TWM551539U - Molding mold for anti-loose screw - Google Patents

Molding mold for anti-loose screw Download PDF

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Publication number
TWM551539U
TWM551539U TW106208976U TW106208976U TWM551539U TW M551539 U TWM551539 U TW M551539U TW 106208976 U TW106208976 U TW 106208976U TW 106208976 U TW106208976 U TW 106208976U TW M551539 U TWM551539 U TW M551539U
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Taiwan
Prior art keywords
mold core
screw
flat
mold
tooth
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TW106208976U
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Chinese (zh)
Inventor
Ming-Wei Chen
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He Lin Screws Enterprise Co Ltd
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Priority to TW106208976U priority Critical patent/TWM551539U/en
Publication of TWM551539U publication Critical patent/TWM551539U/en

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Description

防鬆脫螺絲成型模具Anti-loose screw forming mold

本創作關於一種防鬆脫螺絲成型模具,主要應用在太陽能板、光電工程或溫室設備工程領域所使用螺絲成型模具,在該模具底端五至九牙設有一尖牙端,在該尖牙端上方具有一平面端,該平面端具有小平面,藉此,本創作製造的螺絲,會形成一平牙端用於導入一螺母中,透過該平牙端產生緊固在該螺母內螺孔壁面之結構,使得螺絲與螺母不因震動、風吹而逐漸鬆脫。The present invention relates to a anti-loose screw forming mold, which is mainly used in a screw forming mold used in the field of solar panel, photoelectric engineering or greenhouse equipment engineering, and a cusp end is provided at the bottom end of the mold at five to nine teeth, at the cusp end The upper end has a flat end, and the flat end has a facet, whereby the screw manufactured by the present invention forms a flat end for introducing into a nut, and the flat end of the flat teeth is fastened to the wall surface of the screw hole of the nut. The structure makes the screws and nuts not loose due to vibration and wind blowing.

請參閱第一、二圖,其為太陽能板(101)之固定裝置(100),該結構的特徵在於:先將鋁擠型框條(102)固定在一底座,接著將二組以上的太陽能板(101)透過螺絲、螺母及一上壓片(103)將太陽能板(101)固定前述的鋁擠型框條(102)。Please refer to the first and second figures, which are fixing devices (100) of the solar panel (101). The structure is characterized in that the aluminum extruded frame strip (102) is first fixed on a base, and then two or more sets of solar energy are used. The plate (101) fixes the solar panel (101) to the aforementioned aluminum extruded frame strip (102) through screws, nuts and an upper pressing piece (103).

由於太陽能板(101)之固定裝置(100)都是架設在戶外空間,因此會有風吹、雨淋、地震等等無法避免震動情況,可以理解到當有震動發生時,螺母會逐漸鬆脫,造成太陽能板(101)或光電模組會傾斜,固定裝置(100)會變形甚至造成太陽能板(101)固定模組倒塌、短路等問題發生。Since the fixing device (100) of the solar panel (101) is installed in an outdoor space, there may be wind, rain, earthquake, etc., which cannot be avoided. It can be understood that when a vibration occurs, the nut will gradually loosen. The solar panel (101) or the photoelectric module may be tilted, the fixing device (100) may be deformed or even cause problems such as collapse of the solar panel (101) fixed module, short circuit, and the like.

在工業遇到震動的情況下,可以透過彈簧華司、黏著劑等方式強迫物體緊固防止螺絲鬆脫;然而在太陽能板(101)或光電模組領域中,其精度、水平度都有要求,並且當鎖合太陽能板(101)若使用彈簧華司可能造成鎖合力不平均的情況,也有可能導致太陽能板(101)之固定裝置(100)變形或倒塌的可能發生。In the case of industrial vibration, the object can be tightened by spring washers, adhesives, etc. to prevent the screws from loosening; however, in the field of solar panels (101) or photovoltaic modules, the accuracy and level are required. And when the locking solar panel (101) may cause uneven locking force if the spring washer is used, it may also cause the deformation or collapse of the fixing device (100) of the solar panel (101).

因此,為了解決上述的問題,本創作提供一種能防鬆脫螺絲成型模具,藉由其生產的螺絲能緊固在螺母中,防止太陽能板固定裝置倒塌、變形的情況。Therefore, in order to solve the above problems, the present invention provides a mold capable of preventing the loosening of a screw, and the screw produced by the same can be fastened in the nut to prevent the solar panel fixing device from collapsing and deforming.

