and partially covers the vacuum air passage, wherein the vacuum air passage is disposed The fixed plate and the airway cover completely cover the vacuum air passage in a gas-tight manner.
所述固定板上貫穿形成有至少一板貫穿孔以供該頂針穿過。 At least one plate through hole is formed through the fixing plate for the thimble to pass through.
所述固定板透過複數固定件而固定在該吸盤座的該座體上,並且將該氣道蓋固定在該座體底面上。 The fixing plate is fixed to the seat body of the suction cup holder through a plurality of fixing members, and the air passage cover is fixed on the bottom surface of the seat body.
所述座體的真空氣道具有一環形氣道以及複數徑向氣道,該複數徑向氣道連通該環形氣道,且在該座體的中心處相連接;該氣道蓋具有一環形蓋板以及複數徑向蓋板,該環形蓋板氣密地覆蓋該環形氣道,該複數徑向蓋板自該環形蓋板向中心突伸,分別氣密地且部分地覆蓋該複數徑向氣道的靠外側部分;該旋轉軸座的該固定板氣密地且部分地覆蓋該複 數徑向氣道的靠內側部分。 The vacuum gas prop of the seat body has an annular air passage and a plurality of radial air passages, the plurality of radial air passages are connected to the annular air passage, and are connected at a center of the seat body; the air passage cover has an annular cover plate and a plurality of radial directions a cover plate that hermetically covers the annular air passage, the plurality of radial cover plates projecting from the annular cover plate toward the center, and respectively airtightly and partially covering the outer portion of the plurality of radial air passages; The fixing plate of the rotating shaft seat airtightly and partially covers the complex The inner part of the radial airway.
所述各頂針頂端上分別設置有一彈性接觸襯墊。 Elastic contact pads are respectively disposed on the top ends of the ejector pins.
所述彈性接觸襯墊呈圓筒狀。 The elastic contact pad has a cylindrical shape.
所述驅動組件為一氣壓缸,在該氣壓缸上以可伸縮方式設置有一作動桿;該支撐臂固定在該作動桿上。 The driving component is a pneumatic cylinder, and an operating rod is disposed on the pneumatic cylinder in a telescopic manner; the supporting arm is fixed on the operating rod.
本新型另一目的在於提供一種晶圓固定基座,包括:一旋轉軸座,在該旋轉軸座內貫穿形成有一真空氣孔;一吸盤座,固定設置在該旋轉軸座上,在該吸盤座內形成有一與該真空氣孔相連通的真空氣道,在該吸盤座上貫穿形成有至少一與該真空氣道相連通的下真空吸孔,在該吸盤座上貫穿形成有至少一下貫穿孔;以及一晶圓真空吸盤,以彈性材料製造,且固定設置在該吸盤座上,該晶圓真空吸盤具有一吸盤本體、一環狀支撐凸緣以及一真空槽;在該吸盤本體上貫穿形成有至少一上真空吸孔,該上真空吸孔與該下真空吸孔相對應,在該吸盤本體上貫穿形成有至少一上貫穿孔,該上貫穿孔與該下貫穿孔對應;該環狀支撐凸緣自該吸盤本體的周緣軸向向上突伸;該真空槽形成在該吸盤本體頂面,被該環狀支撐凸緣所圍繞,且與該上真空吸孔及該下真空吸孔相連通。 Another object of the present invention is to provide a wafer fixing base, comprising: a rotating shaft seat, a vacuum air hole is formed in the rotating shaft seat; a suction cup seat fixedly disposed on the rotating shaft seat, and the suction cup base Forming a vacuum air passage communicating with the vacuum air hole, wherein at least one lower vacuum suction hole communicating with the vacuum air passage is formed in the suction cup base, and at least a through hole is formed through the suction cup seat; and The wafer vacuum chuck is made of an elastic material and is fixedly disposed on the chuck holder. The wafer vacuum chuck has a suction cup body, an annular support flange and a vacuum groove; at least one is formed through the suction cup body. a vacuum suction hole corresponding to the lower vacuum suction hole, wherein at least one upper through hole is formed through the suction cup body, the upper through hole corresponding to the lower through hole; the annular support flange Extending upwardly from the peripheral edge of the suction cup body; the vacuum groove is formed on the top surface of the suction cup body, surrounded by the annular support flange, and the upper vacuum suction hole and the lower vacuum suction Communicating.
