TWM551235U - Anti-loose screw structure - Google Patents

Anti-loose screw structure Download PDF

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Publication number
TWM551235U
TWM551235U TW106208975U TW106208975U TWM551235U TW M551235 U TWM551235 U TW M551235U TW 106208975 U TW106208975 U TW 106208975U TW 106208975 U TW106208975 U TW 106208975U TW M551235 U TWM551235 U TW M551235U
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TW
Taiwan
Prior art keywords
screw
nut
loose
screw structure
tooth
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TW106208975U
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Chinese (zh)
Inventor
Ming-Wei Chen
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He Lin Screws Enterprise Co Ltd
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Priority to TW106208975U priority Critical patent/TWM551235U/en
Publication of TWM551235U publication Critical patent/TWM551235U/en

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Description

防鬆脫螺絲結構Anti-loose screw structure

本創作關於一種防鬆脫螺絲結構,特別是指應用在太陽能板、光電模組或溫室工程設備領域所使用的螺絲,本創作防鬆脫螺絲結構在螺絲的前五至九牙設有一尖牙端,當螺母鎖合在螺絲前,透過該平牙端產生緊固在該螺母內螺孔壁面之特點,使得螺絲與螺母不因震動、風吹而逐漸鬆脫。The present invention relates to a anti-loose screw structure, in particular to a screw used in the field of solar panels, photovoltaic modules or greenhouse engineering equipment. The creation of the anti-loose screw structure has a cusp in the first five to nine teeth of the screw. At the end, when the nut is locked in front of the screw, the characteristic of the screw hole wall in the nut is generated through the flat tooth end, so that the screw and the nut are not loosened due to vibration and wind blowing.

請參閱第一、二圖,其為太陽能板101之固定裝置100,該結構的特徵在於:先將鋁擠型框條102固定在一底座,接著將二組以上的太陽能板101透過螺絲、螺母及一上壓片103將太陽能板101固定前述的鋁擠型框條102。Please refer to the first and second figures, which are the fixing device 100 of the solar panel 101. The structure is characterized in that the aluminum extruded frame strip 102 is first fixed to a base, and then two or more sets of the solar panels 101 are passed through screws and nuts. And an upper pressing piece 103 fixes the solar panel 101 to the aforementioned aluminum extruded frame strip 102.

由於太陽能板101之固定裝置100都是架設在戶外空間,因此會有風吹、雨淋、地震等等無法避免震動情況,可以理解到當有震動發生時,螺母會逐漸鬆脫,造成太陽能板101或光電模組會傾斜,固定裝置100會變形甚至造成太陽能板101固定模組倒塌、短路等問題發生。Since the fixing device 100 of the solar panel 101 is installed in an outdoor space, there may be wind, rain, earthquake, etc., which cannot be avoided. It can be understood that when a vibration occurs, the nut will gradually loosen, causing the solar panel 101 to be caused. Or the photoelectric module may be tilted, the fixing device 100 may be deformed or even cause problems such as collapse of the fixed module of the solar panel 101, short circuit, and the like.

在工業遇到震動的情況下,可以透過彈簧華司、黏著劑等方式強迫物體緊固防止螺絲鬆脫;然而在太陽能板101或光電模組領域中,其精度、水平度都有要求,並且當鎖合太陽能板101若使用彈簧華司可能造成鎖合力不平均的情況,也有可能導致太陽能板101之固定裝置100變形或倒塌的可能發生。In the case of industrial vibration, the object can be forced to be loosened by spring washers, adhesives, etc.; however, in the field of solar panels 101 or photovoltaic modules, accuracy and level are required, and When the locking solar panel 101 may cause uneven locking force if the spring washer is used, it may also cause the deformation or collapse of the fixing device 100 of the solar panel 101 to occur.

本創作之主要的目的即是提供一種防鬆脫螺絲結構,主要應用在太陽能板或光電模組領域上,在螺絲的前端設有尖牙端可以引導螺絲旋入螺母內,當鎖固後透過該平牙端頂抵螺母之內螺孔,可防止震動所造成的鬆脫情況發生。The main purpose of this creation is to provide a anti-loose screw structure, which is mainly used in the field of solar panels or photoelectric modules. The tip end of the screw is provided with a pointed end to guide the screw into the nut, and when locked, it is penetrated. The flat end of the flat tooth is pressed against the inner screw hole of the nut to prevent the looseness caused by the vibration.

