TWM545002U - Shell mold sintering device - Google Patents

Shell mold sintering device Download PDF

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Publication number
TWM545002U
TWM545002U TW106201726U TW106201726U TWM545002U TW M545002 U TWM545002 U TW M545002U TW 106201726 U TW106201726 U TW 106201726U TW 106201726 U TW106201726 U TW 106201726U TW M545002 U TWM545002 U TW M545002U
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Taiwan
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sintering
shell mold
inner cavity
groove
nozzle
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TW106201726U
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Chinese (zh)
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zheng-da Cai
yao-ming Cai
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Cai yu-qi
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Description

殼模燒結裝置Shell mold sintering device

本創作涉及精密鑄造工藝,特別涉及一種殼模燒結裝置。 The present invention relates to a precision casting process, and more particularly to a shell mold sintering device.

精密鑄造是相對於傳統鑄造工藝而言的一種鑄造方法,它能夠獲得相對準確的形狀和較高的鑄造精度。精密鑄造的工藝過程為:首先,製作蠟模,該蠟模與所需鑄造的產品大小形狀相一致;然後,在所製作的蠟模表面形成陶殼;隨後,對所述陶殼進行脫蠟處理(將其內部的蠟模熔化後去除);之後,在高溫下燒結陶殼;最後,向燒結後的陶殼內澆注金屬材料,待金屬材料冷卻凝固後,破碎去除所述陶殼,得到的鑄件即為所需的產品。 Precision casting is a casting method relative to conventional casting processes that achieves relatively accurate shape and high casting accuracy. The process of precision casting is: first, a wax mold is produced, which is consistent with the size and shape of the product to be cast; then, a ceramic shell is formed on the surface of the prepared wax mold; and then, the ceramic shell is dewaxed. Treatment (after melting the wax mold inside thereof); after that, the ceramic shell is sintered at a high temperature; finally, the metal material is cast into the sintered ceramic shell, and after the metal material is cooled and solidified, the ceramic shell is crushed and removed to obtain The casting is the desired product.

在上述工藝過程中,陶殼的製作至關重要,它的品質好壞決定了鑄件的優劣。目前,陶殼製作通常採用的方法為:殼模法,具體地常採用水溶性矽溶膠制殼法,該方法在製作陶殼時,是使用耐火材料配製不同的漿料與砂,一層漿一層砂逐漸一層層的堆集在蠟模表面,製成所需要厚度的陶殼。然後,將制得的陶殼乾燥、脫蠟並放入燒結爐內於900~1400℃下高溫燒結。由於燒結是殼模製作必不可少的一步環節,因此,燒結的好壞直接影響到殼模品質,以及最終鑄件的品質。 In the above process, the production of ceramic shell is very important, and its quality determines the pros and cons of the casting. At present, the commonly used method for making ceramic shells is: shell moulding method, in particular, water-soluble cerium sol shelling method is often used. In the method of making ceramic shell, refractory material is used to prepare different slurry and sand, and one layer of pulp is layered. The sand is gradually layered on the surface of the wax mold to form a ceramic shell of the desired thickness. Then, the obtained ceramic shell is dried, dewaxed, and placed in a sintering furnace at a high temperature sintering at 900 to 1400 °C. Since sintering is an indispensable step in the production of shell molds, the quality of the shell directly affects the quality of the shell mold and the quality of the final casting.

發明人的在先申請中國專利CN105903898A公開了一種殼模燒結方法及使用該方法的燒結裝置,其採用分段式加熱方法,將殼模燒結過程分為了燒蠟階段和燒結階段,燒蠟階段保證燒結環境內有充足的氧與蠟進行充分燃燒反應,使得制得的殼模內幾乎不存在因為殘蠟碳化形成的殘碳,避免了因此產生 的澆注時的鋼水噴濺問題及鑄件有穿入性氣孔的問題。同時,在燒結階段盡可能降低燒結環境內的氧濃度,避免了殼模內的碳粉在燒結階段就完全燃燒完,致使殼模澆注鋼水時發生嚴重的模壁反應現象。 The inventor's prior application Chinese Patent No. CN105903898A discloses a shell mold sintering method and a sintering apparatus using the same, which adopts a segmented heating method to divide the shell mold sintering process into a wax burning stage and a sintering stage, and the wax burning stage ensures In the sintering environment, sufficient oxygen and wax are fully combusted, so that there is almost no residual carbon formed in the shell mold due to carbonization of the residual wax, thereby avoiding the occurrence of The problem of molten steel splashing during casting and the problem of penetrating pores in the casting. At the same time, the oxygen concentration in the sintering environment is reduced as much as possible in the sintering stage, and the carbon powder in the shell mold is completely burned out in the sintering stage, so that the mold wall reaction phenomenon occurs when the shell mold is poured into the molten steel.

發明人在進一步的研究過程中發現,該在先申請在一定程度上仍然存在以下問題:1、在燒蠟階段(要求高氧低溫),其維持燒結爐內有充足的氧含量(即高氧),爐內溫度為600℃~800℃(相對於燒結溫度來說屬於低溫),維持時間為5~20min,在此條件下,由於氧含量充足、爐內溫度較高且維持時間較長,所以殼模中所加入的碳粉仍有可能部分被燃燒消耗掉,從而減弱了碳粉對殼模的保護作用,仍會在一定程度上發生模壁反應;2、在燒結階段(要求低氧高溫),其是通過關閉鼓風裝置和排風煙道的方式來控制燒結爐內為低氧或無氧環境,然而在燒蠟階段結束時,由於燒結爐內的氧含量仍處於較高水準,這些殘留的氧在燒結階段仍會繼續消耗殼模中所加入的碳粉,進一步減弱了碳粉對殼模的保護作用,增加了模壁反應發生的幾率。 In the course of further research, the inventors found that the prior application still has the following problems to a certain extent: 1. In the wax burning stage (requiring high oxygen low temperature), it maintains sufficient oxygen content in the sintering furnace (ie, high oxygen). ), the furnace temperature is 600 ° C ~ 800 ° C (relative to the sintering temperature is low temperature), the maintenance time is 5 ~ 20min, under this condition, due to sufficient oxygen content, high furnace temperature and long maintenance time, Therefore, the carbon powder added in the shell mold may still be partially consumed by combustion, thereby weakening the protective effect of the carbon powder on the shell mold, and the mold wall reaction still occurs to some extent; 2. In the sintering stage (requiring hypoxia) High temperature), which controls the low-oxygen or oxygen-free environment in the sintering furnace by closing the air blowing device and the exhaust flue. However, at the end of the wax burning stage, the oxygen content in the sintering furnace is still at a high level. These residual oxygen will continue to consume the carbon powder added in the shell mold during the sintering stage, further weakening the protective effect of the carbon powder on the shell mold and increasing the probability of occurrence of the mold wall reaction.

