TWM517291U - LED (light emitting diode) lamp structure - Google Patents

LED (light emitting diode) lamp structure Download PDF

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Publication number
TWM517291U
TWM517291U TW104217679U TW104217679U TWM517291U TW M517291 U TWM517291 U TW M517291U TW 104217679 U TW104217679 U TW 104217679U TW 104217679 U TW104217679 U TW 104217679U TW M517291 U TWM517291 U TW M517291U
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Taiwan
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substrate
heat
light
conducting
emitting diode
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TW104217679U
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Chinese (zh)
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guo-min Yuan
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guo-min Yuan
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發光二極體燈具結構Light-emitting diode lamp structure

本創作是有關於一種發光二極體燈具結構,特別是有關於一種於基板具有大量貫孔,致使導熱層面積增大包覆整個基板,除使基板之兩面電路可相互導通且更因導熱面積加大而大幅增加導熱率之發光二極體燈具結構。 The present invention relates to a light-emitting diode lamp structure, in particular to a substrate having a large number of through holes, so that the area of the heat conductive layer is increased to cover the entire substrate, except that the two sides of the substrate can be electrically connected to each other and more due to the heat conduction area. The structure of the light-emitting diode lamp is increased and the thermal conductivity is greatly increased.

目前,發光二極體已普遍應用於日常生活之中。但若將LED安裝於傳統之玻璃纖維材質基板上,則因玻璃纖維所製成之基板導熱性極差,致使大量LED產生之熱能無法有效導熱散熱而燒毀LED。為克服此一障礙,故以鋁材來取代玻璃纖維之基板應運而生。 At present, light-emitting diodes have been widely used in daily life. However, if the LED is mounted on a conventional glass fiber substrate, the thermal conductivity of the substrate made of the glass fiber is extremely poor, so that the heat generated by a large number of LEDs cannot effectively dissipate heat and burn the LED. In order to overcome this obstacle, the substrate made of aluminum instead of glass fiber came into being.

然,鋁製基板之導熱能力雖較玻璃纖維基板佳,但因鋁材導熱卻也導電,為避免造成與蝕刻之銅電路板間短路,必須於銅層及鋁製基板之間增設絕緣層。而絕緣層之厚度則需精密控制,若太厚,則達不到導熱效果;若太薄,則絕緣效果不好。 However, although the thermal conductivity of the aluminum substrate is better than that of the glass fiber substrate, the aluminum material is also thermally conductive, and in order to avoid short-circuiting between the copper circuit board and the etching, it is necessary to add an insulating layer between the copper layer and the aluminum substrate. The thickness of the insulating layer needs to be precisely controlled. If it is too thick, the heat conduction effect is not achieved; if it is too thin, the insulation effect is not good.

此外,現有發光二極體燈具之相關產品中,為加大光源照射角度,於燈罩上增設一層折射層,以使部分光源向其他方向折射,進而增加光源照射角度。然,於燈罩增設折射層,光源對燈罩之穿透率亦將同時大打折扣。 In addition, in the related products of the existing light-emitting diode lamps, in order to increase the illumination angle of the light source, a refractive layer is added on the lamp cover to refract some of the light sources in other directions, thereby increasing the illumination angle of the light source. However, the addition of a refractive layer to the lampshade will also greatly reduce the penetration rate of the light source to the lampshade.

承上所述,本創作之創作人思索並設計一種發光二極體燈具結構,使其既可保持良好之散熱率及光源穿透率,又能改善上述之問題。 As stated above, the creator of this creation contemplates and designs a light-emitting diode structure that maintains good heat dissipation and light source penetration while improving the above problems.

有鑒於上述習知技藝之問題,本創作之目的就是在提供一種發光二極體燈具結構,以解決上述之問題。 In view of the above-mentioned problems of the prior art, the purpose of the present invention is to provide a light-emitting diode lamp structure to solve the above problems.

