TWM527008U - Yarn manufacturing structure - Google Patents

Description

Structure for manufacturing yarn

The present invention is a structure for manufacturing a yarn, so that the characteristics of the added material are present in the yarn, and are not easily damaged by the washing machine or the cleaning agent, so that the characteristics of the added material are stored in the clothing for a long time.

As the population increases, the earth's resources are gradually scarce, but the demand is increasing, and all energy conversion will release heat energy in principle, thus making the greenhouse effect increasingly serious, the ozone layer is broken, and the outdoor ultraviolet radiation level is increased multiple times. With heat, the human living environment has increased more challenges.

Both light and heat can cause harm to people. Excessive ultraviolet rays can cause skin damage and skin cancer. Overheating temperatures can cause heat exhaustion and other heat exhaustion, which can cause danger. With current technology, humans can avoid ultraviolet rays and high temperatures at any time. Injury, functional clothing is a good solution.

Function, sexual clothing is known at present, the moisture wicking used in summer and the warm clothing using far infrared rays in winter, moisture wicking is usually applied to the fabric by using moisture absorbent, ore far infrared far infrared agent, etc. The function of moisture wicking or warming occurs.

However, the current laundry technology, once the detergent is too strong, the general dyeing or clothing graphics, it is very easy to wash under the cleaning agent, destroying the original stereotype, and secondly, the washing effect of the washing machine Very good, sometimes it will be washed and even the clothes will be changed, strong and clear The washing agent and the washing machine with good cleaning effect, the functional clothing effect is to reduce the rate of 10 to 20 percent cleaning once, as long as the washing is more than 5-10 times, the functional effect will disappear.

There are also warm-up clothes that use far-infrared rays in the winter, and the ore powder is added to the fiber stage to be woven into a garment. However, for the yarn that has been set, it can only be used in seasons. In case of the season, the yarn It will become a seasonal inventory, and the fashion industry will quickly replace it. If a new type of yarn is welcomed and completely replaces the old functional yarn, it will become a million-year inventory and eventually eliminated.

If it can be applied at the yarn stage, it can be functionally added. For example, in summer, it can change the temperature, discoloration and coolness, so that people with high light and high temperature can be protected by the functional yarn. In addition, when the garment factory needs the proper function, the yarn has additional functional features, that is, the yarn factory receives the functional yarn of the garment factory to make a functional yarn, so as not to become an inventory yarn.

Here, the creator has long been in the clothing, textile, yarn experience, and years of research and development, and finally changed the above issues.

A structure for manufacturing a yarn, comprising: a raw material yarn; a first roller, a stretched raw material yarn; a node generator, disposed after the first roller, ejecting the yarn from the node; and a clean room, disposed at the node generator After that, the yarn after the node is cleaned; the material chamber is provided with an additive material, so that the generated node and the cleaned yarn are attached by the added material; The second roller, after being disposed in the material chamber, stretches the yarn passing through the node generator, the cleaning chamber, and the material chamber; the heating chamber is disposed on the second roller, and the attached material in the material chamber is firmly fixed by using heat. Each of the individual fibers attached to the yarn; the third roller is disposed in the heating chamber to control the heating time of the yarn in the heating chamber; and the fourth roller is disposed after the third roller to form the processed yarn.

The raw material yarn comprises polyester false twist processing silk, nylon false twist processing silk, polyester nylon raw silk, polyester nylon short fiber, polyester cotton blended yarn, and the raw material yarn is in the form of a yarn roll and is disposed in On the pay-off rack; the first roller stretches the raw yarn, the first roller stretches 100-1000 meters per minute, so that the raw yarn can be stretched to the next section; the node generator is set after the first roller Spraying the yarn out of the joint means that the polyester or polyamine processing wire uses an air nozzle during the processing to cause the fiber to produce a dot-like bundle winding phenomenon, so that the yarn produces 80-120 nodes per meter; the clean room is set in After the node generator, the yarn after the node is cleaned, and the clean room is a clean water cleaning method to clean the residual oil stain on the yarn, so as to avoid the oil stain generated when the yarn is sprayed on the node, and the subsequent addition of the attached material, the cleaned yarn The wire is processed into the material chamber; the material chamber is provided with an additive material, so that the generated node and the cleaned yarn are attached by the additive material, and the added material may be a mixture of xylitol and high molecular polymer, or include Add material The photosensitive color-changing material is mixed with the high-molecular polymer, or the additive material is a mixture of the thermochromic material and the high-molecular polymer, and the powder particles are in a micrometer; the second roller is disposed in the material chamber and is stretched through the node to generate , clean room, material The yarn of the material chamber; the heating chamber is disposed after the second roller, and the additive material in the material chamber is fixed by heat setting to firmly adhere to each individual fiber of the yarn, and the heating chamber is heated at a temperature of 100-600 degrees Celsius; The third roller, after being arranged in the heating chamber, controls the heating time of the yarn in the heating chamber, and the third roller stretches 100-1000 meters per minute to control the heating time of the yarn in the heating chamber; the fourth roller is set in the first After the three rollers, the finished yarn is wound and formed.

