TWM515236U - Rotary motor stator assembly - Google Patents

Rotary motor stator assembly Download PDF

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Publication number
TWM515236U
TWM515236U TW104212006U TW104212006U TWM515236U TW M515236 U TWM515236 U TW M515236U TW 104212006 U TW104212006 U TW 104212006U TW 104212006 U TW104212006 U TW 104212006U TW M515236 U TWM515236 U TW M515236U
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Taiwan
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groove
slot
region
zone
wires
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TW104212006U
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Chinese (zh)
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Shun-Yuan Yang
I-Heng Wu
Kai-Ping Ho
Pai-Hsiu Lu
Yi-Hsuan Chen
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Yulon Motor Co Ltd
China Engine Corp
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Priority to TW104212006U priority Critical patent/TWM515236U/en
Publication of TWM515236U publication Critical patent/TWM515236U/en

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Description

旋轉電機定子總成 Rotary motor stator assembly

本創作係關於一種馬達組件,特別是指一種旋轉電機定子總成。 The present invention relates to a motor assembly, and more particularly to a rotating electrical machine stator assembly.

隨著科技的進步,對於電機(又稱馬達)的使用需求也與日俱增,其主要功能在於將電能轉化為機械能,並可再使用機械能產生動能,用以驅動其他裝置。大多數的電機是透過磁場和電流,在電機內產生能量,其主要的結構是由一環形定子與一轉子所組成,藉由轉子在環形定子中轉動,使纏繞在環形定子上的線圈與轉子產生磁場互相作用而產生動力。 With the advancement of technology, the demand for the use of electric motors (also known as motors) is increasing. Its main function is to convert electrical energy into mechanical energy, and then use mechanical energy to generate kinetic energy to drive other devices. Most of the motors generate energy in the motor through the magnetic field and current. The main structure consists of a ring stator and a rotor. The rotor and the rotor are wound around the ring stator by rotating the rotor in the ring stator. The magnetic fields interact to generate power.

習知電動機的定子的繞線方式,大多都是透過人工在定子的各凹槽中疊繞複數條漆包導線而形成一整串線圈組,因此,製造過程非常繁複而造成須耗費大量工時,且在繞組過程中,複數漆包導線之間容易相互摩擦而產生絕緣品質的問題,此外,由於複數漆包導線是相互疊繞成一串線圈組,故各漆包導線之間易產生空隙,會影響電機運轉的效率。 Conventionally, the winding method of the stator of the motor is mostly formed by stacking a plurality of enameled wires in the grooves of the stator to form a whole series of coil groups. Therefore, the manufacturing process is very complicated and requires a lot of man-hours. In the winding process, the plurality of enameled wires are easily rubbed against each other to cause insulation quality. In addition, since the plurality of enameled wires are stacked one on another into a series of coil groups, gaps are easily generated between the enameled wires. Will affect the efficiency of motor operation.

有鑑於上述問題,本創作提供一種旋轉電機定子總成,包括環形本體與複數條導線。所述環形本體包括上側、下側、 內環面及複數槽齒,複數槽齒排列設置於內環面且朝內徑向延伸,其中複數槽齒之間依序形成48個穿槽,且各穿槽區分為外側區與內側區。各導線的寬度是略小於各穿槽的槽寬,複數導線是分別穿繞於複數穿槽中,並使各穿槽的外側區與內側區分別嵌入一條導線,且各導線呈波形而包括上彎折部、下彎折部及複數直線部,上彎折部是位於環形本體的上側且包括有二上穿槽端,下彎折部是位於環形本體的下側且包括有二下穿槽端,複數直線部分別位於複數穿槽中且銜接於上彎折部與下彎折部。其中,部分之下彎折部的二下穿槽端之間是間隔10個穿槽,部分的下彎折部之二下穿槽端之間是間隔11個穿槽,使位於上側之每一個上彎折部的二上穿槽端之間皆間隔11個穿槽,且其中各上彎折部的二上穿槽端是分別位在外側區與內側區。 In view of the above problems, the present invention provides a rotating electrical machine stator assembly comprising an annular body and a plurality of wires. The annular body includes an upper side, a lower side, The inner ring surface and the plurality of groove teeth, the plurality of groove teeth are arranged on the inner ring surface and extend radially inward, wherein the plurality of groove teeth form 48 through grooves in sequence, and each of the through grooves is divided into an outer area and an inner side area. The width of each of the wires is slightly smaller than the groove width of each of the through slots, and the plurality of wires are respectively wound in the plurality of slots, and the outer and inner regions of each of the slots are respectively embedded with a wire, and each of the wires is waved and includes a bent portion, a lower bent portion and a plurality of straight portions, the upper bent portion is located on the upper side of the annular body and includes two upper through-groove ends, the lower bent portion is located on the lower side of the annular body and includes two lower through grooves The end, the plurality of straight portions are respectively located in the plurality of slots and are coupled to the upper bent portion and the lower bent portion. Wherein, a portion of the lower lower portion of the bent portion is spaced by 10 slots, and a portion of the lower bent portion is spaced apart by 11 slots, so that each of the upper sides is located There are 11 slots between the two upper slot ends of the upper bent portion, and the two upper slot ends of the upper bent portions are respectively located in the outer and inner regions.