根據本創作之目的,提出一種發光二極體燈具結構,其包含基板、導熱層、導熱柱體、複數個發光單元及控制模組。基板具有大量孔洞。導熱層覆蓋於基板之兩面及複數個孔洞之內緣。導熱柱體為空心結構,以形成容置空間,基板設置於導熱柱體之一端。複數個發光單元分佈設於基板之兩面。控制模組設於容置空間之中,並電性連接各發光單元。 According to the purpose of the present invention, a light-emitting diode lamp structure is proposed, which comprises a substrate, a heat-conducting layer, a heat-conducting column, a plurality of light-emitting units and a control module. The substrate has a large number of holes. The heat conducting layer covers both sides of the substrate and the inner edges of the plurality of holes. The heat conducting cylinder is a hollow structure to form an accommodating space, and the substrate is disposed at one end of the heat conducting cylinder. A plurality of light emitting units are distributed on both sides of the substrate. The control module is disposed in the accommodating space and electrically connected to each of the illuminating units.

依本創作之發光二極體燈具結構,其可具有一或多個下述優點: The light-emitting diode luminaire structure according to the present invention may have one or more of the following advantages:

(1)此發光二極體燈具結構可藉由複數個孔洞及設置的導熱層,以使基板之兩面可相互導通,藉此可將其中一面之熱導至相對之另一面,再藉由其他導熱結構將熱匯出;此外,亦可使基板之兩面電路導通。 (1) The structure of the light-emitting diode lamp can be made by connecting a plurality of holes and a heat conducting layer so that the two sides of the substrate can be electrically connected to each other, thereby guiding the heat of one side to the opposite side, and then by other The heat conducting structure will heat out; in addition, the two sides of the substrate can be turned on.

(2)此發光二極體燈具結構可藉由基板之複數個孔洞,將發光單元佈設於基板之兩面,且配合包覆導熱柱體之反光層,以使發光二極體燈具結構具有近360度之全方位之照射角度,且解決習知為增加照射角度而於燈罩增設折射層導致降低光源穿透率之問題。 (2) The structure of the light-emitting diode lamp can be arranged on both sides of the substrate by a plurality of holes of the substrate, and matched with the reflective layer of the heat-conducting column body, so that the structure of the light-emitting diode lamp has nearly 360 The omnidirectional illumination angle and the solution to the problem of increasing the illumination angle to add a refractive layer to the lampshade leads to a problem of lowering the light source transmittance.

1‧‧‧發光二極體燈具結構 1‧‧‧Lighting diode structure

11‧‧‧基板 11‧‧‧Substrate

111‧‧‧孔洞 111‧‧‧ hole

12‧‧‧導熱層 12‧‧‧thermal layer

13‧‧‧導熱柱體 13‧‧‧thermal column

131‧‧‧容置空間 131‧‧‧ accommodating space

132‧‧‧固定件 132‧‧‧Fixed parts

133‧‧‧反光層 133‧‧‧reflective layer

14‧‧‧發光單元 14‧‧‧Lighting unit

15‧‧‧控制模組 15‧‧‧Control Module

151‧‧‧電極單元 151‧‧‧electrode unit

16‧‧‧燈罩 16‧‧‧shade

161‧‧‧第一燈罩 161‧‧‧First lampshade

1611‧‧‧支撐部 1611‧‧‧Support

162‧‧‧第二燈罩 162‧‧‧second lampshade

17‧‧‧散熱座 17‧‧‧ Heat sink

第1圖為本創作之發光二極體燈具結構之示意圖。 The first picture is a schematic diagram of the structure of the light-emitting diode lamp of the present invention.

第2圖為本創作之發光二極體燈具結構之基板的剖面示意圖。 Fig. 2 is a schematic cross-sectional view showing the substrate of the light-emitting diode lamp structure of the present invention.

第3圖為本創作之發光二極體燈具結構之導熱柱體的剖面示意圖。 Figure 3 is a schematic cross-sectional view of the thermally conductive cylinder of the light-emitting diode lamp structure of the present invention.

第4圖為本創作之發光二極體燈具結構之基板之示意圖。 Figure 4 is a schematic view of the substrate of the light-emitting diode lamp structure of the present invention.

