TWM518599U - Vibration slag shell removing machine - Google Patents

Vibration slag shell removing machine Download PDF

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Publication number
TWM518599U
TWM518599U TW104219972U TW104219972U TWM518599U TW M518599 U TWM518599 U TW M518599U TW 104219972 U TW104219972 U TW 104219972U TW 104219972 U TW104219972 U TW 104219972U TW M518599 U TWM518599 U TW M518599U
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Taiwan
Prior art keywords
safety door
hood
removing machine
shock
frame
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TW104219972U
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Chinese (zh)
Inventor
Pei-Chang Lin
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Dongguan Xiangsong Hardware Machinery Co Ltd
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Publication of TWM518599U publication Critical patent/TWM518599U/en

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Description

一種震動除渣殼機 Vibration slag shell machine

本創作屬於機械設備技術領域,涉及鑄造業產品的後續處理設備,特指一種震動除渣殼機。 This creation belongs to the field of mechanical equipment technology, and relates to the subsequent processing equipment of the foundry products, especially a vibration slag shell machine.

在鑄造生產的產品表面會形成渣殼,需要將渣殼去除方可。傳統除渣殼是採用手工敲打的方式,效率很低。目前,大多數採用震動沖擊棒(震動器)來進行,效率有所提高,但是,其操作過程中一般只有一根震動沖擊棒,而且需要人工用手扶住工件,因此效率仍然較低,而且作業過程中容易產生灰塵顆粒以及較大的噪聲污染,對工人危險性較高,存在很大的安全隱患。 A slag shell is formed on the surface of the product produced by casting, and the slag shell needs to be removed. The traditional slag shell is hand-punched and the efficiency is very low. At present, most of them use vibrating impact rods (vibrators) to improve efficiency. However, there is usually only one vibrating impact rod in the operation process, and it is necessary to manually hold the workpiece by hand, so the efficiency is still low, and Dust particles and large noise pollution are easily generated during the operation, which poses a high risk to workers and poses a great safety hazard.

本創作的目的在於克服現有技術的上述不足之處,提供一種震動除渣殼機。 The purpose of the present invention is to overcome the above-mentioned deficiencies of the prior art and to provide a vibration slag removing machine.

本創作實現其目的所採用的技術方案是:一種震動除渣殼機,其包括一機架,該機架的下部設有電機、減速箱以及立式輸出軸,於所述立式輸出軸上安裝有安全門,安全門的兩面分別安裝有至少一機械手臂夾固機構;於所述機架的上部、安全門內側方、機械手臂夾固機構的上方安裝有至少一個震動沖擊棒,在機架的下部、安全門內側方、機械手臂 夾固機構的下方設有工件抵觸台板。 The technical solution adopted by the present invention for achieving its purpose is: a vibration slag removing machine comprising a frame, the lower part of the frame is provided with a motor, a reduction box and a vertical output shaft on the vertical output shaft A safety door is installed, and at least one mechanical arm clamping mechanism is respectively mounted on both sides of the safety door; at least one vibration impact bar is installed on the upper part of the frame, the inner side of the safety door, and the mechanical arm clamping mechanism, in the lower part of the frame , inside the security door, the robot arm A workpiece against the platen is provided below the clamping mechanism.

所述安全門係由兩塊平板平行地安裝在立式輸出軸端部形成,每塊平板的外側安裝1至3組機械手臂夾固機構,對應地,機架上部設有1至3個震動沖擊棒,下部設有1至3個工件抵觸台板。 The safety door is formed by two flat plates installed in parallel at the end of the vertical output shaft, and one to three sets of mechanical arm clamping mechanisms are installed on the outer side of each plate, and correspondingly, one to three vibration shocks are arranged on the upper part of the frame. Rod, the lower part has 1 to 3 workpieces against the platen.