藉由上述結構設計,旋轉電機定子總成在製造過程中,能夠先將複數導線預先彎折成兩種不同寬度的U型態樣,也就是說,可先將複數導線透過機器彎折形成上述下彎折部以及連接於下彎折部二下穿槽端的二直線部,而部分U型導線的二下穿槽端與二直線部之間的距離是間隔10個穿槽,以對應由環形本體下側插入預定位置。而其餘U型導線的二下穿槽端與二直線部之間的距離則是間隔11個穿槽,以對應由環形本體下側插入預定位置。藉此,即可使複數直線部穿出環形本體上側,構成兩個相鄰的U型導線的相鄰直線部是間隔11個穿槽的距離。由於兩個相鄰的U型導線的相鄰直線部的間隔距離相同,因此,可直接透過機 器自動將相鄰直線部彎折成間隔11個穿槽的距離並相互焊接(如利用超音波焊接或電弧焊接)而使各U型導線相互銜接且形成上述複數上彎折部。達到大幅降低繞線作業的複雜性,使旋轉電機定子總成在製造上更趨自動化而提高生產效率。 With the above structural design, the stator assembly of the rotating electrical machine can be first bent into two U-shaped shapes of different widths in the manufacturing process, that is, the plurality of wires can be bent through the machine to form the above. a lower bent portion and two straight portions connected to the lower end of the lower bent portion, and the distance between the two lower through-groove ends of the partial U-shaped wire and the two straight portions are spaced by 10 slots to correspond to the ring shape The lower side of the body is inserted into a predetermined position. The distance between the two lower through-groove ends of the remaining U-shaped wires and the two straight portions is 11 slots, so as to be correspondingly inserted into the predetermined position by the lower side of the annular body. Thereby, the plurality of straight portions can be passed out of the upper side of the annular body, and the adjacent straight portions of the two adjacent U-shaped wires are separated by a distance of 11 slots. Since the adjacent straight portions of two adjacent U-shaped wires are separated by the same distance, they can be directly transmitted through the machine. The device automatically bends the adjacent straight portions into a distance of 11 slots and welds them to each other (such as by ultrasonic welding or arc welding) so that the U-shaped wires are connected to each other and form the above-mentioned plurality of upper bent portions. Achieving a drastic reduction in the complexity of the winding operation, making the rotating machine stator assembly more automated in manufacturing and improving production efficiency.

1‧‧‧旋轉電機定子總成 1‧‧‧Rotary motor stator assembly

10‧‧‧環形本體 10‧‧‧ ring body

11‧‧‧上側 11‧‧‧Upper side

12‧‧‧下側 12‧‧‧ underside

13‧‧‧內環面 13‧‧‧ Inner torus

14‧‧‧槽齒 14‧‧‧ slots

141‧‧‧磁靴部 141‧‧‧ Magnetic Boots

15‧‧‧穿槽 15‧‧‧through slot

16‧‧‧外側區 16‧‧‧Outer Zone

17‧‧‧內側區 17‧‧‧ inside area

20‧‧‧導線 20‧‧‧ wire

20A~20C‧‧‧導線 20A~20C‧‧‧ wire

21‧‧‧上彎折部 21‧‧‧Upper bend

211‧‧‧上穿槽端 211‧‧‧Upper slot end

22‧‧‧下彎折部 22‧‧‧Bottom bend

22A~22C‧‧‧下彎折部 22A~22C‧‧‧Bottom bend

221‧‧‧下穿槽端 221‧‧‧ under the slot end

23‧‧‧直線部 23‧‧‧ Straight line

30‧‧‧焊接部 30‧‧‧Weld Department

40‧‧‧電性絕緣層 40‧‧‧Electrical insulation

第1圖係本創作旋轉電機定子總成之環形本體立體圖。 The first figure is a perspective view of the annular body of the stator assembly of the rotating electric machine.

第2圖係本創作旋轉電機定子總成之立體圖。 Figure 2 is a perspective view of the stator assembly of the rotating electric machine.

第3圖係本創作旋轉電機定子總成之環形本體平面圖。 Figure 3 is a plan view of the annular body of the stator assembly of the rotating electric machine.

第4圖係本創作旋轉電機定子總成之導線分佈圖(一)。 Figure 4 is a diagram showing the conductor distribution of the stator assembly of the rotating electric machine (1).

第5圖係本創作旋轉電機定子總成之導線分佈圖(二)。 Figure 5 is a diagram showing the conductor distribution of the stator assembly of the rotating electric machine (2).

第6圖係本創作旋轉電機定子總成之導線分佈圖(三)。 Figure 6 is a diagram showing the conductor distribution of the stator assembly of the rotating electric machine (3).

第7圖係本創作旋轉電機定子總成之局部剖視圖。 Figure 7 is a partial cross-sectional view of the stator assembly of the present rotating machine.

第8圖係本創作旋轉電機定子總成之製造流程圖。 Figure 8 is a manufacturing flow chart of the stator assembly of the rotating electric machine.

如第1、2圖所示,本創作旋轉電機定子總成1包括有環形本體10與複數條導線20。上述環形本體10可為一體製造成型之長形環塊,但並不侷限於此,於一些態樣中,環形本體10也可以是由複數環片疊合而成。其中環形本體10可為鐵、鈷、鎳或矽鋼等軟磁材質所製成。 As shown in FIGS. 1 and 2, the present inventive rotating electrical machine stator assembly 1 includes an annular body 10 and a plurality of wires 20. The annular body 10 may be an integrally formed elongated ring block, but is not limited thereto. In some aspects, the annular body 10 may also be formed by laminating a plurality of ring pieces. The annular body 10 can be made of soft magnetic materials such as iron, cobalt, nickel or niobium steel.