第5圖為本創作之發光二極體燈具結構之基板之另一示意圖。 Fig. 5 is another schematic view of the substrate of the light-emitting diode lamp structure of the present invention.

請參閱第1圖至第3圖所示,本創作的發光二極體燈具結構1包含基板11、導熱層12、導熱柱體13、複數個發光單元14及控制模組15。基板11具有複數個孔洞111。導熱層12覆蓋於基板11之兩面及複數個孔洞111之內緣,導熱層12可為銅層或其他導熱性佳之層狀物。導熱柱體13為空心結構,以形成容置空間131,基板11設置於導熱柱體13之一端;其中導熱柱體13之形狀可為圓柱、方柱或其他形狀之柱體,且導熱柱體13可進一步為金屬柱體,如銅柱體,然,上述僅為示例,並不以上述之示例進行限定。複數個發光單元14分佈設於基板11之兩面。控制模組15設置於容置空間131之中,並電性連接各發光單元14。 Referring to FIGS. 1 to 3 , the light-emitting diode lamp structure 1 of the present invention comprises a substrate 11 , a heat conductive layer 12 , a heat-conducting column 13 , a plurality of light-emitting units 14 , and a control module 15 . The substrate 11 has a plurality of holes 111. The heat conducting layer 12 covers the two sides of the substrate 11 and the inner edges of the plurality of holes 111. The heat conducting layer 12 may be a copper layer or other layer with good thermal conductivity. The heat-conducting column 13 is a hollow structure to form an accommodating space 131. The substrate 11 is disposed at one end of the heat-conducting column 13; wherein the heat-conducting column 13 can be a cylinder, a square column or a column of other shapes, and the heat-conducting column 13 may further be a metal cylinder, such as a copper cylinder. However, the above is merely an example and is not limited by the above examples. A plurality of light emitting units 14 are distributed on both sides of the substrate 11. The control module 15 is disposed in the accommodating space 131 and electrically connected to each of the light emitting units 14 .

其中,基板11之材質在此不予以限定,然,可與導熱層12相互絕緣即可,若進一步考慮到製造成本,基板11較佳地可為玻璃纖維基板或電木,但不以此為限。 The material of the substrate 11 is not limited herein. However, the heat conductive layer 12 may be insulated from each other. If the manufacturing cost is further considered, the substrate 11 may preferably be a glass fiber substrate or a bakelite. limit.

承上所述,複數個孔洞111除了能使導熱層12覆蓋孔洞111內緣後,將基板11之一表面的熱傳導至另一表面之外,孔洞111亦能方便於基板11之兩面佈設複數個發光單元14。更詳細地說,設於基板 11之兩面之發光單元14可藉由穿越孔洞111相互連接;亦或相對導熱柱體13設置於基板11之一面之複數個發光單元14可穿過孔洞111至基板11之另一面,以連接控制模組15。換言之,本創作之發光二極體燈具結構1可藉由複數個內緣被覆蓋有導熱層12之孔洞111,增加發光二極體燈具結構1之導熱效果,並且降低在基板11兩面佈設發光單元14之難度。 As described above, after the plurality of holes 111 can cover the inner edge of the hole 111, the heat of one surface of the substrate 11 is transmitted to the other surface, and the hole 111 can facilitate the arrangement of the plurality of sides of the substrate 11. Light emitting unit 14. In more detail, it is provided on the substrate The light emitting units 14 on both sides of the ellipse can be connected to each other by the through holes 111; or a plurality of light emitting units 14 disposed on one surface of the substrate 11 with respect to the heat conducting cylinder 13 can pass through the holes 111 to the other side of the substrate 11 for connection control. Module 15. In other words, the light-emitting diode lamp structure 1 of the present invention can be covered with the holes 111 of the heat-conducting layer 12 by a plurality of inner edges, thereby increasing the heat-conducting effect of the structure 1 of the light-emitting diode lamp, and reducing the arrangement of the light-emitting units on both sides of the substrate 11. 14 difficulty.