此外,在殼模的連續化生產中,第一爐殼模從燒結爐中取出後,爐內溫度大約在900℃左右,當放入第二爐殼模時,爐內溫度仍會較高,當對第二爐殼模進行燒蠟時,一旦殼模溫度升高,在高氧環境下,殼模中所加入的碳粉就有可能會開始被陸續燃燒消耗,所以有必要縮短燒蠟階段的時間(縮短高氧的時間),並盡可能的使得在燒蠟階段結束後燒結爐內儘快由高氧變為低氧或無氧環境,以減少殼模中所加入的碳粉的消耗。 In addition, in the continuous production of the shell mold, after the first shell mold is taken out from the sintering furnace, the temperature in the furnace is about 900 ° C. When the second shell mold is placed, the temperature in the furnace is still high. When the second shell mold is waxed, once the temperature of the shell mold increases, in the high oxygen environment, the carbon powder added in the shell mold may start to be burned successively, so it is necessary to shorten the wax burning stage. Time (shortening the time of high oxygen), and as far as possible, the high-oxygen to low-oxygen or oxygen-free environment in the sintering furnace after the end of the wax-burning stage is used to reduce the consumption of the carbon powder added in the shell mold.

本創作要解決的技術問題是提供一種殼模燒結裝置,其能夠大大縮短燒蠟階段的時間,並且使得在燒蠟階段結束後燒結爐內儘快由高氧變為低氧或無氧環境,減少殼模中所加入的碳粉的消耗。 The technical problem to be solved by the present invention is to provide a shell mold sintering device which can greatly shorten the time of the wax burning stage and make the low-oxygen or oxygen-free environment in the sintering furnace as soon as possible after the end of the wax burning stage, reducing The consumption of toner added to the shell mold.

為解決上述技術問題,本創作提供技術方案如下:一方面,提供一種殼模燒結裝置,包括燒結內腔,所述燒結內腔內設置有殼模放置平臺和加熱裝置,所述燒結內腔的一端設置有封閉門,所述燒結內腔的另一端設置有煙氣出口,所述煙氣出口連接有排風煙道,其中:所述殼模燒結裝置為電熱爐,所述殼模放置平臺的上表面設置有多排凹槽,所述凹槽沿所述燒結內腔的長度方向延伸,所述凹槽的寬度小於待燒結殼模的澆口杯的直徑;所述燒結內腔設置所述煙氣出口的一端內側在與所述殼模放置平臺相對應的位置設置有用於提供空氣的第一進氣管,所述第一進氣管連接有鼓風裝置,所述第一進氣管上設置有方向朝向所述凹槽的第一噴嘴;所述燒結內腔內還設置有用於提供可燃性氣體或液體的第二噴嘴;所述煙氣出口的高度高於所述殼模放置平臺的高度。 In order to solve the above technical problems, the present invention provides the technical solution as follows: On the one hand, a shell mold sintering device is provided, comprising a sintering inner cavity, wherein the sintering inner cavity is provided with a shell mold placing platform and a heating device, and the sintering inner cavity One end of the sintering chamber is provided with a smoke outlet, and the other end of the sintering chamber is provided with a flue gas outlet, wherein the shell mold sintering device is an electric furnace, and the shell mold placement platform The upper surface is provided with a plurality of rows of grooves extending along the length of the sintering cavity, the width of the grooves being smaller than the diameter of the pouring cup of the shell mold to be sintered; the sintering chamber setting chamber An inner side of one end of the flue gas outlet is provided with a first intake pipe for supplying air at a position corresponding to the shell mold placing platform, and the first intake pipe is connected with an air blowing device, the first intake air a first nozzle oriented toward the groove is disposed on the tube; a second nozzle for providing a flammable gas or liquid is further disposed in the sintering cavity; the height of the flue gas outlet is higher than the shell mold placement Platform height

進一步的,所述燒結內腔設置所述煙氣出口的一端內側在與所述殼模放置平臺相對應的位置還設置有用於提供可燃性氣體或液體的第二進氣管,所述第二噴嘴位於所述第二進氣管上且方向朝向所述凹槽。 Further, the sintering inner cavity is provided with an inner side of one end of the flue gas outlet, and a second intake pipe for providing a flammable gas or liquid is further disposed at a position corresponding to the shell mold placing platform, the second A nozzle is located on the second intake pipe and faces in the direction of the groove.

進一步的,所述凹槽的至少一個側壁的中部均勻設置有若干擋風板,各擋風板的長度沿所述燒結內腔從內至外的方向依次變長。 Further, a plurality of windshields are uniformly disposed in a middle portion of at least one sidewall of the groove, and lengths of the windshields are sequentially lengthened from the inside to the outside along the sintering cavity.

進一步的,所述擋風板的末端為弧形引風部。 Further, the end of the wind deflector is an arc-shaped air guiding portion.

進一步的,沿所述燒結內腔從內至外的方向所述擋風板上部向後傾斜,傾斜的角度為1~10°。 Further, the windshield portion is inclined rearward from the inner side to the outer side of the sintering inner cavity, and the inclination angle is 1 to 10 degrees.

進一步的,所述燒結內腔設置所述封閉門的一端內側在與所述殼模放置平臺相對應的位置設置有落砂收集槽,所述落砂收集槽沿所述燒結內腔的寬度方向延伸。 Further, the sintering inner cavity is provided with an inner side of one end of the closing door at a position corresponding to the shell mold placing platform, and a falling sand collecting groove is arranged along the width direction of the sintering inner cavity. extend.

進一步的,所述煙氣出口和排風煙道之間設置有二次燃燒爐,所述二次燃燒爐內設置有用於提供空氣的第三噴嘴和用於提供可燃性氣體或液體的第四噴嘴,所述煙氣出口為朝向所述二次燃燒爐的收縮結構。 Further, a secondary combustion furnace is disposed between the flue gas outlet and the exhaust flue, and the secondary combustion furnace is provided with a third nozzle for supplying air and a fourth for providing a flammable gas or liquid. a nozzle, the flue gas outlet being a contraction structure toward the secondary combustion furnace.

進一步的,所述二次燃燒爐內的溫度為1200℃以上,所述二次燃燒爐的氧含量為25%以上。 Further, the temperature in the secondary combustion furnace is 1200 ° C or higher, and the oxygen content of the secondary combustion furnace is 25% or more.

進一步的,所述二次燃燒爐內在與所述排風煙道連接處設置有陶瓷海綿式篩檢程式。 Further, a ceramic sponge screening program is disposed in the secondary combustion furnace at a connection with the exhaust flue.

進一步的,所述第一進氣管連接有金屬預熱管路,所述金屬預熱管路設置在所述二次燃燒爐內。 Further, the first intake pipe is connected with a metal preheating pipeline, and the metal preheating pipeline is disposed in the secondary combustion furnace.

進一步的,所述燒結內腔內設置有溫度感應模組和氧濃度監測模組。 Further, a temperature sensing module and an oxygen concentration monitoring module are disposed in the sintering inner cavity.