上述環形本體10包括上側11、下側12、內環面13及複數槽齒14,複數槽齒14是排列設置於內環面13且朝內徑向延 伸,其中複數槽齒14之間依序形成共48個穿槽15,且各穿槽15區分為外側區16與內側區17。於本實施例中,各槽齒14呈一長條凸肋型態且複數槽齒14是環狀間隔排列,構成複數槽齒14之間依序形成斷面呈長方型的48個穿槽15,此如第3圖所示,於本實施例中,複數穿槽15是以逆時針方向依序編號,由於複數槽齒14之間共形成48個穿槽15,因此編號是從1~48號,其中編號1所對應的穿槽15稱第1穿槽15,而編號2所對應的穿槽15稱第2穿槽15,以此類推,先此敘明。另外,上述各穿槽15是軸向貫穿環形本體10,且所述外側區16是指各穿槽15靠近環形本體10外側的區域(也可說是靠近內環面13的區域),而內側區17則是指各穿槽15靠近環形本體10中心的區域。 The annular body 10 includes an upper side 11 , a lower side 12 , an inner annular surface 13 , and a plurality of slots 14 . The plurality of slots 14 are arranged in the inner annular surface 13 and extend radially inward. Extendingly, a total of 48 slots 15 are formed in sequence between the plurality of slots 14 , and each slot 15 is divided into an outer region 16 and an inner region 17 . In this embodiment, each of the teeth 14 has a long rib shape and the plurality of teeth 14 are arranged at an annular interval, and the plurality of grooves 14 are formed to form a rectangular groove having a rectangular cross section. 15. As shown in FIG. 3, in the present embodiment, the plurality of slots 15 are numbered sequentially in a counterclockwise direction. Since a total of 48 slots 15 are formed between the plurality of slots 14, the number is from 1 to 1. No. 48, wherein the slot 15 corresponding to the number 1 is referred to as the first slot 15, and the slot 15 corresponding to the number 2 is referred to as the second slot 15, and so on, which is described first. In addition, each of the through grooves 15 is axially penetrated through the annular body 10, and the outer side portion 16 refers to a region of each of the through grooves 15 near the outer side of the annular body 10 (also referred to as an area close to the inner annular surface 13), and the inner side. The zone 17 refers to the area of each of the slots 15 near the center of the annular body 10.

此外,如第3圖所示,於本實施例中,各槽齒14的末端更包括有一磁靴部141,所述磁靴部141是由槽齒14的末端向兩側延伸。於一些態樣中,各槽齒14的磁靴部141也可相互銜接而使各穿槽15呈封閉式型態。 Further, as shown in Fig. 3, in the present embodiment, the end of each of the teeth 14 further includes a magnetic shoe portion 141 which extends from both ends of the teeth 14 to both sides. In some aspects, the magnetic shoe portions 141 of the respective teeth 14 can also be coupled to each other such that the respective slots 15 are in a closed configuration.

上述各導線20於此為長條扁平銅柱且斷面呈矩形,且寬度是略小於各穿槽15的槽寬(如第7圖所示),也就是說,一條導線20穿入穿槽15後可與穿槽15的內壁相互貼近但不接觸。換言之,各穿槽15的寬度僅能容納一條導線20置入。而複數導線20是分別穿繞於各穿槽15中,並使各穿槽15的外側區16與內側區17分別嵌入一條導線20(請對照第3、7圖所示),也就是說,一個穿槽15可嵌入兩條導線20且兩條導線20分別位在外側區16 與內側區17。但本創作不以此為限,於一些態樣中,各外側區16與各內側區17亦可分別嵌入複數條導線20,也就是說,一個穿槽15亦可依實際電機需求嵌入超過兩條導線20。此外,藉由上述導線20為長條扁平銅柱,使二導線20之間以及導線20與槽齒14之間能夠盡量貼近但不接觸,達到提升電機運轉效率之目的與優點。但並不侷限於此,於一些態樣中,各導線20的斷面也可呈圓形、橢圓形。 Each of the wires 20 is a long flat copper post and has a rectangular cross section, and the width is slightly smaller than the groove width of each of the slots 15 (as shown in FIG. 7), that is, one wire 20 penetrates the slot. After 15, it can be close to but not in contact with the inner wall of the slot 15 . In other words, the width of each of the slots 15 can accommodate only one wire 20 to be placed. The plurality of wires 20 are respectively wound around the through grooves 15, and the outer portion 16 and the inner portion 17 of each of the through grooves 15 are respectively embedded in a wire 20 (please refer to the figures 3 and 7), that is, One slot 15 can be embedded in two wires 20 and two wires 20 are respectively located in the outer region 16 With the inner zone 17. However, the present invention is not limited thereto. In some aspects, each of the outer regions 16 and the inner regions 17 may also be embedded with a plurality of wires 20 respectively, that is, one slot 15 may be embedded in more than two according to actual motor requirements. Strip wire 20. In addition, by using the above-mentioned wire 20 as a long flat copper column, the two wires 20 and between the wires 20 and the teeth 14 can be as close as possible but not in contact with each other, thereby achieving the purpose and advantage of improving the operating efficiency of the motor. However, it is not limited thereto. In some aspects, the cross-section of each of the wires 20 may also be circular or elliptical.

此外,如第4、5、6圖所示,是將旋轉電機定子總成1的環形本體10展開成平面狀以及導線20穿繞環形本體10之示意圖。上述各導線20呈波形(如正弦波)而包括上彎折部21、下彎折部22及複數直線部23,上彎折部21是位於環形本體10的上側11且包括有二上穿槽端211,下彎折部22是位於環形本體10的下側12且包括有二下穿槽端221,複數直線部23是分別位於穿槽15中且銜接於上彎折部21與下彎折部22。於本實施例中,上彎折部21是位在環形本體10上側11的外部,且各上彎折部21為開口朝下,而二上穿槽端211是分別穿入及穿出不同的穿槽15。上述下彎折部22則是位於環形本體10下側12的外部,且各下彎折部22為開口朝上的彎弧,而二下穿槽端221是分別穿入及穿出不同的穿槽15。 Further, as shown in Figs. 4, 5, and 6, the annular body 10 of the stator assembly 1 of the rotating electrical machine is unfolded in a planar shape and the wire 20 is wound around the annular body 10. Each of the wires 20 has a waveform (such as a sine wave) and includes an upper bent portion 21, a lower bent portion 22, and a plurality of straight portions 23, and the upper bent portion 21 is located on the upper side 11 of the annular body 10 and includes two upper slots. The end 211, the lower bent portion 22 is located on the lower side 12 of the annular body 10 and includes two lower through ends 221, and the plurality of straight portions 23 are respectively located in the through grooves 15 and are engaged with the upper bent portion 21 and the lower bent portion Part 22. In the present embodiment, the upper bent portion 21 is located outside the upper side 11 of the annular body 10, and each of the upper bent portions 21 has an opening facing downward, and the two upper through-opening ends 211 are respectively penetrated and penetrated differently. Pass through slot 15. The lower bending portion 22 is located outside the lower side 12 of the annular body 10, and each of the lower bending portions 22 is a curved arc with the opening facing upward, and the two lower through-opening ends 221 are respectively threaded into and out of the different wearing. Slot 15.

