TWM558177U - Tool positioning pad - Google Patents

Tool positioning pad Download PDF

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Publication number
TWM558177U
TWM558177U TW106215640U TW106215640U TWM558177U TW M558177 U TWM558177 U TW M558177U TW 106215640 U TW106215640 U TW 106215640U TW 106215640 U TW106215640 U TW 106215640U TW M558177 U TWM558177 U TW M558177U
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TW
Taiwan
Prior art keywords
woven fabric
substrate
tool positioning
positioning pad
elastic base
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Application number
TW106215640U
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Chinese (zh)
Inventor
ming-xian Liu
Original Assignee
Chun Cheng Plastic Co Ltd
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Application filed by Chun Cheng Plastic Co Ltd filed Critical Chun Cheng Plastic Co Ltd
Priority to TW106215640U priority Critical patent/TWM558177U/en
Publication of TWM558177U publication Critical patent/TWM558177U/en

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Abstract

本新型係一種工具定位墊,包括一編織布層、一彈性基層以及多數個定位槽,藉由塑膠材料加熱後可互相黏合的特性,將一以熱塑性塑料纖維製成的編織布與一基板利用熱壓合的步驟相結合而形成該編織布層,再與該彈性基層相結合,藉由該基板維持結構強度,並藉由該編織布的彈性及韌性避免基板破裂,以及該編織布表面所形成的花紋與立體觸感,因此不會像碳纖維印刷貼紙僅具有平滑的觸感,有效解決現有設置碳纖維印刷貼紙的工具定位墊表面造型單調、難以滿足使用者需求的問題。The utility model relates to a tool positioning pad, which comprises a woven fabric layer, an elastic base layer and a plurality of positioning grooves. The woven cloth made of thermoplastic fiber and a substrate are utilized by the characteristics that the plastic material can be bonded to each other after heating. The step of thermocompression bonding combines to form the woven fabric layer, and in combination with the elastic base layer, the structural strength is maintained by the substrate, and the substrate is prevented from being broken by the elasticity and toughness of the woven fabric, and the surface of the woven fabric is The formed pattern and the three-dimensional touch, therefore, do not have a smooth touch like the carbon fiber printing sticker, and effectively solve the problem that the surface of the tool positioning pad of the existing carbon fiber printing sticker is monotonous and difficult to meet the user's demand.

Description

工具定位墊Tool positioning pad

本新型涉及一種工具定位墊,尤指一種利用編織布層增進表面視覺效果及觸感,並提升結構強度的工具定位墊及其製造方法。The invention relates to a tool positioning pad, in particular to a tool positioning pad which utilizes a woven cloth layer to enhance the surface visual effect and the touch feeling, and enhance the structural strength, and a manufacturing method thereof.

傳統的工具定位墊係包括一以EVA(Ethylene Vinyl Acetate; 乙烯/醋酸乙烯酯共聚物)等發泡材質製成的彈性基層,以及一結合於該彈性基層頂面的硬質面板,利用該彈性基層提供手工具或工具配件嵌合,以及利用該硬質面板來提高工具定位墊的抗破壞的結構強度,讓手工具或工具配件經常性取出或放回時,不至於造成該彈性基層的變形或破損,然而,傳統的工具定位墊僅具有素面,導致工具定位墊的質感及變化性受到限制,此外,該硬質面板硬度大而容易脆裂,若操作者使用不慎,造成該硬質面板受彎折力作用而破裂,則該彈性基層便容易自該硬質面板裂痕處變形或破損。The conventional tool positioning pad comprises an elastic base layer made of a foam material such as EVA (Ethylene Vinyl Acetate; ethylene/vinyl acetate copolymer), and a rigid panel bonded to the top surface of the elastic base layer, and the elastic base layer is utilized. Providing a fitting of a hand tool or a tool fitting, and using the hard panel to improve the structural strength of the tool positioning pad against damage, so that when the hand tool or the tool fitting is frequently taken out or put back, the elastic base layer is not deformed or damaged. However, the conventional tool positioning pad has only a plain surface, which limits the texture and variability of the tool positioning pad. In addition, the hard panel is hard and brittle, and if the operator uses carelessly, the rigid panel is bent. When the force is broken, the elastic base layer is easily deformed or broken from the crack of the hard panel.

