TWM563315U - Water tank automatic chip removal device - Google Patents

Water tank automatic chip removal device Download PDF

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Publication number
TWM563315U
TWM563315U TW107200173U TW107200173U TWM563315U TW M563315 U TWM563315 U TW M563315U TW 107200173 U TW107200173 U TW 107200173U TW 107200173 U TW107200173 U TW 107200173U TW M563315 U TWM563315 U TW M563315U
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Taiwan
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tank
fluid
water tank
chip
container
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TW107200173U
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Chinese (zh)
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張玉仙
陳政勇
賴冬青
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台灣麗偉電腦機械股份有限公司
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Priority to TW107200173U priority Critical patent/TWM563315U/en
Publication of TWM563315U publication Critical patent/TWM563315U/en

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Abstract

一種水箱自動清屑裝置,包括:一箱體,其有一引導流體方向的流道;一集屑容器,其配置在箱體而可拆卸,該集屑容器有一濾過流體中碎屑的過濾部;一泵浦,其配置在箱體汲取集屑容器過濾的流體;一沖屑裝置,其配置在箱體限制流體進入流道中,該沖屑裝置有一連接流道和泵浦的管路;一配置在箱體能分離流體中油質的油水分離設備。該油水分離設備在集屑容器與泵浦之間,三者在流道的同一邊。如此,本創作的沖屑裝置提升水箱的沖屑能力,帶動碎屑匯流至集屑容器,有利於清理。 The utility model relates to a water tank automatic chip removing device, comprising: a box body having a flow path for guiding a fluid direction; and a chip collecting container detachably disposed in the box body, the chip collecting container having a filtering portion for filtering debris in the fluid; a pump configured to extract fluid filtered by the collecting container in the tank; a chip removing device disposed in the tank to restrict fluid from entering the flow passage, the cutting device having a conduit connecting the flow passage and the pump; An oil-water separation device that can separate oil in the tank. The oil-water separation device is between the chip container and the pump, and the three are on the same side of the flow channel. In this way, the swarf device of the present invention enhances the squirting capacity of the water tank, and drives the debris to flow to the swarf container, which is beneficial for cleaning.

Description

水箱自動清屑裝置 Water tank automatic chip removal device

本創作涉及切削機械的碎屑清除技術,特別是指一種水箱自動清屑裝置。 This creation relates to the chip removal technology of cutting machinery, in particular to a water tank automatic chip cleaning device.

眾所周知,一臺如銑床、車床等切削機械切削一金屬製工件時,不僅切割出許多細碎的或伸長的金屬屑,同時會產生高溫或高熱,對切削精準度、刀具磨耗造成不良的影響。 It is well known that when a cutting machine such as a milling machine or a lathe cuts a metal workpiece, not only a lot of fine or elongated metal chips are cut, but also high temperature or high heat is generated, which adversely affects cutting precision and tool wear.

為了降低高溫或高熱的影響,配備一套既能沖刷金屬屑、又能降溫的冷卻系統,就成了切削機械最佳的選擇。所述的冷卻系統通常有一個水箱,水箱容積是固定的,決定冷卻性質切削液的容量。因此,每個水箱適用固定機型的切削機械。 In order to reduce the effects of high temperature or high heat, it is the best choice for cutting machinery with a cooling system that can wash metal chips and cool down. The cooling system typically has a water tank with a fixed tank volume that determines the capacity of the cutting fluid for cooling properties. Therefore, each tank is suitable for a fixed type of cutting machine.

倘若,該水箱原來的設計是專用於小型切削機械。在更換為大型切削機械時,必須淘汰原來的水箱,額外訂購匹配的大型水箱,造成資源無謂的浪費。尤其是,大型水箱佔用的倉儲空間相當龐大,對水箱製造商來說,不僅備料繁瑣,而且組裝、加工費時,也不利於搬遷與運輸。 If the tank was originally designed for small cutting machines. When replacing a large cutting machine, the original water tank must be eliminated, and an additional large water tank must be ordered, resulting in unnecessary waste of resources. In particular, the storage space occupied by large water tanks is quite large. For water tank manufacturers, not only is the preparation of materials cumbersome, but also the assembly and processing time is not conducive to relocation and transportation.