此外,如第4圖及第5圖所示,因應發光單元14之排設應整齊,對應導熱柱體13設於基板11之一面之複數個發光單元14可圍繞導熱柱體13之外緣整齊排列。而另一面之複數個發光單元14亦可以基板11或導熱柱體13之形狀為依據進行排列。藉此,使複數個發光單元14排列整齊;除此之外,亦能使光源照射之亮度均勻及角度一致。 In addition, as shown in FIG. 4 and FIG. 5, in response to the arrangement of the light-emitting units 14 being neat, a plurality of light-emitting units 14 corresponding to one side of the heat-conducting column 13 disposed on the substrate 11 may be aligned around the outer edge of the heat-conducting column 13. arrangement. The plurality of light-emitting units 14 on the other side may be arranged on the basis of the shape of the substrate 11 or the heat-conducting column 13. Thereby, the plurality of light-emitting units 14 are arranged neatly; in addition, the brightness of the light source illumination can be uniform and the angles are uniform.

附帶一提地是,本創作之發光二極體燈具結構1更包含燈罩16及散熱座17。燈罩16可包覆基板11及導熱柱體13,因此,基板11及導熱柱體13之形狀大小應符合燈罩16形狀大小,反之亦然。散熱座17之一端連結燈罩16之開口端及導熱柱體13之另一端,其中散熱座17可為金屬製,如銅、鋁。 Incidentally, the light-emitting diode lamp structure 1 of the present invention further includes a lamp cover 16 and a heat sink 17. The lamp cover 16 can cover the substrate 11 and the heat-conducting column 13 . Therefore, the shape of the substrate 11 and the heat-conducting column 13 should conform to the shape of the lamp cover 16 and vice versa. One end of the heat sink 17 is connected to the open end of the lamp cover 16 and the other end of the heat conducting cylinder 13 , wherein the heat sink 17 can be made of metal such as copper or aluminum.

因此,本創作之發光二極體燈具結構1之基板11相對於導熱柱體13之一面上之複數個發光單元14所產生之熱,係藉由覆蓋表面11之該面之導熱層12傳導,並經覆蓋於複數個孔洞111內緣之導熱層12將熱傳導至覆蓋基板11之另一面之導熱層12;最後,再由覆蓋基板11之另一面之導熱層12所連結之導熱柱體13將熱帶至散熱座17,進而將熱輻射至發光二極體燈具結構1之外。 Therefore, the heat generated by the substrate 11 of the light-emitting diode lamp structure 1 of the present invention relative to the plurality of light-emitting units 14 on one side of the heat-conducting column 13 is conducted by the heat-conducting layer 12 covering the surface of the surface 11. The heat conducting layer 12 covering the inner edge of the plurality of holes 111 conducts heat to the heat conducting layer 12 covering the other side of the substrate 11; finally, the heat conducting pillar 13 connected by the heat conducting layer 12 covering the other side of the substrate 11 will The tropics to the heat sink 17, which in turn radiates heat to the outside of the light-emitting diode luminaire structure 1.

然而,為使基板11、導熱柱體13等組件可適當且合理地放置於燈罩16內。該燈罩16可包含第一燈罩161及第二燈罩162;第一燈罩161具有一開口,該開口內緣可向內凹陷形成支撐部1611,以承載 基板11,第二燈罩162具有二開口,其中一開口可與該第一燈罩161之開口相互接合。然,上述僅為本實施例之示例,並不以此為限。 However, in order to allow the substrate 11, the heat-conducting column 13, and the like to be properly and reasonably placed in the globe 16. The lamp cover 16 can include a first lamp cover 161 and a second lamp cover 162; the first lamp cover 161 has an opening, and the inner edge of the opening can be recessed inward to form a support portion 1611 for carrying The second lamp cover 162 has two openings, and an opening is engageable with the opening of the first lamp cover 161. However, the above is only an example of the embodiment, and is not limited thereto.