Here, the finished processed yarn contains the characteristics of the added material, for example, the addition of xylitol and a high molecular polymer, that is, the property of the sugar alcohol and the water to absorb heat, the xylitol yarn, by The high molecular polymer co-constitutes the xylitol resin, and then the yarn is coated with a layer of xylitol resin. When the water vapor of the skin encounters xylitol, it will physically change with xylitol, that is, absorb water vapor to form wood. Sugar alcohol hydrates take away heat (endothermic reaction), and the environment will compete with xylitol hydrate to steal water. When water is dry, it will also take away heat, so the heat is double removed.

This reaction is a reversible reaction. So when the water of xylitol hydrate is taken away by the environment, xylitol will return to its original state and it will be recycled to remove the heat (such as the attached xylitol yarn endothermic schematic).

In addition, when the yarn is changed into a garment, after the dyeing and finishing process, the xylitol endothermic property is included in the dyeing and finishing. Therefore, the heat setting and dyeing and finishing process and the heat setting of the yarn are made in the future. The characteristics of the ready-to-wear xylitol are more stable, and the cool sensation made according to this can bring many cool feelings to consumers.

As shown in Annex 2, the woven fabric woven by the creator according to the yarn, after a fair third person's test, issued a test report, its instantaneous coolness unit Q-MAX reached 0.265, which has the effectiveness of a cool sense of coolness.

Or the photochromic material is a spirooxazines dye, the chemical name of which is 6-tri_uoromethyl-1,3,3-trimethyl-6'-piperidino-spiro[indolino-2,3'-[3H] Naphth-[2,1-b][1,4]oxazine]. The color-changing material is mixed with the high-molecular polymer, and when it is irradiated with ultraviolet rays, it acts to cause a discoloration effect.

When irradiated by ultraviolet light, the carbon-oxygen bond in the spirooxin will be broken. After the ring is opened, the mixed orbital domain of the carbon atom will change from the sp3 stereo carbon center to the sp2 plane carbon center, and then form with three benzene rings and amine groups. A large conjugated double-key system that absorbs visible light and exhibits magenta. When the ultraviolet light disappears, the reaction proceeds, the open-loop repairs into a closed-loop structure, and the dye becomes colorless again.

Or the thermochromic material is 6'-(diethylamino)-1', 3'-dimethyl_uoran is also called spiro[isobenzofuran-1(3H),9'-[9H]xanthen]-3-one,6'-(diethylamino) -1', 3'-dimeth (CAS No. 21934-68-9) lactone dye, n-hexadecanol (CAS No. 36653-82-4) and melamine (CAS No. 108- 78-1). The mixing with the high molecular polymer produces a discoloration effect when the temperature in the vicinity increases.

(1)‧‧‧ Raw yarn

(11) ‧‧‧ nodes

(2)‧‧‧First Rolla

(3) ‧‧‧node generator

(31)‧‧‧Air nozzle

(4) ‧ ‧ clean room

(5) ‧‧‧Materials Room

(51) ‧‧‧Additional materials

(6)‧‧‧Second Rolla

(7) ‧‧‧heating room

(8)‧‧‧ Third Rolla

(9)‧‧‧ Fourth Rolla

(W) ‧‧‧heating room

(X)‧‧‧Cooling plate

(Y) ‧ ‧ false agency

(Z)‧‧‧Stretching Rolla

The first picture is a schematic diagram of the process of preparing xylitol yarns.

The second picture is a schematic diagram of the node of this creation.

The third picture is a schematic diagram of the air nozzle of this creation.

The fourth picture is another schematic diagram of the process for preparing the xylitol-containing yarn of the present invention.

Please refer to the first to third figures, the raw material yarn (1), the raw material yarn (1) is generally a bundle of yarn around a central hollow mandrel, the yarn with a central hollow mandrel, hollow The utility model is arranged on a pay-off frame with a shaft, and the raw material yarn (1) comprises polyester false twist processing silk, nylon false twist processing silk, polyester nylon raw silk, polyester nylon short fiber, polyester cotton blended yarn.

The first roller (2) stretches the raw material yarn (1), and the first roller stretches 100-1000 meters per minute to stretch the raw yarn (1) to the rear section.

