KR100758064B1 - Menufacturing method of met containing hot-wire - Google Patents

Menufacturing method of met containing hot-wire Download PDF

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Publication number
KR100758064B1
KR100758064B1 KR1020050087248A KR20050087248A KR100758064B1 KR 100758064 B1 KR100758064 B1 KR 100758064B1 KR 1020050087248 A KR1020050087248 A KR 1020050087248A KR 20050087248 A KR20050087248 A KR 20050087248A KR 100758064 B1 KR100758064 B1 KR 100758064B1
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South Korea
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heating wire
adhesive tape
seat
wire
nonwoven fabric
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KR1020050087248A
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Korean (ko)
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KR20070031772A (en
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진 정
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진 정
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/16Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being mounted on an insulating base
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/26Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/54Heating elements having the shape of rods or tubes flexible
    • H05B3/56Heating cables
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016Heaters using particular connecting means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/026Heaters specially adapted for floor heating

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  • Central Heating Systems (AREA)
  • Surface Heating Bodies (AREA)

Abstract

본 발명은 저면에 부직포가 접착된 목재패널과, 테두리를 구비하는 바닥시트와, 상기 목재패널과 바닥시트 사이에 열선이 내장되어지는 자리의 제조방법에 있어서, 상기 열선을 작업대 위에 편평하고 균일하게 배열하는 단계와, 상기 배열된 열선위에 접착테이프를 부착하는 단계와, 상기 저면에 열선이 부착된 접착테이프를 부직포의 표면에 접착하는 단계와, 상기 접착테이프를 목재패널의 저면에 접착하는 단계에 의해 제조되어지는 열선을 내장한 자리의 제조방법을 제공하기 위한 것으로, 본 발명은 고가의 면상발열체를 사용하지 않으면서도 저렴한 열선을 사용하여 발열이 가능하면서도 내구성이 우수한 자리를 소비자들에게 제공할 수 있으며, 무엇보다 자리의 하부에 열선을 형성하되 열선의 배열작업이 용이하고, 균일하고 편평하게 배열된 열선으로 인해 등에 배이거나 압박감이 느껴지지 않는 상품성이 우수한 자리를 제공할 수 있는 것이다.The present invention is a manufacturing method of a seat in which a non-woven fabric is bonded to the bottom of the wood panel, a bottom sheet having an edge, and a heating wire is built in between the wood panel and the bottom sheet, wherein the heating wire is flat and uniform on the work table. Arranging, attaching an adhesive tape on the arranged heating wire, adhering the adhesive tape having a heating wire attached to the bottom surface to the surface of the nonwoven fabric, and adhering the adhesive tape to the bottom surface of the wood panel. In order to provide a manufacturing method of a seat with a built-in heating wire, the present invention can provide a seat that is excellent in heat generation and excellent durability using a cheap heating wire without using an expensive planar heating element. Above all, the heating wire is formed at the bottom of the seat, but the heat wire is easy to be arranged, and is uniformly and evenly arranged. It is possible to provide a place with excellent merchandise that does not feel hungry or pressured due to the heating wire.

열선, 자리 Heated line

Description

열선을 내장한 자리의 제조방법{Menufacturing method of met containing hot-wire}Manufacturing method of seat with a built-in hot wire {Menufacturing method of met containing hot-wire}

도 1 내지 도 5 - 본 발명 자리의 제조방법을 보이기 위한 공정도.1 to 5-process diagram for showing a manufacturing method of the present invention seat.

도 6 - 도 5의 A-A선 단면도.6-5 are sectional views taken along line A-A.

도 7 - 본 발명의 다른 실시예의 단면도.Figure 7-Cross section view of another embodiment of the present invention.

도 8 - 본 발명의 또 다른 실시예의 단면도.Figure 8-Cross section view of another embodiment of the present invention.