一般來說,市面上之發光二極體燈具結構其控制模組係設置於基板上,而控制模組與各發光單元及其連結線路較多且雜,故,導致基板顯得雜亂不美觀。因此,發光二極體燈具結構之燈罩往往對應為半透明燈罩,以避免直接從燈罩外部看到內部之基板及其相關元件。 Generally, the control module of the light-emitting diode lamp structure on the market is disposed on the substrate, and the control module and each of the light-emitting units and the connecting lines thereof are more and more complicated, so that the substrate is disordered. Therefore, the lampshade of the light-emitting diode lamp structure often corresponds to a translucent lampshade to avoid directly seeing the internal substrate and its related components directly from the outside of the lampshade.

為此,如第1圖所示,本創作之控制模組15可置於導熱柱體13之容置空間131內,並設於散熱座17之該端,由於導熱柱體13之兩端分別與基板11及散熱座17與第二燈罩162的另一開口連結,故,容置空間131形成為密閉空間,進而於發光二極體燈具結構1外部是無法看到容置空間131中的控制模組15及其線路與元件;且進一步地,控制模組15具有電極單元151(在本實施例中以正負兩電極為例),電極單元151可設於基板11,而各發光單元14便可藉由電性連結電極單元151,以建立發光單元14與控制模組15之間的連結關係;而僅藉由電極單元151於基板11上供發光單元14連接。藉此,簡化基板11之線路及相關元件之配置;對應上述,燈罩16可採用透明燈罩,因燈罩16為透明燈罩,故光線穿透率增加,進而發光二極體燈具結構1之照明亮度隨之提高。 Therefore, as shown in FIG. 1 , the control module 15 of the present invention can be placed in the accommodating space 131 of the heat-conducting column 13 and disposed at the end of the heat-dissipating block 17 due to the two ends of the heat-conducting column 13 respectively. The substrate 11 and the heat sink 17 are connected to the other opening of the second cover 162. Therefore, the accommodating space 131 is formed as a sealed space, and the control in the accommodating space 131 is not visible outside the illuminating diode structure 1. The module 15 and its lines and components; and further, the control module 15 has an electrode unit 151 (in this embodiment, the positive and negative electrodes are taken as an example), the electrode unit 151 can be disposed on the substrate 11, and each of the light-emitting units 14 The connection between the light-emitting unit 14 and the control module 15 can be established by electrically connecting the electrode unit 151; and the light-emitting unit 14 can be connected to the substrate 11 only by the electrode unit 151. Thereby, the arrangement of the circuit and related components of the substrate 11 is simplified; corresponding to the above, the lamp cover 16 can adopt a transparent lamp cover, and since the lamp cover 16 is a transparent lamp cover, the light transmittance is increased, and the illumination brightness of the structure 1 of the light-emitting diode lamp is Improve.

值得注意地是,本創作之導熱柱體13可藉由複數個固定件132(如螺絲)連結固定基板11及散熱座17;然,上述僅為示例,其可藉由其他方式或混合多種方式連結,例如點膠連結後再以螺絲鎖固,在此並不予以限定。 It should be noted that the heat-conducting column 13 of the present invention can be connected to the fixed substrate 11 and the heat sink 17 by a plurality of fixing members 132 (such as screws); however, the above is only an example, and the method can be used in other ways or in a mixed manner. The connection, for example, is glued and then screwed, and is not limited herein.

此外,如第1圖及第3圖所示,導熱柱體13可具有反光層133,反光層133為包覆導熱柱體13之外表面,反光層133可進一步為鉻層,但不以此為限;反光層133可將鄰近之發光單元14所發射之光線折 射,藉此加大發光二極體燈具結構1之照射角度;為使照明角度加大,且照明亮度均勻,導熱柱體13較佳可為圓柱體,配合外表面之反光層133,進而取得較佳之效果。 In addition, as shown in FIG. 1 and FIG. 3, the heat-conducting pillar 13 may have a light-reflecting layer 133, the light-reflecting layer 133 may cover the outer surface of the heat-conducting pillar 13, and the light-reflecting layer 133 may further be a chrome layer, but The light reflecting layer 133 can fold the light emitted by the adjacent light emitting unit 14 Shooting, thereby increasing the illumination angle of the structure 1 of the light-emitting diode lamp; in order to increase the illumination angle and uniform illumination brightness, the heat-conducting column 13 is preferably a cylinder, and cooperates with the reflective layer 133 of the outer surface to obtain The better effect.