其中,部分下彎折部22的二下穿槽端221之間是間隔10個穿槽15,部分的下彎折部22之二下穿槽端221之間是間隔11個穿槽15,使位於上側11之每一個上彎折部21的二上穿槽端 211之間皆間隔11個穿槽15,且其中各上彎折部21的二上穿槽端211是分別位在外側區16與內側區17,各下彎折部22的二下穿槽端221是分別位在外側區16與內側區17。詳言之,有些下彎折部22的一端是由其中一穿槽15的外側區16穿出,另一端是跨越10個穿槽15穿入另一穿槽15的內側區17,而有些下彎折部22的一端是由其中一穿槽15的外側區16穿出,另一端是跨越11個穿槽15穿入另一穿槽15的內側區17。使位在環形本體10上側11的每一個上彎折部21的二上穿槽端211之間皆間隔11個穿槽15。 There are 10 through slots 15 between the two lower through ends 221 of the partial lower bent portion 22, and 11 through slots 11 are formed between the lower lower bent ends 22 of the partial lower bent portions 22, so that Two upper slotted ends of each upper bent portion 21 of the upper side 11 The 211 is spaced apart by 11 slots 15 , and the two upper slotted ends 211 of the upper bent portions 21 are respectively located in the outer region 16 and the inner region 17 , and the second lower through end of each lower bent portion 22 . 221 is located in the outer zone 16 and the inner zone 17, respectively. In detail, some of the lower bent portions 22 are pierced by the outer side region 16 of one of the through grooves 15, and the other end is inserted into the inner side portion 17 of the other through groove 15 across the 10 through grooves 15, and some are under One end of the bent portion 22 is pierced by the outer side region 16 of one of the through grooves 15, and the other end is inserted into the inner side portion 17 of the other through groove 15 across the 11 through grooves 15. 11 through slots 15 are formed between the two upper slot ends 211 of each upper bent portion 21 of the upper side 11 of the annular body 10.

承上,於一較佳的實施例中,旋轉電機定子總成1是包括有三組導線20A、20B、20C而形成三相定子結構。如第4、5、6圖所示,是將旋轉電機定子總成1的環形本體10展開成平面狀以及導線20穿繞環形本體10之示意圖。其中環形本體10的48個穿槽15是由左至右依序編號(即上述1~48號)。其中每個穿槽15的外側區16與內側區17更加以區隔,於本實施例中,具有剖面線的區域為穿槽15的內側區17,而不具有剖面線的區域為穿槽15的外側區16。 In a preferred embodiment, the rotating electrical machine stator assembly 1 includes three sets of conductors 20A, 20B, 20C to form a three-phase stator structure. As shown in Figs. 4, 5, and 6, the annular body 10 of the stator assembly 1 of the rotating electrical machine is unfolded in a planar shape and the wire 20 is wound around the annular body 10. The 48 slots 15 of the annular body 10 are numbered sequentially from left to right (i.e., Nos. 1 to 48 above). The outer region 16 and the inner region 17 of each of the through grooves 15 are further partitioned. In the present embodiment, the region having the hatching is the inner region 17 of the through groove 15, and the region having no hatching is the through groove 15. The outer zone 16 is.

