TWM517043U - Workpiece inspection device of processing machine - Google Patents

Workpiece inspection device of processing machine Download PDF

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Publication number
TWM517043U
TWM517043U TW104215701U TW104215701U TWM517043U TW M517043 U TWM517043 U TW M517043U TW 104215701 U TW104215701 U TW 104215701U TW 104215701 U TW104215701 U TW 104215701U TW M517043 U TWM517043 U TW M517043U
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Taiwan
Prior art keywords
workpiece
laser beam
processing machine
spindle
laser sensor
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TW104215701U
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Chinese (zh)
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Tong-Shi Lai
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Max See Industry Co Ltd
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Priority to TW104215701U priority Critical patent/TWM517043U/en
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Description

加工機之工件檢測裝置 Workpiece inspection device for processing machine

本創作與加工機有關,特別是有關於一種加工機之工件檢測裝置。 This creation is related to the processing machine, in particular to a workpiece inspection device for a processing machine.

在使用加工機對工件進行加工前後,操作人員必須要對工件的各種資料作進一步的確認,例如在加工之前會先檢測工件在工作台上的位置或偏擺角度等資料,在加工之後則是會檢測工件的長度、角度或圓弧半徑等資料,藉以能夠滿足高精密的加工要求。 Before and after processing the workpiece with the processing machine, the operator must further confirm the various materials of the workpiece. For example, the position of the workpiece on the table or the yaw angle should be checked before processing. After processing, It can detect the length, angle or radius of the workpiece and so on, so as to meet the high-precision machining requirements.

然而在現有的工件檢測方法中,主要是以人工或其他接觸式的方法來進行操作,但是在整個操作過程中不但會耗費相當多的時間,同時也很容易受到使用空間或其他因素的限制而無法確實獲得工件的各種加工資料,如此一來,工件的加工精度將會連帶受到影響。 However, in the existing workpiece detecting method, the operation is mainly performed by manual or other contact methods, but not only consumes a considerable amount of time in the whole operation process, but also is easily restricted by the use space or other factors. It is impossible to obtain various processing materials of the workpiece, and as a result, the machining accuracy of the workpiece will be affected.

本創作之主要目的在於提供一種加工機之工件檢測裝置,其係利用一雷射感測器之雷射光束掃過該工件之邊緣,用以快速獲得該工件之各種加工資料。 The main purpose of the present invention is to provide a workpiece detecting device for a processing machine, which uses a laser beam of a laser sensor to sweep the edge of the workpiece to quickly obtain various processing materials of the workpiece.

為達成上述目的,本創作之加工機之工件檢測裝置包含有一工作台、一主軸,以及一雷射感測器。該工作台用以置放該工件;該主軸位於該工 作台上方,並能相對該工作台移動;該雷射感測器設於該主軸,用以產生該雷射光束至該工件表面,並接收自該工件表面反射之雷射光束,用以感測與該工件之間的距離。藉此,操作人員只要控制該主軸相對該工件移動,即可帶動該雷射感測器之雷射光束掃過該工件之邊緣,用以快速獲得該工件之各種加工資料。 In order to achieve the above object, the workpiece detecting device of the processing machine of the present invention comprises a work table, a spindle, and a laser sensor. The workbench is used for placing the workpiece; the spindle is located at the work Above the stage, and movable relative to the table; the laser sensor is disposed on the spindle to generate the laser beam to the surface of the workpiece, and receives a laser beam reflected from the surface of the workpiece for sensing Measure the distance between the workpiece. Thereby, the operator can control the laser beam of the laser sensor to sweep the edge of the workpiece by simply controlling the movement of the spindle relative to the workpiece, so as to quickly obtain various processing materials of the workpiece.

在本創作之加工機之工件檢測裝置中,在該工件進行加工之前,該雷射感測器可以藉由該主軸之移動而利用該雷射光束在該工件之四個不同側邊分別形成一該定位點,並藉由各該定位點的座標來確認該工件於該工作台上的位置。 In the workpiece detecting device of the processing machine of the present invention, before the workpiece is processed, the laser sensor can use the laser beam to form a different one of the four different sides of the workpiece by the movement of the spindle. The positioning point is confirmed by the coordinates of each positioning point on the workbench.

在本創作之加工機之工件檢測裝置中,在該工件進行加工之後,該雷射感測器可以藉由該主軸之移動而利用該雷射光束在該工件之各側邊形成多數個該定位點,並藉由該多數個定位點來獲得該工件之尺寸精度。 In the workpiece detecting device of the processing machine of the present invention, after the workpiece is processed, the laser sensor can use the laser beam to form a plurality of the positioning on each side of the workpiece by the movement of the spindle. Point and obtain the dimensional accuracy of the workpiece by the plurality of positioning points.