可以達到上述目的防鬆脫之螺絲結構,具有一螺絲以及一螺母,該螺母具有一內螺孔,該螺絲包含有:一頭部、一頸部以及一牙紋部,該頭部具有一提供一轉動工具夾持之轉動部,由該頭部朝下方延伸形成一頸部,該頸部再向下延伸形成一透過加工機形成具有螺紋的牙紋部,其特徵在於:該牙紋部具有尖牙端以及平牙端,該尖牙端用於引導螺絲旋入該螺母之內螺孔,該尖牙端與該平牙端具有相同的外徑,藉由該平牙端頂抵在內螺孔的壁面,防止該螺絲與該螺母因震動產生鬆脫的情況發生。A screw structure capable of achieving the above-mentioned purpose, having a screw and a nut, the nut having an inner screw hole, the screw comprising: a head, a neck and a tooth portion, the head having a a rotating portion of the rotating tool, extending downward from the head to form a neck portion, the neck portion extending downwardly to form a threaded portion formed by the processing machine, wherein the tooth portion has a cusp end and a flat end for guiding a screw into the inner screw hole of the nut, the cusp end having the same outer diameter as the flat end, and the flat end is received by the flat end The wall surface of the screw hole prevents the screw and the nut from loosening due to vibration.

前述的防鬆脫螺絲結構製造方法具有: 步驟一:將鋼絲放入一整直機整直; 步驟二:將前述的鋼絲放入切段機切斷形成若干鋼條; 步驟三:將前述的鋼條放入一加工機形成具有頭部的鋼條結構; 步驟四:將前述具有頭部的鋼條放入一具有牙紋部造型之模具,該模具下方設有紋路較深的尖牙端,形成一防鬆脫螺絲結構; 步驟五:將該防鬆脫螺絲結構表面清潔處理後,形成一耐用之防鬆脫螺絲結構。The foregoing method for manufacturing the anti-loose screw structure has the following steps: Step 1: placing the steel wire into a straightening machine and straightening; Step 2: cutting the aforementioned steel wire into a cutting machine to form a plurality of steel bars; Step 3: The steel strip is placed in a processing machine to form a steel strip structure having a head portion; Step 4: the steel strip having the head portion is placed in a mold having a tooth pattern, and a deep curved tip end is provided under the mold Forming a anti-loose screw structure; Step 5: After cleaning the surface of the anti-loose screw structure, a durable anti-loose screw structure is formed.

因此依據本創作的技術手段,本創作可以獲得的功效簡要說明如下所列: 1.不容易鬆脫:本創作所提供的防鬆脫螺絲結構,主要在螺絲之牙紋部設有一尖牙端、一平牙端,組裝人員透過一轉動工具旋動該螺絲,能緊密的旋入螺母之內螺孔後,透過平牙端頂抵在螺母內螺孔的壁面,即使有震動的情況螺絲與螺母也不會分離。 2.本創作主要在模具之底部設有具有平面造型的平牙端,在不影響原有製造流程下,能製造出本創作防鬆脫螺絲。Therefore, according to the technical means of this creation, the brief descriptions of the functions that can be obtained by this creation are as follows: 1. It is not easy to loosen: The anti-loose screw structure provided by this creation mainly has a pointed end in the tooth portion of the screw. At the end of a flat tooth, the assembler can rotate the screw through a rotating tool, and can be screwed tightly into the screw hole of the nut, and then the top of the flat end of the nut is pressed against the wall surface of the screw hole of the nut, even if there is vibration, the screw and the nut It will not be separated. 2. This creation mainly has a flat tooth end with a flat shape at the bottom of the mold, which can produce the anti-loose screw of the creation without affecting the original manufacturing process.

為使 貴審查委員能對本案之特徵與其特點有更進一步之了解與認同,茲列舉以下較佳之實施例並配合圖式說明如下:In order to enable your review committee to have a better understanding and recognition of the characteristics and characteristics of the case, the following preferred examples are listed below with the following description:

請參閱第三至四圖,本創作防鬆脫螺絲結構,主要應用在組裝太陽能板101、光電模組或溫室工程設備領域,該防鬆脫之螺絲結構,具有一螺絲10以及一螺母20所組構,該螺母20具有一內螺孔21,該螺絲10包含有:一頭部11、一頸部12以及一牙紋部13,該頭部11具有一提供一轉動工具夾持之轉動部111,由該頭部11朝下方延伸形成一頸部12,該頸部12再向下延伸形成一透過加工機形成具有螺紋的牙紋部13,其特徵在於:該牙紋部13具有尖牙端131以及平牙端132,該尖牙端131用於引導螺絲10旋入該螺母20之內螺孔21,該尖牙端131與該平牙端132具有相同的外徑,藉由該平牙端132頂抵在內螺孔21的壁面,防止該螺絲10與該螺母20因震動產生鬆脫的情況發生。Please refer to the third to fourth figure. The anti-loose screw structure is mainly used in the field of assembling solar panels 101, photovoltaic modules or greenhouse engineering equipment. The anti-loose screw structure has a screw 10 and a nut 20 The nut 20 has an inner screw hole 21, and the screw 10 includes a head portion 11, a neck portion 12 and a tooth portion 13 having a rotating portion for holding a rotating tool. 111, extending downwardly from the head portion 11 to form a neck portion 12, the neck portion 12 further extending downward to form a threaded portion 13 formed by a processing machine, wherein the tooth portion 13 has a cusp The end 131 and the flat end 132 are used to guide the screw 10 into the inner screw hole 21 of the nut 20. The cusp end 131 has the same outer diameter as the flat end 132, by the flat The tooth end 132 abuts against the wall surface of the inner screw hole 21 to prevent the screw 10 and the nut 20 from being loosened due to vibration.

實際說明本發明的動作原理:首先,作業人員將螺絲10放入一鋁擠型框條102之溝槽內,透過一轉動工具夾持住該頭部11;將太陽能板101安裝在該鋁擠型框條102的支撐面後,透過一上壓片103壓制住太陽能板,再以一螺母20鎖固在螺絲10之牙紋部13,作業人員透過尖牙端131將螺母20旋入,透過該平牙端具132與尖牙端有相同的牙紋外徑,因此平牙端132接觸面積較大,換言之即是要較大的鎖合力量,才能夠將螺絲10與螺母20鎖固一起,因此,太陽能板101之固定裝置100架設在戶外,即使遇到震動的情況也不易產生鬆脫的情況。The principle of operation of the present invention is actually explained. First, the operator puts the screw 10 into the groove of an aluminum extruded frame strip 102, and holds the head 11 through a rotating tool; the solar panel 101 is mounted on the aluminum extrusion. After the support surface of the frame strip 102, the solar panel is pressed by an upper pressing piece 103, and then locked to the tooth portion 13 of the screw 10 by a nut 20, and the operator screwes the nut 20 through the cusp end 131. The flat end 132 has the same outer diameter of the ridge as the cusp end, so that the flat end 132 has a large contact area, in other words, a larger locking force, and the screw 10 and the nut 20 can be locked together. Therefore, the fixing device 100 of the solar panel 101 is erected outdoors, and it is less likely to be loosened even in the case of vibration.

在上述的實施方式中,該轉動部11可為一四邊形之構造,可在一鋁擠型框條102的溝槽內滑移;前述之轉動部111設計成四邊形優點在於:(1)增加頭部11與鋁擠型框條102的接觸面積,提供太陽能板101之固定裝置100結構更穩固;(2)習用的螺絲結構頭部都是製造成六角形,由於接觸面積不大,六角形的轉動部反而會撐開鋁擠型框條102的溝槽,造成變形的情況,因此,本發明轉動部111設計成四邊形的另一個優點在於防止鋁擠型框條102變形。此外,該轉動部可以設置成正方形、長方形或菱形等四邊形結構。In the above embodiment, the rotating portion 11 can be a quadrilateral structure and can be slid in the groove of the aluminum extruded frame strip 102; the above-mentioned rotating portion 111 is designed as a quadrilateral shape in the following advantages: (1) adding a head The contact area of the portion 11 with the aluminum extruded frame strip 102, the structure of the fixing device 100 for providing the solar panel 101 is more stable; (2) the conventional screw structure heads are all made into a hexagonal shape, because the contact area is not large, the hexagonal shape The rotating portion may instead expand the groove of the aluminum extruded frame strip 102 to cause deformation. Therefore, another advantage of the rotating portion 111 of the present invention being designed as a quadrilateral is to prevent deformation of the aluminum extruded frame strip 102. Further, the rotating portion may be provided in a quadrangular structure such as a square, a rectangle or a diamond.