*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

100: 본 발명 자리100: invention seat

110: 열선(hot-wire) 120: 접착테이프110: hot-wire 120: adhesive tape

140: 목재 패널(panel)140: wood panel

141: 제1부직포 142: 제2부직포141: first nonwoven fabric 142: second nonwoven fabric

143: 제3부직포 150: 바닥시트 143: third nonwoven fabric 150: bottom sheet

160: 테두리 170: 전자파 차폐판160: border 170: electromagnetic shielding plate

A: 작업대A: worktable

본 발명은 열선을 내장한 자리의 제조방법에 관한 것으로, 특히 표면이 목재패널로 이루어지는 자리의 하부에 열선을 부착함에 있어 상기 열선을 보다 간편하고 견고하게 자리의 하부에 형성하기 위한 방법에 관한 것이다.The present invention relates to a method for manufacturing a seat with a built-in heating wire, and more particularly, to a method for forming the heating wire at a lower portion of the seat more easily and firmly in attaching a heating wire to a lower portion of a seat made of a wood panel. .

종래의 자리, 특히 나무자리는 실내공간의 바닥에 깔게되면 재질이 다른 바닥에서 느껴지는 촉감과는 또다른 시원한 감촉을 주기때문에 여름과 같이 더운 날씨에 널리 활용되고 있다.Conventional seats, in particular wooden seats are widely used in hot weather, such as summer because when laid on the floor of the indoor space gives a cool texture different from the feel felt on the other floor.

그러나 겨울과 같이 추운날씨에는 따뜻한 촉감을 바라는 사용자들 때문에 전열매트나 황토침대 등과 같이 발열수단이 내장된 매트나 전기장판 등에 의해 대체되어지는 실정이다.However, in the cold weather, such as winter, the user wants a warm touch is replaced by a mat or electric blanket with a heating means such as heating mat or ocher bed.

따라서 종래 자리를 사용하는 사용자들은 상당한 부피를 차지하는 자리의 보관때문에 매우 불편해 하고 있을 뿐만 아니라 별도의 전열매트 등을 이중으로 구입해야 하는 경제적 부담을 가지게 것이다.Therefore, users using the conventional seats are not only very inconvenient because of storage of the seat occupying a considerable volume, but also will have an economic burden of purchasing a separate heat transfer mat and the like.

또 최근에는 나무자리가 대나무만을 재질로 하던 것에서 원목조각 등을 사용하는 등 실내장식적인 요소 및 고급바닥재로도 자주 사용됨으로써 이전처럼 여름에만 한정적으로 사용되던 패턴에서 벗어나 자리에 발열수단을 형성함으로써 계절의 구분없이 사용이 가능하고, 제품을 고급화하기 위한 다양한 노력들이 시도되고 있다.In recent years, wood seats are often used as interior decoration elements and high-grade flooring materials, such as those made of bamboo only, and wood carvings. It can be used without distinction, and various efforts are being made to upgrade the product.

이처럼 자리에 발열수단을 형성하기 위해서는 최근에 다양한 용도로 사용되 어지는 면상발열체를 활용할 수도 있으나, 상기 면상발열체는 고가일 뿐만 아니라 취약해서 특히 표면이 딱딱한 나무자리의 하부에 설치될 발열수단으로는 바람직하지 못하다.Thus, in order to form a heating means in place may use a planar heating element that is recently used for a variety of purposes, the planar heating element is not only expensive but also fragile is particularly preferable as a heating means to be installed on the bottom of the hard wood seat I can't.

따라서 자리의 발열수단으로는 충격에 잘 견디고, 내구성이 강하며, 신축성이 좋은 열선, 즉 전열선(電熱線)을 사용하는 것이 바람직하나, 상기 열선은 나무자리의 하부에 일정간격으로 균일하게 배치하기가 곤란한 단점을 갖는다. 결국 종래에는 부직포에 구멍을 뚫어 일정한 간격으로 열선을 상하로 반복하여 관통되도록 하는 방법을 사용하고 있으나, 이는 열선과 부직포의 두께로 인해 자리의 표면이 울퉁불퉁해지는 폐단을 갖는 것이다.Therefore, as the heat generating means of the seat, it is preferable to use a hot wire that is resistant to impact, has a strong durability, and has good elasticity, that is, a heating wire, but the hot wire is uniformly arranged at a predetermined interval under the tree seat. Has the disadvantage of being difficult. As a result, the conventional method uses a method of punching holes in the nonwoven fabric to repeatedly penetrate the heating wire up and down at regular intervals, but this has a closed end where the surface of the seat becomes uneven due to the thickness of the heating wire and the nonwoven fabric.