如第4圖所示,其中一組導線20A是先由下向上穿出第1穿槽15外側區16,再依序穿入第37穿槽15內側區17、第25穿槽15外側區16、第13穿槽15內側區17、第2穿槽15外側區16、第38穿槽15內側區17、第26穿槽15外側區16、第14穿槽15內側區17、第3穿槽15外側區16、第39穿槽15內側區17、第27穿槽15外側區16、第15穿槽15內側區17、第4穿槽15外側區16、第40穿槽 15內側區17、第28穿槽15外側區16、第16穿槽15內側區17、第4穿槽15內側區17、第16穿槽15外側區16、第28穿槽15內側區17、第40穿槽15外側區16、第3穿槽15內側區17、第15穿槽15外側區16、第27穿槽15內側區17、第39穿槽15外側區16、第2穿槽15內側區17、第14穿槽15外側區16、第26穿槽15內側區17、第38穿槽15外側區16、第1穿槽15內側區17、第13穿槽15外側區16、第25穿槽15內側區17,最後由第37穿槽15外側區16穿出。其中上述由第13穿槽15內側區17穿往第2穿槽15外側區16、第14穿槽15內側區17穿往第3穿槽15外側區16、第15穿槽15內側區17穿往第4穿槽15外側區16、第40穿槽15外側區16穿往第3穿槽15內側區17、第39穿槽15外側區16穿往第2穿槽15內側區17以及第38穿槽15外側區16穿往第1穿槽15內側區17的部分,會形成二下穿槽端221之間間隔10個穿槽15的下彎折部22,而其他下彎折部22之二下穿槽端221與上彎折部21的二上穿槽端211之間皆間隔11個穿槽15。另外,此實施例中的下彎折部22A是由第16穿槽15內側區17穿往第4穿槽15內側區17,且下彎折部22A為導線20A中唯一一組由內側區17穿往內側區17且間隔11個穿槽15的導線(也就是二下穿槽端221皆位於內側區17),其他的下彎折部22的二下穿槽端221則都是分別位在外側區16與內側區17。 As shown in FIG. 4, one of the wires 20A is firstly passed through the outer region 16 of the first through slot 15 from the bottom to the top, and then sequentially penetrates the inner region 17 of the 37th through slot 15 and the outer region 16 of the 25th through slot 15. The 13th through groove 15 inner portion 17, the second through groove 15 outer portion 16, the 38th through groove 15 inner portion 17, the 26th through groove 15 outer portion 16, the 14th through groove 15 inner portion 17, and the third through groove 15 outer side portion 16, 39th through groove 15 inner portion 17, 27th through groove 15 outer portion 16, 15th through groove 15 inner portion 17, fourth through groove 15 outer portion 16, 40th through groove 15 inner region 17, 28 outer groove 15 outer region 16, 16th through groove 15 inner portion 17, fourth through groove 15 inner portion 17, 16th through groove 15 outer portion 16, 28th through groove 15 inner portion 17, The 40th through groove 15 outer region 16, the third through groove 15 inner portion 17, the 15th through groove 15 outer portion 16, the 27th through groove 15 inner portion 17, the 39th through groove 15 outer portion 16, and the second through groove 15 The inner side area 17, the outer side area 16 of the 14th through slot 15, the inner side area 17 of the 26th through slot 15, the outer side area 16 of the 38th through slot 15, the inner side area 17 of the first through slot 15, and the outer side area 16 of the 13th through slot 15 25 passes through the inner region 17 of the groove 15, and finally passes through the outer region 16 of the 37th through groove 15. The inner region 17 of the 13th through slot 15 passes through the outer region 16 of the second through slot 15, and the inner region 17 of the 14th through slot 15 passes through the outer region 16 of the third through slot 15 and the inner portion 17 of the 15th through slot 15 The outer region 16 of the fourth through groove 15 and the outer region 16 of the 40th groove 15 are passed to the inner region 17 of the third through groove 15, and the outer portion 16 of the 39th through groove 15 is passed to the inner portion 17 of the second through groove 15 and the 38th portion. The portion of the outer region 16 of the through-groove 15 that passes through the inner region 17 of the first through-groove 15 forms a lower bent portion 22 with two through-grooves 15 spaced between the two lower-perforated ends 221, and the other lower bent portions 22 There are 11 through slots 15 between the two lower slot ends 221 and the upper two slot ends 211 of the upper bent portion 21. In addition, the lower bent portion 22A in this embodiment is passed from the inner side region 17 of the 16th through groove 15 to the inner side portion 17 of the fourth through groove 15, and the lower bent portion 22A is the only one of the inner side regions of the wire 20A. 17 is threaded into the inner side region 17 and spaced apart by 11 slots 15 (that is, the second lower slot end 221 is located in the inner side region 17), and the other lower bent end portions 22 of the lower bent portion 22 are respectively located. In the outer zone 16 and the inner zone 17.

如第5圖所示,另一組導線20B則先由下向上穿出33穿槽15外側區16,再依序穿入第21穿槽15內側區17、第9穿槽15外側區16、第45穿槽15內側區17、第34穿槽15外側區16、第22 穿槽15內側區17、第10穿槽15外側區16、第46穿槽15內側區17、第35穿槽15外側區16、第23穿槽15內側區17、第11穿槽15外側區16、第47穿槽15內側區17、第36穿槽15外側區16、第24穿槽15內側區17、第12穿槽15外側區16、第48穿槽15內側區17、第36穿槽15內側區17、第48穿槽15外側區16、第12穿槽1內側區17、第24穿槽15外側區16、第35穿槽15內側區17、第47穿槽15外側區16、第11穿槽15內側區17、第23穿槽15外側區16、第34穿槽15內側區17、第46穿槽15外側區16、第10穿槽15內側區17、第22穿槽15外側區16、第33穿槽15內側區17、第45穿槽15外側區16、第9穿槽15內側區17,最後由第21穿槽15外側區16穿出。其中上述由第45穿槽15內側區17穿往第34穿槽15外側區16、第46穿槽15內側區17穿往第35穿槽15外側區16、第47穿槽15內側區17穿往第36穿槽15外側區16、第24穿槽15外側區16穿往第35穿槽15內側區17、第23穿槽15外側區16穿往第34穿槽15內側區17以及第22穿槽15外側區16穿往第33穿槽15內側區17的部分,會形成二下穿槽端221之間間隔10個穿槽15的下彎折部22,而其他下彎折部22之二下穿槽端221與上彎折部21的二上穿槽端211之間皆間隔11個穿槽15。另外,於此實施例中的下彎折部22B是由第48穿槽15內側區17穿往第36穿槽15內側區17,且下彎折部22B為導線20B中唯一一組由內側區17穿往內側區17且間隔11個穿槽15的導線(也就是二下穿槽端221皆位於內側區17),其他的下彎折部22的二下穿槽端221則都是分別位在外側區16與內側區17。 As shown in FIG. 5, the other set of wires 20B firstly pass through the outer region 16 of the through-groove 15 from the bottom to the bottom, and then sequentially penetrate into the inner region 17 of the 21st through-groove 15 and the outer region 16 of the 9th through-groove 15. 45th through slot 15 inner area 17, 34th through slot 15 outer area 16, 22nd The inner portion 17 of the through groove 15 , the outer portion 16 of the tenth through groove 15 , the inner portion 17 of the 46th through groove 15 , the outer portion 16 of the 35th through groove 15 , the inner portion 17 of the 23rd through groove 15 , and the outer portion of the 11th through groove 15 16. The 47th through slot 15 inner region 17, the 36th through slot 15 outer region 16, the 24th through slot 15 inner region 17, the 12th through slot 15 outer region 16, the 48th through slot 15 inner region 17, the 36th wear The inner region 17 of the groove 15, the outer region 16 of the 48th groove 15, the inner region 17 of the 12th groove 1, the outer region 16 of the 24th groove 15, the inner region 17 of the 35th groove 15, and the outer region 16 of the 47th groove 15 , the 11th through slot 15 inner region 17, the 23rd through slot 15 outer region 16, the 34th through slot 15 inner region 17, the 46th through slot 15 outer region 16, the 10th through slot 15 inner region 17, the 22nd slot The outer side portion 16, the 33rd through groove 15 inner portion 17, the 45th through groove 15 outer portion 16, the ninth through groove 15 inner portion 17, and finally the outer portion 16 of the 21st through groove 15 are pierced. The inner portion 17 of the 45th through slot 15 passes through the outer region 16 of the 34th through slot 15, the inner portion 17 of the 46th through slot 15 passes through the outer region 16 of the 35th through slot 15, and the inner portion 17 of the 47th through slot 15 The outer region 16 of the 36th through slot 15 and the outer region 16 of the 24th through slot 15 are routed to the inner region 17 of the 35th through slot 15 and the outer region 16 of the 23rd through slot 15 to the inner region 17 of the 34th through slot 15 and 22nd The portion of the outer region 16 of the through slot 15 that passes through the inner region 17 of the 33rd through slot 15 forms a lower bent portion 22 with two through slots 15 spaced between the two lower through ends 221, and the other lower bent portion 22 There are 11 through slots 15 between the two lower slot ends 221 and the upper two slot ends 211 of the upper bent portion 21. In addition, the lower bent portion 22B in this embodiment is penetrated from the inner side region 17 of the 48th through groove 15 to the inner side portion 17 of the 36th through groove 15, and the lower bent portion 22B is the only one of the wires 20B from the inner side. The region 17 is routed to the inner region 17 and is spaced apart by 11 wires 15 (that is, the second lower slot end 221 is located in the inner region 17), and the other lower bent portions 22 of the lower bent portion 22 are respectively Located in the outer zone 16 and the inner zone 17.