本創作之次要目的在於提供一種加工機之工件檢測方法,其使用非接觸式的方式來快速確認工件的各種加工資料,用以提昇作業效率。 The secondary purpose of this creation is to provide a workpiece inspection method for a processing machine that uses a non-contact method to quickly confirm various processing materials of the workpiece to improve work efficiency.

為達成上述目的,本創作之加工機之工件檢測方法包含有四個步驟。第一個步驟是置放一工件於一工作台上;第二個步驟是移動位於該工作台上方之一主軸,使配置在該主軸之一雷射感測器隨著該主軸移動至該工件的正上方;第三個步驟是啟動該雷射感測器,使該雷射感測器產生一雷射光束至該工件表面,並接收自該工件表面反射之雷射光束,用以感測與該工件之間的距離;第四個步驟是移動該主軸,使該雷射感測器之雷射光束掃過該工件之邊緣,用以快速獲得該工件之各種加工資料。 In order to achieve the above object, the workpiece inspection method of the processing machine of the present invention comprises four steps. The first step is to place a workpiece on a workbench; the second step is to move a spindle located above the workbench so that one of the laser sensors disposed on the spindle moves to the workpiece along with the spindle Directly above; the third step is to activate the laser sensor to generate a laser beam to the surface of the workpiece and receive a laser beam reflected from the surface of the workpiece for sensing The distance from the workpiece; the fourth step is to move the spindle so that the laser beam of the laser sensor sweeps across the edge of the workpiece to quickly obtain various processing materials of the workpiece.

在本創作之加工機之工件檢測方法中,當該工件在加工之前,該雷射感測器之雷射光束依序掃描該工件之四個不同側邊,並於各該側邊形成一定位點,並藉由各該定位點的座標來確認該工件於該工作台上的位置。 In the workpiece detecting method of the processing machine of the present invention, before the workpiece is processed, the laser beam of the laser sensor sequentially scans four different sides of the workpiece, and forms a positioning on each side of the workpiece. Point and confirm the position of the workpiece on the table by the coordinates of each of the positioning points.

在本創作之加工機之工件檢測方法中,當該工件在加工之後,該雷射感測器之雷射光束反覆掃描該工件之各該側邊,並沿著該工件之各側邊形成多數個定位點,並藉由該多數個定位點來獲得該工件之尺寸精度。 In the workpiece detecting method of the processing machine of the present invention, after the workpiece is processed, the laser beam of the laser sensor repeatedly scans each side of the workpiece, and forms a majority along each side of the workpiece. Positioning points, and the size accuracy of the workpiece is obtained by the plurality of positioning points.

10‧‧‧加工機 10‧‧‧Processing machine

12‧‧‧機台 12‧‧‧ machine

14‧‧‧工件檢測裝置 14‧‧‧Workpiece inspection device

16‧‧‧工作台 16‧‧‧Workbench

18‧‧‧主軸 18‧‧‧ spindle

20‧‧‧雷射感測器 20‧‧‧Laser sensor

L‧‧‧雷射光束 L‧‧‧Laser beam

P1‧‧‧第一定位點 P1‧‧‧First anchor point

P2‧‧‧第二定位點 P2‧‧‧ second anchor point

30‧‧‧工件 30‧‧‧Workpiece

31‧‧‧第一側邊 31‧‧‧ first side

32‧‧‧第二側邊 32‧‧‧Second side

33‧‧‧第三側邊 33‧‧‧ third side

34‧‧‧第四側邊 34‧‧‧ fourth side

R‧‧‧倒角 R‧‧‧Chamfer

第一圖為具有工件檢測機構之加工機的立體圖。 The first figure is a perspective view of a processing machine having a workpiece detecting mechanism.

第二圖為本創作一較佳實施例之立體示意圖,主要顯示雷射感測器移動至工件上方之狀態。 The second figure is a perspective view of a preferred embodiment of the present invention, mainly showing the state in which the laser sensor is moved above the workpiece.

第三圖類同於第二圖,主要顯示雷射感測器依序掃過工件之四個不同側邊之狀態。 The third figure is similar to the second figure, mainly showing the state in which the laser sensor sequentially sweeps through four different sides of the workpiece.

第四圖類同於第三圖,主要顯示雷射感測器反覆掃過工件之四個不同側邊之狀態。 The fourth figure is similar to the third figure, mainly showing the state in which the laser sensor repeatedly sweeps through four different sides of the workpiece.

為了詳細說明本創作之步驟、特徵及功效所在,茲舉以下較佳實施例並配合圖式說明如後。 In order to explain in detail the steps, features, and effects of the present invention, the following preferred embodiments are described in conjunction with the drawings.

