TWM520425U - Crank connecting rod gear cutter - Google Patents

Crank connecting rod gear cutter Download PDF

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Publication number
TWM520425U
TWM520425U TW105200661U TW105200661U TWM520425U TW M520425 U TWM520425 U TW M520425U TW 105200661 U TW105200661 U TW 105200661U TW 105200661 U TW105200661 U TW 105200661U TW M520425 U TWM520425 U TW M520425U
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TW
Taiwan
Prior art keywords
cutter
gear
crank
bearing
connecting rod
Prior art date
Application number
TW105200661U
Other languages
Chinese (zh)
Inventor
Aranchaiya Paichit
Original Assignee
Aranchaiya Paichit
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Publication of TWM520425U publication Critical patent/TWM520425U/en

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Description

曲柄連桿齒輪刀具Crank and connecting rod gear cutter

本創作涉及採摘果實及枝葉修剪的設備,具體地說是一種棕櫚果採摘及枝葉修剪用的曲柄連桿齒輪刀具。The present invention relates to a device for picking fruits and cutting leaves, and in particular to a crank-link gear cutter for palm fruit picking and foliage trimming.

棕櫚油產業是泰國及東南亞國家的一種支柱性產業。做為棕櫚油的生產原料---棕櫚果,生長在3-5米的棕櫚樹上,傳統的棕櫚果採摘及枝葉修剪方法是由農民手持重量大約4000克的鐵鏟來完成。這種操作方法勞動強度大、生產效率低,同時要求操作者工作時要小心謹慎,否則容易傷害到棕櫚樹,造成棕櫚果減產甚至棕櫚樹死亡。被傷害的棕櫚樹容易從傷痕處開始生病,引起腐爛,嚴重的會導致棕櫚樹死亡。因此安全、高效率、多功能的棕櫚果採摘及枝葉修剪機器或工具是棕櫚樹種植園的農民迫切需要的。The palm oil industry is a pillar industry in Thailand and Southeast Asian countries. As a raw material for palm oil production, palm fruit, grown on 3-5 meters of palm trees, traditional palm fruit picking and foliage pruning methods are carried out by farmers holding a shovel weighing about 4,000 grams. This method of operation is labor intensive and has low production efficiency. At the same time, the operator is required to be cautious when working, otherwise it is easy to damage the palm trees, causing the palm fruit to reduce production or even the death of palm trees. Injured palm trees tend to get sick from the scars, causing decay, which can lead to the death of palm trees. Therefore, safe, efficient and versatile palm fruit picking and foliage pruning machines or tools are urgently needed by farmers in palm plantations.

本創作針對上述問題,提供了一種棕櫚果採摘和枝葉修剪的機械化刀具,該刀具操作靈活,定位準確,安全可靠,採摘和修剪效率高,減輕了操作者的勞動強度,降低了勞動力成本,同時減少了棕櫚樹可能受到的傷害。In order to solve the above problems, the present invention provides a mechanized tool for palm fruit picking and leaf trimming, which is flexible in operation, accurate in positioning, safe and reliable, and has high efficiency in picking and trimming, which reduces the labor intensity of the operator and reduces the labor cost. Reduces the damage that palm trees can suffer.

按照本創作的技術方案:一種棕櫚果採摘和枝葉修剪刀具,包括刀具和刀具驅動機構;所述刀具安裝在所述刀桿的頂端,所述刀桿下端通過刀桿銷和軸承與連桿小頭端相連,連桿的大頭端通過滾針軸承安裝到曲軸的曲柄軸頸上,曲軸的主軸頸上固定安裝有從動齒輪,主軸頸與從動齒輪之間設置有鍵;曲柄安裝於曲軸上,曲軸、曲柄和連桿組合成一個曲柄連桿機構,可將從動齒輪的旋轉運動轉變為刀桿的直線往復運動;曲軸、曲柄的主軸頸上安裝上軸承後整體安裝到箱體裡;主動齒輪安裝上軸承和擋圈後裝到箱體裡,並裝入孔用彈性擋圈;主動齒輪與從動齒輪相嚙合,主動齒輪與從動齒輪的軸線垂直。According to the technical solution of the present invention, a palm fruit picking and leaf trimming tool includes a cutter and a cutter driving mechanism; the cutter is mounted on a top end of the cutter bar, and the lower end of the cutter bar is small through a cutter pin and a bearing and a connecting rod The head end is connected, and the big end of the connecting rod is mounted to the crank journal of the crankshaft through a needle bearing. The driven gear is fixedly mounted on the main journal of the crankshaft, and a key is arranged between the main journal and the driven gear; the crank is mounted on the crankshaft The crankshaft, the crank and the connecting rod are combined into a crank-link mechanism, which can convert the rotary motion of the driven gear into a linear reciprocating motion of the cutter bar; the crankshaft and the crankshaft of the crank are mounted with the bearing and then integrally mounted into the casing. The driving gear is mounted on the bearing and the retaining ring and then loaded into the casing, and is inserted into the hole with a circlip; the driving gear meshes with the driven gear, and the driving gear is perpendicular to the axis of the driven gear.

