TWM547212U - Motor iron core structure - Google Patents
Motor iron core structure Download PDFInfo
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- TWM547212U TWM547212U TW106204335U TW106204335U TWM547212U TW M547212 U TWM547212 U TW M547212U TW 106204335 U TW106204335 U TW 106204335U TW 106204335 U TW106204335 U TW 106204335U TW M547212 U TWM547212 U TW M547212U
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- steel sheets
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- motor core
- core structure
- insulating colloid
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Description
本新型涉及一種馬達結構,尤指一種馬達鐵芯結構。The invention relates to a motor structure, in particular to a motor core structure.
現有的馬達包括一定子以及一轉子,該馬達的定子及轉子又可稱為鐵芯,該定子係一圓環狀的結構,而該轉子係一圓柱狀的結構,該定子及轉子均由多數個矽鋼片疊合而成,以定子為例,如圖7至圖9所示,各矽鋼片90為環狀結構,且各矽鋼片90頂面間隔環凹設有多數個定位凹部91,則上下疊合的矽鋼片90係透過該數個定位凹部91相互凹凸卡合,則透過該多數個矽鋼片90疊合,讓馬達鐵芯具有一厚度。The existing motor includes a stator and a rotor. The stator and the rotor of the motor may also be referred to as a core. The stator is a ring-shaped structure, and the rotor is a cylindrical structure. The stator and the rotor are each a plurality of The silicon steel sheets are stacked, and the stator is taken as an example. As shown in FIG. 7 to FIG. 9 , each of the silicon steel sheets 90 has an annular structure, and each of the top steel sheets 90 is provided with a plurality of positioning concave portions 91 in the top ring spacing ring, and then The laminated silicon steel sheets 90 are concavely and convexly engaged with each other through the plurality of positioning concave portions 91, and the plurality of steel sheets 90 are superposed through each other to have a thickness of the motor core.
該馬達鐵芯在結構上僅係由多數個矽鋼片90直接疊合接觸,因此,現有的馬達於操作使用時,磁力線會穿過多數個矽鋼片90,即磁力線會在馬達鐵芯裡面跑動,而馬達鐵芯本身有磁阻,會讓磁力線變慢,也就是磁滯現象,磁滯現象會造成損耗,此損耗現象稱為磁滯損耗,此外,因磁力線在馬達鐵芯裡面跑動的過程中,亦會產生轉彎以及轉圈的現象,此即為渦流現象,渦流現象亦會造成損耗,此損耗現象稱為渦流損,而現有馬達之各矽鋼片90之間是直接疊合接觸,故磁力的磁滯損耗以及渦流損的情況特別顯著,皆會造成馬達的輸出效率不佳,故有改善之必要。The motor core is structurally only directly overlapped by a plurality of silicon steel sheets 90. Therefore, when the existing motor is used, the magnetic lines of force pass through a plurality of steel sheets 90, that is, the magnetic lines of force run in the motor core. The motor core itself has a magnetic resistance, which will make the magnetic line slow down, that is, hysteresis. The hysteresis will cause loss. This loss phenomenon is called hysteresis loss. In addition, because the magnetic lines run in the motor core. In the process, there will also be turning and turning, which is the eddy current phenomenon, and the eddy current phenomenon will also cause loss. This loss phenomenon is called eddy current loss, and the existing steel sheets 90 of the existing motor are directly overlapped, so The hysteresis loss of the magnetic force and the eddy current loss are particularly remarkable, and the output efficiency of the motor is not good, so it is necessary to improve.
為降低現有磁力線本身有磁阻而造成損耗,以及渦流現象造成的損耗,本新型的主要目的在於提供一種馬達鐵芯結構,本新型主要在上、下疊合的矽鋼片之間設有電絕緣膠體,讓磁力線僅能在各別的矽鋼片中跑動,能夠大幅降低形成渦流的機會,進而大幅降低操作過程中的渦流損,以提升馬達的輸出效率。In order to reduce the loss of the magnetic flux itself and the loss caused by the eddy current phenomenon, the main purpose of the present invention is to provide a motor core structure, which is mainly provided with electrical insulation between the upper and lower laminated silicon steel sheets. The colloid allows the magnetic lines to run only in the respective silicon steel sheets, which greatly reduces the chance of eddy currents, thereby greatly reducing the eddy current loss during operation to improve the output efficiency of the motor.