有鑑於此,現有一種工具定位墊,其係在上述彈性基層上直接黏貼設置一層碳纖維印刷貼紙,利用碳纖維的高強度維持工具定位墊的結構強度,進一步,該碳纖維印刷貼紙可以印製不同花紋,增加工具定位墊的視覺效果。In view of the above, there is a tool positioning pad which is directly attached with a carbon fiber printing sticker on the elastic base layer, and uses the high strength of the carbon fiber to maintain the structural strength of the tool positioning pad. Further, the carbon fiber printing sticker can print different patterns. Increase the visual effect of the tool positioning pad.

然而,該設有碳纖維印刷貼紙的工具定位墊,仍然具有產品質感及變化性不足的問題,由於該碳纖維印刷貼紙係以印刷的方式製作花紋,導致該工具定位墊的表面係為一平滑的貼紙層,而非視覺上印刷花紋呈現的立體感,因此現有的工具定位墊仍有其需加以改進之處。However, the tool positioning pad provided with the carbon fiber printing sticker still has the problem of insufficient product texture and variability. Since the carbon fiber printing sticker is printed in a pattern, the surface of the tool positioning pad is a smooth sticker. The layer, rather than the visually printed pattern, presents a three-dimensional effect, so the existing tool positioning pad still has some improvements.

為解決設有碳纖維印刷貼紙層的工具定位墊,其表面為一平滑結構而具有表面立體觸感不足的問題,並必須維持該工具定位墊藉由碳纖維所達成維持結構強度的功效,本新型利用一含有塑膠纖維的編織布與一基板經熱壓合後所形成的編織布層,再將該編織布層與一彈性基層相黏合,藉由該基板維持結構,並藉由該編織布的彈性及韌性避免基板破裂,以及該編織布於表面所形成的立體觸感,進一步說明如下。In order to solve the problem that the tool positioning pad provided with the carbon fiber printing sticker layer has a smooth structure and has insufficient surface stereoscopic touch, the utility model must maintain the effect of maintaining the structural strength by the carbon fiber fiber of the tool positioning pad. a woven fabric layer formed by thermocompression bonding a woven fabric containing a plastic fiber and a substrate, and then bonding the woven fabric layer to an elastic base layer, the structure is maintained by the substrate, and the elasticity of the woven fabric is utilized And the toughness avoids the cracking of the substrate, and the three-dimensional touch formed on the surface of the woven fabric is further described below.

本新型係一種工具定位墊,係包括一編織布層、一彈性基層以及多數個定位槽,其中: 該編織布層係包括一編織布以及一基板,其中該編織布係與該基板相結合於該基板的頂面; 該彈性基層係與該編織布層相結合,該彈性基層以其中一表面與該基板遠離該編織布的一表面相結合,使該編織布層固設於該彈性基層的頂面;以及 該多數個定位槽係分別貫穿該編織布層而間隔地凹設於該彈性基層上。The utility model relates to a tool positioning pad, which comprises a woven fabric layer, an elastic base layer and a plurality of positioning grooves, wherein: the woven fabric layer comprises a woven fabric and a substrate, wherein the woven fabric is combined with the substrate a top surface of the substrate; the elastic base layer is combined with the woven fabric layer, the elastic base layer is combined with a surface of the substrate away from the woven fabric, and the woven fabric layer is fixed on the elastic base layer a top surface; and the plurality of positioning grooves are respectively recessed from the woven fabric layer and recessed on the elastic base layer.

進一步,上述工具定位墊,其中該編織布係由分別以熱塑性塑料製成之多數條縱向纖維與多數條橫向纖維相互交錯編織而成。Further, the above tool positioning pad, wherein the woven fabric is interwoven by a plurality of longitudinal fibers respectively made of a thermoplastic material and a plurality of transverse fibers interlaced with each other.