刀桿與箱體之間設置有軸套,軸套外側安裝有孔用彈性擋圈,刀桿與箱體之間設置有油封,刀桿腰形孔中設置有通過箱體插入的導向銷釘,導向銷釘頭部有固定螺母。A bushing is arranged between the arbor and the box body, and a circlip for the hole is arranged outside the sleeve, an oil seal is arranged between the arbor and the box, and a guide pin inserted through the box is arranged in the waist hole of the arbor. The guide pin head has a fixing nut.

箱體上裝有定位銷,保證蓋板安裝時位置準確,箱體與蓋板之間設置有密封墊片,蓋板用螺釘固定於箱體上,曲柄連桿齒輪刀具整體安裝到割草機或高枝油鋸的接桿上,用螺釘緊固。A positioning pin is arranged on the box body to ensure accurate position when the cover plate is installed, a sealing gasket is arranged between the box body and the cover plate, the cover plate is fixed on the box body by screws, and the crank link gear cutter is integrally mounted to the lawn mower Or on the post of the high-end chain saw, fasten with screws.

下面結合附圖對本創作的具體實施方式作進一步的說明。The specific implementation of the present creation will be further described below with reference to the accompanying drawings.

第一圖中,包括刀具1、螺母2、刀桿3、螺釘4、油封5、孔用彈性擋圈6、軸套7、螺母8、螺釘9、螺塞10、刀桿銷11、箱體12、主動齒輪13、軸承14、軸用彈性擋圈15、孔用彈性擋圈16、螺釘17、導向銷釘18、定位銷19、軸用彈性擋圈20、定位銷21、軸承22、從動齒輪23、曲軸24、鍵25、滾針軸承26、軸承27、連桿28、曲柄29、軸承30、墊片31、蓋板32、螺釘33等。In the first figure, the tool 1, the nut 2, the cutter rod 3, the screw 4, the oil seal 5, the circlip for the hole 6, the sleeve 7, the nut 8, the screw 9, the screw plug 10, the cutter pin 11, and the casing 12. The driving gear 13, the bearing 14, the circlip for the shaft 15, the circlip for the hole 16, the screw 17, the guide pin 18, the positioning pin 19, the circlip for the shaft 20, the positioning pin 21, the bearing 22, and the driven Gear 23, crankshaft 24, key 25, needle bearing 26, bearing 27, link 28, crank 29, bearing 30, washer 31, cover plate 32, screw 33, and the like.

如第一圖所示,本創作是一種棕櫚果採摘及枝葉修剪工具,包括刀具1和刀具驅動機構。As shown in the first figure, this creation is a palm fruit picking and foliage trimming tool, including the cutter 1 and the cutter drive mechanism.

刀具1可為鎌刀形、鋸齒形或鏟刀形,通過螺釘4安裝在刀桿3的頂端,螺母2鎖緊螺釘4,刀桿3滑動配合在箱體12的軸套7內,刀具驅動機構安裝在箱體12內。The cutter 1 may be a sickle shape, a zigzag shape or a blade shape, and is mounted on the top end of the cutter bar 3 by screws 4, the nut 2 locks the screw 4, and the cutter bar 3 is slidably fitted in the sleeve 7 of the casing 12, and the cutter drive mechanism It is installed in the casing 12.

刀具驅動機構包括安裝在箱體12內的相互嚙合的主動齒輪13及從動齒輪23,箱體12的一端與刀具1相連,另一端固定於割草機或高枝油鋸的接桿上(見第二圖)。The tool drive mechanism includes an intermeshing drive gear 13 and a driven gear 23 mounted in the casing 12, one end of which is connected to the cutter 1 and the other end is fixed to the mast of the lawn mower or the high-end chain saw (see The second picture).