1‧‧‧發光二極體燈具結構 1‧‧‧Lighting diode structure

11‧‧‧基板 11‧‧‧Substrate

13‧‧‧導熱柱體 13‧‧‧thermal column

131‧‧‧容置空間 131‧‧‧ accommodating space

132‧‧‧固定件 132‧‧‧Fixed parts

14‧‧‧發光單元 14‧‧‧Lighting unit

15‧‧‧控制模組 15‧‧‧Control Module

151‧‧‧電極單元 151‧‧‧electrode unit

16‧‧‧燈罩 16‧‧‧shade

161‧‧‧第一燈罩 161‧‧‧First lampshade

1611‧‧‧支撐部 1611‧‧‧Support

162‧‧‧第二燈罩 162‧‧‧second lampshade

17‧‧‧散熱座 17‧‧‧ Heat sink

Claims (6)

一種發光二極體燈具結構,其包含: 一基板,其具有兩面及複數個孔洞; 一導熱層,覆蓋於該基板之兩面及該複數個孔洞之內緣; 一導熱柱體,為空心結構,以形成一容置空間,該基板設置於該導熱柱體之一端; 複數個發光單元,分佈設於該基板之該兩面;以及 一控制模組,設置於該容置空間之中,並電性連接各該發光單元。A light-emitting diode lamp structure comprising: a substrate having two sides and a plurality of holes; a heat-conducting layer covering both sides of the substrate and inner edges of the plurality of holes; a heat-conducting column having a hollow structure To form an accommodating space, the substrate is disposed at one end of the heat-conducting column; a plurality of light-emitting units are disposed on the two sides of the substrate; and a control module is disposed in the accommodating space and electrically Each of the light emitting units is connected. 如請求項1所述之發光二極體燈具結構,其中該導熱柱體可具有一反光層,該反光層為包覆位於導熱柱體之外表面。The light-emitting diode lamp structure of claim 1, wherein the heat-conducting pillar body has a light-reflecting layer, and the light-reflecting layer is coated on an outer surface of the heat-conducting cylinder. 如請求項1或2所述之發光二極體燈具結構,其中更包含: 一燈罩,其包覆該基板及該導熱柱體,並具有一開口;以及 一散熱座,其一端連結該燈罩之該開口端及該導熱柱體之另一端。The illuminating diode luminaire structure of claim 1 or 2, further comprising: a lamp cover covering the substrate and the heat conducting cylinder and having an opening; and a heat sink having one end coupled to the lampshade The open end and the other end of the heat conducting cylinder. 如請求項3所述之發光二極體燈具結構,其中該燈罩包含一第一燈罩及一第二燈罩,該第一燈罩具有一開口且其內緣為向內凹陷形成一支撐部,以承載該基板,該第二燈罩具有二開口,一開口與該第一燈罩之開口相互接合,第二燈罩之另一開口為與該散熱座連結的開口。The light-emitting diode lamp structure of claim 3, wherein the lamp cover comprises a first lamp cover and a second lamp cover, the first lamp cover has an opening and an inner edge thereof is recessed inward to form a support portion for carrying In the substrate, the second lamp cover has two openings, an opening is engaged with the opening of the first lamp cover, and the other opening of the second lamp cover is an opening connected to the heat sink. 如請求項3所述之發光二極體燈具結構,其中該控制模組設置於該散熱座之該端,且具有一電極單元,該電極單元設置於該基板。The illuminating diode structure of claim 3, wherein the control module is disposed at the end of the heat sink and has an electrode unit disposed on the substrate. 如請求項4所述之發光二極體燈具結構,其中該控制模組設置於該散熱座之該端,且具有一電極單元,該電極單元設置於該基板。The illuminating diode lamp structure of claim 4, wherein the control module is disposed at the end of the heat sink and has an electrode unit disposed on the substrate.
TW104217679U 2015-11-04 2015-11-04 LED (light emitting diode) lamp structure TWM517291U (en)

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TWM517291U true TWM517291U (en) 2016-02-11

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