另一方面,提供一種利用上述殼模燒結裝置進行殼模燒結的方法,包括:步驟1:將待燒結的殼模倒扣放置在燒結內腔內的殼模放置平臺上,關閉封閉門;步驟2:開啟加熱裝置、鼓風裝置和排風煙道,使燒結內腔內有充足的氧含量,升溫至殼模用蠟的燃燒溫度,並維持燒結內腔內溫度直至殼模內的殘留的蠟完全燒盡; 步驟3:開啟噴嘴,使燒結內腔內為低氧或無氧環境,升溫至殼模的燒結溫度並維持燒結內腔內溫度為殼模的燒結溫度,直至殼模燒結完畢。 In another aspect, a method for performing shell mold sintering using the above-described shell mold sintering apparatus includes: Step 1: placing a shell mold to be sintered on a shell mold placement platform in a sintered inner cavity, and closing the closed door; 2: Turn on the heating device, the air blowing device and the exhaust flue, so that there is sufficient oxygen content in the sintering inner cavity, the temperature is raised to the burning temperature of the shell mold wax, and the temperature in the sintering inner cavity is maintained until the residual in the shell mold The wax is completely burned out; Step 3: The nozzle is opened to make the sintered inner cavity a low-oxygen or oxygen-free environment, and the temperature is raised to the sintering temperature of the shell mold and the temperature in the sintered inner cavity is maintained as the sintering temperature of the shell mold until the shell mold is sintered.

進一步的,所述步驟2中,當檢測到所述燒結內腔內的氧含量在一定時間內不降低時,轉至執行所述步驟3。 Further, in the step 2, when it is detected that the oxygen content in the sintering inner cavity does not decrease within a certain time, the process proceeds to step 3.

進一步的,所述步驟2中,開啟加熱裝置、鼓風裝置和排風裝置,使所述燒結內腔的氧含量在16~20%;所述步驟3中,開啟噴嘴,使所述燒結內腔的氧含量在5%以下。 Further, in the step 2, the heating device, the air blowing device and the air exhaust device are turned on, so that the oxygen content of the sintering inner cavity is 16-20%; in the step 3, the nozzle is opened to make the sintering inner The oxygen content of the chamber is below 5%.

進一步的,所述步驟2中,所述殼模用蠟的燃燒溫度為600℃~800℃,所述維持燒結爐內溫度的維持時間為3min以內;所述步驟3中,所述殼模的燒結溫度為1150~1400℃,所述維持燒結爐內溫度的維持時間為10~30min。 Further, in the step 2, the combustion temperature of the shell mold wax is 600 ° C to 800 ° C, and the maintenance time of the temperature in the sintering furnace is maintained within 3 min; in the step 3, the shell mold is The sintering temperature is 1150 to 1400 ° C, and the maintenance time of the temperature in the sintering furnace is maintained for 10 to 30 minutes.

本創作具有以下有益效果: This creation has the following beneficial effects:

本創作調整了殼模放置平臺上凹槽的方向,並合理佈置了用於提供空氣的第一噴嘴的位置,使得燒結內腔內能夠形成循環氣流,提高了加熱效率,並且第一噴嘴的位置設計能夠在殼模內部帶動形成氣流,在燒蠟階段能夠為蠟燃燒帶來足夠的氧氣,使蠟能夠更快速的燃燒完,從而能夠大大縮短燒蠟階段的時間;本創作還在燒結內腔中設置有噴嘴,在燒蠟階段結束後,該噴嘴可噴出可燃性氣體或液體,通過燃燒來消耗燒結內腔中的氧氣,從而達到迅速降低燒結內腔中氧含量的目的,使得在燒蠟階段結束後燒結爐內儘快由高氧變為低氧或無氧環境。即使在殼模的連續化生產中,本創作也能確保殼模中所加入的碳粉沒有被燃燒消耗,確保了殼模的品質,從而提高了鑄件的品質。採用創作能夠生產出精度足夠高的鑄件,使得後續無需或僅需較少的精加工即可達到需要的鑄件精度,降低了次品、廢品率,提高了生產效率,大大降低了生產成本。 The present invention adjusts the direction of the groove on the shell mold placing platform, and reasonably arranges the position of the first nozzle for supplying air, so that a circulating air flow can be formed in the sintering inner cavity, the heating efficiency is improved, and the position of the first nozzle is The design can drive the airflow inside the shell mold, and can bring enough oxygen to the wax burning during the wax burning stage, so that the wax can be burned more quickly, which can greatly shorten the time of the wax burning stage; the creation is also in the sintering cavity The nozzle is disposed in the nozzle, and after the wax burning phase is finished, the nozzle can spray a flammable gas or a liquid, and consumes oxygen in the sintered inner cavity by combustion, thereby achieving the purpose of rapidly reducing the oxygen content in the sintered inner cavity, so that the wax is burned. After the end of the stage, the furnace is changed from high oxygen to low oxygen or oxygen-free environment as soon as possible. Even in the continuous production of the shell mold, the creation ensures that the carbon powder added to the shell mold is not consumed by combustion, ensuring the quality of the shell mold, thereby improving the quality of the casting. The creation can produce castings with high enough precision, so that the required casting precision can be achieved without or with less finishing, which reduces the defective product and the scrap rate, improves the production efficiency, and greatly reduces the production cost.

1‧‧‧燒結內腔 1‧‧‧Sintered cavity

10‧‧‧二次燃燒爐 10‧‧‧Secondary burner

11‧‧‧第三噴嘴 11‧‧‧ third nozzle

12‧‧‧第四噴嘴 12‧‧‧four nozzle

13‧‧‧陶瓷海綿式篩檢程式 13‧‧‧Ceramic Sponge Screening Program

2‧‧‧殼模放置平臺 2‧‧‧Shell placement platform

21‧‧‧凹槽 21‧‧‧ Groove

22‧‧‧擋風板 22‧‧‧wind shield

221‧‧‧弧形引風部 221‧‧‧Arc-shaped draft

24‧‧‧半圓形凹陷 24‧‧‧Semicircular depression

3‧‧‧封閉門 3‧‧‧Closed door

4‧‧‧煙氣出口 4‧‧‧Smoke gas export

5‧‧‧排風煙道 5‧‧‧Exhaust flue

6‧‧‧第一進氣管 6‧‧‧First intake pipe

61‧‧‧第一噴嘴 61‧‧‧First nozzle

7‧‧‧第二進氣管 7‧‧‧Second intake manifold

71‧‧‧第二噴嘴 71‧‧‧second nozzle

8‧‧‧澆口杯 8‧‧‧Tour Cup

9‧‧‧落砂收集槽 9‧‧‧Land sand collection tank

[圖1]為本創作的殼模燒結裝置的一個實施例的結構示意圖;[圖2]為圖1中殼模放置平臺A-A向剖面結構示意圖;[圖3]為圖1中殼模放置平臺的一個凹槽的一種結構方式的俯視結構示意圖;[圖4]為圖1中殼模放置平臺的一個凹槽的另一結構方式的俯視結構示意圖;[圖5]為圖3所示凹槽的帶有擋風板的側壁的正面結構示意圖;[圖6]為本創作的殼模燒結裝置的另一實施例的結構示意圖;[圖7]為本創作的殼模燒結方法的流程示意圖。 1 is a schematic structural view of an embodiment of a shell mold sintering apparatus according to the present invention; [FIG. 2] is a schematic cross-sectional view of the shell mold placement platform AA of FIG. 1; [FIG. 3] is a shell mold placement platform of FIG. A schematic plan view of a structure of a groove; [Fig. 4] is a schematic plan view of another structure of a groove of the shell mold placement platform of Fig. 1; [Fig. 5] is the groove shown in Fig. 3. A schematic view of the front side structure of the side wall with the windshield; [Fig. 6] is a schematic structural view of another embodiment of the shell mold sintering apparatus of the present invention; [Fig. 7] is a schematic flow chart of the shell mold sintering method of the present invention.