相反的,原來的水箱專用於大型切削機械。在更換為小型切削機械時,往往會破壞水箱既有的結構,剪除多餘的箱體,透過銲接、防水等手段重新組裝為小型水箱,除了耗費人力資源、維修重組費用以外,也會耽誤切削作業的時效。 In contrast, the original water tank was designed for large cutting machines. When replacing a small cutting machine, it will often damage the existing structure of the water tank, cut off the excess tank, and reassemble it into a small water tank through welding and waterproofing. In addition to costing human resources and repairing restructuring costs, it will also delay cutting operations. Timeliness.

有鑒於此,本案申請人提出「組合式水箱」,先後取得臺灣 第M314088號、中國第200720001835.4號(授權公告第201012463Y號)等專利權在案可稽。 In view of this, the applicant of this case proposed a "combined water tank", which has successively obtained Taiwan. Patent rights such as No. M314088 and China No. 200720001835.4 (authorization announcement No. 201012463Y) are well documented.

所述的組合式水箱用一主水箱充當主體,在一隔板與多片側板的搭配下,視需要添加或卸除一第一副水箱與一第二副水箱,完成整個水箱的組裝作業。特別是,該組合式水箱適用不同機型的切削機械,彈性選擇使用或更換不同容積的水箱,而且搬運、施工及組裝非常便利。 The combined water tank uses a main water tank as a main body. Under the cooperation of a partition and a plurality of side panels, a first auxiliary water tank and a second auxiliary water tank are added or removed as needed to complete the assembly operation of the entire water tank. In particular, the combined water tank is suitable for cutting machines of different models, and is flexible in selecting or replacing water tanks of different volumes, and is convenient for handling, construction and assembly.

然而,本案申請人不因此感到自滿,仍舊持續研發相關的技術領域,進而創作出一種水箱自動清屑裝置,主要目的在於:採用既有的切削液做循環基礎,添加沖屑的構造,提升水箱的沖屑能力,帶動金屬碎屑匯流且集中至一處,有利於清理。 However, the applicant in this case did not feel complacent, and continued to develop relevant technical fields, and then created a water tank automatic chip removal device. The main purpose was to use the existing cutting fluid as the circulation foundation, add the structure of the swarf, and lift the water tank. The ability to smash the chips, which causes the metal debris to converge and concentrate in one place, which is conducive to cleaning.

緣於上述目的之達成,本創作的水箱自動清屑裝置包括:一箱體,其有一引導流體方向的流道;一集屑容器,其配置在箱體而可拆卸,該集屑容器有一濾過流體中碎屑的過濾部;一泵浦,其配置在箱體汲取集屑容器過濾的流體;一沖屑裝置,其配置在箱體限制流體進入流道中,該沖屑裝置有一連接流道和泵浦的管路。 Due to the above object, the water tank automatic chip removing device of the present invention comprises: a box body having a flow path for guiding a fluid direction; and a chip container which is disposed in the box body and detachable, and the chip container has a filter. a filter portion of the debris in the fluid; a pump disposed in the tank to extract the fluid filtered by the dust collecting container; and a chip removing device disposed in the tank to restrict fluid from entering the flow channel, the chip removing device having a connecting flow channel and Pumped tubing.

所述的水箱自動清屑裝置還包括:一配置在箱體能分離流體中油質的油水分離設備。該油水分離設備在集屑容器與泵浦之間,三者在流道的同一邊。 The water tank automatic chip removing device further comprises: an oil-water separating device arranged in the tank to separate the oil in the fluid. The oil-water separation device is between the chip container and the pump, and the three are on the same side of the flow channel.

其中,該箱體有一配置集屑容器的匯流處,該匯流處在流道與油水分離設備的相通處。而且,該箱體面對匯流處有一出口,該出口使流道與集屑容器相通。 Wherein, the tank has a confluence portion for arranging the swarf container, and the confluence is at a junction of the flow passage and the oil-water separation device. Moreover, the tank faces an outlet at an outlet, the outlet connecting the flow passage to the collecting container.