主動齒輪13裝上軸承14後,再裝上軸用彈性擋圈15,然後整體安裝到箱體12內,主動齒輪13與割草機或高枝油鋸的接桿內的驅動軸相連接,從動齒輪23固定安裝在曲軸24的主軸頸上,曲軸24、滾針軸承26、連桿28和曲柄29等零件組合成一個曲柄連桿機構,曲柄連桿機構通過軸承22和軸承30安裝在箱體12裡,連桿28小頭端通過軸承27、刀桿銷11與刀桿3相連。After the driving gear 13 is mounted on the bearing 14, the circlip 15 for the shaft is mounted, and then integrally mounted into the casing 12, and the driving gear 13 is connected with the driving shaft in the stalk of the lawn mower or the high-end chain saw. The moving gear 23 is fixedly mounted on the main journal of the crankshaft 24. The crankshaft 24, the needle bearing 26, the connecting rod 28 and the crank 29 are combined into a crank connecting rod mechanism, and the crank connecting rod mechanism is mounted in the box through the bearing 22 and the bearing 30. In the body 12, the small end of the connecting rod 28 is connected to the shank 3 via a bearing 27 and a shank pin 11.

本創作的工作原理為:曲柄連桿齒輪刀具安裝於割草機或高枝油鋸接桿上,接桿裡的驅動軸與主動齒輪13相連接,驅動軸轉動,帶動主動齒輪13及從動齒輪23旋轉,與從動齒輪23固定連接的曲柄連桿機構又將從動齒輪23的旋轉運動轉變為刀桿3的直線往復運動,使安裝在刀桿3上的刀具切割棕櫚果和枝葉,完成棕櫚果採摘和枝葉修剪工作。The working principle of the creation is as follows: the crank connecting rod gear cutter is mounted on the lawn mower or the high-saw oil sawing pole, the driving shaft in the connecting rod is connected with the driving gear 13, the driving shaft rotates, and the driving gear 13 and the driven gear are driven. 23 rotation, the crank link mechanism fixedly coupled with the driven gear 23 converts the rotary motion of the driven gear 23 into a linear reciprocating motion of the cutter bar 3, so that the cutter mounted on the cutter bar 3 cuts the palm fruit and the leaves, and is completed. Palm fruit picking and foliage pruning work.

本創作具有以下優點:採用齒輪轉動加曲柄連桿機構運動設計,有效的實現了發動機和電動機的運動和動力傳遞,即將發動機或電動機的旋轉運動轉換為刀具1的直線往復運動;驅動軸帶動的主動齒輪13與從動齒輪23垂直轉動,曲柄連桿機構將從動齒輪23的旋轉運動轉變為刀桿3的直線往復運動;通過科學地設計,由從動齒輪23和曲柄連桿機構組成的運動系統可達到較好的動平衡,從而減少機器的震動和噪聲;採用主動齒輪13與刀桿3同軸線設計,使機器操作者感覺舒適、省力。The creation has the following advantages: the movement design of the gear rotation and the crank linkage mechanism is adopted, and the movement and power transmission of the engine and the motor are effectively realized, that is, the rotary motion of the engine or the electric motor is converted into the linear reciprocating motion of the cutter 1; The driving gear 13 and the driven gear 23 rotate perpendicularly, and the rotational motion of the crank gear mechanism is converted into a linear reciprocating motion of the cutter bar 3; by scientific design, the driven gear 23 and the crank connecting rod mechanism are The motion system can achieve better dynamic balance, thereby reducing the vibration and noise of the machine; the coaxial gear design of the driving gear 13 and the cutter bar 3 makes the machine operator feel comfortable and labor-saving.

本創作可方便地安裝到市場上銷售的大多數割草機和高枝油鋸接桿上使用,利用發動機或電動機提供的動力就可以完成棕櫚果採摘及枝葉修剪工作,實現割草機或高枝油鋸的一機多用。其結構設計緊湊、重量輕、操作靈活、定位準確、安全可靠、使用維修方便,使用該工具可有效減少工作中對棕櫚樹帶來的衝擊創傷。根據工作需要可靈活更換刀頭,用於其他樹種的機器。This creation can be easily installed on most lawn mowers and high-saw chainsaws sold on the market. Palm fruit picking and foliage trimming can be accomplished with the power provided by the engine or electric motor to achieve lawn mower or high-powder oil. A machine for sawing is more versatile. The utility model has the advantages of compact structure, light weight, flexible operation, accurate positioning, safety and reliability, convenient use and maintenance, and the utility model can effectively reduce the impact wound on the palm tree during work. The tool head can be flexibly replaced according to the needs of the work and used for machines of other tree species.

本創作符合人體工程學原理,可極大地降低勞動強度,提高帶動效率。This creation is ergonomically designed to greatly reduce labor intensity and improve driving efficiency.