於所述機架的外部設有上機罩和下機罩,其中下機罩的前表面與安全門相平並開設有供安全門旋轉的窗口;在該窗口的下外側還設有側機罩,側機罩的上表面形成裝卸工件的工作台。 An upper hood and a lower hood are disposed on an outer portion of the frame, wherein a front surface of the lower hood is flush with the safety door and a window for rotating the safety door is opened; and a side hood is further disposed on a lower outer side of the window. The upper surface of the side hood forms a table for loading and unloading the workpiece.

於所述下機罩的後表面開設有吸塵窗口並連接有吸塵管道。 A dust suction window is opened on the rear surface of the lower hood and a dust suction pipe is connected.

於所述下機罩的後表面底部開設有清渣口。 A slag opening is opened at the bottom of the rear surface of the lower hood.

所述上機殼的後表面開設有檢修門。 An access door is opened on a rear surface of the upper casing.

所述機械手臂夾固機構具有一夾持臂座,夾持臂座後端通過樞接座和樞接軸可活動地安裝在安全門上,夾持臂座前端設有兩個可活動夾持臂,且夾持臂座的後端與安全門之間還設有彈簧。 The mechanical arm clamping mechanism has a clamping arm seat, and the rear end of the clamping arm seat is movably mounted on the safety door through a pivoting seat and a pivoting shaft, and two movable movable clamping arms are disposed at the front end of the clamping arm seat And a spring is arranged between the rear end of the clamping arm seat and the safety door.

本創作通過設置旋轉式的安全門和安裝機械手臂夾固機構來進行震動除渣殼作業,可以同時進行多工件除渣殼作業,並可以利用除渣殼時間來進工件裝卸,因此生產效率大幅提升;同時,本創作還通過合理的設計機罩,構件相對封閉的工作空間,有效減少噪聲以及避免產生粉塵污染、飛濺等現象,大大提高設備安全性、環保性。 By creating a rotating safety door and installing a mechanical arm clamping mechanism, the present invention performs vibration slag removal operation, can simultaneously perform multi-work slag removal operation, and can use the slag removal time to load and unload the workpiece, thereby greatly improving production efficiency. At the same time, this creation also through reasonable design of the hood, the relatively closed working space of the components, effectively reducing noise and avoiding dust pollution, splashing and other phenomena, greatly improving equipment safety and environmental protection.

1‧‧‧機架 1‧‧‧Rack

11‧‧‧上機罩 11‧‧‧Upper hood

111‧‧‧檢修門 111‧‧‧ access door

12‧‧‧下機罩 12‧‧‧Under the hood

121‧‧‧窗口 121‧‧‧ window

122‧‧‧吸塵窗口 122‧‧‧ Vacuum window

123‧‧‧清渣口 123‧‧‧Clear

13‧‧‧側機罩 13‧‧‧ side hood

131‧‧‧工作台 131‧‧‧Workbench

14‧‧‧吸塵管道 14‧‧‧Dust suction pipe

2‧‧‧電機 2‧‧‧Motor

21‧‧‧減速箱 21‧‧‧ Gearbox

22‧‧‧立式輸出軸 22‧‧‧Vertical output shaft

3‧‧‧安全門 3‧‧‧Safety gate

31‧‧‧機械手臂夾固機構 31‧‧‧Mechanical arm clamping mechanism

311‧‧‧彈簧 311‧‧‧ Spring

32‧‧‧工件抵觸台板 32‧‧‧Workpieces against the platen

4‧‧‧震動沖擊棒 4‧‧‧Vibration impact bar

41‧‧‧氣缸 41‧‧‧ cylinder

5‧‧‧工件 5‧‧‧Workpiece

圖1是本創作安裝一工件的整體結構示意圖。 FIG. 1 is a schematic view showing the overall structure of a workpiece mounted in the present creation.

圖2是本創作的內部結構示意圖。 Figure 2 is a schematic diagram of the internal structure of the present creation.

圖3亦是本創作的內部結構示意圖。 Figure 3 is also a schematic diagram of the internal structure of the creation.