本新型解決先前技術問題所提出的馬達鐵芯結構,其包括: 多數個矽鋼片; 多數層電絕緣膠體,各層電絕緣膠體設置於上、下兩矽鋼片之間。The present invention solves the prior art problem of the motor core structure, which comprises: a plurality of silicon steel sheets; a plurality of layers of electrically insulating colloids, each layer of electrically insulating colloid disposed between the upper and lower steel sheets.
前述的馬達鐵芯結構,其中電絕緣膠體環狀間隔設置於上、下兩矽鋼片之間,使得上、下兩矽鋼片之間未設有電絕緣膠體處形成有間隙。In the foregoing motor core structure, the electrically insulating colloid is annularly disposed between the upper and lower steel sheets, so that a gap is formed between the upper and lower steel sheets without the electrical insulating colloid.
前述的馬達鐵芯結構,其中該多數層電絕緣膠體皆為整體完整覆蓋於上、下間隔的矽鋼片之間,使得上、下兩矽鋼片之間皆鋪設有電絕緣膠體。In the foregoing motor core structure, the plurality of layers of the electrically insulating colloid are integrally covered between the upper and lower spaced steel sheets, so that the upper and lower steel sheets are covered with an electrically insulating colloid.
本新型的技術手段可獲得的功效增進為:本新型將電絕緣的膠體塗抹於上、下間隔的矽鋼片之,讓上、下間隔的矽鋼片之間設有電絕緣的膠體,則在電磁鐵的操作過程中,因磁力線無法穿越電絕緣的膠體,使得磁力線僅能在各別的矽鋼片中跑動,能夠大幅降低形成渦流的機會,因此本新型能夠大幅降低馬達鐵芯在操作過程中的渦流損現象。The improved efficiency of the novel technical means is as follows: the present invention applies an electrically insulating colloid to the upper and lower spaced silicon steel sheets, so that an electrically insulating colloid is provided between the upper and lower spaced silicon steel sheets, and then the electromagnetic During the operation of the iron, the magnetic lines cannot pass through the electrically insulating colloid, so that the magnetic lines can only run in the respective silicon steel sheets, which can greatly reduce the chance of forming eddy currents. Therefore, the novel can greatly reduce the motor core during operation. Eddy current loss phenomenon.
為能詳細瞭解本新型的技術特徵及實用功效,並可依照新型內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:In order to understand the technical features and practical effects of the present invention in detail, and in accordance with the novel content, the following further describes the preferred embodiment as shown in the following figure:
本新型所提供的馬達鐵芯結構的第一較佳實施例係如圖1至圖3所示,其包括多數個矽鋼片10以及多數層電絕緣膠體20,其中:A first preferred embodiment of the motor core structure provided by the present invention is shown in Figures 1 to 3, which includes a plurality of silicon steel sheets 10 and a plurality of layers of electrically insulating colloid 20, wherein:
各矽鋼片10係環狀片體,電絕緣膠體20環狀間隔設置於上、下兩矽鋼片10之間,使得上、下兩矽鋼片10之間未設有電絕緣膠體20處形成有間隙,而多數個矽鋼片10堆疊的成品如圖4所示。其中,電絕緣膠體20係透過一膠體固化程序讓電絕緣膠體20形成一種堅韌的熱固性塑膠,若膠體固化程序為加熱程序,該膠體固化程序的加熱範圍值為100℃~250℃,若膠體固化程序為加壓程序,加壓程序的壓合的力量為2000kgf~10000kgf。Each of the silicon steel sheets 10 is an annular sheet body, and the electrically insulating colloids 20 are annularly spaced between the upper and lower steel sheets 10 so that no gap is formed between the upper and lower steel sheets 10 without the electrical insulating colloid 20 The finished product of a plurality of silicon steel sheets 10 stacked is shown in FIG. The electrically insulating colloid 20 forms a tough thermosetting plastic through a colloid curing process. If the colloid curing process is a heating procedure, the colloid curing process has a heating range of 100 ° C to 250 ° C, if the colloid is cured. The program is a pressurizing program, and the pressing force of the pressurizing program is 2000 kgf to 10000 kgf.