為使本創作要解決的技術問題、技術方案和優點更加清楚,下面將結合附圖及具體實施例進行詳細描述。 In order to make the technical problems, technical solutions and advantages of the present invention more clear, the following detailed description will be made with reference to the accompanying drawings and specific embodiments.

一方面,本創作提供一種殼模燒結裝置,如圖1至5所示,包括燒結內腔1,燒結內腔1內設置有殼模放置平臺2和加熱裝置(未示出),燒結內腔1的一端設置有封閉門3,燒結內腔1的另一端設置有煙氣出口4,煙氣出口4連接有排風煙道5,其中:殼模燒結裝置為電熱爐,殼模放置平臺2的上表面設置有多排凹槽21,凹槽21沿燒結內腔1的長度方向(即圖1中的左右方向)延伸,凹槽21的寬度小於待燒結殼模的澆口杯8的直徑;燒結內腔1設置煙氣出口4的一端內側在與殼模放置平臺2相對應的位置設置有用於提供空氣的第一進氣管6,第一進氣管6連接有鼓風裝置(未示出),第一進氣管6上設置有方向朝向凹槽21的第一噴嘴61; 燒結內腔1內還設置有用於提供可燃性氣體或液體(如瓦斯、酒精等)的第二噴嘴71;煙氣出口4的高度高於殼模放置平臺2的高度,一般來說高度差可以為5~20cm,本領域技術人員還可根據實際情況靈活調整。 In one aspect, the present invention provides a shell mold sintering apparatus, as shown in FIGS. 1 to 5, including a sintered inner chamber 1 in which a shell mold placing platform 2 and a heating device (not shown) are provided, and the inner cavity is sintered. 1 is provided with a closing door 3, the other end of the sintering chamber 1 is provided with a flue gas outlet 4, and the flue gas outlet 4 is connected with an exhaust flue 5, wherein: the shell mold sintering device is an electric heating furnace, and the shell mold placing platform 2 The upper surface is provided with a plurality of rows of grooves 21 extending along the length direction of the sintered inner cavity 1 (i.e., the left-right direction in Fig. 1), and the width of the groove 21 is smaller than the diameter of the pouring cup 8 of the shell mold to be sintered. The sintering inner chamber 1 is provided with an inner side of one end of the flue gas outlet 4 at a position corresponding to the shell mold placing platform 2, and a first intake pipe 6 for supplying air is provided, and the first intake pipe 6 is connected with an air blowing device (not The first intake pipe 6 is provided with a first nozzle 61 oriented in the direction of the groove 21; The sintering chamber 1 is further provided with a second nozzle 71 for providing a flammable gas or liquid (such as gas, alcohol, etc.); the height of the flue gas outlet 4 is higher than the height of the shell mold placing platform 2, generally the height difference can be For the 5~20cm, the person skilled in the art can also flexibly adjust according to the actual situation.

發明人在研究過程中發現,現有技術中燒結爐主要分為兩種,第一種是電熱爐,其缺點在於:1、通過爐內在三個側面佈置的電熱管加熱,只有熱輻射加熱,熱量不均勻,效率不佳;2、電熱爐多為封閉式,不通風無對流,氧含量不充足,難以提供燒蠟階段所需的高氧環境;第二種是燃氣/燃油爐,其缺點在於:1、雖然有通風對流,但由於是依賴燃氣/燃油來加熱,消耗了大部分氧氣,故也經常存在燒蠟階段氧含量不足的缺陷;2、如果加大供氧量的話,則在燒結階段又容易導致殼模中所加入的碳粉被燃燒消耗掉。 The inventors found in the research process that the sintering furnaces in the prior art are mainly divided into two types. The first one is an electric heating furnace, and the disadvantages are as follows: 1. Heating by electric heating pipes arranged on three sides in the furnace, only heat radiation heating, heat Uneven, low efficiency; 2, the electric furnace is mostly closed, no ventilation, no convection, insufficient oxygen content, it is difficult to provide the high oxygen environment required for the wax burning stage; the second is the gas / oil furnace, its shortcomings It is: 1. Although there is ventilation and convection, but it relies on gas/fuel to heat and consume most of the oxygen, so there are often defects in the oxygen content in the wax burning stage; 2. If the oxygen supply is increased, then In the sintering stage, it is easy to cause the carbon powder added in the shell mold to be consumed by combustion.

本創作的有益效果在於: The beneficial effects of this creation are:

1、在現有電熱爐的基礎上,並結合發明人的在先申請,調整了殼模放置平臺2上凹槽21的方向,並合理佈置了用於提供空氣的第一噴嘴61的位置,使得燒結內腔1內能夠形成循環氣流,提高了加熱效率,具體說明如下:電熱爐上引入了鼓風裝置,可以攪動爐內的空氣,解決了電熱爐只有熱輻射,效率不佳的缺點,因鼓風攪動爐內的空氣,創造了熱對流,熱傳導和熱輻射的最佳傳熱條件,充分把電熱管的熱快速均勻傳到殼模上,增加加熱效率節省能源,縮短燒結所需的時間,增加生產效率;各圖中箭頭均表示氣流流動方向。本創作中所形成的循環氣流方向如圖1所示,本創作相對於發明人的在先申請來說,氣流方向更加合理,加熱效率更高。 1. On the basis of the existing electric furnace, and in combination with the inventor's prior application, the direction of the groove 21 on the shell mold placing platform 2 is adjusted, and the position of the first nozzle 61 for supplying air is reasonably arranged, so that The circulating gas flow can be formed in the sintering inner cavity 1 to improve the heating efficiency. The specific description is as follows: an air blowing device is introduced on the electric heating furnace, which can stir the air in the furnace, and solves the disadvantage that the electric heating furnace only has heat radiation and has poor efficiency. The air in the furnace stirs the air to create the best heat transfer conditions for heat convection, heat conduction and heat radiation, and fully transfers the heat of the electric heating tube to the shell mold quickly, increasing the heating efficiency, saving energy and shortening the time required for sintering. Increase production efficiency; the arrows in each figure indicate the direction of airflow. The direction of the circulating airflow formed in this creation is shown in Fig. 1. Compared with the prior application of the inventor, the creation of the airflow direction is more reasonable and the heating efficiency is higher.

而且,凹槽21沿燒結內腔1的長度方向延伸,這種設置方式有利於將燒結過程中產生的落砂清理出來(既利於人工清砂,也利於利用進風氣流自動清砂)。 Moreover, the groove 21 extends along the length of the sintering cavity 1, and this arrangement is advantageous for cleaning out the falling sand generated during the sintering process (both for artificial sand cleaning and for automatic sand cleaning by the inlet air flow).