1‧‧‧刀具
2‧‧‧螺母
3‧‧‧刀桿
4‧‧‧螺釘
5‧‧‧油封
6‧‧‧孔用彈性擋圈
7‧‧‧軸套
8‧‧‧螺母
9‧‧‧螺釘
10‧‧‧螺塞
11‧‧‧刀桿銷
12‧‧‧箱體
13‧‧‧主動齒輪
14‧‧‧軸承
15‧‧‧軸用彈性擋圈
16‧‧‧孔用彈性擋圈
17‧‧‧螺釘
18‧‧‧導向銷釘
19‧‧‧定位銷
20‧‧‧軸用彈性擋圈
21‧‧‧定位銷
22‧‧‧軸承
23‧‧‧從動齒輪
24‧‧‧曲軸
25‧‧‧鍵
26‧‧‧滾針軸承
27‧‧‧軸承
28‧‧‧連桿
29‧‧‧曲柄
30‧‧‧軸承
31‧‧‧墊片
32‧‧‧蓋板
33‧‧‧螺釘
1‧‧‧Tools
2‧‧‧ nuts
3‧‧‧Cutter
4‧‧‧ screws
5‧‧‧ oil seal
6‧‧‧Perforated circlips for holes
7‧‧‧ bushing
8‧‧‧ nuts
9‧‧‧ screws
10‧‧‧ Screw plug
11‧‧‧Cutter pin
12‧‧‧ cabinet
13‧‧‧Drive gear
14‧‧‧ bearing
15‧‧‧Axis circlip
16‧‧‧Perforated circlips for holes
17‧‧‧ screws
18‧‧‧guide pin
19‧‧‧Locating pin
20‧‧‧Axis circlip
21‧‧‧Locating pin
22‧‧‧ Bearing
23‧‧‧ driven gear
24‧‧‧ crankshaft
25‧‧‧ keys
26‧‧‧needle bearings
27‧‧‧ bearing
28‧‧‧ Connecting rod
29‧‧‧ crank
30‧‧‧ Bearing
31‧‧‧shims
32‧‧‧ Cover
33‧‧‧ screws

第一圖所示係本創作實施例曲柄連桿齒輪刀具結構組合剖視圖。 第二圖所示係本創作實施例曲柄連桿齒輪刀具與機器連接示意圖。The first figure shows a sectional view of the crank link gear cutter structure of the present embodiment. The second figure shows the connection diagram of the crank connecting rod gear cutter and the machine in the present embodiment.

1‧‧‧刀具 1‧‧‧Tools

2‧‧‧螺母 2‧‧‧ nuts

3‧‧‧刀桿 3‧‧‧Cutter

4‧‧‧螺釘 4‧‧‧ screws

5‧‧‧油封 5‧‧‧ oil seal

6‧‧‧孔用彈性擋圈 6‧‧‧Perforated circlips for holes

7‧‧‧軸套 7‧‧‧ bushing

8‧‧‧螺母 8‧‧‧ nuts

9‧‧‧螺釘 9‧‧‧ screws

10‧‧‧螺塞 10‧‧‧ Screw plug

11‧‧‧刀桿銷 11‧‧‧Cutter pin

12‧‧‧箱體 12‧‧‧ cabinet

13‧‧‧主動齒輪 13‧‧‧Drive gear

14‧‧‧軸承 14‧‧‧ bearing

15‧‧‧軸用彈性擋圈 15‧‧‧Axis circlip

16‧‧‧孔用彈性擋圈 16‧‧‧Perforated circlips for holes

17‧‧‧螺釘 17‧‧‧ screws

18‧‧‧導向銷釘 18‧‧‧guide pin

19‧‧‧定位銷 19‧‧‧Locating pin

20‧‧‧軸用彈性擋圈 20‧‧‧Axis circlip

21‧‧‧定位銷 21‧‧‧Locating pin

22‧‧‧軸承 22‧‧‧ Bearing

23‧‧‧從動齒輪 23‧‧‧ driven gear

24‧‧‧曲軸 24‧‧‧ crankshaft

25‧‧‧鍵 25‧‧‧ keys

26‧‧‧滾針軸承 26‧‧‧needle bearings

27‧‧‧軸承 27‧‧‧ bearing

28‧‧‧連桿 28‧‧‧ Connecting rod

29‧‧‧曲柄 29‧‧‧ crank

30‧‧‧軸承 30‧‧‧ Bearing

31‧‧‧墊片 31‧‧‧shims

32‧‧‧蓋板 32‧‧‧ Cover

33‧‧‧螺釘 33‧‧‧ screws

Claims (6)