請參閱第一圖,為使用本創作一較佳實施例所提供之工件檢測裝置14的加工機10,加工機10主要包含有一機台12,用以支撐在地面上,而本創作之工件檢測裝置14包含有一工作台16、一主軸18,以及一雷射感測器20,其中:工作台16設於機台12,用以置放一待加工工件30。 Referring to the first drawing, in order to use the processing machine 10 of the workpiece detecting device 14 provided by a preferred embodiment of the present invention, the processing machine 10 mainly includes a machine table 12 for supporting on the ground, and the workpiece inspection of the present invention. The device 14 includes a table 16, a spindle 18, and a laser sensor 20, wherein the table 16 is disposed on the table 12 for placing a workpiece 30 to be processed.

主軸18設於機台12且位於工作台16的上方,並且能相對工作台16移動。 The main shaft 18 is disposed on the machine table 12 and above the table 16 and is movable relative to the table 16.

雷射感測器20設於主軸18之一側邊,使得雷射感測器20能與主軸18同步移動,用以產生一雷射光束L至工件30。 The laser sensor 20 is disposed on one side of the main shaft 18 such that the laser sensor 20 can move in synchronization with the main shaft 18 to generate a laser beam L to the workpiece 30.

以上為本創作之加工機10之工件檢測裝置14的主要構件,以下分別就兩種不同的工件檢測方法作進一步說明。 The above is the main components of the workpiece detecting device 14 of the processing machine 10 of the present invention. Hereinafter, two different workpiece detecting methods will be further described.

第一種工件檢測方法主要是使用在工件30在加工之前,用來確認待加工工件30的厚度及位置資料,包含有下列步驟: The first type of workpiece inspection method is mainly used to confirm the thickness and position data of the workpiece 30 to be processed before the workpiece 30 is processed, and includes the following steps:

步驟a):將待加工工件30置放於工作台16上,待加工工件30具有相對之一第一側邊31與一第三側邊33及相對之一第二側邊32與一第四側邊34,第一、第三側邊31、33分別連接在第二、第四側邊32、34之間。 Step a): placing the workpiece 30 to be processed on the table 16, the workpiece 30 to be processed has a first side 31 and a third side 33 and a second side 32 and a fourth The side edges 34, the first and third side edges 31, 33 are connected between the second and fourth side edges 32, 34, respectively.

步驟b):移動主軸18,使雷射感測器20隨著主軸18移動至待加工工件30的正上方。 Step b): The spindle 18 is moved such that the laser sensor 20 moves with the spindle 18 directly above the workpiece 30 to be machined.

步驟c):啟動雷射感測器20,使雷射感測器20之雷射光束L投射至待加工工件30之中央表面,如第二圖所示,並接收自待加工工件30表面反射之雷射光束L,進而確認主軸18與待加工工件30之間的位置關係來計算出待加工工件30的厚度。 Step c): starting the laser sensor 20, causing the laser beam L of the laser sensor 20 to be projected onto the central surface of the workpiece 30 to be processed, as shown in the second figure, and receiving the surface reflection from the workpiece 30 to be processed. The laser beam L, in turn, confirms the positional relationship between the spindle 18 and the workpiece 30 to be processed to calculate the thickness of the workpiece 30 to be processed.

步驟d):移動主軸18,使雷射感測器20之雷射光束L沿一直線軌跡從工件30之第一側邊31掃描至工件30之第二側邊32,接著再由工件30之第二側邊32掃描至工件30之第三側邊33,最後再由工件30之第三側邊33掃描至工件30之第四側邊34,也就是說,雷射光束L會依序掃描待加工工件30之第一側邊31、第二側邊32、第三側邊33,以及第四側邊34,使得雷射光束L在工件30之第一側 邊31、第二側邊32、第三側邊33,以及第四側邊34分別形成一第一定位點P1,如第三圖所示,如此便能藉由各第一定位點P1的座標來確認待加工工件30於工作台上的位置。 Step d): moving the spindle 18 such that the laser beam L of the laser sensor 20 is scanned along a straight track from the first side 31 of the workpiece 30 to the second side 32 of the workpiece 30, and then by the workpiece 30 The two sides 32 are scanned to the third side 33 of the workpiece 30 and finally scanned by the third side 33 of the workpiece 30 to the fourth side 34 of the workpiece 30, that is, the laser beam L is scanned sequentially. Processing the first side 31, the second side 32, the third side 33, and the fourth side 34 of the workpiece 30 such that the laser beam L is on the first side of the workpiece 30 The side 31, the second side 32, the third side 33, and the fourth side 34 respectively form a first positioning point P1, as shown in the third figure, so that the coordinates of the first positioning points P1 can be used. The position of the workpiece 30 to be machined on the table is confirmed.