2、本創作中,用於提供空氣的第一進氣管6上設置有方向朝向凹槽21的第一噴嘴61,由於待燒結的殼模倒扣放置在殼模放置平臺2上,正好位於凹槽21的上方,這樣隨著第一噴嘴61的進氣氣流的流動,會在殼模內部帶動形成氣流,好處在於:一是在燒蠟階段能夠為蠟燃燒帶來足夠的氧氣,使蠟能夠更快速的燃燒完,二是在燒結階段能夠減小殼模的內外溫差(本創作中殼模內外溫差可低至5℃以內),從而避免由於內外溫差導致的在燒結過程中殼模內外膨脹量不同會在殼模上出現細裂紋的問題,進而避免了鑄件的表面產生向外突出的毛邊或凸水紋/凹水紋的問題; 2. In the present creation, the first intake pipe 6 for supplying air is provided with a first nozzle 61 oriented toward the groove 21, and the shell mold to be sintered is placed on the shell mold placing platform 2, which is located just below The upper side of the groove 21, so that the flow of the intake air flow of the first nozzle 61 will drive the airflow inside the shell mold, and the advantage is that: in the wax burning stage, sufficient oxygen can be brought to the wax combustion, so that the wax It can burn more quickly, and the other is to reduce the internal and external temperature difference of the shell mold during the sintering stage (the inner and outer temperature difference of the shell mold can be as low as 5 °C in this creation), so as to avoid the inside and outside of the shell mold during the sintering process due to the internal and external temperature difference. Different expansion amounts will cause fine cracks on the shell mold, thereby avoiding the problem that the surface of the casting has outwardly protruding burrs or convex water/concave water marks;

3、凹槽21的寬度小於待燒結殼模的澆口杯8的直徑,這樣可以使殼模平穩的放置在殼模放置平臺2上,不滑落/歪倒在凹槽21中,從而不會粘附燒結過程中掉落的落砂,確保鑄件不會產生沙孔; 3. The width of the groove 21 is smaller than the diameter of the gate cup 8 of the shell mold to be sintered, so that the shell mold can be smoothly placed on the shell mold placing platform 2 without slipping/falling in the groove 21, so that Adhere to the falling sand falling during the sintering process to ensure that the casting does not produce sand holes;

4、燒結內腔1設置有用於提供可燃性氣體或液體的第二噴嘴71,在燒蠟階段結束後,該第二噴嘴71可噴出可燃性氣體或液體,通過燃燒來消耗燒結內腔1中的氧氣,從而達到迅速降低燒結內腔1中氧含量的目的。 4. The sintering inner chamber 1 is provided with a second nozzle 71 for supplying a flammable gas or liquid. After the wax burning phase is finished, the second nozzle 71 can eject a combustible gas or liquid, and consumes the sintered inner cavity 1 by combustion. Oxygen, thereby achieving the purpose of rapidly reducing the oxygen content in the sintered cavity 1.

綜上,本創作調整了殼模放置平臺上凹槽的方向,並合理佈置了用於提供空氣的第一噴嘴的位置,使得燒結內腔內能夠形成循環氣流,提高了加熱效率,並且第一噴嘴的位置設計能夠在殼模內部帶動形成氣流,在燒蠟階段能夠為蠟燃燒帶來足夠的氧氣,使蠟能夠更快速的燃燒完,從而能夠大大縮短燒蠟階段的時間;本創作還在燒結內腔中設置有噴嘴,在燒蠟階段結束後,該噴 嘴可噴出可燃性氣體或液體,通過燃燒來消耗燒結內腔中的氧氣,從而達到迅速降低燒結內腔中氧含量的目的,使得在燒蠟階段結束後燒結爐內儘快由高氧變為低氧或無氧環境。即使在殼模的連續化生產中,本創作也能確保殼模中所加入的碳粉沒有被燃燒消耗,確保了殼模的品質,從而提高了鑄件的品質。採用本創作能夠生產出精度足夠高的鑄件,使得後續無需或僅需較少的精加工即可達到需要的鑄件精度,降低了次品、廢品率,提高了生產效率,大大降低了生產成本。 In summary, the present invention adjusts the direction of the groove on the shell mold placement platform, and rationally arranges the position of the first nozzle for providing air, so that a circulating air flow can be formed in the sintered inner cavity, the heating efficiency is improved, and the first The position of the nozzle is designed to drive the airflow inside the shell mold, which can bring enough oxygen to the wax burning during the wax burning stage, so that the wax can be burned more quickly, which can greatly shorten the time of the wax burning stage; a nozzle is arranged in the sintering cavity, and after the wax burning phase is finished, the spraying The mouth can eject a flammable gas or liquid, and consumes oxygen in the sintered inner cavity by combustion, thereby achieving the purpose of rapidly reducing the oxygen content in the sintered inner cavity, so that the sintering furnace is changed from high oxygen to low as soon as possible after the wax burning phase ends. Oxygen or anaerobic environment. Even in the continuous production of the shell mold, the creation ensures that the carbon powder added to the shell mold is not consumed by combustion, ensuring the quality of the shell mold, thereby improving the quality of the casting. The creation can produce castings with high enough precision, so that the required casting precision can be achieved without or with less finishing, reducing the defective product, the reject rate, improving the production efficiency and greatly reducing the production cost.

如圖1所示,優選的,燒結內腔1設置煙氣出口4的一端內側在與殼模放置平臺2相對應的位置還設置有用於提供可燃性氣體或液體的第二進氣管7,第二噴嘴71位於第二進氣管7上且方向朝向凹槽21。 As shown in FIG. 1, preferably, the sintering inner chamber 1 is provided with an inner side of one end of the flue gas outlet 4 at a position corresponding to the shell mold placing platform 2, and a second intake pipe 7 for supplying a flammable gas or liquid is further disposed. The second nozzle 71 is located on the second intake pipe 7 and faces in the direction of the groove 21.

該第二噴嘴71的位置設計(方向朝向凹槽21)能夠使凹槽21成為火道,使得其既能將殼模外部的氧氣快速消耗掉,也能直接將殼模內部的氧氣快速消耗掉,進一步提高了除氧的速度。而且如果殼模內殘留有因未完全脫出的蠟在高溫低氧環境下碳化所形成的殘碳,則第二噴嘴71的這種位置設計也能夠將該殘碳吹走,從而提高殼模的品質。 The position design of the second nozzle 71 (direction toward the groove 21) enables the groove 21 to become a fire channel, so that it can quickly consume oxygen outside the shell mold, and can directly consume oxygen inside the shell mold. , further increasing the speed of oxygen removal. Moreover, if the residual carbon formed by carbonization of the wax which is not completely removed in the high temperature and low oxygen environment remains in the shell mold, the position design of the second nozzle 71 can also blow away the residual carbon, thereby improving the shell mold. Quality.

本創作中,殼模放置平臺2上的凹槽21可以為各種形狀,如U形、梯形、三角形等,圖2所示實施例為三角形凹槽,該實施例中,為增加落砂的容納量,凹槽的底部還增設了半圓形凹陷24。 In the present invention, the groove 21 on the shell mold placing platform 2 may have various shapes such as a U shape, a trapezoidal shape, a triangular shape, etc., and the embodiment shown in FIG. 2 is a triangular groove. In this embodiment, in order to increase the accommodation of the falling sand. The semi-circular recess 24 is also added to the bottom of the groove.