該沖屑裝置還有一引導流體進入流道的噴頭,該噴頭配置在箱體並與管路相連。另外,該噴頭配置在箱體緊鄰流道的始端或終端處。 The chip removal device also has a spray head that directs fluid into the flow path, the spray head being disposed in the tank and connected to the pipeline. In addition, the spray head is disposed at the beginning or the end of the tank adjacent to the flow passage.

當然,該集屑容器還有至少一握把,有助於集屑容器自箱體卸下。 Of course, the swarf container also has at least one grip that facilitates the removal of the swarf container from the housing.

如此,該泵浦有助於流體(通常是切削液)在箱體的循環流動,同時能夠汲取被集屑容器與油水分離設備濾過的清潔流體。 In this way, the pump facilitates the circulation of fluid (usually cutting fluid) in the tank while extracting the cleaning fluid filtered by the collecting container and the oil-water separation device.

其次,該沖屑裝置加快流道的速率,提升箱體的沖屑能力,以流體將屑快速帶出至集屑容器,達到匯集之目的。 Secondly, the chip removing device speeds up the flow rate, improves the chipping ability of the box body, and quickly takes the chips out to the chip collecting container by the fluid to achieve the purpose of collection.

第三、該流道的碎屑被流體快速帶出,避免碎屑堆積在難以清理的部位,有效防止流體溢出箱體的弊端。 Third, the debris of the flow channel is quickly taken out by the fluid to prevent debris from accumulating in the difficult-to-clean parts, effectively preventing the fluid from overflowing the disadvantages of the tank.

第四、該箱體的匯流處選在容易清理的部位,以致集屑容器輕易地從箱體卸下、組裝,對清理來說是非常有利的。 Fourth, the confluence of the box is selected at a location that is easy to clean, so that the chip container can be easily removed and assembled from the box, which is very advantageous for cleaning.

為使本創作之上述目的、特徵和優點,更加淺顯易懂,茲舉一個或以上較佳的實施例,配合所附的圖式詳細說明如下。 In order to make the above objects, features and advantages of the present invention more comprehensible, one or more preferred embodiments are described in detail with the accompanying drawings.

10‧‧‧箱體 10‧‧‧ cabinet

11‧‧‧流道 11‧‧‧ flow path

12‧‧‧始端 12‧‧‧ Beginning

13‧‧‧終端 13‧‧‧ Terminal

14‧‧‧出口 14‧‧‧Export

15‧‧‧匯流處 15‧‧‧ Confluence

16‧‧‧泵浦 16‧‧‧ pump

17‧‧‧油水分離設備 17‧‧‧Water and water separation equipment

18‧‧‧分離通孔 18‧‧‧Separate through hole

20‧‧‧集屑容器 20‧‧‧Sand container

22‧‧‧握把 22‧‧‧ grip

24‧‧‧過濾部 24‧‧‧Filter Department

30‧‧‧沖屑裝置 30‧‧‧Scissors

32‧‧‧管路 32‧‧‧pipe

34‧‧‧噴頭 34‧‧‧Spray

36A、36B‧‧‧接頭 36A, 36B‧‧‧ joint

40‧‧‧排屑機 40‧‧‧chip conveyor

41、42、43‧‧‧箭頭 41, 42, 43‧‧‧ arrows

第1圖是本創作水箱第一實施例的使用狀態圖。 Fig. 1 is a view showing a state of use of the first embodiment of the creation water tank.

第2圖是另個角度的水箱使用狀態圖。 Figure 2 is a diagram showing the state of use of the tank at another angle.

第3圖是本創作水箱第二實施例的示意圖。 Figure 3 is a schematic view of a second embodiment of the present invention.

第4圖是本創作水箱第三實施例的示意圖。 Figure 4 is a schematic view of a third embodiment of the present invention.

如第1~4圖所示,表現本創作關於水箱自動清屑裝置各個實施例不同角度的視圖及/或剖視圖。圖中,同一號碼的標註處,代表水箱相同的部位或元件。 As shown in Figures 1 through 4, a view and/or a cross-sectional view showing the different angles of the various embodiments of the automatic tank cleaning device of the present invention is shown. In the figure, the same number is marked on the same part or component of the water tank.