另一方面,第二種工件檢測方法則是使用在工件30已完成加工之後,用來確認已加工工件30的尺寸精度,舉例來說,工件30在加工完成後會在第一側邊31及第二側邊32之間形成一倒角R。在操作時,移動主軸18,使雷射感測器20之雷射光束L沿一鋸齒狀軌跡自工件之第一側邊31通過倒角R之後再掃描至第二側邊32,使得雷射光束L沿著工件30之第一側邊31、第二側邊32,以及倒角R的邊緣形成多數個第二定位點P2,如第四圖所示,如此即可藉由該多數個第二定位點P2所相連而成之直線或弧線來獲得工件30之長度、寬度、平行度、直線度或圓弧度等尺寸精度。 On the other hand, the second workpiece detecting method is used to confirm the dimensional accuracy of the processed workpiece 30 after the workpiece 30 has been processed. For example, the workpiece 30 will be on the first side 31 after the processing is completed. A chamfer R is formed between the second side edges 32. In operation, the spindle 18 is moved such that the laser beam L of the laser sensor 20 is scanned from the first side 31 of the workpiece through the chamfered R to the second side 32 along a sawtooth path, so that the laser The light beam L forms a plurality of second positioning points P2 along the first side 31 of the workpiece 30, the second side 32, and the edge of the chamfer R, as shown in the fourth figure, so that the majority A straight line or an arc formed by the two positioning points P2 is used to obtain dimensional accuracy such as length, width, parallelism, straightness or arc of the workpiece 30.

綜上所述,本創作之工件檢測方法是採用雷射感測器20所產生之雷射光束L來掃過工件30表面,亦即使用非接觸式的檢測方法,藉以快速獲得工件30之位置資料及加工精度,與習用技藝所使用之人工或其他接觸式的檢測方法相比之下,不但可以提高整體的加工精度,同時也能大大提升整體的作業效率,藉以達到本創作之目的。 In summary, the workpiece detecting method of the present invention uses the laser beam L generated by the laser sensor 20 to sweep across the surface of the workpiece 30, that is, using a non-contact detecting method, thereby quickly obtaining the position of the workpiece 30. Compared with the manual or other contact type detection methods used in the conventional techniques, the data and the processing precision can not only improve the overall processing precision, but also greatly improve the overall work efficiency, thereby achieving the purpose of the creation.

最後,本創作於前揭實施例中所揭露的構成元件,僅為舉例說明,並非用來限制本案之範圍,其他等效元件的替代或變化,亦應為本案之申請專利範圍所涵蓋。 In the meantime, the constituent elements disclosed in the foregoing embodiments are merely illustrative and are not intended to limit the scope of the present invention. The alternatives or variations of other equivalent elements are also covered by the scope of the patent application.

10‧‧‧加工機 10‧‧‧Processing machine

12‧‧‧機台 12‧‧‧ machine

14‧‧‧工件檢測裝置 14‧‧‧Workpiece inspection device

16‧‧‧工作台 16‧‧‧Workbench

18‧‧‧主軸 18‧‧‧ spindle

20‧‧‧雷射感測器 20‧‧‧Laser sensor

30‧‧‧工件 30‧‧‧Workpiece

Claims (3)

一種加工機之工件檢測裝置,包含有:一工作台,用以置放該工件;一主軸,位於該工作台上方,並能相對該工作台移動;以及一雷射感測器,設於該主軸,用以產生一雷射光束至該工件,並接收自該工件表面反射之雷射光束,用以感測該雷射感測器與該工件之間的距離,該雷射光束沿一直線或鋸齒狀軌跡掃過該工件之邊緣,該雷射光束在該邊緣形成至少一定位點,藉由各該定位點的座標確認該工件於該工作台上的位置與尺寸精度。 A workpiece detecting device for a processing machine, comprising: a working table for placing the workpiece; a spindle located above the working table and movable relative to the working table; and a laser sensor disposed at the a spindle for generating a laser beam to the workpiece and receiving a laser beam reflected from the surface of the workpiece for sensing a distance between the laser sensor and the workpiece, the laser beam being along a straight line or The sawtooth track sweeps across the edge of the workpiece, and the laser beam forms at least one positioning point at the edge, and the position and dimensional accuracy of the workpiece on the table is confirmed by the coordinates of each of the positioning points. 如請求項1所述之加工機之工件檢測裝置,其中該雷射感測器會隨著該主軸之移動而藉由該雷射光束在該工件之各邊緣形成一該定位點。 The workpiece detecting device of the processing machine of claim 1, wherein the laser sensor forms a positioning point at each edge of the workpiece by the laser beam as the spindle moves. 如請求項1所述之加工機之工件檢測裝置,其中該雷射感測器會隨著該主軸之移動而藉由該雷射光束沿著該工件之各邊緣形成多數個該定位點。 The workpiece detecting device of the processing machine of claim 1, wherein the laser sensor forms a plurality of the positioning points along the edges of the workpiece by the laser beam as the spindle moves.
TW104215701U 2012-10-18 2012-10-18 Workpiece inspection device of processing machine TWM517043U (en)

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