如圖2至3所示,凹槽21的至少一個側壁的中部優選均勻設置有若干擋風板22,各擋風板22的長度沿燒結內腔1從內至外的方向依次變長,在圖3中可以看到,越靠近左側(燒結內腔1的封閉門3方向),擋風板的長度越長。這樣的好處在於,當進氣氣流流過時,擋風板可以將一部分風阻擋下來並引至 位於上方的殼模的澆口杯內,增大了殼模內的氣流量。為了提高引風效果,如圖3所示,擋風板22的末端可以為弧形引風部221。 As shown in FIGS. 2 to 3, the middle portion of at least one side wall of the recess 21 is preferably evenly provided with a plurality of wind deflectors 22, and the length of each wind deflector 22 is lengthened along the direction from the inside to the outside of the sintered inner chamber 1 in the As can be seen in Fig. 3, the closer to the left side (the direction of the closed door 3 of the sintered inner chamber 1), the longer the length of the wind deflector. The advantage of this is that when the intake air flows through, the wind deflector can block a part of the wind and lead it to Located in the pouring cup of the shell mold above, the air flow in the shell mold is increased. In order to improve the air intake effect, as shown in FIG. 3, the end of the wind deflector 22 may be an arc-shaped air guiding portion 221.

需要說明的是,擋風板22設置在凹槽21側壁的中部,下端不向下延伸,這樣進氣氣流仍可沿整個凹槽下方流動,從而可以將燒結過程中掉落的落砂吹出至封閉門側。如圖2所示,各擋風板的高度可以相同,僅長度不同即可。另外,擋風板既可以設計在凹槽的一個側壁上(如圖3所示),也可以設計在凹槽的兩個側壁上(如圖4所示)。可以理解的是,凹槽和擋風板的尺寸和個數等具體參數,本領域技術人員均可以根據實際需要靈活設定,此處不再舉例贅述。 It should be noted that the wind deflector 22 is disposed at the middle of the side wall of the groove 21, and the lower end does not extend downward, so that the intake air flow can still flow under the entire groove, so that the falling sand falling during the sintering process can be blown out to Close the door side. As shown in FIG. 2, the heights of the windshields may be the same, and only the lengths may be different. Alternatively, the wind deflector can be designed either on one side wall of the recess (as shown in Figure 3) or on both side walls of the recess (as shown in Figure 4). It can be understood that the specific parameters, such as the size and the number of the groove and the wind deflector, can be flexibly set according to actual needs, and will not be further described herein.

如圖5所示,優選的,沿燒結內腔1從內至外的方向擋風板22上部向後傾斜,傾斜的角度(即擋風板與豎向方向的夾角)α可以為1~10°。這樣,將有更多的風被接引進入殼模內部,進一步增大了殼模內的氣流量。 As shown in FIG. 5, preferably, the upper portion of the windshield 22 is inclined rearward from the inside to the outside of the sintering inner cavity 1. The angle of inclination (ie, the angle between the wind deflector and the vertical direction) α may be 1 to 10 degrees. . In this way, more wind will be drawn into the interior of the shell mold, further increasing the air flow within the shell mold.

本創作中,燒結內腔1設置封閉門3的一端內側在與殼模放置平臺2相對應的位置優選設置有落砂收集槽9,落砂收集槽9沿燒結內腔1的寬度方向延伸,以便於定期收集落砂。在燒結裝置停機時,還可以借助於鼓風裝置強力送風通過第一進氣管和第一噴嘴進行吹砂,將凹槽內的落砂吹到落砂收集槽中,以方便集中清理。 In the present creation, the sintering inner chamber 1 is provided with an inner side of one end of the closing door 3 at a position corresponding to the shell mold placing platform 2, preferably provided with a falling sand collecting groove 9, which extends in the width direction of the sintering inner chamber 1. In order to collect the falling sand regularly. When the sintering device is stopped, the air can be blown through the first air inlet pipe and the first nozzle by means of the air blowing device, and the sand falling in the groove can be blown into the falling sand collecting groove to facilitate centralized cleaning.

作為本創作的進一步改進,如圖6所示,煙氣出口4和排風煙道5之間設置有二次燃燒爐10,二次燃燒爐10內設置有用於提供空氣的第三噴嘴11和用於提供可燃性氣體或液體的第四噴嘴12,煙氣出口4為朝向二次燃燒爐10的收縮結構。 As a further improvement of the present invention, as shown in FIG. 6, a secondary combustion furnace 10 is disposed between the flue gas outlet 4 and the exhaust flue 5, and a third nozzle 11 for supplying air is disposed in the secondary combustion furnace 10 and A fourth nozzle 12 for supplying a flammable gas or liquid, the flue gas outlet 4 being a contraction structure toward the secondary combustion furnace 10.

在燒蠟過程中,容易產生黑煙,這是由於燃燒不充分,煙氣中夾雜有炭灰粉導致的,該二次燃燒爐能夠提供高溫足氧的環境從而燃燒消耗掉該夾雜的炭灰粉,避免黑煙,使得最後排出的煙氣符合環保要求。而煙氣出口為朝向二次燃燒爐的收縮結構,則可以有效避免二次燃燒爐內的帶氧氣流反吹至燒結內腔中影響殼模的品質。 In the process of burning wax, black smoke is easily generated, which is caused by insufficient combustion and mixed with charcoal powder in the flue gas. The secondary combustion furnace can provide a high-temperature and oxygen-rich environment to burn and consume the carbon in the inclusion. Powder, avoiding black smoke, so that the last exhausted flue gas meets environmental protection requirements. The flue gas outlet is a shrinking structure facing the secondary combustion furnace, so that the backflow of the oxygen gas in the secondary combustion furnace to the sintered inner cavity can be effectively prevented from affecting the quality of the shell mold.

優選的,該二次燃燒爐10為高溫高氧環境,優選其內溫度為1200℃以上,氧含量為25%以上。進一步的,二次燃燒爐10內在與排風煙道5連接處設置有陶瓷海綿式篩檢程式13,以吸附沒來得及燃燒的炭灰粉,由於該陶瓷海綿式篩檢程式13位於二次燃燒爐10中,所以被吸附的炭灰粉稍後仍可在二次燃燒爐10的高溫高氧環境下燃燒轉變為氣體排出。 Preferably, the secondary combustion furnace 10 is in a high temperature and high oxygen environment, and preferably has an internal temperature of 1200 ° C or higher and an oxygen content of 25% or more. Further, a ceramic sponge screening program 13 is disposed in the secondary combustion furnace 10 at the junction with the exhaust flue 5 to adsorb the char powder that has not been burned, because the ceramic sponge screening program 13 is located in the secondary combustion. In the furnace 10, the adsorbed char powder can be later burned into a gas discharge in the high-temperature and high-oxygen environment of the secondary combustion furnace 10.