圖4 是本創作另一個角度的立體示意圖。 Figure 4 is a perspective view of another angle of the present creation.

以下係藉由特定的具體實施例說明本創作之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本創作之其他優點與功效。 The embodiments of the present invention are described below by way of specific embodiments, and those skilled in the art can readily appreciate other advantages and effects of the present invention from the disclosure herein.

以下參照圖式說明本創作之實施例,應注意的是,以下圖式係為簡化之示意圖式,而僅以示意方式說明本創作之基本構想,遂圖式中僅例示與本創作有關之結構而非按照實際實施時之元件數目、形狀及尺寸繪製,其實際實施時各元件之型態、數量及比例並非以圖示為限,可依實際設計需要作變化,合先敘明。 The embodiments of the present invention are described below with reference to the drawings. It should be noted that the following drawings are simplified schematic diagrams, and only the basic concept of the creation is illustrated in a schematic manner, and only the structure related to the creation is illustrated in the drawings. Rather than drawing according to the number, shape and size of the components in actual implementation, the types, quantities and proportions of the components in actual implementation are not limited to the illustrations, and can be changed according to the actual design requirements.

如圖1至圖3所示,本創作所述的是一種震動除渣殼機,其包括一機架1,該機架的下部設有電機2、減速箱21以及立式輸出軸22,於所述立式輸出軸22上安裝有安全門3,安全門3的兩面分別安裝有至少一機械手臂夾固機構31;於所述機架1的上部、安全門3內側方、機械手臂夾固機構31的上方安裝有至少一個震動沖擊棒4,在機架1的下部、安全門3內側方、機械手臂夾固機構31的下方設有工件抵觸台板32。所述機械手臂夾固機構31具有一夾持臂座,夾持臂座後端通過樞接座和樞接軸可活動地安裝在安全門3上,夾持臂座前端設有兩個可活動夾持臂,且夾持臂座的後端與安全門3之間還設有彈簧311,震殼清理完後,機械手臂夾固機構31彈回原位,因為在震動處理過程中,工件5會下 移與下方的工件抵觸台板32碰撞,因此處理完後必須彈回原來的高度,這樣才不會阻礙安全門3的旋轉。本創作中,震動沖擊棒4上還連接有氣缸41。 As shown in FIG. 1 to FIG. 3, the present invention relates to a vibration slag removing machine, which comprises a frame 1 having a motor 2, a reduction box 21 and a vertical output shaft 22 at a lower portion thereof. A safety door 3 is mounted on the vertical output shaft 22, and at least one mechanical arm clamping mechanism 31 is respectively mounted on both sides of the safety door 3; in the upper part of the frame 1, the inner side of the safety door 3, and the mechanical arm clamping mechanism 31 At least one shock striking bar 4 is mounted on the upper side, and a workpiece abutting platen 32 is provided below the frame 1, the inner side of the safety door 3, and below the mechanical arm clamping mechanism 31. The mechanical arm clamping mechanism 31 has a clamping arm seat. The rear end of the clamping arm seat is movably mounted on the safety door 3 through a pivoting seat and a pivoting shaft. The front end of the clamping arm seat is provided with two movable clamps. The arm is held, and a spring 311 is further disposed between the rear end of the clamping arm seat and the safety door 3. After the vibration casing is cleaned, the mechanical arm clamping mechanism 31 springs back to the original position, because the workpiece 5 will be under the vibration process. The movement collides with the lower workpiece against the platen 32, so it must be bounced back to the original height after the treatment so as not to hinder the rotation of the safety door 3. In the present creation, the shock absorber 4 is also connected to the cylinder 41.