The node generator (3) is disposed after the first roller (2), and sprays the raw material yarn (1) out of the node (11), that is, the air nozzle (31) is used in the process to cause the fiber to generate a dot-like bundle winding phenomenon. That is, the eddy current generated by the high-pressure air entering the nozzle is used to make the yarn have uniform physical properties for the subsequent processing.

The node generator (3) processes the polyester or polyamine into the processing process, and uses the air nozzle (31) to cause the fibers to produce a dot-like bundle winding phenomenon, so that the yarn produces 80-120 nodes per meter.

The cleaning chamber (4) is disposed after the node generator (3), and cleans the yarn (1) after the node is generated. The cleaning chamber is cleaned by water, and the residual oil stain on the yarn is cleaned. The water cleaning method may be water cleaning or Spray water cleaning, so that the raw material yarn (1) can keep the yarn clean and free from foreign matter before the next process.

a material chamber (5) provided with an additive material (51) for attaching the produced raw yarn and the cleaned raw material yarn (1) to the attached material (51), the additive material (51) comprising xylitol and a photosensitive color-changing material The spirooxazines dye and thermochromic material are 6'-(diethylamino)-1', and 3'-dimethyl_uoran is also called spiro[isobenzofuran-1(3H),9'-[9H]xanthen]-3- One,6'-(diethylamino)-1',3'-dimeth (CAS No. 21934-68-9) lactone dye, n-hexadecanol (CAS No. 36653-82-4) and melamine (CAS No. 108-78-1), add-on materials ( 51) If it is a mixture of xylitol and high molecular polymer, the xylitol powder particles are in micrometers, and the proportion of xylitol and high molecular polymer is xylitol 10-30 aliquot, high molecular weight polymer The 190-210 aliquot is mixed, the material chamber (5), and the additional material (51) are formed into a liquid surface, so that when the raw material yarn (1) passes through the additive material (51), it is packaged by the liquid additive material (51). cover.

If it is a spirooxazines dye of a photosensitive color-changing material, the mixing ratio with the high-molecular polymer is 10-30 parts ratio of the photosensitive color-changing material, and the ratio of the polymer polymer 190-210 is mixed. A mixture of molecular polymers.

If it is '-(diethylamino)-1' of thermochromic material, 3'-dimethyl_uoran is also called spiro[isobenzofuran-1(3H),9'-[9H]xanthen]-3-one,6'-(diethylamino -1', 3'-dimeth (CAS No. 21934-68-9) lactone dye, n-hexadecanol (1-hexadecanol, CAS No. 36653-82-4) and melamine (CAS No. 108) -78-1), a mixture of a polymer and a polymer, and a mixture of a thermosensitive color-changing material of 10 to 30 parts by weight and a polymer polymer of 190 to 210 parts by weight.

The second roller (6), after being disposed in the material chamber (5), stretches the raw yarn (1) through the node generator (3), the cleaning chamber (4), and the material chamber, and the second roller is stretched every minute. 100-1000 meters, providing raw material yarn (1) tensile force through the pre-process.

After the heating chamber (7) is disposed on the second roller (6), the additional material (51) in the material chamber (5) is heat-set to firmly adhere to the individual fibers of the raw material yarn (1). The temperature of the heating chamber (7) is 100-600 degrees Celsius.

The third roller (8) is disposed in the heating chamber (7) to control the heating time of the raw material yarn (1) in the heating chamber, and the third roller (8) has a rotation speed of 100-1000 meters per minute. And let the raw material yarn (1) through the heating chamber (7) obtain the optimum heating average temperature of 100-600 degrees Celsius.

The fourth roller (9) is disposed after the third roller (8), and the finished yarn is wound and formed, and the fourth roller is stretched by 100-1000 meters per minute to form the finished yarn. .

As shown in the fourth figure, when the raw material yarn (1) is a polyester raw yarn or a nylon raw yarn, the first roller (2) is added to the front heating chamber (W), and the front heating chamber (W) is added. The temperature is 100-600 degrees Celsius, followed by a cooling plate (X). The cooling plate (X) is used to ensure the heat setting of the yarn in the twisted state, from the outlet of the front heating chamber (W) to the false twist mechanism (Y). The length of the cooling plate (X) is 0.5-1.5 m, and the temperature is cooled to below 100 °C before the yarn is untwisted, which is convenient for setting. The cooling plate (X) is provided with a false twist mechanism (Y) and a stretching roller (Z) for the first three stages of stretching, so that the polyester raw yarn and the nylon raw yarn can be changed into a processed yarn.