本創作中,由於第一進氣管6是將外部空氣引入燒結內腔1中,為避免室外空氣帶來降溫的不利影響,優選的,第一進氣管6連接有金屬預熱管路(未示出),該金屬預熱管路可以採用金屬盤管,該金屬預熱管路可以設置在二次燃燒爐10內,以充分利用爐內的餘熱。另外,燒結內腔1內優選設置有溫度感應模組和氧濃度監測模組,以即時監測爐內情況,並及時進行相應的控制。 In the present creation, since the first intake pipe 6 introduces outside air into the sintering inner cavity 1, in order to avoid the adverse effect of the outdoor air cooling, it is preferable that the first intake pipe 6 is connected with a metal preheating pipe ( Not shown), the metal preheating line may be a metal coil, which may be disposed in the secondary combustion furnace 10 to make full use of the residual heat in the furnace. In addition, a temperature sensing module and an oxygen concentration monitoring module are preferably disposed in the sintering inner chamber 1 to instantly monitor the condition of the furnace and perform corresponding control in time.

另一方面,本創作還提供一種利用上述的殼模燒結裝置進行殼模燒結的方法,如圖7所示,包括:步驟S1:將待燒結的殼模倒扣放置在燒結內腔內的殼模放置平臺上,關閉封閉門;步驟S2:開啟加熱裝置、鼓風裝置和排風煙道,使燒結內腔內有充足的氧含量,升溫至殼模用蠟的燃燒溫度,並維持燒結內腔內溫度直至殼模內的殘留的蠟完全燒盡; 由於在氧含量為16.5%時,炭即可較為充分的燃燒,故此處優選通過控制鼓風裝置和排風煙道,使燒結內腔的氧含量在16~20%;殼模用蠟的燃燒溫度優選為600℃~800℃,維持燒結爐內溫度的維持時間為3min以內即可。 On the other hand, the present invention also provides a method for performing shell mold sintering by using the above-mentioned shell mold sintering device, as shown in FIG. 7, comprising: step S1: placing the shell mold to be sintered downside down in a shell in the sintered inner cavity On the mold placing platform, closing the closing door; step S2: turning on the heating device, the air blowing device and the exhaust flue, so that there is sufficient oxygen content in the sintering inner cavity, heating up to the burning temperature of the shell mold wax, and maintaining the sintering The temperature in the cavity until the residual wax in the shell mold is completely burned out; Since the carbon can be relatively fully burned when the oxygen content is 16.5%, it is preferred to control the air blowing device and the exhaust flue to make the oxygen content of the sintering cavity 16-20%; the burning of the shell mold wax The temperature is preferably from 600 ° C to 800 ° C, and the maintenance time of the temperature in the sintering furnace is maintained within 3 min.

步驟S3:開啟噴嘴,使燒結內腔內為低氧或無氧環境,升溫至殼模的燒結溫度並維持燒結內腔內溫度為殼模的燒結溫度,直至殼模燒結完畢。 Step S3: The nozzle is turned on to make the sintered inner cavity a low-oxygen or oxygen-free environment, and the temperature is raised to the sintering temperature of the shell mold and the temperature in the sintered inner cavity is maintained as the sintering temperature of the shell mold until the shell mold is sintered.

本步驟中,開啟噴嘴後,噴嘴噴出可燃性氣體或液體,通過燃燒來消耗燒結內腔中的氧氣,從而達到迅速降低燒結內腔中氧含量的目的,來實現低氧或無氧環境;而升溫至殼模的燒結溫度是通過電熱爐自身的電熱管來實現。相對於在先申請,本創作不關閉鼓風裝置和排風煙道(僅需根據燒結階段所要求的高溫低氧環境適當調節鼓風裝置和排風煙道的開啟大小即可),從而使燒結內腔內仍然形成有循環氣流,可以攪動爐內的空氣,維持較高的加熱效率。 In this step, after the nozzle is opened, the nozzle sprays a flammable gas or liquid, and consumes oxygen in the sintered inner cavity by combustion, thereby achieving the purpose of rapidly reducing the oxygen content in the sintered inner cavity to realize a low-oxygen or anaerobic environment; The temperature at which the temperature is raised to the shell mold is achieved by the electric heating tube of the electric furnace itself. Compared with the prior application, the creation does not close the air blowing device and the exhaust flue (only the opening and closing sizes of the air blowing device and the exhaust flue need to be properly adjusted according to the high temperature and low oxygen environment required in the sintering stage), thereby A circulating gas flow is still formed in the sintered inner cavity, which can agitate the air in the furnace and maintain a high heating efficiency.

本步驟中,低氧是指燒結內腔的氧含量在5%以下。殼模的燒結溫度可以為1150~1400℃,維持燒結爐內溫度的維持時間可以為10~30min。 In this step, low oxygen means that the oxygen content of the sintered inner cavity is 5% or less. The sintering temperature of the shell mold can be 1150~1400 °C, and the maintenance time of the temperature in the sintering furnace can be 10~30 min.

由於本創作的燒結內腔內有循環氣流,澆口杯內也形成有氣流,故本創作可在較短的時間內(3min以內)將蠟完全燒除,並且可在1min內使燒結內腔中氧含量從16~20%降低至5%以下,還可以在較短的時間內(10~30min)將殼模燒結完畢。對於一般的殼模,現有技術通常需要45min以上才能完成整個燒結過程,並且還會存在如在先申請和本案的背景技中所提及的諸多缺陷;而本創作則可以在20min內完成燒結,並且確保了殼模的品質,提高了鑄件的品質。 Due to the circulating airflow in the sintered inner cavity of the present invention, an air flow is also formed in the pouring cup, so the present invention can completely burn the wax in a short time (within 3 minutes), and can make the sintered inner cavity in 1 minute. The oxygen content is reduced from 16 to 20% to less than 5%, and the shell mold can be sintered in a short period of time (10 to 30 minutes). For a typical shell mold, the prior art typically requires more than 45 minutes to complete the entire sintering process, and there are many defects as mentioned in the prior application and background of the present application; this creation can be completed in 20 minutes. And to ensure the quality of the shell mold, improve the quality of the casting.

發明人在研究過程中進一步發現,由於燒結過程分為燒蠟階段和燒結階段,燒蠟階段保持低溫高氧,燒結階段保持高溫低氧,兩個階段準確、快速 切換才能確保最終殼模的品質,所以切換的時機選擇非常重要。對此,發明人研究發現,優選在步驟2中,當檢測到燒結內腔內的氧含量在一定時間內(如3~5s內)不降低時(此時說明殼模內殘留的蠟已燃燒完畢,燒結內腔中氧氣不再被消耗),轉至執行步驟3,開始燒結階段。該切換準確,沒有誤判。以上所述是本創作的優選實施方式,應當指出,對於本技術領域的普通技術人員來說,在不脫離本創作所述原理的前提下,還可以作出若干改進和潤飾,這些改進和潤飾也應視為本創作的保護範圍。 The inventor further discovered in the research process that since the sintering process is divided into a wax burning stage and a sintering stage, the wax burning stage maintains low temperature and high oxygen, and the sintering stage maintains high temperature and low oxygen, and the two stages are accurate and fast. Switching ensures the quality of the final shell mold, so the timing of the switch is very important. In this regard, the inventors have found that, in step 2, when it is detected that the oxygen content in the sintered inner cavity does not decrease within a certain period of time (for example, within 3 to 5 seconds), it is indicated that the residual wax in the shell mold has burned. After completion, the oxygen in the sintered inner cavity is no longer consumed, and the process proceeds to step 3 to start the sintering phase. The switching is accurate and there is no misjudgment. The above description is a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. These improvements and retouchings are also It should be considered as the scope of protection of this creation.