本創作之目的即在於提供一種防鬆脫螺絲成型模具,該模具組裝在一螺絲成型機械上,該模具上設有一尖牙端與一平牙端,螺絲透過模具搓牙後,形成一平牙段上有微小平面的結構,藉由該平面頂抵在一螺母的內螺孔中,達到該螺絲與螺母緊固的結構。The purpose of the present invention is to provide a anti-loose screw forming mold which is assembled on a screw forming machine, which is provided with a pointed end and a flat end, and the screw is passed through the mold to form a flat tooth segment. The structure has a micro-planar structure, and the screw and the nut are fastened by the plane topping into the inner screw hole of a nut.

可達到上述目的之結構者,係二個形狀相對稱之矩形固體,其可定義一第一模仁以及一第二模仁所構成;其特徵在於:該第一模仁與該第二模仁組裝在一螺絲成型機上並在該第一模仁與該第二模仁之間形成一提供一素材通過之成形通道,該第一模仁與該第二模仁表面設有若干齒槽,該齒槽能定義出一尖牙端與一平牙端,該尖牙端設在該第一模仁及該第二模仁的底緣,該平牙端的齒槽截面呈現V字形,該平牙端設置在該尖牙端的上方,該平牙端的齒槽呈現倒梯形,該素材經過該成型通道搓出牙紋,形成一防鬆脫螺絲。The structure that can achieve the above object is a rectangular solid with two shapes symmetrical, which can define a first mold core and a second mold core; and the first mold core and the second mold core Forming on a screw forming machine and forming a forming passage for the material to pass between the first mold core and the second mold core, the first mold core and the second mold core surface are provided with a plurality of tooth grooves, The gullet can define a pointed end and a flat end, and the cussing end is disposed at a bottom edge of the first mold core and the second mold core, and the tooth groove cross section of the flat tooth end is V-shaped, and the flat tooth end The tooth groove of the flat tooth end is arranged in an inverted trapezoidal shape, and the material passes through the forming channel to form a anti-loose screw.

因此依據本創作的技術手段,本創作可以獲得的功效簡要說明如下所列: 1.透過本創作所製造的螺絲結構,主要在螺絲之牙紋部設有一尖牙段、一平牙段,組裝人員透過一轉動工具旋動該螺絲,能緊密的旋入螺母之內螺孔後,透過平牙段頂抵在螺母內螺孔的壁面,即使有震動的情況螺絲與螺母也不會分離。 2.螺絲之尖牙段提供引導螺絲導入螺母的內螺孔,接著平牙端的面積略大於內螺孔,該螺絲越鎖入該螺母之內螺孔其鎖合力越大,因此,即使用到震動的情況下也不會產生螺母鬆脫的情況,提高太陽能板的結構強度。Therefore, according to the technical means of this creation, the brief descriptions of the functions that can be obtained by this creation are as follows: 1. The screw structure manufactured by the creation is mainly provided with a sharp tooth segment, a flat tooth segment, and an assembly person in the tooth portion of the screw. By screwing the screw through a turning tool, it can be screwed tightly into the screw hole of the nut, and then the top of the flat tooth portion is abutted against the wall surface of the screw hole in the nut, and the screw and the nut are not separated even if there is vibration. 2. The tip of the screw provides the inner screw hole of the guide screw to the nut. Then the area of the flat end is slightly larger than the inner screw hole. The more the screw locks into the screw hole of the nut, the greater the locking force. Therefore, the vibration is used. In this case, the nut is not loosened, and the structural strength of the solar panel is improved.

為使 貴審查委員能對本案之特徵與其特點有更進一步之了解與認同,茲列舉以下較佳之實施例並配合圖式說明如下:In order to enable your review committee to have a better understanding and recognition of the characteristics and characteristics of the case, the following preferred examples are listed below with the following description:

請參閱第三至四圖,本創作防鬆脫螺絲成型模具,係二個形狀相對稱之矩形體,其可定義一第一模仁(10)以及一第二模仁(20)所構成;其特徵在於:該第一模仁(10)與該第二模仁(20)組裝在一螺絲成型機上並在該第一模仁(10)與該第二模仁(20)之間形成一提供一素材通過之成形通道,該第一模仁(10)與該第二模仁(20)表面設有若干齒槽(11、21),該齒槽(11、21)能定義出一尖牙端(111、211)與一平牙端(112、212),該尖牙端(111、211)設在該第一模仁(10)及該第二模仁(20)的底緣,該平牙端(112、212)的齒槽(11、21)截面呈現V字形,該平牙端(112、212)設置在該尖牙端(111、211)的上方,該平牙端(112、212)的齒槽(11、21)呈現倒梯形,該素材經過該成型通道搓出牙紋,形成一防鬆脫螺絲。Referring to Figures 3 to 4, the creation of the anti-loose screw forming mold is a rectangular body of two shapes symmetrical, which can define a first mold core (10) and a second mold core (20); The first mold core (10) and the second mold core (20) are assembled on a screw forming machine and formed between the first mold core (10) and the second mold core (20). Providing a forming passage through which a material passes, the first mold core (10) and the surface of the second mold core (20) are provided with a plurality of tooth grooves (11, 21), and the tooth grooves (11, 21) can define a a cusp end (111, 211) and a flat end (112, 212), the cusp end (111, 211) is disposed at a bottom edge of the first mold core (10) and the second mold core (20), The trough (11, 21) of the flat end (112, 212) has a V-shaped cross section, and the flat end (112, 212) is disposed above the cusp end (111, 211), the flat end ( The slots (11, 21) of 112, 212) are inverted trapezoids, and the material passes through the forming passage to cut out the ridges to form a anti-loose screw.