首先看到第1、2圖,繪製水箱第一實施例的具體結構,係在一箱體10配置一泵浦16、一油水分離設備17、一集屑容器20與一沖屑裝置30。 First, the first and second figures are shown, and the specific structure of the first embodiment of the water tank is drawn. A pump 16 is disposed in a tank 10, a water-water separation device 17, a dust collecting container 20 and a chip removing device 30.

圖中,所述的箱體10採用所需的金屬板組成。有興趣者可閱讀前述第M314088號與中國第200720001835.4號等專利案的說明書,對箱體10的構造會有深入且詳細的描述,故不予贅言。該箱體10有一引導流體方向的流道11與多個出口14,該流道11是長的,界定二短邊為始端12和終端13,並以箱體10的始端12銜接一排屑機40。 In the figure, the casing 10 is composed of a desired metal plate. Those who are interested can read the descriptions of the above-mentioned patents such as M314088 and China No. 200720001835.4, and have an in-depth and detailed description of the structure of the casing 10, so no rumors are made. The casing 10 has a flow passage 11 for guiding a fluid direction and a plurality of outlets 14, which are long, defining two short sides as a starting end 12 and a terminal end 13, and engaging a chip conveyor at the beginning end 12 of the casing 10. 40.

所述的集屑容器20配置在箱體10而可拆卸。該集屑容器20有一過濾部24與多個握把22,這些握把22在集屑容器20兩旁,供一使用者握緊握把22提起集屑容器20,完成組裝於箱體10或自箱體10卸下等作業。所述的過濾部24在集屑容器20底部,可以是網格與濾網其中之一,能濾過流體並將碎屑分離出來。 The chip container 20 is disposed in the case 10 and is detachable. The swarf container 20 has a filter portion 24 and a plurality of grips 22. The grips 22 are disposed on both sides of the swarf container 20 for a user to grip the grip 22 and lift the swarf container 20 to complete assembly in the case 10 or The casing 10 is unloaded and the like. The filter portion 24 is at the bottom of the chip container 20, and may be one of a mesh and a filter, which can filter the fluid and separate the debris.

該泵浦16配置在箱體10鄰近流道11的始端12處,該油水分離設備17在集屑容器20與泵浦16之間,三者在流道11的同一邊。一可編程序控制器(Programmable Logic Controller,簡寫PLC,圖未繪)電性連接泵浦16與油水分離設備17,依編輯程式操作泵浦16自動化汲取集屑容器20濾過的流體(通常是切削液),並控制油水分離設備17將油質自流體分離出來,經由一設在箱體10的分離通道18輸出外界。 The pump 16 is disposed at a starting end 12 of the tank 10 adjacent the flow passage 11, the oil-water separation device 17 being between the swarf container 20 and the pump 16, the three being on the same side of the flow passage 11. A programmable controller (Programmable Logic Controller, not shown) is electrically connected to the pump 16 and the oil-water separation device 17, and the pump 16 is operated according to an editing program to automatically extract the fluid filtered by the collecting container 20 (usually cutting The liquid water separation device 17 separates the oil from the fluid and outputs the outside through a separation passage 18 provided in the casing 10.

所述的箱體10還有一匯流處15與多個出口14。該匯流處15泛指流道11與油水分離設備17的相通處,用來組裝可卸下的集屑容器20。這些出口14在流道11側邊,其中之一出口14面對匯流處15,使流道11與集屑容器20相通。 The box 10 also has a confluence 15 and a plurality of outlets 14. The confluence 15 generally refers to the communication passage 11 with the oil-water separation device 17 for assembling the detachable swarf container 20. These outlets 14 are on the side of the flow passage 11, one of which faces the confluence 15 so that the flow passage 11 communicates with the collecting container 20.