請參閱第三至九圖,係本創作防止鬆脫螺絲結構之製造方式,包含有:Please refer to the third to ninth drawings, which are the way to prevent the loose screw structure from being manufactured, including:

步驟一:將鋼絲202放入一整直機201整直。Step 1: The wire 202 is placed in a straightening machine 201 straight.

步驟二:將前述的鋼絲202放入切斷機203快速切斷形成若干鋼條205。Step 2: The aforementioned steel wire 202 is placed in the cutter 203 to be quickly cut to form a plurality of steel bars 205.

步驟三:將前述的鋼條205放入一加工機204形成具有頭部11的鋼條205結構。Step 3: The aforementioned steel strip 205 is placed in a processing machine 204 to form a steel strip 205 structure having a head portion 11.

步驟四:將前述具有頭部11的鋼條205透過震動機械排列,接著,具有頭部11的鋼條205會依序放入一具有牙紋部13造型之模具206,該模具206下方設有紋路較深的尖牙端131,形成一防鬆脫螺絲結構。Step 4: The steel strip 205 having the head portion 11 is arranged through a vibrating mechanism. Then, the steel strip 205 having the head portion 11 is sequentially placed into a mold 206 having a toothed portion 13 formed below the mold 206. The deeper cusp end 131 forms a tamper-proof screw structure.

考量到螺絲10的耐用性,本創作製造流程更包含有一步驟五:將該防鬆脫螺絲結構表面清潔處理後,形成一耐用之防鬆脫螺絲結構。Considering the durability of the screw 10, the creation manufacturing process further includes a step five: cleaning the surface of the anti-loose screw structure to form a durable anti-loose screw structure.

透過上述流程所製造的螺絲結構,僅能透過轉動工具(如手工具、電動起子)將螺絲鎖固至鋁擠型框條102內,藉由平牙端131頂抵在螺母20內螺孔21之壁面,若未使用轉動工具就無法克服其鎖合力,因此可克服震動情況,防止螺絲鬆脫,使得太陽能板101之固定裝置100更加穩固。Through the screw structure manufactured by the above process, the screw can only be locked into the aluminum extruded frame strip 102 through a rotating tool (such as a hand tool or an electric screwdriver), and the flat end 131 abuts against the screw hole 21 in the nut 20. The wall surface cannot overcome the locking force without using the rotating tool, so that the vibration can be overcome and the screw can be prevented from being loosened, so that the fixing device 100 of the solar panel 101 is more stable.

綜上所述,本創作構成結構均未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。In summary, the composition of this creation has not been seen in the publications or public use, and it is in line with the requirements of the new patent application, so please ask the Bureau to identify the patent, and grant the patent as soon as possible.

需陳明者,以上所述乃是本創作之具體實施立即所運用之技術原理,若依本創作之構想所作之改變,其所產生之功能仍未超出說明書及圖式所涵蓋之精神時,均應在本創作之範圍內,合予陳明。For those who need to be identified, the above is the technical principle that is applied immediately by the specific implementation of this creation. If the changes made according to the concept of this creation have not yet exceeded the spirit of the manual and the schema, All should be included in the scope of this creation, combined with Chen Ming.

10‧‧‧螺絲
11‧‧‧頭部
111‧‧‧轉動部
12‧‧‧頸部
13‧‧‧牙紋部
131‧‧‧尖牙端
132‧‧‧平牙端
20‧‧‧螺母
21‧‧‧內螺孔
100‧‧‧固定裝置
101‧‧‧太陽能板
102‧‧‧鋁擠型框條
103‧‧‧上壓片
201‧‧‧整直機
202‧‧‧鋼絲
203‧‧‧切斷機
204‧‧‧加工機
205‧‧‧鋼條
206‧‧‧模具
10‧‧‧ screws
11‧‧‧ head
111‧‧‧Rotation
12‧‧‧ neck
13‧‧‧Face
131‧‧‧ fangs
132‧‧‧ flat teeth
20‧‧‧ nuts
21‧‧‧Inner hole
100‧‧‧Fixed devices
101‧‧‧ solar panels
102‧‧‧Aluminum extruded frame
103‧‧‧Upper tablet
201‧‧‧ Straightening machine
202‧‧‧Steel wire
203‧‧‧cutting machine
204‧‧‧Processing machine
205‧‧‧ steel bars
206‧‧‧Mold