本新型的該晶圓真空吸盤的彈性材料是選自由天然橡膠、人造橡膠、矽膠、及其混合物所組成的群組。 The elastic material of the wafer vacuum chuck of the present invention is selected from the group consisting of natural rubber, artificial rubber, silicone, and mixtures thereof.
本新型的該下真空吸孔為複數個,且該複數下真空吸孔均布在該吸盤座上;該上真空吸孔為複數個,且該複數上真空吸孔均布在該晶 圓真空吸盤上。 The vacuum suction hole of the present invention is plural, and the plurality of vacuum suction holes are evenly distributed on the suction cup holder; the upper vacuum suction holes are plural, and the plurality of upper vacuum suction holes are evenly distributed on the crystal Round vacuum suction cup.
本新型的該旋轉軸座具有一軸桿以及一固定板;該固定板形成在該軸桿頂端;該真空氣孔貫穿該軸桿以及該固定板。 The rotating shaft seat of the present invention has a shaft rod and a fixing plate; the fixing plate is formed at the top end of the shaft; the vacuum air hole penetrates the shaft rod and the fixing plate.
本新型的該吸盤座具有一座體以及一氣道蓋;該座體設置在該旋轉軸座的該固定板上,該真空氣道形成在該吸盤座底面,且該真空氣道被該固定板氣密地且部分地覆蓋,該下真空吸孔貫穿形成在該座體內,該下貫穿孔亦貫穿形成在該座體內;該氣道蓋設置在該吸盤座底面上並且氣密地且部分地覆蓋該真空氣道,其中該固定板與該氣道蓋共同氣密地完全覆蓋該真空氣道。 The suction cup holder of the present invention has a body and an air passage cover; the seat body is disposed on the fixing plate of the rotating shaft seat, the vacuum air passage is formed on the bottom surface of the suction cup base, and the vacuum air passage is airtightly fixed by the fixing plate And partially covering, the lower vacuum suction hole is formed in the seat body, and the lower through hole is also formed in the seat body; the air passage cover is disposed on the bottom surface of the suction cup seat and airtightly and partially covers the vacuum air passage Wherein the fixing plate and the airway cover completely cover the vacuum air passage in a gas-tight manner.
本新型的該固定板上貫穿形成有至少一板貫穿孔以供該頂針穿過。 The fixing plate of the present invention is formed with at least one plate through hole for the thimble to pass through.
本新型的該固定板透過複數固定件而固定在該吸盤座的該座體上,並且將該氣道蓋固定在該座體底面上。 The fixing plate of the present invention is fixed to the seat body of the suction cup holder through a plurality of fixing members, and the air passage cover is fixed on the bottom surface of the seat body.
本新型的該座體的該真空氣道具有一環形氣道以及複數徑向氣道,該複數徑向氣道連通該環形氣道,且在該座體的中心處相連接;該氣道蓋具有一環形蓋板以及複數徑向蓋板,該環形蓋板氣密地覆蓋該環形氣道,該複數徑向蓋板自該環形蓋板向中心突伸,分別氣密地且部分地覆蓋該複數徑向氣道的靠外側部分;該旋轉軸座的該固定板氣密地且部分地覆蓋該複數徑向氣道的靠內側部分。 The vacuum gas prop of the seat body of the present invention has an annular air passage and a plurality of radial air passages, and the plurality of radial air passages communicate with the annular air passage and are connected at a center of the seat body; the air passage cover has an annular cover plate and a plurality of radial cover plates, the annular cover plate hermetically covers the annular air passage, the plurality of radial cover plates projecting from the annular cover plate toward the center, and respectively airtightly and partially covering the outer side of the plurality of radial air passages The fixing plate of the rotating shaft seat airtightly and partially covers the inner side portion of the plurality of radial air passages.