一種曲柄連桿齒輪刀具,可安裝於割草機或高枝油鋸接桿上,利用割草機或高枝油鋸的發動機或電動機提供的動力進行棕櫚果採摘及枝葉修剪,該曲柄連桿齒輪刀具包括有一刀具(1)及一刀具驅動機構,其特徵在於:所述刀具驅動機構包括安裝在箱體(12)內的相互嚙合的主動齒輪(13)及從動齒輪(23),所述主動齒輪(13)與割草機或高枝油鋸接桿內的驅動軸連接,所述從動齒輪(23)固定安裝於曲軸(24)的主軸頸上,主動齒輪(13)與從動齒輪(23)的軸線相互垂直;曲軸(24)、滾針軸承(26)、連桿(28)和曲柄(29)組成一曲柄連桿機構;所述刀具(1)安裝於所述刀桿(3)的頂端,刀桿(3)與主動齒輪(13)同軸線;刀具(1)的中心平面與刀桿(3)和主動齒輪(13)的軸線重合。A crank-link gear cutter that can be mounted on a lawn mower or a high-saw chain saw pole, and uses palm power or a motor powered by a high-powered chain saw for palm picking and foliage trimming. The crank-link gear cutter The utility model comprises a cutter (1) and a cutter driving mechanism, characterized in that the cutter driving mechanism comprises an intermeshing driving gear (13) and a driven gear (23) installed in the casing (12), the active The gear (13) is coupled to a drive shaft in the lawn mower or the high-saw oil sawing rod, the driven gear (23) is fixedly mounted on the main journal of the crankshaft (24), the driving gear (13) and the driven gear ( 23) The axes are perpendicular to each other; the crankshaft (24), the needle bearing (26), the connecting rod (28) and the crank (29) constitute a crank linkage; the cutter (1) is mounted to the cutter bar (3) At the top end, the shank (3) is coaxial with the drive gear (13); the center plane of the cutter (1) coincides with the axis of the shank (3) and the drive gear (13). 如請求項1所述之曲柄連桿齒輪刀具,其中,所述曲軸(24)和曲柄(29)的主軸頸上設置有軸承(22)和軸承(30),箱體(12)和蓋板(32)上設有軸承座孔。The crank connecting rod gear cutter according to claim 1, wherein the crankshaft (24) and the crankshaft (29) have a bearing (22) and a bearing (30), a casing (12) and a cover plate. (32) There is a bearing housing hole. 如請求項1所述之曲柄連桿齒輪刀具,其中,所述主動齒輪(13)上設置有軸承(14)和軸用彈性擋圈(15),箱體(12)孔中於軸承(14)外側設置孔用彈性擋圈(16)。The crank connecting rod gear cutter according to claim 1, wherein the driving gear (13) is provided with a bearing (14) and a shaft circlip (15), and the casing (12) is bored in the bearing (14). ) The outer side is provided with a circlip (16). 如請求項1所述之曲柄連桿齒輪刀具,其中,所述刀桿(3)與所述箱體(12)之間設置軸套(7)和油封(5),箱體(12)孔中於軸套(7)外側設置孔用彈性擋圈(6)。The crank connecting rod gear cutter according to claim 1, wherein a bushing (7) and an oil seal (5) are provided between the cutter bar (3) and the casing (12), and the casing (12) hole is provided. A circlip (6) for the hole is provided in the outer side of the sleeve (7). 如請求項1所述之曲柄連桿齒輪刀具,其中,所述刀桿(3)與箱體(12)之間設置有導向銷釘(18),導向銷釘(18)頭部設置螺母(8);連接刀桿(3)的刀桿銷(11)與連桿(28)小頭孔之間設置軸承(27),刀桿銷(11)頭部設置軸用彈性擋圈(20)。The crank connecting rod gear cutter according to claim 1, wherein a guide pin (18) is disposed between the cutter bar (3) and the casing (12), and a nut (8) is disposed on the guide pin (18) head. A bearing (27) is disposed between the shank pin (11) connecting the arbor (3) and the small hole of the connecting rod (28), and a circlip (20) for the shaft is disposed at the head of the shank pin (11). 如請求項1所述之曲柄連桿齒輪刀具,其中,所述刀具(1)為鐮刀形、鋸齒形或鏟刀形。A crank link gear cutter according to claim 1, wherein the cutter (1) is a sickle shape, a zigzag shape or a blade shape.
TW105200661U 2015-09-09 2016-01-18 Crank connecting rod gear cutter TWM520425U (en)

Applications Claiming Priority (1)

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TH1501005240 2015-09-09

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Publication Number Publication Date
TWM520425U true TWM520425U (en) 2016-04-21

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TW105200661U TWM520425U (en) 2015-09-09 2016-01-18 Crank connecting rod gear cutter

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MY (1) MY194155A (en)
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