本新型所提供的馬達鐵芯結構的第二較佳實施例係如圖5與圖6所示,其大致與第一較佳實施例相同,差別在於:該多數層電絕緣膠體皆為整體完整覆蓋於上、下間隔的矽鋼片之間,使得上、下兩矽鋼片10之間皆鋪設有電絕緣膠體20。A second preferred embodiment of the motor core structure provided by the present invention is as shown in FIG. 5 and FIG. 6, which is substantially the same as the first preferred embodiment, except that the majority of the electrically insulating colloids are completely intact. Covering between the upper and lower spaced silicon steel sheets, an electrically insulating colloid 20 is disposed between the upper and lower steel sheets 10 .
綜上所述,本新型在上、下兩矽鋼片10之間塗抹電絕緣膠體20,讓上、下疊合的矽鋼片10之間設有電絕緣膠體20,則本新型的馬達鐵芯在操作使用的過程中,磁力線無法穿越電絕緣膠體20,讓磁力線僅能在各別的矽鋼片10中跑動,而大幅降低形成渦流的機會,因此本新型能夠大幅降低馬達鐵芯在操作過程中的渦流損現象。In summary, the present invention applies an electrically insulating colloid 20 between the upper and lower steel sheets 10 to provide an electrically insulating colloid 20 between the upper and lower laminated silicon steel sheets 10, and the novel motor core is During the operation, the magnetic lines of force cannot pass through the electrically insulating colloid 20, so that the magnetic lines can only run in the respective silicon steel sheets 10, and the chance of forming eddy currents is greatly reduced, so the novel can greatly reduce the motor core during operation. Eddy current loss phenomenon.
以上所述,僅是本新型的較佳實施例,並非對本新型作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本新型所提技術特徵的範圍內,利用本新型所揭示技術內容所作出局部更動或修飾的等效實施例,均仍屬於本新型技術特徵的範圍內。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any person having ordinary knowledge in the art can use the present invention without departing from the technical features of the present invention. Equivalent embodiments of the novel modifications or modifications made by the novel teachings are still within the scope of the novel features.
10‧‧‧矽鋼片
20‧‧‧電絕緣膠體
90‧‧‧矽鋼片
91‧‧‧定位凹部10‧‧‧矽Steel sheet
20‧‧‧Electrical insulating colloid
90‧‧‧矽Steel sheet
91‧‧‧ positioning recess
圖1係本新型第一較佳實施例的外觀立體圖。 圖2係本新型第一較佳實施例的外觀立體分解圖。 圖3係本新型第一較佳實施例的剖面側視圖。 圖4係本新型第一較佳實施例的成品的外觀立體圖。 圖5係本新型第二較佳實施例的外觀立體分解圖。 圖6係本新型第二較佳實施例的剖面側視圖。 圖7係現有馬達鐵芯的外觀立體圖。 圖8係現有馬達鐵芯的外觀立體分解圖。 圖9係現有馬達鐵芯的剖面側視圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is an external perspective view of a first preferred embodiment of the present invention. Fig. 2 is an exploded perspective view showing the appearance of the first preferred embodiment of the present invention. Figure 3 is a cross-sectional side view of the first preferred embodiment of the present invention. Figure 4 is a perspective view showing the appearance of the finished product of the first preferred embodiment of the present invention. Figure 5 is an exploded perspective view showing the appearance of the second preferred embodiment of the present invention. Figure 6 is a cross-sectional side view of a second preferred embodiment of the present invention. Fig. 7 is a perspective view showing the appearance of a conventional motor core. Fig. 8 is an exploded perspective view showing the appearance of a conventional motor core. Figure 9 is a cross-sectional side view of a conventional motor core.
10‧‧‧矽鋼片 10‧‧‧矽Steel sheet
20‧‧‧電絕緣膠體 20‧‧‧Electrical insulating colloid
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TWI628899B (en) * | 2017-03-28 | 2018-07-01 | 富田電機股份有限公司 | Motor core process and structure |
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TWI628899B (en) * | 2017-03-28 | 2018-07-01 | 富田電機股份有限公司 | Motor core process and structure |
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