本實施例中,所述安全門3由兩塊平板平行地安裝在立式輸出軸22端部形成(當然安全門3也可以是一塊整體的平板),在平板的兩面安裝兩組機械手臂夾固機構31,對應地,機架1上部設有兩個震動沖擊棒4,下部設有兩個工件抵觸台板32,即可以同時進行兩個工件的震動除渣殼作業,效率成倍提高;當然也可以單獨控制一個震動沖擊棒進行作業。 In this embodiment, the safety door 3 is formed by two flat plates mounted in parallel at the end of the vertical output shaft 22 (of course, the safety door 3 may also be an integral flat plate), and two sets of mechanical arm clamping mechanisms are installed on both sides of the flat plate. 31. Correspondingly, two vibration shock bars 4 are arranged on the upper part of the frame 1, and two workpieces are in contact with the platen 32 at the lower part, so that the vibration of the two workpieces can be simultaneously performed, and the efficiency is doubled; A vibrating impact bar can be individually controlled for work.

本創作通過在安全門3上設置機械手臂夾固機構31來夾持工件5,再由位於上方的震動沖擊棒4向下沖擊震動工件,使工件隨之震動,並不斷與下方的工件抵觸台板32碰撞,使工件表面的渣殼震落,快速完成除殼除渣作業,提高效率;在內側進行震動除渣殼的同時,可將未進行除渣殼的工件安裝在外面的機械手臂夾固機構31上;當渣殼除完後,安全門3在電機2、立式輸出軸22的驅動下旋轉,自動將完成除渣殼的工件帶出,同時又將未進行除渣殼的工件帶入進行除渣殼,因此可以連續作業,減少等待時間,提高效率,並安全環保。 The present invention clamps the workpiece 5 by providing a mechanical arm clamping mechanism 31 on the safety door 3, and then shocks the workpiece downward by the vibrating impact bar 4 located above, causing the workpiece to vibrate and continuously collide with the lower workpiece. 32 collision, the slag shell on the surface of the workpiece is shaken off, the slag removal operation is quickly completed, and the efficiency is improved; while the slag shell is shaken on the inner side, the workpiece without the slag removal shell can be clamped to the outside by the mechanical arm. When the slag shell is removed, the safety door 3 is rotated by the motor 2 and the vertical output shaft 22, and the workpiece that completes the slag removal shell is automatically taken out, and the workpiece without the slag removal shell is brought into the workpiece. The slag removal shell allows continuous operation, reduces waiting time, improves efficiency, and is safe and environmentally friendly.

於所述機架1的外部設有上機罩11和下機罩12,其中下機罩12的前表面與安全門3相平並開設有供安全門3旋轉的窗口121,該窗口121與安全門3形狀相似均呈矩形;在該窗口121的下外側還設有側機罩13,側機罩13的上表面形成裝卸工件 的工作台131,側機罩13還用於遮蔽電機2、減速箱21等。通過安裝機罩將機架1以及各部件遮蔽起來,形成相對封閉的工作空間,可以有效地減少工作產生的噪聲,並且防止震動下來的渣殼向外飛濺,保持車間環境衛生整潔以及安全。 An upper hood 11 and a lower hood 12 are disposed outside the frame 1. The front surface of the lower hood 12 is flush with the safety door 3 and is provided with a window 121 for rotating the safety door 3, the window 121 and the safety door 3 The shape is similar to each other in a rectangular shape; a side hood 13 is further disposed on the lower outer side of the window 121, and the upper surface of the side hood 13 forms a loading and unloading workpiece The work table 131 and the side hood 13 are also used to shield the motor 2, the reduction box 21, and the like. By installing the hood, the frame 1 and the components are shielded to form a relatively closed working space, which can effectively reduce the noise generated by the work, and prevent the shocked slag shell from splashing outward, keeping the workshop environment clean and safe.