如第6圖所示,剩餘的一組導線20C是先由下向上穿出第17穿槽15外側區16,再依序穿入第5穿槽15內側區17、第41穿槽15外側區16、第29穿槽15內側區17、第18穿槽15外側區16、第6穿槽15內側區17、第42穿槽15外側區16、第30穿槽15內側區17、第19穿槽15外側區16、第7穿槽15內側區17、第43穿槽15外側區16、第31穿槽15內側區17、第20穿槽15外側區16、第8穿槽15內側區17、第44穿槽15外側區16、第32穿槽15內側區17、第20穿槽15內側區17、第32穿槽15外側區16、第44穿槽15內側區17、第8穿槽15外側區16、第19穿槽15內側區17、第31穿槽15外側區16、第43穿槽15內側區17、第7穿槽15外側區16、第18穿槽15內側區17、第30穿槽15外側區16、第42穿槽15內側區17、第6穿槽15外側區16、第17穿槽15內側區17、第29穿槽15外側區16、第41穿槽15內側區17,最後由第5穿槽15外側區16穿出。其中上述由第29穿槽15內側區17穿往第18穿槽15外側區16、第30穿槽15內側區17穿往第19穿槽15外側區16、第31穿槽15內側區17穿往第20穿槽15外側區16、第8穿槽15外側區16穿往第19穿槽15內側區17、第7穿槽15外側區16穿往第18穿槽15內側區17以及第6穿槽15外側區16穿往第17穿槽15內側區17的部分,會形成二下穿槽端221之間間隔10個穿槽15的下彎折部22,而其餘下彎折部22之二下穿槽端221與上彎折部21的二上穿槽端211之間皆間隔11個穿槽15。另外,於此實施例中的下彎折部22C是由第32穿槽15內側區17穿往第20穿槽15內側區17,且下彎折部22C為導線20C中唯 一一組由內側區17穿往內側區17且間隔11個穿槽15的導線(也就是二下穿槽端221皆位於內側區17),其他的下彎折部22的二下穿槽端221則都是分別位在外側區16與內側區17。 As shown in FIG. 6, the remaining set of wires 20C are firstly passed through the outer region 16 of the 17th through slot 15 from the bottom to the top, and then sequentially penetrated into the outer region 17 of the fifth through slot 15 and the outer portion of the 41th through slot 15. 16. The 29th through slot 15 inner region 17, the 18th through slot 15 outer region 16, the sixth through slot 15 inner region 17, the 42th through slot 15 outer region 16, the 30th through slot 15 inner region 17, the 19th wear The outer portion 16 of the groove 15, the inner portion 17 of the seventh through groove 15, the outer portion 16 of the 43th groove 15, the inner portion 17 of the 31st groove 15, the outer portion 16 of the 20th groove 15, and the inner portion 17 of the 8th groove 15 The 44th groove 15 outer zone 16, the 32nd groove 15 inner zone 17, the 20th groove 15 inner zone 17, the 32th groove 15 outer zone 16, the 44th groove 15 inner zone 17, the 8th groove 15 outer region 16, 19th through slot 15 inner region 17, 31st through slot 15 outer region 16, 43th through slot 15 inner region 17, seventh through slot 15 outer region 16, 18th through slot 15 inner region 17, The 30th groove 15 outer region 16, the 42th groove 15 inner region 17, the sixth groove 15 outer region 16, the 17th groove 15 inner region 17, the 29th groove 15 outer region 16, the 41st groove 15 The inner side region 17 is finally pierced by the outer side region 16 of the fifth through groove 15. The inner region 17 of the 29th through slot 15 is passed to the outer region 16 of the 18th through slot 15, the inner portion 17 of the 30th through slot 15 is passed to the outer region 16 of the 19th through slot 15, and the inner portion 17 of the 31st through slot 15 is worn. The outer region 16 of the 20th through slot 15 and the outer region 16 of the 8th through slot 15 pass through the inner region 17 of the 19th through slot 15 and the outer region 16 of the seventh through slot 15 to the inner region 17 of the 18th through slot 15 and the sixth portion The portion of the outer region 16 of the through-groove 15 that passes through the inner region 17 of the 17th through-groove 15 forms a lower bent portion 22 with two through-grooves 15 spaced between the two lower through-groove ends 221, and the remaining lower bent portions 22 There are 11 through slots 15 between the two lower slot ends 221 and the upper two slot ends 211 of the upper bent portion 21. In addition, the lower bent portion 22C in this embodiment is passed from the inner region 17 of the 32th through groove 15 to the inner portion 17 of the 20th through groove 15, and the lower bent portion 22C is the wire 20C. A set of wires passing from the inner side region 17 to the inner side region 17 and spaced apart by the 11 through grooves 15 (that is, the two lower through-groove ends 221 are all located in the inner side region 17), and the other lower bent portion 22 has two lower through-groove ends 221 are located in the outer zone 16 and the inner zone 17, respectively.