進一步,上述工具定位墊,其中該基板係一塑膠硬板。Further, the above tool positioning pad, wherein the substrate is a plastic hard plate.

再進一步,上述工具定位墊,其中該編織布與該基板係相互疊合後經過熱壓合加工而相互熔融黏合。Still further, the tool positioning pad, wherein the woven fabric and the substrate are superposed on each other and then thermally bonded to each other by thermal compression bonding.

較佳的是,上述工具定位墊,其中該多數個定位槽具有不同大小、形狀,藉以收納各種款式及尺寸的工具。Preferably, the tool positioning pad, wherein the plurality of positioning grooves have different sizes and shapes, thereby accommodating tools of various styles and sizes.

藉由上述的技術特徵,本新型藉由將含有塑膠纖維的編織布與該基板相結合,再與該彈性基層透過黏著劑互相黏固結合,該基板可以強化工具定位墊的結構,且該編織布的設置使工具定位墊可以藉由塑膠纖維的彈性與韌性,有效解決現有工具定位墊基板受彎折力作用後容易破裂的問題,進一步,該編織布與該基板係熱熔融後相互結合,因此,即便該基板受力而破裂,各塊碎片仍能透過該編織布固定在一起,而不會造成該彈性基層因該基板破裂無法維持結構而容易變形或破損,再進一步,工具定位墊的表面可藉由不同花紋的編織布而具有不同的視覺效果,較佳的是,該編織布係編織而成,因此具有立體的觸感,而不會像碳纖維印刷貼紙僅具有平滑的觸感,有效解決現有工具定位墊的表面造型單調、難以滿足使用者需求的問題。According to the above technical feature, the present invention can strengthen the structure of the tool positioning pad by combining the woven fabric containing the plastic fiber with the substrate and then bonding the elastic base layer to the adhesive through the adhesive. The arrangement of the cloth enables the tool positioning pad to effectively solve the problem that the existing tool positioning pad substrate is easily broken by the bending force by the elasticity and toughness of the plastic fiber. Further, the woven cloth and the substrate are thermally fused and combined with each other. Therefore, even if the substrate is broken by force, the pieces can be fixed together through the woven cloth without causing the elastic base layer to be easily deformed or damaged due to the failure of the substrate to be broken, and further, the tool positioning pad The surface can have different visual effects by different patterns of woven fabric. Preferably, the woven fabric is woven, so that it has a three-dimensional touch, and does not have a smooth touch like a carbon fiber printed sticker. It effectively solves the problem that the surface of the existing tool positioning pad is monotonous and difficult to meet the needs of the user.

為能詳細瞭解本新型的技術特徵及實用功效並且能依照說明書的內容來實現,茲進一步以圖式所示的較佳實施例詳細說明如後:In order to be able to understand the technical features and practical functions of the present invention in detail and can be implemented in accordance with the contents of the specification, the detailed description of the preferred embodiment is further illustrated as follows:

本新型係一種工具定位墊,關於其第一較佳實施例請參閱如圖1至4所示,本新型工具定位墊係包括一編織布層10、一彈性基層20以及多數個定位槽30,其中:The present invention is a tool positioning pad. Referring to the first preferred embodiment, as shown in FIGS. 1 to 4, the tool positioning pad comprises a woven fabric layer 10, an elastic base layer 20 and a plurality of positioning slots 30. among them:

該編織布層10係設有一編織布11以及一基板12,其中該編織布11係由多數條縱向纖維111以及多數條橫向纖維112相互交錯編織而形成,使該編織布11的表面形成一花紋且如圖3所示能產生凹凸不平的立體觸感,且該多數條纖維111、112係為以熱塑性塑料製成之纖維,該基板12係為一塑膠硬板,具有一與該編織布11相同的形狀及輪廓,使該編織布11可以平整地疊合於該基板12的頂面,再對疊合後的編織布11與基板12進行熱壓合,藉以形成該編織布層10。The woven fabric layer 10 is provided with a woven fabric 11 and a substrate 12, wherein the woven fabric 11 is formed by interlacing a plurality of longitudinal fibers 111 and a plurality of transverse fibers 112 to form a pattern on the surface of the woven fabric 11. Moreover, as shown in FIG. 3, a three-dimensional tactile sensation can be generated, and the plurality of fibers 111, 112 are fibers made of thermoplastic, and the substrate 12 is a plastic hard plate having a woven cloth 11 The woven fabric 11 can be flatly laminated on the top surface of the substrate 12, and the laminated woven fabric 11 and the substrate 12 are thermally pressed together to form the woven fabric layer 10.