第一圖係太陽能板之固定裝置結構圖。 第二圖係習用太陽能板固定在鋁擠型框條之示意圖。 第三圖係本創作之結構示意圖。 第四圖係本創作之使用狀態圖。 第五圖係本創作製造流程圖。 第六圖係本創作製造方式示意圖(一)。 第七圖係本創作製造方式示意圖(二)。 第八圖係本創作製造方式示意圖(三)。 第九圖係本創作製造方式示意圖(四)。The first figure is a structural diagram of the fixture of the solar panel. The second figure is a schematic view of a conventional solar panel fixed to an aluminum extruded frame. The third picture is a schematic diagram of the structure of the creation. The fourth picture is a usage state diagram of the present creation. The fifth picture is the flow chart of the creation and creation. The sixth picture is a schematic diagram of the creation method of this creation (1). The seventh picture is a schematic diagram of the creation and manufacturing method (2). The eighth picture is a schematic diagram of the creation and manufacturing method (3). The ninth picture is a schematic diagram of the creation and manufacturing method (4).

「本創作」 "This creation"

10‧‧‧螺絲 10‧‧‧ screws

12‧‧‧頸部 12‧‧‧ neck

132‧‧‧平牙端 132‧‧‧ flat teeth

20‧‧‧螺母 20‧‧‧ nuts

11‧‧‧頭部 11‧‧‧ head

13‧‧‧牙紋部 13‧‧‧Face

21‧‧‧內螺孔 21‧‧‧Inner hole

111‧‧‧轉動部 111‧‧‧Rotation

131‧‧‧尖牙端 131‧‧‧ fangs

Claims (5)

一種防鬆脫螺絲結構,主要應用在組裝太陽能板、光電模組或溫室工程設備領域,該防鬆脫之螺絲結構,具有一螺絲以及一螺母所組構,該螺母具有一內螺孔,該螺絲包含有:一頭部、一頸部以及一牙紋部,該頭部具有一提供一轉動工具夾持之轉動部,由該頭部朝下方延伸形成一頸部,該頸部再向下延伸形成一透過加工機形成具有螺紋的牙紋部,其特徵在於:該牙紋部具有尖牙端以及平牙端,該尖牙端用於引導螺絲旋入該螺母之內螺孔,該尖牙端與該平牙端具有相同的外徑,藉由該平牙端頂抵在內螺孔的壁面,防止該螺絲與該螺母因震動產生鬆脫的情況發生。The utility model relates to a anti-loose screw structure, which is mainly used in the field of assembling a solar panel, a photoelectric module or a greenhouse engineering equipment. The anti-loose screw structure has a screw and a nut, and the nut has an inner screw hole. The screw comprises: a head, a neck and a tooth portion, the head having a rotating portion for providing a rotating tool, and the head extends downward to form a neck, the neck is further downward Extending to form a threaded portion through the processing machine, wherein the tooth portion has a pointed end and a flat end, and the pointed end is used for guiding a screw into the screw hole of the nut, the tip The tooth end has the same outer diameter as the flat tooth end, and the flat end of the flat tooth abuts against the wall surface of the inner screw hole to prevent the screw and the nut from loosening due to vibration. 如申請專利範圍第1項所述之防鬆脫螺絲結構,其中,該轉動部係一四邊形造型,透過一轉動工具夾持。The anti-loose screw structure according to claim 1, wherein the rotating portion is a quadrilateral shape and is clamped by a rotating tool. 如申請專利範圍第2項所述之防鬆脫螺絲結構,其中,該轉動部選用一正方形造型之結構,透過一轉動工具鎖固。The anti-loose screw structure according to claim 2, wherein the rotating portion is formed by a square shape and locked by a rotating tool. 如申請專利範圍第2項所述之防鬆脫螺絲結構,其中,該轉動部選用一長方形造型之結構,透過一轉動工具鎖固。The anti-loose screw structure according to claim 2, wherein the rotating portion is formed by a rectangular shape and locked by a rotating tool. 如申請專利範圍第2項所述之防鬆脫螺絲結構,其中,該轉動部選用一菱形造型之結構,透過一轉動工具鎖固。The anti-loose screw structure of claim 2, wherein the rotating portion is formed by a diamond-shaped structure and locked by a rotating tool.
TW106208975U 2017-06-21 2017-06-21 Anti-loose screw structure TWM551235U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI707747B (en) * 2019-10-18 2020-10-21 國立高雄科技大學 Tightening screw DIA tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI707747B (en) * 2019-10-18 2020-10-21 國立高雄科技大學 Tightening screw DIA tool

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