本新型又一目的在於提供一種晶圓真空吸盤,其以彈性材料製造,且包括:一吸盤本體,在該吸盤本體上貫穿形成有至少一上真空吸 孔,且在該吸盤本體上亦貫穿形成有至少一上貫穿孔;一環狀支撐凸緣,自該吸盤本體的周緣軸向向上突伸;以及一真空槽,形成在該吸盤本體頂面,被該環狀支撐凸緣所圍繞,且與該上真空吸孔相連通。 A further object of the present invention is to provide a wafer vacuum chuck which is made of an elastic material and includes: a suction cup body on which at least one upper vacuum is formed. a hole, and at least one upper through hole is formed in the suction cup body; an annular support flange protrudes upward from the peripheral edge of the suction cup body; and a vacuum groove is formed on the top surface of the suction cup body, Surrounded by the annular support flange and in communication with the upper vacuum suction hole.
1‧‧‧晶圓固定裝置 1‧‧‧ wafer fixture
2‧‧‧晶圓固定基座 2‧‧‧Fabric fixed base
10‧‧‧吸盤座 10‧‧‧Sucker seat
100‧‧‧真空氣道 100‧‧‧vacuum airway
101‧‧‧環形氣道 101‧‧‧ ring airway
103‧‧‧徑向氣道 103‧‧‧radial airway
11‧‧‧座體 11‧‧‧
110‧‧‧下貫穿孔 110‧‧‧low through hole
112‧‧‧下真空吸孔 112‧‧‧ Vacuum suction hole
15‧‧‧氣道蓋 15‧‧‧airway cover
151‧‧‧環形蓋板 151‧‧‧Ring cover
153‧‧‧徑向蓋板 153‧‧‧radial cover
20‧‧‧晶圓真空吸盤 20‧‧‧Wafer vacuum chuck
200‧‧‧真空槽 200‧‧‧vacuum tank
21‧‧‧吸盤本體 21‧‧‧Sucker body
210‧‧‧上貫穿孔 210‧‧‧Upper through hole
212‧‧‧上真空吸孔 212‧‧‧Upper vacuum suction hole
23‧‧‧環狀支撐凸緣 23‧‧‧Ring support flange
30‧‧‧旋轉軸座 30‧‧‧Rotary shaft seat
300‧‧‧真空氣孔 300‧‧‧vacuum pores
31‧‧‧軸桿 31‧‧‧ shaft
33‧‧‧固定板 33‧‧‧ fixed plate
330‧‧‧板貫穿孔 330‧‧‧ plate through hole
40‧‧‧升降裝置 40‧‧‧ lifting device
41‧‧‧驅動組件 41‧‧‧Drive components
42‧‧‧作動桿 42‧‧‧acting rod
43‧‧‧支撐臂 43‧‧‧Support arm
45‧‧‧頂針 45‧‧‧ thimble
451‧‧‧彈性接觸襯墊 451‧‧‧elastic contact pads
80‧‧‧載具 80‧‧‧ Vehicles
90‧‧‧晶圓 90‧‧‧ wafer
圖1為本新型立體外觀圖。 Figure 1 is a perspective view of the present invention.
圖2為本新型另一立體外觀圖。 Figure 2 is another perspective view of the present invention.
圖3為本新型的吸盤座及晶圓真空吸盤的放大立體外觀圖。 FIG. 3 is an enlarged perspective view of the suction cup holder and the wafer vacuum chuck of the present invention.
圖4為本新型的吸盤座及晶圓真空吸盤的另一放大立體外觀圖。 4 is another enlarged perspective view of the suction cup holder and the wafer vacuum chuck of the present invention.
圖5為本新型的驅動組件的放大立體外觀圖。 Figure 5 is an enlarged perspective view of the drive assembly of the present invention.
圖6為本新型省略該驅動組件的立體分解圖。 Figure 6 is an exploded perspective view of the present invention omitting the drive assembly.
圖7為本新型省略該驅動組件的另一立體分解圖。 Fig. 7 is another perspective exploded view of the present invention omitting the drive assembly.
圖8為本新型的吸盤座的立體分解圖。 Figure 8 is an exploded perspective view of the suction cup holder of the present invention.
圖9為本新型的側面剖視圖。 Figure 9 is a side cross-sectional view of the present invention.
圖10為本新型的局部放大側面剖視圖。 Figure 10 is a partial enlarged side cross-sectional view of the present invention.
圖11為本新型的側面剖視操作示意圖。 Figure 11 is a schematic side view of the operation of the present invention.
圖12為本新型接續圖11的局部放大側面剖視操作示意圖。 Figure 12 is a partially enlarged side cross-sectional view showing the operation of Figure 11 of the present invention.