該彈性基層20係與該編織布層10相結合,使該基板12與該彈性基層20的頂面相結合,該彈性基層為以EVA(Ethylene Vinyl Acetate; 乙烯/醋酸乙烯酯共聚物)等發泡材料所製成具有彈性的墊體,該彈性基層20並具有與該編織布層10相同的形狀及輪廓,而可透過黏著劑平整地黏固結合於該編織布層10的下側。The elastic base layer 20 is combined with the woven fabric layer 10 such that the substrate 12 is bonded to the top surface of the elastic base layer 20, and the elastic base layer is foamed by EVA (Ethylene Vinyl Acetate; ethylene/vinyl acetate copolymer). The material is made of an elastic cushion body having the same shape and contour as the woven fabric layer 10, and is adhesively bonded to the underside of the woven fabric layer 10 through an adhesive.

該多數個定位槽30係貫穿該編織布層10而間隔地凹設於該彈性基層20,各定位槽30具有不同大小、形狀,藉以使工具定位墊可以用來收納各種款式及尺寸的工具40。The plurality of positioning slots 30 extend through the woven fabric layer 10 and are spaced apart from the elastic base layer 20 . The positioning slots 30 have different sizes and shapes, so that the tool positioning pad can be used for accommodating tools of various styles and sizes. .

進一步,本新型工具定位墊的第一較佳實施例的製造方法係如圖1至4所示,可以透過以下步驟完成:Further, the manufacturing method of the first preferred embodiment of the novel tool positioning pad is as shown in FIGS. 1 to 4, and can be completed by the following steps:

製作編織布:準備一編織布11、一基板12以及一彈性基層20,其中該基板12係為一塑膠硬板,將分別以熱塑性塑料製成的多數條縱向纖維111與多數條橫向纖維112相互交錯編織,而製作出該編織布11,使該編織布11表面形成一花紋且能產生凹凸不平的立體觸感。Making a woven fabric: preparing a woven fabric 11, a substrate 12, and an elastic base layer 20, wherein the substrate 12 is a plastic hard board, and a plurality of longitudinal fibers 111 and a plurality of transverse fibers 112 respectively made of thermoplastic resin are mutually The woven fabric 11 is produced by interlacing, so that the surface of the woven fabric 11 is formed into a pattern and a three-dimensional feel of unevenness can be produced.

製作編織布層:將該編織布11設置於該基板12的上方,送入一熱壓合機(圖未示),進行熱壓合作業,藉由特定溫度範圍內不破壞該編織布11與該基板12結構,並能使該編織布11與該基板12的接觸面呈熔融狀而互相黏合,使該編織布11與該基板12結合,而成為一編織布層10。Making a woven fabric layer: the woven fabric 11 is placed above the substrate 12, and sent to a thermal laminator (not shown) for hot pressing, without damaging the woven fabric 11 within a specific temperature range. The substrate 12 has a structure in which the contact surface of the woven fabric 11 and the substrate 12 is melted and bonded to each other, and the woven fabric 11 is bonded to the substrate 12 to form a woven fabric layer 10.

結合彈性基層:在該編織布層10遠離該編織布11的基板12表面塗佈一黏著劑,並與該彈性基層20相結合,使該編織布層10黏固結合於該彈性基層20的頂面。Bonding an elastic base layer: an adhesive is applied to the surface of the substrate 12 of the woven fabric layer 10 away from the woven fabric 11, and combined with the elastic base layer 20 to bond the woven fabric layer 10 to the top of the elastic base layer 20. surface.