1‧‧‧燒結內腔 1‧‧‧Sintered cavity

2‧‧‧殼模放置平台 2‧‧‧Shell placement platform

3‧‧‧封閉門 3‧‧‧Closed door

4‧‧‧煙氣出口 4‧‧‧Smoke gas export

5‧‧‧排風煙道 5‧‧‧Exhaust flue

6‧‧‧第一進氣管 6‧‧‧First intake pipe

61‧‧‧第一噴嘴 61‧‧‧First nozzle

7‧‧‧第二進氣管 7‧‧‧Second intake manifold

71‧‧‧第二噴嘴 71‧‧‧second nozzle

9‧‧‧落砂收集槽 9‧‧‧Land sand collection tank

Claims (10)

一種殼模燒結裝置,包括燒結內腔,所述燒結內腔內設置有殼模放置平臺和加熱裝置,所述燒結內腔的一端設置有封閉門,所述燒結內腔的另一端設置有煙氣出口,所述煙氣出口連接有排風煙道,其特徵在於,所述殼模燒結裝置為電熱爐,所述殼模放置平臺的上表面設置有多排凹槽,所述凹槽沿所述燒結內腔的長度方向延伸,所述凹槽的寬度小於待燒結殼模的澆口杯的直徑;所述燒結內腔設置所述煙氣出口的一端內側在與所述殼模放置平臺相對應的位置設置有用於提供空氣的第一進氣管,所述第一進氣管連接有鼓風裝置,所述第一進氣管上設置有方向朝向所述凹槽的第一噴嘴,所述燒結內腔內還設置有用於提供可燃性氣體或液體的第二噴嘴;所述煙氣出口的高度高於所述殼模放置平臺的高度。 A shell mold sintering device comprises a sintering inner cavity, a shell mold placing platform and a heating device are arranged in the sintering inner cavity, one end of the sintering inner cavity is provided with a closing door, and the other end of the sintering inner cavity is provided with a smoke a gas outlet, the flue gas outlet is connected to the exhaust flue, wherein the shell mold sintering device is an electric heating furnace, and the upper surface of the shell mold placing platform is provided with a plurality of rows of grooves, and the groove along the groove Extending the length direction of the sintering cavity, the width of the groove being smaller than the diameter of the pouring cup of the shell mold to be sintered; the sintering inner cavity is disposed at an inner side of the flue gas outlet and is placed on the platform with the shell mold a corresponding position is provided with a first intake pipe for supplying air, the first intake pipe is connected with an air blowing device, and the first intake pipe is provided with a first nozzle oriented toward the groove, A second nozzle for providing a flammable gas or liquid is further disposed in the sintering cavity; the height of the flue gas outlet is higher than the height of the shell mold placement platform. 如申請專利範圍第1項所述的殼模燒結裝置,其中,所述燒結內腔設置所述煙氣出口的一端內側在與所述殼模放置平臺相對應的位置還設置有用於提供可燃性氣體或液體的第二進氣管,所述第二噴嘴位於所述第二進氣管上且方向朝向所述凹槽。 The shell mold sintering apparatus according to claim 1, wherein the sintered inner chamber is provided with an inner side of the flue gas outlet at a position corresponding to the shell mold placement platform for providing flammability. a second intake pipe of gas or liquid, the second nozzle being located on the second intake pipe and oriented toward the groove. 如申請專利範圍第1項所述的殼模燒結裝置,其中,所述凹槽的至少一個側壁的中部均勻設置有若干擋風板,各擋風板的長度沿所述燒結內腔從內至外的方向依次變長。 The shell mold sintering apparatus according to claim 1, wherein a middle portion of at least one side wall of the groove is uniformly provided with a plurality of wind deflectors, and the length of each wind shield is along the sintering inner cavity from inside to The outer direction becomes longer in turn. 如申請專利範圍第3項所述的殼模燒結裝置,其中,所述擋風板的末端為弧形引風部。 The shell mold sintering apparatus according to claim 3, wherein the end of the wind deflector is an arc-shaped air guiding portion. 如申請專利範圍第4項所述的殼模燒結裝置,其中,沿所述燒結內 腔從內至外的方向所述擋風板上部向後傾斜,傾斜的角度為1~10°。 The shell mold sintering apparatus of claim 4, wherein the sintering is performed along the sintering The cavity is inclined rearward from the inside to the outside in the direction of the windshield, and the angle of inclination is 1~10°. 如申請專利範圍第1項所述的殼模燒結裝置,其中,所述燒結內腔設置所述封閉門的一端內側在與所述殼模放置平臺相對應的位置設置有落砂收集槽,所述落砂收集槽沿所述燒結內腔的寬度方向延伸。 The shell mold sintering apparatus according to claim 1, wherein the sintering inner chamber is provided with an inner side of one end of the closing door, and a sand collecting collecting groove is disposed at a position corresponding to the shell mold placing platform. The falling sand collecting groove extends in the width direction of the sintering inner cavity. 如申請專利範圍第1至6項中任一所述的殼模燒結裝置,其中,所述煙氣出口和排風煙道之間設置有二次燃燒爐,所述二次燃燒爐內設置有用於提供空氣的第三噴嘴和用於提供可燃性氣體或液體的第四噴嘴,所述煙氣出口為朝向所述二次燃燒爐的收縮結構。 The shell mold sintering apparatus according to any one of claims 1 to 6, wherein a secondary combustion furnace is disposed between the flue gas outlet and the exhaust flue, and the secondary combustion furnace is provided with useful And a fourth nozzle for supplying air and a fourth nozzle for supplying a combustible gas or liquid, the flue gas outlet being a contraction structure toward the secondary combustion furnace. 如申請專利範圍第7項所述的殼模燒結裝置,其中,所述二次燃燒爐內的溫度為1200℃以上,所述二次燃燒爐的氧含量為25%以上。 The shell mold sintering apparatus according to claim 7, wherein the temperature in the secondary combustion furnace is 1200 ° C or higher, and the oxygen content of the secondary combustion furnace is 25% or more. 如申請專利範圍第7項所述的殼模燒結裝置,其中,所述二次燃燒爐內在與所述排風煙道連接處設置有陶瓷海綿式篩檢程式。 The shell mold sintering apparatus according to claim 7, wherein a ceramic sponge type screening program is disposed in the secondary combustion furnace at a junction with the exhaust flue. 如申請專利範圍第7項所述的殼模燒結裝置,其中,所述第一進氣管連接有金屬預熱管路,所述金屬預熱管路設置在所述二次燃燒爐內。The shell mold sintering apparatus according to claim 7, wherein the first intake pipe is connected to a metal preheating pipe, and the metal preheating pipe is disposed in the secondary combustion furnace.
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