請參閱五至八圖,實際說明一防鬆脫螺絲結構的製造方式:Please refer to Figures 5 to 8 to illustrate the manufacturing method of a loose-proof screw structure:

步驟一:將鋼絲(202)放入一整直機(201)整直。Step 1: Place the wire (202) in a straightening machine (201) straight.

步驟二:將前述的鋼絲(202)放入切斷機(203)快速切斷形成若干鋼條205。Step 2: The aforementioned steel wire (202) is placed in a cutter (203) to be quickly cut to form a plurality of steel bars 205.

步驟三:將前述的鋼條(205)放入一加工機(204)形成具有頭部的鋼條205結構。Step 3: The aforementioned steel strip (205) is placed in a processing machine (204) to form a steel strip 205 structure having a head.

步驟四:將前述具有頭部的鋼條(205)透過震動機械排列,接著,具有頭部的鋼條(205)會依序放入一該螺絲成型機,該鋼條(205)經過該第一模仁(10)、第二模仁(20)之間的成型通道,藉由第一模仁(10)與第二模仁(20)產生相對地來回線性運動在鋼條(205)的表面搓出牙紋,藉由第一模仁(10)及第二模仁(10)下方設有紋路較深的尖牙端(111、211),該尖牙端(111、211)上方有平牙端(112、212)對,形成一防鬆脫螺絲結構。Step 4: The steel strip (205) having the head is arranged through a vibration mechanism, and then the steel strip (205) having the head is sequentially placed in the screw forming machine, and the steel strip (205) passes through the first The molding channel between the mold core (10) and the second mold core (20) is relatively linearly moved back and forth between the first mold core (10) and the second mold core (20) in the steel strip (205) The surface of the tooth is pulled out by the first mold core (10) and the second mold core (10) with a deeper tooth end (111, 211), above the pointed end (111, 211) There are pairs of flat ends (112, 212) to form a loose-proof screw structure.

考量到螺絲的耐用性,本創作製造流程更包含有一步驟五:將該防鬆脫螺絲結構表面清潔處理後,形成一耐用之防鬆脫螺絲結構。Considering the durability of the screw, the creation manufacturing process further includes a step five: the surface of the anti-loose screw structure is cleaned to form a durable anti-loose screw structure.

透過上述流程所製造的螺絲結構,僅能透過轉動工具(如手工具、電動起子)將螺絲鎖固至鋁擠型框條(102)內,藉由平牙段頂抵在螺母內螺孔之壁面,若未使用轉動工具就無法克服其鎖合力,因此可克服震動情況,防止螺絲鬆脫,使得太陽能板(101)之固定裝置(100)更加穩固。Through the screw structure manufactured by the above process, the screw can only be locked into the aluminum extruded frame strip (102) through a rotating tool (such as a hand tool, an electric screwdriver), and the screw hole of the nut is fixed by the flat tooth top. The wall surface cannot overcome the locking force without using the rotating tool, so the vibration can be overcome and the screw can be prevented from loosening, so that the fixing device (100) of the solar panel (101) is more stable.

綜上所述,本創作構成結構均未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。In summary, the composition of this creation has not been seen in the publications or public use, and it is in line with the requirements of the new patent application, so please ask the Bureau to identify the patent, and grant the patent as soon as possible.

需陳明者,以上所述乃是本創作之具體實施立即所運用之技術原理,若依本創作之構想所作之改變,其所產生之功能仍未超出說明書及圖式所涵蓋之精神時,均應在本創作之範圍內,合予陳明。For those who need to be identified, the above is the technical principle that is applied immediately by the specific implementation of this creation. If the changes made according to the concept of this creation have not yet exceeded the spirit of the manual and the schema, All should be included in the scope of this creation, combined with Chen Ming.