開設定位槽:以銑刀自該編織布11表面朝該彈性基層20的底側銑削,於該彈性基層20上形成多數個間隔設置的定位槽30,使各定位槽30係貫穿該編織布層10而凹設於該彈性基層20上,其中各定位槽30具有不同大小、形狀,進而完成一工具定位墊,藉以使該工具定位墊可以用來收納各種款式及尺寸的工具40。A positioning groove is formed: a milling cutter is used to mill the surface of the woven fabric 11 toward the bottom side of the elastic base layer 20, and a plurality of spaced positioning grooves 30 are formed on the elastic base layer 20, so that the positioning grooves 30 are penetrated through the woven fabric layer. 10 is recessed on the elastic base layer 20, wherein each of the positioning slots 30 has different sizes and shapes, thereby completing a tool positioning pad, so that the tool positioning pad can be used to store the tools 40 of various styles and sizes.

藉由上述的技術特徵,本新型藉由塑膠材料加熱後可互相黏合的特性,將含有塑膠纖維的編織布11與該基板12利用熱壓合的步驟相結合,再與該彈性基層20透過黏著劑互相黏固結合,該基板12可以強化工具定位墊的結構強度,且該編織布11的設置使工具定位墊可以藉由塑膠纖維的彈性與韌性,有效解決現有工具定位墊基板受彎折力作用後容易破裂的問題,進一步,該編織布11與該基板12係熱熔融後相互結合,因此,即便該基板12受力而破裂,各塊碎片仍能透過該編織布11固定在一起,而不會造成該彈性基層20因該基板12破裂無法維持結構而容易變形或破損,再進一步,如圖5及圖6所示,該工具定位墊的表面可藉由不同花紋的編織布11、11A(其中,該編織布11A的花紋係如圖7所示,在正六邊形的邊界上利用改變縱向纖維或橫向纖維的密度,呈現出正六邊形排列的花紋)而具有不同的視覺效果,較佳的是,該編織布11、11A係編織而成,因此具有立體的觸感,而不會像碳纖維印刷貼紙僅具有平滑的觸感,有效解決現有工具定位墊的表面造型單調、難以滿足使用者需求的問題。According to the above technical features, the woven fabric 11 containing the plastic fibers is combined with the substrate 12 by thermal compression bonding, and then adhered to the elastic base layer 20 by the characteristics of the plastic materials being bonded to each other after heating. The substrate 12 can be bonded to each other, the substrate 12 can strengthen the structural strength of the tool positioning pad, and the woven cloth 11 can be arranged such that the tool positioning pad can effectively solve the bending force of the existing tool positioning pad substrate by the elasticity and toughness of the plastic fiber. Further, the woven fabric 11 and the substrate 12 are thermally fused and joined to each other. Therefore, even if the substrate 12 is broken by force, the pieces can be fixed together through the woven fabric 11, and The elastic base layer 20 is not easily deformed or damaged due to the failure of the substrate 12 to be maintained. Further, as shown in FIG. 5 and FIG. 6, the surface of the tool positioning pad can be woven by different patterns, 11 and 11A. (Where, the pattern of the woven fabric 11A is as shown in FIG. 7, and the density of the longitudinal fibers or the transverse fibers is changed at the boundary of the regular hexagon to exhibit a regular hexagonal arrangement. The pattern has a different visual effect. Preferably, the woven fabric 11 and 11A are woven, so that the three-dimensional touch is not felt, and the carbon fiber printed sticker has only a smooth touch, effectively solving the existing tools. The surface of the positioning pad is monotonous and difficult to meet the needs of users.

以上所述,僅是本新型的較佳實施例,並非對本新型任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本新型所提技術方案的範圍內,利用本新型所揭示技術內容所作出局部更動或修飾的等效實施例,並且未脫離本新型的技術方案內容,均仍屬本新型的技術方案的範圍內。The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art may use the present invention without departing from the scope of the present invention. Equivalent embodiments of the various changes or modifications made by the disclosed technical content, and without departing from the technical solutions of the present invention, are still within the scope of the technical solutions of the present invention.