所述的沖屑裝置30配置在箱體10,限制流體進入流道11中。該沖屑裝置30有一管路32,藉由二接頭36A、36B讓管路32連接流道11和泵 浦16。 The chip removing device 30 is disposed in the casing 10 to restrict fluid from entering the flow channel 11. The chip removing device 30 has a pipe 32 for connecting the pipe 32 to the flow path 11 and the pump by means of two joints 36A, 36B. Pu 16.

此處所稱的限制手段,是指一組噴頭34,隸屬於沖屑裝置30的一部分。在本實施例中,該噴頭34配置在箱體10靠近流道11的始端12,負有流體進入流道11的引導作用。 The term "restriction means" as used herein refers to a plurality of nozzles 34 that are part of the chip breaking device 30. In the present embodiment, the head 34 is disposed at the beginning end 12 of the tank 10 near the flow path 11, and is guided by the fluid entering the flow path 11.

因為噴頭34與管路32相連,所以泵浦16輸出流體至始端12,順著箭頭41(或朝著終端13)的方向沖刷流道11。如此一來,該碎屑自排屑機40落入流道11中,被流體快速匯流到集屑容器20內,具備快速聚集的效能。該通濾部24濾過流體的碎屑,加上流體中油質被油水分離設備17分離,致使泵浦16汲取乾淨的流體並輸出至噴頭34,完成循環再利用的流體迴路。 Because the spray head 34 is coupled to the line 32, the pump 16 outputs fluid to the start end 12, flushing the flow path 11 in the direction of arrow 41 (or toward the terminal 13). As a result, the debris falls from the chip conveyor 40 into the flow path 11 and is quickly condensed by the fluid into the swarf container 20, providing rapid accumulation efficiency. The filter unit 24 filters the debris of the fluid, and the oil in the fluid is separated by the oil-water separation device 17, causing the pump 16 to draw clean fluid and output it to the showerhead 34 to complete the recycled fluid circuit.

從上開說明不難發現,該泵浦16有助於流體在箱體10的循環流動,能夠獲得集屑容器20與油水分離設備17濾過的清潔流體。 It is not difficult to find from the above description that the pump 16 facilitates the circulation of the fluid in the tank 10, and the cleaning fluid filtered by the collecting container 20 and the oil-water separating device 17 can be obtained.

再者,該沖屑裝置30加快流道11的速率,提升箱體10的沖屑能力,以流體將屑快速帶出至集屑容器20,達到匯集之目的。 Moreover, the chip removing device 30 speeds up the flow path 11, improves the chipping ability of the casing 10, and quickly carries the chips out to the chip container 20 by the fluid to achieve the purpose of collection.

第三、該流道11的碎屑被流體快速帶出,避免碎屑堆積在難以清理的部位(譬如流道11被排屑機40遮蔽處),有效防止流體溢出箱體10的弊端。 Third, the debris of the flow path 11 is quickly taken out by the fluid to prevent debris from accumulating in a place that is difficult to clean (for example, the flow path 11 is shielded by the chip conveyor 40), effectively preventing the fluid from overflowing the disadvantages of the casing 10.

第四、該箱體10的匯流處15選在容易清理的部位,以致集屑容器20輕易地從箱體10卸下、組裝,對清理來說是非常有利的。 Fourth, the confluence 15 of the casing 10 is selected at a location that is easy to clean, so that the swarf container 20 is easily detached and assembled from the casing 10, which is very advantageous for cleaning.

第3圖是水箱的第二實施例,其構造大致相同於第一實施例,差異處在於:首先,該箱體10關於流道11的機能形狀,稍微調整局部的形狀(單邊有二缺口)。 Fig. 3 is a second embodiment of the water tank, the structure of which is substantially the same as that of the first embodiment, the difference being that, firstly, the box body 10 slightly adjusts the local shape with respect to the functional shape of the flow path 11 (two notches on one side) ).

其次,該出口14的數量縮減至一個。但是,該出口14仍舊面對著匯流處15,不影響流體在流道11沿箭頭42的流動。 Second, the number of outlets 14 is reduced to one. However, the outlet 14 still faces the confluence 15 and does not affect the flow of fluid along the arrow 42 in the flow passage 11.