또한 이경우 작업자가 하나하나 부직포를 열선으로 관통시키면서 일정간격을 갖도록 열선을 배열하는 것이어서 균일한 배열이 곤란하게 되고 이로인해 역시 자리에 앉거나 누웠을 때 표면이 고르지 못해 압박감을 느끼게 되는 단점을 갖는 것이다. In addition, in this case, since the worker arranges the heating wires to have a predetermined interval while penetrating the nonwoven fabrics one by one, the uniform arrangement is difficult, and thus, the user may feel a feeling of pressure because the surface is uneven when sitting or lying down.

본 발명은 자리의 하부에 열선을 형성하되 열선의 배열작업이 용이하고, 열선이 균일하고 편평하게 배열되도록 하기 위한 것이다.The present invention is to form a heating wire in the lower portion of the seat is easy to arrange the heating wire, to ensure that the heating wire is arranged uniformly and flat.

도 1 내지 도 5는 본 발명의 일실시예에 따른 자리의 제조공정을 순서대로도 시한 참고도로써, 각 공정을 순차적으로 설명하면 다음과 같다.1 to 5 is a reference diagram showing the manufacturing process of the seat according to an embodiment of the present invention in order, and each process will be described as follows.

본 발명은 먼저 열선(110)을 작업대(A) 위에 편평하고 균일하게 배열하는 단계와, 상기 배열된 열선(110) 위에 접착테이프(120)를 부착하는 단계와, 상기 열선(110)이 부착된 접착테이프(120)를 열선(110)과 함께 제1부직포(141)의 표면에 접착하는 단계와, 상기 접착테이프(120)를 목재패널(140)의 제2부직포(142)의 저면에 접착하고 바닥시트(150)를 밑바닥에 덧댄 후 테두리(160)를 두르고 재봉질함으로써 제조되어진다.The present invention is the first step of arranging the heating wire 110 flat and uniformly on the work table (A), the step of attaching the adhesive tape 120 on the arranged heating wire 110, and the heating wire 110 is attached Adhering the adhesive tape 120 to the surface of the first nonwoven fabric 141 together with the heating wire 110, and adhering the adhesive tape 120 to the bottom surface of the second nonwoven fabric 142 of the wood panel 140. The bottom sheet 150 is manufactured by covering the rim 160 and sewing the bottom sheet 150.

이때 작업대(A)는 열선(110)의 간격을 일정하게 유지하고, 자리의 형상과 동일한 형상을 유지할 수 있도록 하는 역활을 하게 된다. 따라서 상기 작업대의 상단에는 상기 열선(110)을 사용자가 원하는 형상으로 배열할 수 있도록 하기 위한 지그(jig)가 형성된 상태이다. 상기 지그의 높이는 열선(110)의 높이보다 낮아야 하는데 이는 접착테이프(120)를 열선(110) 위에 덮어서 열선(110)이 접착테이프(120) 저면에 부착되도록 할 때 지그가 열선의 접착을 방해하는 것을 방지하기 위한 구성이다.At this time, the work table (A) serves to maintain the same shape as the shape of the seat to maintain a constant interval of the heating wire (110). Therefore, the jig (jig) is formed on the upper end of the work table for arranging the hot wire 110 in a desired shape. The height of the jig should be lower than the height of the heating wire 110 which covers the adhesive tape 120 on the heating wire 110 so that the jig interferes with the adhesion of the heating wire when the heating wire 110 is attached to the bottom of the adhesive tape 120. It is a structure to prevent that.

각 공정을 첨부한 도면에 의해 상세히 설명하면 다음과 같다.Each process will be described in detail with reference to the accompanying drawings.

열선(110)은 작업대(A) 위에 도 1에 도시된 바와 같이 균일한 간격으로 지그재그로 놓여 자리의 형상과 동일한 형상으로 배열되어진다. 이때 열선(110)의 배열을 돕기위한 지그는 미도시된 상태이다.The hot wire 110 is zigzag at uniform intervals on the work table A and arranged in the same shape as the seat. At this time, the jig for assisting the arrangement of the heating wire 110 is not shown.