10‧‧‧編織布層
11、11A‧‧‧編織布
111‧‧‧縱向纖維
112‧‧‧橫向纖維
12‧‧‧基板
20‧‧‧彈性基層
30‧‧‧定位槽
40‧‧‧工具
10‧‧‧ woven fabric
11, 11A‧‧‧ woven cloth
111‧‧‧ longitudinal fiber
112‧‧‧ transverse fiber
12‧‧‧Substrate
20‧‧‧Elastic base
30‧‧‧ positioning slot
40‧‧‧ Tools

圖1係本新型第一較佳實施例製作流程的方塊圖。 圖2係本新型第一較佳實施例的立體分解圖。 圖3係本新型第一較佳實施例局部放大的剖面側視圖。 圖4係本新型第一較佳實施例的使用狀態示意圖。 圖5係本新型第一較佳實施例的俯視圖。 圖6係本新型第二較佳實施例的俯視圖。 圖7係本新型第二較佳實施例局部放大的俯視圖。1 is a block diagram showing a manufacturing process of a first preferred embodiment of the present invention. Figure 2 is an exploded perspective view of the first preferred embodiment of the present invention. Figure 3 is a partially enlarged cross-sectional side view of the first preferred embodiment of the present invention. Figure 4 is a schematic view showing the state of use of the first preferred embodiment of the present invention. Figure 5 is a plan view of a first preferred embodiment of the present invention. Figure 6 is a plan view of a second preferred embodiment of the present invention. Figure 7 is a partially enlarged plan view of a second preferred embodiment of the present invention.

Claims (5)

一種工具定位墊,係包括: 一編織布層,其係包括一編織布以及一基板,其中該編織布係與該基板相結合於該基板的頂面; 一彈性基層,其係與該編織布層相結合,該彈性基層以其中一表面與該基板遠離該編織布的一表面相結合,使該編織布層固設於該彈性基層的頂面;以及 多數個定位槽,各定位槽係貫穿該編織布層而間隔地凹設於該彈性基層上。A tool positioning pad comprising: a woven fabric layer comprising a woven fabric and a substrate, wherein the woven fabric is bonded to the substrate on a top surface of the substrate; an elastic base layer coupled to the woven fabric Combining layers, the elastic base layer is combined with a surface of the substrate away from the woven fabric, so that the woven fabric layer is fixed on the top surface of the elastic base layer; and a plurality of positioning grooves, each positioning groove is penetrated The woven fabric layer is recessed on the elastic base layer at intervals. 如請求項1所述之工具定位墊,其中該編織布係由分別以熱塑性塑料製成之多數條縱向纖維與多數條橫向纖維相互交錯編織而形成。The tool positioning pad of claim 1, wherein the woven fabric is formed by interlacing a plurality of longitudinal fibers each made of a thermoplastic material with a plurality of transverse fibers. 如請求項2所述之工具定位墊,其中該基板係一塑膠硬板。The tool positioning pad of claim 2, wherein the substrate is a plastic rigid board. 如請求項3所述之工具定位墊,其中該編織布與該基板係相互疊合後,經過熱壓合加工而相互熔融黏合。The tool positioning pad according to claim 3, wherein the woven fabric and the substrate are superposed on each other and then melt-bonded to each other by thermocompression bonding. 如請求項1至4中任一項所述之工具定位墊,其中該多數個定位槽具有不同大小、形狀。The tool positioning pad of any one of claims 1 to 4, wherein the plurality of positioning slots have different sizes and shapes.
TW106215640U 2017-10-24 2017-10-24 Tool positioning pad TWM558177U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI641455B (en) * 2018-07-18 2018-11-21 郡城塑膠股份有限公司 Tool positioning pad three-dimensional structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI641455B (en) * 2018-07-18 2018-11-21 郡城塑膠股份有限公司 Tool positioning pad three-dimensional structure

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