結合圖4所示,於所述下機罩12的後表面開設有吸塵窗口122並連接有吸塵管道14。吸塵窗口122位置接近工件所處位置,工件在隨震動沖擊棒震動以及碰撞過程中,產生的粉塵顆粒可以被外接的吸塵裝置經吸塵窗口122、吸塵管道14吸走,從而可以避免粉塵顆粒飛揚,進一步保護車間環境和保障操作人員身體不受損害。於所述下機罩12的後表面底部開設有清渣口123,用於定時清理震落的渣殼。所述上機殼的後表面開設有檢修門111,便於進行維護、維修等。 As shown in FIG. 4, a dust suction window 122 is opened on the rear surface of the lower hood 12, and a dust suction duct 14 is connected. The position of the dust suction window 122 is close to the position of the workpiece, and the dust particles generated by the workpiece during the vibration and collision process of the shock absorber can be sucked away by the external dust suction device through the dust suction window 122 and the dust suction pipe 14, thereby preventing the dust particles from flying. Further protect the workshop environment and protect the operator's body from damage. A slag opening 123 is opened at the bottom of the rear surface of the lower hood 12 for regularly cleaning the slag shell. The rear surface of the upper casing is provided with an access door 111 for maintenance, maintenance, and the like.

本創作通過設置旋轉式的安全門和安裝機械手臂夾固機構來進行震動除渣殼作業,可以同時進行多工件除渣殼作業,並可以利用除渣殼時間來進工件裝卸,因此生產效率大幅提升;同時,本創作還通過合理的設計機罩,構件相對封閉的工作空間,有效減少噪聲以及避免產生粉塵污染、飛濺等現象,大大提高設備安全性。 By creating a rotating safety door and installing a mechanical arm clamping mechanism, the present invention performs vibration slag removal operation, can simultaneously perform multi-work slag removal operation, and can use the slag removal time to load and unload the workpiece, thereby greatly improving production efficiency. At the same time, this creation also through reasonable design of the hood, the relatively closed working space of the components, effectively reducing noise and avoiding dust pollution, splashing and other phenomena, greatly improving equipment safety.

雖然前述的描述及圖式已揭示本創作之較佳實施例,必須瞭解到各種增添、許多修改和取代可能使用於本創作較佳實施例,而不會脫離如所附申請專利範圍所界定的本創作原理之精神及範圍。熟悉本創作所屬技術領域之一般技藝者將可體會, 本創作可使用於許多形式、結構、佈置、比例、材料、元件和組件的修改。因此,本文於此所揭示的實施例應被視為用以說明本創作,而非用以限制本創作。本創作的範圍應由後附申請專利範圍所界定,並涵蓋其合法均等物,並不限於先前的描述。 While the foregoing description and drawings have disclosed the preferred embodiments of the present invention, it is to be understood that various modifications, various modifications and substitutions may be used in the preferred embodiments of the present invention without departing from the scope of the appended claims. The spirit and scope of this creative principle. Those of ordinary skill in the art to which this creation pertains will be appreciated. This creation can be used in many forms, structures, arrangements, ratios, materials, components, and components. Therefore, the embodiments disclosed herein are to be considered as illustrative of the present invention and are not intended to limit the present invention. The scope of this creation is defined by the scope of the appended patent application and covers its legal equivalents and is not limited to the foregoing description.

1‧‧‧機架 1‧‧‧Rack

131‧‧‧工作台 131‧‧‧Workbench

2‧‧‧電機 2‧‧‧Motor

21‧‧‧減速箱 21‧‧‧ Gearbox

22‧‧‧立式輸出軸 22‧‧‧Vertical output shaft

3‧‧‧安全門 3‧‧‧Safety gate

31‧‧‧機械手臂夾固機構 31‧‧‧Mechanical arm clamping mechanism

311‧‧‧彈簧 311‧‧‧ Spring

32‧‧‧工件抵觸台板 32‧‧‧Workpieces against the platen

4‧‧‧震動沖擊棒 4‧‧‧Vibration impact bar

41‧‧‧氣缸 41‧‧‧ cylinder

Claims (7)