10‧‧‧第一模仁
11‧‧‧齒槽
111‧‧‧尖牙端
112‧‧‧平牙端
20‧‧‧第二模仁
21‧‧‧齒槽
211‧‧‧尖牙端
212‧‧‧平牙端
100‧‧‧固定裝置
101‧‧‧太陽能板
102‧‧‧鋁擠型框條
103‧‧‧上壓片
201‧‧‧整直機
202‧‧‧鋼絲
203‧‧‧切斷機
204‧‧‧加工機
205‧‧‧鋼條
206‧‧‧模具
10‧‧‧The first model
11‧‧‧ cogging
111‧‧‧ fangs
112‧‧‧ flat teeth
20‧‧‧The second mold
21‧‧‧ cogging
211‧‧‧ fangs
212‧‧‧ flat teeth
100‧‧‧Fixed devices
101‧‧‧ solar panels
102‧‧‧Aluminum extruded frame
103‧‧‧Upper tablet
201‧‧‧ Straightening machine
202‧‧‧Steel wire
203‧‧‧cutting machine
204‧‧‧Processing machine
205‧‧‧ steel bars
206‧‧‧Mold

第一圖係太陽能板固定裝置結構圖。 第二圖係習用螺絲鎖固在鋁擠型框條之示意圖。 第三圖係本創作結構示意圖。 第四圖係本創作的齒槽排列示意圖。 第五至八圖係本創作製造螺絲示意圖。The first figure is a structural diagram of a solar panel fixture. The second picture is a schematic view of a conventional aluminum alloy frame. The third picture is a schematic diagram of the creation structure. The fourth picture is a schematic diagram of the arrangement of the cogging of the present creation. The fifth to eighth figures are schematic diagrams of the screws manufactured by this creation.

10‧‧‧第一模仁 10‧‧‧The first model

11‧‧‧齒槽 11‧‧‧ cogging

111‧‧‧尖牙端 111‧‧‧ fangs

112‧‧‧平牙端 112‧‧‧ flat teeth

20‧‧‧第二模仁 20‧‧‧The second mold

21‧‧‧齒槽 21‧‧‧ cogging

211‧‧‧尖牙端 211‧‧‧ fangs

212‧‧‧平牙端 212‧‧‧ flat teeth

Claims (1)

一種防鬆脫螺絲成型模具,係二個形狀相對稱之矩形固體,其可定義一第一模仁(10)以及一第二模仁(20)所構成;其特徵在於:該第一模仁(10)與該第二模仁(20)組裝在一螺絲成型機上並在該第一模仁(10)與該第二模仁(20)之間形成一提供一素材通過之成形通道,該第一模仁(10)與該第二模仁(20)表面設有若干齒槽(11、21),該齒槽(11、21)能定義出一尖牙端(111、211)與一平牙端(112、212),該尖牙端(111、211)設在該第一模仁(10)及該第二模仁(20)的底緣,該平牙端(112、212)的齒槽(11、21)截面呈現V字形,該平牙端(112、212)設置在該尖牙端(111、211)的上方,該平牙端(112、212)的齒槽(11、21)呈現倒梯形,該素材經過該成型通道搓出牙紋,形成一防鬆脫螺絲(30)。The anti-loose screw forming mold is two rectangular solids of opposite shape, which can define a first mold core (10) and a second mold core (20); and the first mold core (10) assembling the second mold core (20) on a screw forming machine and forming a forming passage for the passage of a material between the first mold core (10) and the second mold core (20). The first mold core (10) and the surface of the second mold core (20) are provided with a plurality of tooth grooves (11, 21), and the tooth grooves (11, 21) can define a sharp tooth end (111, 211) and a flat end (112, 212), the tip end (111, 211) is disposed at a bottom edge of the first mold core (10) and the second mold core (20), the flat tooth end (112, 212) The cogging (11, 21) has a V-shaped cross section, and the flat end (112, 212) is disposed above the cusp end (111, 211), and the spur of the flat end (112, 212) (11) 21) presents an inverted trapezoid, and the material passes through the molding channel to form a anti-loose screw (30).
TW106208976U 2017-06-21 2017-06-21 Molding mold for anti-loose screw TWM551539U (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI707747B (en) * 2019-10-18 2020-10-21 國立高雄科技大學 Tightening screw DIA tool
TWI787106B (en) * 2022-03-25 2022-12-11 何人東 Tooth plate set for anti-loosening bolts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI707747B (en) * 2019-10-18 2020-10-21 國立高雄科技大學 Tightening screw DIA tool
TWI787106B (en) * 2022-03-25 2022-12-11 何人東 Tooth plate set for anti-loosening bolts

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