請參照圖1及圖2,本新型晶圓固定裝置1包括:一晶圓固定基座2以及一升降裝置40。 Referring to FIG. 1 and FIG. 2 , the novel wafer fixing device 1 includes a wafer fixing base 2 and a lifting device 40 .
請參照圖6,該晶圓固定基座2包括一旋轉軸座30、一吸盤座 10以及一晶圓真空吸盤20。 Referring to FIG. 6, the wafer fixing base 2 includes a rotating shaft base 30 and a suction cup base. 10 and a wafer vacuum chuck 20.
請參照圖7及圖9,該旋轉軸座30可連接一外部馬達而受該馬達驅動旋轉。在該旋轉軸座30內貫穿形成有一真空氣孔300。較佳地,該旋轉軸座30具有一軸桿31以及一固定板33。該固定板33形成在該軸桿31頂端。該真空氣孔300貫穿該軸桿31以及該固定板33。較佳地,該固定板33上貫穿形成有至少一板貫穿孔330。較佳地,該固定板33透過複數螺栓或鉚釘等固定件而固定在該吸盤座10的座體11上。 Referring to FIG. 7 and FIG. 9, the rotating shaft base 30 can be connected to an external motor and driven to rotate by the motor. A vacuum air hole 300 is formed in the rotating shaft base 30. Preferably, the rotating shaft seat 30 has a shaft 31 and a fixing plate 33. The fixing plate 33 is formed at the top end of the shaft 31. The vacuum air hole 300 penetrates the shaft 31 and the fixing plate 33. Preferably, at least one plate through hole 330 is formed in the fixing plate 33. Preferably, the fixing plate 33 is fixed to the seat body 11 of the suction cup holder 10 through a fixing member such as a plurality of bolts or rivets.
請參照圖4及圖8,該吸盤座10固定設置在該旋轉軸座30上,在該吸盤座10內形成有一與該真空氣孔300相連通的真空氣道100。在該吸盤座10上貫穿形成有至少一與該真空氣道100相連通的下真空吸孔112。在該吸盤座10上貫穿形成有至少一下貫穿孔110。 Referring to FIG. 4 and FIG. 8 , the suction cup holder 10 is fixedly disposed on the rotating shaft seat 30 . A vacuum air passage 100 communicating with the vacuum air hole 300 is formed in the suction cup base 10 . At least one lower vacuum suction hole 112 communicating with the vacuum air passage 100 is formed in the suction cup holder 10. At least a through hole 110 is formed in the suction cup holder 10 .
該吸盤座10可以不鏽鋼製造,也可以聚醚醚酮(Polyetheretherketone,PEEK)製造以同時具有剛性及抗腐蝕效果。該吸盤座10具有一座體11以及一氣道蓋15。該座體11設置在該旋轉軸座30的固定板33上,該真空氣道100形成在該吸盤座10底面,且該真空氣道100被該固定板33氣密地且部分地覆蓋,該下真空吸孔112貫穿形成在該座體11內,該下貫穿孔110貫穿形成在該座體11內。較佳地,該下真空吸孔112為複數個,且該複數下真空吸孔112均布在該吸盤座10上。該氣道蓋15設置在該吸盤座10底面上,氣密地且部分地覆蓋該真空氣道100,且被該固定板33固定在該座體11底面上。此外,該固定板33與氣道蓋15共同氣密地完全覆蓋該真空氣道100。 The chuck holder 10 can be made of stainless steel or polyetheretherketone (PEEK) to have both rigidity and corrosion resistance. The suction cup holder 10 has a body 11 and an air passage cover 15. The seat body 11 is disposed on the fixing plate 33 of the rotating shaft base 30. The vacuum air passage 100 is formed on the bottom surface of the suction cup base 10, and the vacuum air passage 100 is airtightly and partially covered by the fixing plate 33. The suction hole 112 is formed in the seat body 11 , and the lower through hole 110 is formed in the seat body 11 . Preferably, the lower vacuum suction holes 112 are plural, and the plurality of vacuum suction holes 112 are evenly distributed on the suction cup base 10. The air passage cover 15 is disposed on the bottom surface of the suction cup base 10 to hermetically and partially cover the vacuum air passage 100, and is fixed to the bottom surface of the base body 11 by the fixing plate 33. In addition, the fixing plate 33 and the airway cover 15 collectively and completely cover the vacuum air passage 100 in a gas-tight manner.