另外,上述三組導線20A、20B、20C的其中一端是相互電性連接,而三組導線20A、20B、20C的另一端則用以對外連接三相電源。 In addition, one ends of the three sets of wires 20A, 20B, and 20C are electrically connected to each other, and the other ends of the three sets of wires 20A, 20B, and 20C are used to externally connect the three-phase power source.

藉由上述結構設計,旋轉電機定子總成1在製造過程中,能夠先將複數導線20預先彎折成兩種不同寬度的U型態樣,也就是說,如第8圖所示,可先將複數導線20透過機器彎折形成上述下彎折部22以及連接於下彎折部22二下穿槽端221的二直線部23,而部分U型導線20的二下穿槽端221與二直線部23之間的距離是間隔10個穿槽15,以對應由環形本體10下側12插入上述預定位置(如第4圖中穿入第13穿槽15內側區17與第2穿槽15外側區16、穿入第14穿槽15內側區17與第3穿槽15外側區16、穿入第15穿槽15內側區17與第4穿槽15外側區16等預定間隔10個穿槽15的部分)。而其餘U型導線20的二下穿槽端221與二直線部23之間的距離則是間隔11個穿槽15,以對應由環形本體10下側12插入上述預定位置(如第4圖中穿入第37穿槽15內側區17與第25穿槽15外側區16、穿入第38穿槽15內側區17與第26穿槽15外側區16、穿入第39穿槽15內側區17與第27穿槽15外側區16等預定間隔11個穿槽15部分)。藉此,即可使複數直線部23穿出環形本體10上側11,並構成兩個相鄰的U型導線20的相鄰直線部23是間隔11 個穿槽15的距離。接著如第8圖所示,由於兩個相鄰的U型導線20的相鄰直線部23之間隔距離相同,因此,可直接透過機器自動將相鄰直線部23彎折成間隔11個穿槽15的距離並相互焊接(如利用超音波焊接或電弧焊接)而使各U型導線20相互銜接且形成上述複數上彎折部21。達到大幅降低繞線作業的複雜性,使旋轉電機定子總成1在製造上更趨自動化而提高生產效率。 With the above structural design, the stator assembly 1 of the rotating electrical machine can firstly bend the plurality of wires 20 into two U-shaped patterns of different widths in the manufacturing process, that is, as shown in FIG. The plurality of wires 20 are bent through the machine to form the lower bent portion 22 and the two straight portions 23 connected to the lower through end 221 of the lower bent portion 22, and the two lower through ends 221 and 2 of the partial U-shaped wire 20 are formed. The distance between the straight portions 23 is 10 slits 15 so as to be inserted into the predetermined position corresponding to the lower side 12 of the annular body 10 (as shown in FIG. 4, the inner portion 17 and the second through groove 15 of the 13th through groove 15 are inserted. The outer side portion 16 is inserted into the outer side portion 17 of the 14th through groove 15 and the outer side portion 16 of the third through groove 15, the inner side portion 17 penetrating the 15th through groove 15 and the outer portion 16 of the fourth through groove 15 are spaced by 10 grooves. Part 15). The distance between the two lower slot ends 221 and the two straight portions 23 of the remaining U-shaped wires 20 is 11 slots 15 to be inserted into the predetermined position corresponding to the lower side 12 of the annular body 10 (as shown in FIG. 4). The inner portion 17 of the 37th through groove 15 and the outer portion 16 of the 25th through groove 15 are inserted into the outer portion 16 of the 38th through groove 15 and the outer portion 16 of the 26th through groove 15, and penetrate into the inner portion 17 of the 39th through groove 15. There are a predetermined interval of 11 through grooves 15 from the outer region 16 of the 27th through groove 15 and the like. Thereby, the plurality of straight portions 23 can be passed out of the upper side 11 of the annular body 10, and the adjacent straight portions 23 of the two adjacent U-shaped wires 20 are spaced apart. The distance through the slot 15. Then, as shown in FIG. 8, since the adjacent straight portions 23 of the two adjacent U-shaped wires 20 are separated by the same distance, the adjacent straight portions 23 can be automatically bent through the machine to be spaced by 11 slots. The distances of 15 are welded to each other (e.g., by ultrasonic welding or arc welding) so that the U-shaped wires 20 are engaged with each other and the above-described plurality of upper bent portions 21 are formed. The complexity of greatly reducing the winding operation is achieved, and the rotating machine stator assembly 1 is more automated in manufacturing and improves production efficiency.