The processing yarn completed by the above-mentioned process contains the characteristics of the attached material. When the yarn is changed into a garment, after the dyeing and finishing process, the characteristics of the heat absorption, the photosensitive discoloration, and the thermochromic property of the additive are included in the dyeing process. In the whole process, therefore, the heat setting and dyeing and finishing process and the heat setting of the yarn before the yarn make the characteristics of the future garment-added material more stable, and the cold-sensing, photosensitive color-changing and thermo-sensitive color-changing clothes thus produced are Can bring many cool feelings to consumers (such as Annex III) cleaning report, or photochromic (Annex 4 photosensitive color change mode), temperature change color (attachment five temperature change color mode) clothing. In addition, the process is more likely to be added to the yarn during the creation of new functional materials in the future, so that it can be implemented, not disclosed, and has significant effects and conforms to the process. The creation of the law of nature requires the approval of the creation of a patent for the approval of the law, and the pray of the law.

(1)‧‧‧ Raw yarn

(2)‧‧‧First Rolla

(3) ‧‧‧node generator

(4) ‧ ‧ clean room

(5) ‧‧‧Materials Room

(51) ‧‧‧Additional materials

(6)‧‧‧Second Rolla

(7) ‧‧‧heating room

(8)‧‧‧ Third Rolla

(9)‧‧‧ Fourth Rolla

Claims (15)

A structure for manufacturing a yarn comprising a raw material yarn; a first roller for stretching a raw material yarn; a node generator disposed after the first roller to eject the yarn from the node; and a cleaning chamber disposed behind the node generator , cleaning the yarn after the node is generated; the material chamber is provided with an additive material, so that the generated node and the cleaned yarn are attached by the added material; the second roller is disposed in the material chamber, and is stretched through the node generator and cleaned The yarn of the chamber and the material chamber; the heating chamber is disposed after the second roller, and the attached material in the material chamber is heat-set to firmly adhere to the individual fibers of the yarn; the third roller is disposed in the heating chamber Thereafter, the heating time of the yarn is controlled in the heating chamber; and the fourth roller is disposed after the third roller to form the processed yarn. A structure for manufacturing a yarn according to claim 1, wherein the raw material yarn comprises polyester false twist processing yarn, nylon false twist processing yarn, polyester nylon raw yarn, polyester nylon staple fiber, and poly Ester storage cotton blended yarn. A structure for producing a yarn according to claim 1, wherein the first roller is stretched by 100 to 1000 meters per minute. The structure for manufacturing a yarn according to claim 1, wherein the joint generator processes the polyester or the polyamine into the processing process, and uses an air nozzle to cause the fiber to produce a dot-like bundle winding phenomenon. 80-120 nodes per meter. A structure for manufacturing a yarn according to claim 1, wherein the clean room is a clean water cleaning method for cleaning residual oil on the yarn. A structure for manufacturing a yarn according to claim 1, wherein the material chamber The addition of materials, including high molecular weight polymers. A structure for producing a yarn according to claim 1, wherein the high molecular polymer is acrylic or urethane, or PU or polyester. A structure for manufacturing a yarn according to claim 6, wherein the additive material comprises a mixture powder of xylitol and a high molecular polymer, and the mixing ratio is xylitol 10-30 aliquot ratio, polymer The polymer is mixed in an aliquot ratio of 190-210 and has endothermic properties. A structure for producing a yarn according to claim 6, which comprises a spirooxazines dye, a mixture of a polymer and a spirooxazines dye material, 10-30 aliquots. The ratio of 190-210 aliquots of polymer and polymer is mixed and has photochromic properties. A structure for producing a yarn according to claim 6, wherein the material comprises 6'-(diethylamino)-1', and 3'-dimethyl_uoran is also called spiro[isobenzofuran-1(3H), 9'- [9H]xanthen]-3-one,6'-(diethylamino)-1',3'-dimeth (CAS No.21934-68-9) lactone dye, n-hexadecanol (CASNo. 36653-82-4) and melamine (CAS No. 108-78-1) thermochromic material, mixed with high molecular polymer photochromic material 10-30 aliquot ratio, polymer 190- 210 parts are mixed and have thermochromic properties. A structure for producing a yarn according to claim 1, wherein the second roller is stretched by 100 to 1000 meters per minute. A structure for producing a yarn according to claim 1, wherein the heating chamber is heated at a temperature of 100 to 600 degrees Celsius. A structure for producing a yarn according to claim 1, wherein the third roller is stretched by 100 to 1000 meters per minute to control the heating time of the yarn in the heating chamber. A structure for manufacturing a yarn according to claim 1, wherein the fourth Pulling stretches 100-1000 meters per minute and winding the finished yarn. A structure for manufacturing a yarn according to claim 1, wherein the raw yarn is a polyester yarn (POY OR FDY) or a nylon yarn (POY OR NFDY), and the first roller is further added. The front heating chamber is provided, and a cooling plate is arranged behind, and a false twisting mechanism is arranged behind the cooling plate, so that the polyester raw yarn and the nylon raw yarn can be changed into a processed yarn.