較佳地,該座體11的真空氣道100具有一環形氣道101以及複 數徑向氣道103,該複數徑向氣道103連通該環形氣道101,且在該座體11的中心處相連接。該氣道蓋15具有一環形蓋板151以及複數徑向蓋板153,該環形蓋板151氣密地覆蓋該環形氣道101,該複數徑向蓋板153自該環形蓋板151向中心突伸,分別氣密地且部分地覆蓋該複數徑向氣道103的靠外側部分(靠近該環形蓋板151的部分)。該旋轉軸座30的固定板33氣密地且部分地覆蓋該複數徑向氣道103的靠內側部分(靠近該座體11的中心處)。 Preferably, the vacuum air passage 100 of the seat body 11 has an annular air passage 101 and a complex The plurality of radial air passages 103 communicate with the annular air passage 101 and are connected at the center of the seat body 11. The air passage cover 15 has an annular cover plate 151 and a plurality of radial cover plates 153. The annular cover plate 151 airtightly covers the annular air passage 101. The plurality of radial cover plates 153 protrude from the annular cover plate 151 toward the center. The outer side portion (the portion close to the annular cover plate 151) of the plurality of radial air passages 103 is hermetically and partially covered. The fixing plate 33 of the rotating shaft seat 30 airtightly and partially covers the inner side portion of the plurality of radial air passages 103 (near the center of the seat body 11).
請參照圖3,該晶圓真空吸盤20以彈性材料製造,較佳地,該晶圓真空吸盤20的彈性材料是選自由天然橡膠、人造橡膠、矽膠、及其混合物所組成的群組,但不限於此。該晶圓真空吸盤20且固定設置在該吸盤座10上,該晶圓真空吸盤20具有一吸盤本體21、一環狀支撐凸緣23以及一真空槽200。在該吸盤本體21上貫穿形成有至少一上真空吸孔212,該上真空吸孔212與該下真空吸孔112相對應。較佳地,該上真空吸孔212為複數個,且該複數上真空吸孔212均布在該晶圓真空吸盤20的該吸盤本體21上。在該吸盤本體21上貫穿形成有至少一上貫穿孔210,該上貫穿孔210與該下貫穿孔110對應。該環狀支撐凸緣23自該吸盤本體21的周緣軸向向上突伸。該真空槽200形成在該吸盤本體21頂面,被該環狀支撐凸緣23所圍繞,且與該上真空吸孔212及該下真空吸孔112相連通。 Referring to FIG. 3, the wafer vacuum chuck 20 is made of an elastic material. Preferably, the elastic material of the wafer vacuum chuck 20 is selected from the group consisting of natural rubber, elastomer, silicone, and mixtures thereof, but Not limited to this. The wafer vacuum chuck 20 is fixedly disposed on the chuck holder 10. The wafer chuck 20 has a chuck body 21, an annular support flange 23, and a vacuum chamber 200. At least one upper vacuum suction hole 212 is formed in the suction cup body 21, and the upper vacuum suction hole 212 corresponds to the lower vacuum suction hole 112. Preferably, the upper vacuum suction holes 212 are plural, and the plurality of upper vacuum suction holes 212 are evenly distributed on the suction cup body 21 of the wafer vacuum chuck 20. At least one upper through hole 210 is formed in the suction cup body 21, and the upper through hole 210 corresponds to the lower through hole 110. The annular support flange 23 projects axially upward from the peripheral edge of the chuck body 21. The vacuum chamber 200 is formed on the top surface of the chuck body 21, surrounded by the annular support flange 23, and communicates with the upper vacuum suction hole 212 and the lower vacuum suction hole 112.