다음 접착테이프(120)의 일측면에 형성된 접착면 보호비닐지를 제거한 다음, 상기 접착면이 아래로 향하도록 작업대(A) 위에 그대로 덮어 밀착시킴으로써 열선 (110)이 도 1과 같이 배열된 형상대로 접착테이프(120)의 저면에 접착되도록 한다. 따라서 상기 열선(110)은 균일한 간격 및 높이를 유지하게 된다.Next, the adhesive surface protective vinyl paper formed on one side of the adhesive tape 120 is removed, and then the heating wire 110 is adhered in a shape arranged as shown in FIG. To the bottom surface of the tape 120. Therefore, the heating wire 110 is to maintain a uniform interval and height.

이처럼 열선(110)이 저면에 부착된 상태의 접착테이프(120)를 다시 제1부직포(141)의 표면에 덮어 접착되도록 한다. 이때 열선(110)은 접착테이프(120)와 제1부직포(141) 사이에 위치하게 된다.In this way, the adhesive tape 120 in a state where the heating wire 110 is attached to the bottom surface is covered with the surface of the first nonwoven fabric 141 to be bonded. In this case, the heating wire 110 is positioned between the adhesive tape 120 and the first nonwoven fabric 141.

이는 비록 접착테이프(120)에 열선(110)이 부착되었다 하더라도 이는 일부분에 불과하고, 열선(110)이 부착되지 않는 부분은 접착력을 그대로 유지하기 때문에 아무런 문제될 게 없으며, 결국 열선(110)은 접착테이프(120)에 의해 제1부직포(141)에 유동되지 않도록 부착되어 안정적인 배열상태와 동일한 높이를 유지하게 되는 것이다. Although the heating wire 110 is attached to the adhesive tape 120, this is only a part, and the portion where the heating wire 110 is not attached does not have any problem since the adhesive force is maintained, and thus, the heating wire 110 is The adhesive tape 120 is attached so as not to flow to the first nonwoven fabric 141 to maintain the same height as the stable arrangement.

다음 상기 접착테이프(120)의 타측면에 형성된 접착면 보호비닐지를 제거하고 목재패널(140)의 저면에 접착하게 된다. 이때 목재패널(140)의 저면에는 목재패널 조각들의 고정을 위한 제2부직포(142)가 형성된 상태여서, 결국 접착테이프(120)의 타측면은 제2부직포(142)에 접착되어지는 것이다.Next, the protective surface protective vinyl paper formed on the other side of the adhesive tape 120 is removed and adhered to the bottom surface of the wood panel 140. At this time, a second nonwoven fabric 142 is formed on the bottom of the wood panel 140 to fix the pieces of the wood panel, so that the other side of the adhesive tape 120 is bonded to the second nonwoven fabric 142.

이처럼 본 발명 자리(100)는 양면에 접착면이 형성된 접착테이프(120)를 사용할 수도 있으나, 양면에 접착면이 형성된 접착테이프(120)는 접착력이 현저히 떨어지므로 대개 취약한 단점을 갖는 것이어서 이를 보강하기 위해 도 8에 도시된 바와 같이 일측면만 접착면이 형성된 접착테이프(120)로 열선(110)만 부착되도록 한다음 상기 접착테이프(120)의 타측면은 다른 제3부직포(143)에 접착제에 의해 튼튼하게 접착되도록 하고, 다시 목재패널(140)의 제2부직포(142)의 저면에 상기 제3부직포(143)가 접착제에 의해 튼튼하게 접착되도록 구성할 수도 있다.As described above, the seat 100 of the present invention may use the adhesive tape 120 having the adhesive surface formed on both sides, but the adhesive tape 120 having the adhesive surface formed on both surfaces thereof has a disadvantage that is usually weak because the adhesive strength is significantly reduced. For example, as shown in FIG. 8, only one side of the adhesive tape 120 is attached to the adhesive tape 120 having the adhesive surface, and the other side of the adhesive tape 120 is attached to the adhesive on the other nonwoven fabric 143. The third nonwoven fabric 143 may be configured to be firmly adhered to the bottom surface of the second nonwoven fabric 142 of the wood panel 140 by the adhesive.

이처럼 열선(110)의 내장이 끝난 목재패널(140)에는 저면에 바닥시트(150)를 덧댄 다음, 가장자리에는 테두리(160)를 빙 둘러 재봉질함으로써 본 발명 자리(100)가 완성되어진다.As described above, the bottom panel 150 is padded on the bottom surface of the wood panel 140 having the interior of the heating wire 110, and the seat 100 is completed by sewing the rim 160 around the edge.