一種震動除渣殼機,其特徵在於:其包括一機架,該機架的下部設有電機、減速箱以及立式輸出軸,於所述立式輸出軸上安裝有安全門,安全門的兩面分別安裝有至少一機械手臂夾固機構;於所述機架的上部、安全門內側方、機械手臂夾固機構的上方安裝有至少一個震動沖擊棒,在機架的下部、安全門內側方、機械手臂夾固機構的下方設有工件抵觸台板。 A vibration slag removing machine is characterized in that it comprises a frame, a lower part of the frame is provided with a motor, a reduction box and a vertical output shaft, and a safety door is mounted on the vertical output shaft, and the two sides of the safety door are respectively At least one mechanical arm clamping mechanism is installed; at least one shock impact bar is mounted on the upper part of the frame, the inner side of the safety door, and the mechanical arm clamping mechanism, at the lower part of the frame, the inner side of the safety door, and the mechanical arm clamp Below the solid mechanism, a workpiece is placed against the platen. 如請求項1所述的震動除渣殼機,其特徵在於:所述安全門係由兩塊平板平行地安裝在立式輸出軸端部形成,在平板的兩面安裝1至3組機械手臂夾固機構,對應地,機架上部設有1至3個震動沖擊棒,下部設有1至3個工件抵觸台板。 The shock slag removing machine according to claim 1, wherein the safety door is formed by two flat plates mounted in parallel at the end of the vertical output shaft, and one to three sets of mechanical arm clamping are mounted on both sides of the flat plate. The mechanism, correspondingly, has 1 to 3 vibrating impact bars on the upper part of the frame, and 1 to 3 workpieces against the table top in the lower part. 如請求項1所述的震動除渣殼機,其特徵在於:於所述機架的外部設有上機罩和下機罩,其中下機罩的前表面與安全門相平並開設有供安全門旋轉的窗口;在該窗口的下外側還設有側機罩,側機罩的上表面形成裝卸工件的工作台。 The shock slag removing machine according to claim 1 is characterized in that: an upper hood and a lower hood are disposed on an outer portion of the frame, wherein a front surface of the lower hood is flush with the safety door and is provided with a safety door a rotating window; a side hood is further disposed on the lower outer side of the window, and the upper surface of the side hood forms a table for loading and unloading the workpiece. 如請求項3所述的震動除渣殼機,其特徵在於:於所述下機罩的後表面開設有吸塵窗口並連接有吸塵管道。 The shock slag removing machine according to claim 3, characterized in that the rear surface of the lower hood is provided with a dust suction window and is connected with a dust suction pipe. 如請求項3所述的震動除渣殼機,其特徵在於:於所述下機罩的後表面底部開設有清渣口。 The shock slag removing machine according to claim 3, characterized in that: a slag opening is opened at the bottom of the rear surface of the lower hood. 如請求項3所述的震動除渣殼機,其特徵在於:所述上機殼的後表面開設有檢修門。 The shock slag removing machine according to claim 3, characterized in that the rear surface of the upper casing is provided with an access door. 如請求項1所述的震動除渣殼機,其特徵在於:所述機械手臂夾固機構具有一夾持臂座,夾持臂座後端通過樞接座和樞接軸可活動地安裝在安全 門上,夾持臂座前端設有兩個可活動夾持臂,且夾持臂座的後端與安全門之間還設有彈簧。 The shock slag removing machine according to claim 1, wherein the mechanical arm clamping mechanism has a clamping arm seat, and the rear end of the clamping arm seat is movably mounted through the pivoting seat and the pivoting shaft. Safety On the door, the front end of the clamping arm seat is provided with two movable clamping arms, and a spring is also arranged between the rear end of the clamping arm seat and the safety door.
TW104219972U 2014-12-12 2015-12-11 Vibration slag shell removing machine TWM518599U (en)

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CN106513644A (en) * 2017-01-02 2017-03-22 无锡市蠡湖铸业有限公司 Automatic slitting line for steel spiral case casting
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