該升降裝置40連接該晶圓固定基座2,具有一驅動組件41、一支撐臂43、以及至少一頂針45。該支撐臂43設置在該驅動組件41上,受該驅動組件41的驅動而相對該晶圓固定基座2上下移動。該頂針45固定設置在該支撐臂43上,以可活動方式貫穿該下貫穿孔110、該上貫穿孔210以及該板貫穿孔330,該頂針45的頂端可向下縮回到該真空槽200內或向上伸出 到該真空槽200外。較佳地,該驅動組件41可為一氣壓缸,在該氣壓缸上以可伸縮方式設置有一作動桿42;該支撐臂43固定在該作動桿42上。較佳地,各頂針45頂端上分別設置有一彈性接觸襯墊451。該彈性接觸襯墊451以彈性材料製造,較佳地,該彈性接觸襯墊451的彈性材料是選自由天然橡膠、人造橡膠、矽膠、及其混合物所組成的群組,但不限於此。該彈性接觸襯墊451可呈圓筒狀。或者,該驅動組件41可為一步進馬達,在該步進馬達上以可伸縮方式設置該作動桿42。 The lifting device 40 is connected to the wafer fixing base 2, and has a driving assembly 41, a supporting arm 43, and at least one thimble 45. The support arm 43 is disposed on the drive assembly 41 and is moved up and down relative to the wafer fixed base 2 by the drive assembly 41. The ejector pin 45 is fixedly disposed on the support arm 43 and movably penetrates the lower through hole 110 , the upper through hole 210 and the plate through hole 330 , and the top end of the thimble 45 can be retracted downwardly to the vacuum slot 200 . Extend inside or up It is outside the vacuum chamber 200. Preferably, the driving assembly 41 can be a pneumatic cylinder, and an operating rod 42 is telescopically disposed on the pneumatic cylinder; the supporting arm 43 is fixed to the operating rod 42. Preferably, a resilient contact pad 451 is respectively disposed on the top end of each of the thimbles 45. The elastic contact pad 451 is made of an elastic material. Preferably, the elastic material of the elastic contact pad 451 is selected from the group consisting of natural rubber, elastomer, silicone, and a mixture thereof, but is not limited thereto. The elastic contact pad 451 may have a cylindrical shape. Alternatively, the drive assembly 41 can be a stepper motor on which the actuating lever 42 is telescopically disposed.
本新型晶圓固定裝置1可連接一提供真空吸力的真空泵以能夠吸附並固定晶圓,以執行晶圓解鍵合製程,以下為本新型晶圓固定裝置1實施執行該晶圓解鍵合製程的操作說明。 The novel wafer fixing device 1 can be connected to a vacuum pump that provides vacuum suction to adsorb and fix the wafer to perform a wafer debonding process. The following description of the operation of the wafer fixing device 1 for performing the wafer debonding process is performed.
請參照圖9及圖10,當執行該晶圓解鍵合製程時,將一載具80下方的晶圓90放置在晶圓真空吸盤20的環狀支撐凸緣23上,此時該真空泵輸出真空吸力到該真空槽200內,利用該晶圓90與真空槽200之間所形成的一真空氣室而牢牢吸附晶圓90,迫使晶圓90能緊密地固定於該晶圓真空吸盤20上。 Referring to FIG. 9 and FIG. 10, when the wafer debonding process is performed, the wafer 90 under the carrier 80 is placed on the annular support flange 23 of the wafer vacuum chuck 20, and the vacuum pump outputs vacuum suction. In the vacuum chamber 200, the wafer 90 is firmly adsorbed by a vacuum chamber formed between the wafer 90 and the vacuum chamber 200, forcing the wafer 90 to be tightly fixed to the wafer vacuum chuck 20.
請參照圖11,在吸附該晶圓90及該載具80後,以雷射解鍵合(Laser Debonding)、熱抽離(Thermal Slide)或機械力剝離等方式分離該載具80與該晶圓90,並移除該載具80。 Referring to FIG. 11 , after the wafer 90 and the carrier 80 are adsorbed, the carrier 80 and the wafer 90 are separated by laser debonding, thermal slide or mechanical force stripping. And remove the carrier 80.