第4圖是水箱的第三實施例,其構造大致相同於第二實施 例,差異處在於:該噴頭34的數量由單組變成二組。 Figure 4 is a third embodiment of the water tank, the construction of which is substantially the same as the second embodiment For example, the difference is that the number of the heads 34 is changed from a single group to two groups.

其中,二組噴頭34之一配置在箱體10緊鄰流道11的始端12處,另組噴頭34配置在箱體10鄰近流道11的終端13處,引導流體在流道11沿箭頭43相向流動至出口14。 Wherein, one of the two sets of nozzles 34 is disposed at the beginning end 12 of the tank 10 adjacent to the flow passage 11, and the other set of nozzles 34 is disposed at the terminal 13 of the tank 10 adjacent to the flow passage 11, and the guiding fluid is directed at the flow passage 11 along the arrow 43. Flow to the outlet 14.

Claims (8)

一種水箱自動清屑裝置,包括:一箱體,其有一引導流體方向的流道;一集屑容器,其配置在箱體而可拆卸,該集屑容器有一濾過流體中碎屑的過濾部;一泵浦,其配置在箱體汲取集屑容器過濾的流體;一沖屑裝置,其配置在箱體限制流體進入流道中,該沖屑裝置有一連接流道和泵浦的管路。 The utility model relates to a water tank automatic chip removing device, comprising: a box body having a flow path for guiding a fluid direction; and a chip collecting container detachably disposed in the box body, the chip collecting container having a filtering portion for filtering debris in the fluid; a pump configured to extract fluid filtered by the swarf container in the tank; a swarf device disposed in the tank to restrict fluid from entering the flow passage, the swarf device having a conduit connecting the flow passage and the pump. 如申請專利範圍第1項所述的水箱自動清屑裝置,還包括一配置在箱體能分離流體中油質的油水分離設備。 The water tank automatic chip removing device according to claim 1, further comprising an oil-water separating device disposed in the tank capable of separating the oil in the fluid. 如申請專利範圍第2項所述的水箱自動清屑裝置,其中,該油水分離設備在集屑容器與泵浦之間,三者在流道的同一邊。 The water tank automatic chip removing device according to claim 2, wherein the oil water separating device is between the chip collecting container and the pump, and the three are on the same side of the flow path. 如申請專利範圍第2項所述的水箱自動清屑裝置,其中,該箱體有一配置集屑容器的匯流處,該匯流處在流道與油水分離設備的相通處。 The automatic tank cleaning device of the water tank of claim 2, wherein the tank has a confluence portion for arranging the swarf container, the confluence being at a junction of the flow passage and the oil-water separation device. 如申請專利範圍第4項所述的水箱自動清屑裝置,其中,該箱體面對匯流處有一出口,該出口使流道與集屑容器相通。 The automatic tank cleaning device of claim 4, wherein the tank has an outlet facing the confluence, the outlet connecting the flow passage to the collecting container. 如申請專利範圍第1項所述的水箱自動清屑裝置,其中,該沖屑裝置還有一引導流體進入流道的噴頭,該噴頭配置在箱體並與管路相連。 The water tank automatic chip cleaning device according to claim 1, wherein the chip removing device further has a nozzle for guiding fluid into the flow channel, the nozzle being disposed in the box and connected to the pipeline. 如申請專利範圍第6項所述的水箱自動清屑裝置,其中,該噴頭配置在箱體緊鄰流道的始端或終端處。 The automatic tank cleaning device of the water tank of claim 6, wherein the nozzle is disposed at a beginning or a terminal of the tank adjacent to the flow passage. 如申請專利範圍第1項所述的水箱自動清屑裝置,其中,該集屑容器還有至少一握把。 The water tank automatic chip removing device according to claim 1, wherein the chip container has at least one grip.
TW107200173U 2018-01-05 2018-01-05 Water tank automatic chip removal device TWM563315U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111098188A (en) * 2019-12-12 2020-05-05 珠海格力智能装备有限公司 Water tank for numerical control machine tool and numerical control machine tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111098188A (en) * 2019-12-12 2020-05-05 珠海格力智能装备有限公司 Water tank for numerical control machine tool and numerical control machine tool

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