본 발명에 있어서 상기 접착테이프(120) 위에 전자파를 차폐할 수 있도록 하는 전자파 차폐판(170), 즉 알루미늄박판 또는 동박판을 형성할 수도 있으며, 상기 전자파 차폐판 위에 원적외선을 발산할 수 있는 원적외선 패널, 즉 황토패널 또는 맥반석패널 등을 더 형성할 수도 있다.In the present invention, an electromagnetic shielding plate 170, that is, an aluminum thin plate or a copper thin plate may be formed on the adhesive tape 120 to shield electromagnetic waves, and a far-infrared panel capable of emitting far infrared rays on the electromagnetic shielding plate. That is, it may be further formed ocher panel or elvan panel.

이처럼 본 발명은 고가의 면상발열체를 사용하지 않으면서도 저렴한 열선을 사용하여 발열이 가능하면서도 내구성이 우수한 자리를 소비자들에게 제공할 수 있으며, 무엇보다 자리의 하부에 열선을 형성하되 열선의 배열작업이 용이하고, 균일하고 편평하게 배열된 열선으로 인해 자리를 사용함에 있어 등이 배이거나 압박감이 느껴지지 않는 상품성이 우수한 자리를 제공할 수 있는 매우 유용한 발명인 것이다.As such, the present invention can provide consumers with a seat that is excellent in heat generation and has excellent durability without using expensive planar heating elements, but above all, forming a heating wire at the bottom of the seat but arranging the heating wire It is a very useful invention that can provide a place with excellent merchandise that does not feel double or pressure in using the seat due to easy, uniform and flatly arranged heating wire.

Claims (2)

저면에 제2부직포가 접착된 목재패널과, 테두리를 구비하는 바닥시트와, 상기 목재패널과 바닥시트 사이에 열선이 내장되어지는 자리의 제조방법에 있어서, In the manufacturing method of the seat where the second non-woven fabric is bonded to the bottom surface, the bottom sheet having a border, and the heating wire is embedded between the wood panel and the bottom sheet, 상기 열선을 작업대 위에 편평하고 균일하게 배열하는 단계와, 상기 배열된 열선위에 접착테이프를 부착하는 단계와, 상기 열선이 부착된 접착테이프의 저면을 제1부직포의 표면에 접착하는 단계와, 상기 제1부직포가 접착된 접착테이프를 목재패널의 제2부직포의 저면에 접착하는 단계에 의해 제조되어짐을 특징으로 하는 열선을 내장한 자리의 제조방법.Arranging the heating wire in a flat and uniform manner on a work table, attaching an adhesive tape on the arranged heating wire, adhering a bottom surface of the adhesive tape to which the heating wire is attached to the surface of the first nonwoven fabric; A method of manufacturing a seat with a built-in heating wire, characterized in that it is manufactured by the step of adhering a nonwoven fabric bonded adhesive tape to a bottom surface of a second nonwoven fabric of a wood panel. 제 1항에 있어서, 상기 접착테이프 위에 전자파를 차폐할 수 있도록 하는 전자파 차폐판 또는 접착테이프를 보강하기 위한 제3부직포가 선택적으로 형성되도록 하는 단계를 더 포함함을 특징으로 하는 열선을 내장한 자리의 제조방법.According to claim 1, wherein the electromagnetic wave shielding plate or the third non-woven fabric for reinforcing the adhesive tape to shield the electromagnetic waves on the adhesive tape further comprises the step of forming a hot wire, characterized in that it further comprises Manufacturing method.
KR1020050087248A 2005-09-15 2005-09-15 Menufacturing method of met containing hot-wire KR100758064B1 (en)

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KR101095495B1 (en) 2010-01-07 2011-12-19 윤영기 Upper sheet and electric mattress using the same, manufacturing method of the same

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KR101671853B1 (en) * 2015-11-06 2016-11-04 (주)비엠에스 Wire type heating and apparatus for foot bath

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KR20030082100A (en) * 2002-04-16 2003-10-22 이동원 Heating substance

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Publication number Priority date Publication date Assignee Title
KR101095495B1 (en) 2010-01-07 2011-12-19 윤영기 Upper sheet and electric mattress using the same, manufacturing method of the same

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