請參照圖12,在移除該載具80並完成該晶圓90與該載具80的解鍵合製程後,該真空泵停止輸出真空吸力,同時頂針45受到該驅動組件41的驅動而向上伸出並將該晶圓90自該晶圓真空吸盤20上頂出該真空槽200外,以便供另外的機械手臂將該晶圓90移動到他處而進行後續製程。本 新型晶圓固定裝置1亦可應用於需要將晶圓90緊密固定的清洗、蝕刻等製程。 Referring to FIG. 12, after the carrier 80 is removed and the debonding process of the wafer 90 and the carrier 80 is completed, the vacuum pump stops outputting vacuum suction, and the ejector pin 45 is driven by the driving assembly 41 to protrude upward. The wafer 90 is ejected from the wafer vacuum chuck 20 out of the vacuum chamber 200 for additional robots to move the wafer 90 to another location for subsequent processing. this The novel wafer fixture 1 can also be applied to processes such as cleaning and etching that require the wafer 90 to be tightly fixed.
本新型晶圓固定裝置1具有至少下列優點: The novel wafer fixture 1 has at least the following advantages:
1.該晶圓真空吸盤20整體以彈性材質製造並能在壓力下適度變形。由於該晶圓真空吸盤20僅以環狀支撐凸緣23接觸晶圓90底面周緣,接觸面積小,以至於能夠在接觸部位產生較大的壓力並使得環狀支撐凸緣23頂端變形而更為氣密貼合晶圓90底面周緣,因此該晶圓真空吸盤20的該環狀支撐凸緣23能夠良好氣密地接觸該晶圓90下表面而避免在該晶圓90與該環狀支撐凸緣23之間產生間隙,因而能夠在該晶圓固定裝置1輸出真空吸力時牢牢吸附該晶圓90以及該載具80,避免實施解鍵合時晶圓90意外自該晶圓固定裝置1脫落。尤其當該晶圓90底面具有圖形,或是該晶圓90為薄晶圓、翹曲晶圓或是表面不平坦的晶圓時,該晶圓真空吸盤20僅以該環狀支撐凸緣23接觸該晶圓90底面周緣可有效避免該晶圓90自該晶圓真空吸盤20上鬆脫。 1. The wafer vacuum chuck 20 is entirely made of an elastic material and can be moderately deformed under pressure. Since the wafer vacuum chuck 20 only contacts the peripheral edge of the bottom surface of the wafer 90 with the annular support flange 23, the contact area is small, so that a large pressure can be generated at the contact portion and the top end of the annular support flange 23 is deformed. The inner peripheral edge of the wafer 90 is hermetically bonded, so that the annular support flange 23 of the wafer vacuum chuck 20 can contact the lower surface of the wafer 90 in a good airtight manner to avoid the wafer 90 and the annular support protrusion. A gap is formed between the edges 23, so that the wafer 90 and the carrier 80 can be firmly adsorbed when the wafer holding device 1 outputs vacuum suction, thereby preventing the wafer 90 from accidentally falling off from the wafer fixing device 1 when the debonding is performed. Especially when the bottom surface of the wafer 90 has a pattern, or the wafer 90 is a thin wafer, a warped wafer or a wafer having an uneven surface, the wafer vacuum chuck 20 only has the annular support flange 23 Contacting the periphery of the bottom surface of the wafer 90 can effectively prevent the wafer 90 from coming loose from the wafer vacuum chuck 20.
2.由於該晶圓真空吸盤20僅以該環狀支撐凸緣23接觸該晶圓90底面周緣,而非大面積接觸該晶圓90底面,該真空槽200的空間讓該晶圓90底面懸空而不與任何物體接觸,故可避免該晶圓90底面受到物體意外刮傷或撞傷而損毀的問題。 2. Since the wafer vacuum chuck 20 contacts the bottom surface of the wafer 90 only with the annular support flange 23, instead of contacting the bottom surface of the wafer 90 with a large area, the space of the vacuum chamber 200 allows the bottom surface of the wafer 90 to be suspended. Without contacting any object, the problem that the bottom surface of the wafer 90 is damaged by accidental scratching or crushing of the object can be avoided.
3.該頂針45可協助將該晶圓90移出該晶圓真空吸盤20的真空槽200,以利該晶圓90進行後續製程,且該頂針45的彈性接觸襯墊451能夠在接觸該晶圓90同時避免損傷該晶圓90。 3. The thimble 45 can assist in moving the wafer 90 out of the vacuum chamber 200 of the wafer vacuum chuck 20 to facilitate subsequent processing of the wafer 90, and the elastic contact pad 451 of the thimble 45 can contact the wafer. 90 simultaneously avoids damage to the wafer 90.
Claims (20)
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