再對照第4、5、6及8圖所示,於本實施例中,透過機器自動將相鄰直線部23彎折成間隔11個穿槽15的距離並相互焊接,會使位於上側11之各上彎折部21的兩端之間形成有焊接部30。且上述焊接部30至上彎折部21兩端的距離相同。詳言之,在上述U型導線20分別由環形本體10下側12插入後,會使每個直線部23穿出環形本體10上側11的距離相同,藉以在兩個相鄰的U型導線20的相鄰直線部23相互焊接後,上述焊接部30至上彎折部21兩端的距離相同。 Referring to Figures 4, 5, 6 and 8, in the present embodiment, the adjacent straight portions 23 are automatically bent by the machine to a distance of 11 slots 15 and welded to each other, so that the upper side 11 is located. A welded portion 30 is formed between both ends of each upper bent portion 21. The distance between the welded portion 30 and the upper end of the upper bent portion 21 is the same. In detail, after the U-shaped wires 20 are respectively inserted from the lower side 12 of the annular body 10, the distance of each straight portion 23 from the upper side 11 of the annular body 10 is the same, whereby two adjacent U-shaped wires 20 are provided. After the adjacent straight portions 23 are welded to each other, the distance between the welded portion 30 and the both ends of the upper bent portion 21 is the same.

但本創作並不侷限於上述製法,於一些態樣中,上述各導線20的穿繞形式亦可是由環形本體10的下側12向上穿入一穿槽15,接著再由上側11向下穿入另一穿槽15的方式,依序穿入各穿槽15中,或者先由環形本體10的上側11向下穿入一穿槽15,接著再由下側12向上穿入另一穿槽15的方式,依序穿入各穿槽15中。藉以使各導線20形成波浪狀而構成上述上彎折部21、下彎折部22及複數直線部23。 However, the present invention is not limited to the above-described method. In some aspects, the winding form of the wires 20 may be penetrated from the lower side 12 of the annular body 10 into a through slot 15 and then passed down from the upper side 11 The other through slots 15 are inserted into the slots 15 in sequence, or a slot 15 is inserted downwardly from the upper side 11 of the annular body 10, and then the other slot is inserted through the lower side 12 The manner of 15 is sequentially inserted into each of the slots 15. The upper bent portion 21, the lower bent portion 22, and the plurality of straight portions 23 are formed by forming the respective lead wires 20 in a wave shape.

如第7圖所示,各導線20之直線部23的外部包覆有 電性絕緣層40,使導線20之間以及導線20與環形本體10之間相互阻隔而產生絕緣效果。於本實施例中,每個導線20的直線部23皆分別包覆有一電性絕緣層40,其中電性絕緣層40為塑膠薄膜層、聚酯薄膜層、陶瓷膜層、絕緣紙層或環氧樹脂層。但並不侷限於此,於一些態樣中,也可僅透過一電性絕緣層40同時包覆複數導線20並使導線20之間相互阻隔。 As shown in Fig. 7, the outer portion of the straight portion 23 of each of the wires 20 is covered with The electrically insulating layer 40 blocks the wires 20 and between the wires 20 and the annular body 10 to provide an insulating effect. In this embodiment, the straight portions 23 of each of the wires 20 are respectively covered with an electrically insulating layer 40, wherein the electrically insulating layer 40 is a plastic film layer, a polyester film layer, a ceramic film layer, an insulating paper layer or a ring. Oxygen resin layer. However, it is not limited thereto. In some aspects, the plurality of wires 20 may be simultaneously covered by only one electrically insulating layer 40 to block the wires 20 from each other.

雖然本創作的技術內容已經以較佳實施例揭露如上,然其並非用以限定本創作,任何熟習此技藝者,在不脫離本創作之精神所作些許之更動與潤飾,皆應涵蓋於本創作的範疇內,因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。 Although the technical content of the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art, and some modifications and refinements that do not depart from the spirit of the present invention should be included in the creation. Therefore, the scope of protection of this creation is subject to the definition of the scope of the patent application.

1‧‧‧旋轉電機定子總成 1‧‧‧Rotary motor stator assembly

10‧‧‧環形本體 10‧‧‧ ring body

11‧‧‧上側 11‧‧‧Upper side

12‧‧‧下側 12‧‧‧ underside

20‧‧‧導線 20‧‧‧ wire

Claims (10)

一種旋轉電機定子總成,包括:一環形本體,包括一上側、一下側、一內環面及複數槽齒,該些槽齒排列設置於該內環面且朝內徑向延伸,其中該些槽齒之間依序形成48個穿槽,且各該穿槽區分為一外側區與一內側區;及複數條導線,各該導線的寬度是略小於各該穿槽的槽寬,該些導線係分別穿繞於該些穿槽中,並使各該穿槽的該外側區與該內側區分別嵌入一條該導線,且各該導線呈波形而包括一上彎折部、一下彎折部及複數直線部,該上彎折部是位於該環形本體的該上側且包括有二上穿槽端,該下彎折部是位於該環形本體的該下側且包括有二下穿槽端,該些直線部分別位於該些穿槽中且銜接於該上彎折部與該下彎折部;其中,部分之該些下彎折部的該些下穿槽端之間是間隔10個該穿槽,部分的該些下彎折部之該些下穿槽端之間是間隔11個該穿槽,使位於該上側之每一個該上彎折部的該些上穿槽端之間皆間隔11個該穿槽,且其中各該上彎折部的該些上穿槽端是分別位在該外側區與該內側區。 A stator assembly for a rotating electrical machine, comprising: an annular body, comprising an upper side, a lower side, an inner annular surface and a plurality of slots, wherein the slots are arranged on the inner annular surface and extend radially inward, wherein the annular teeth 48 slots are formed between the slots, and each of the slots is divided into an outer region and an inner region; and a plurality of wires each having a width slightly smaller than a slot width of each of the slots, The wires are respectively wound around the through grooves, and the outer portion and the inner portion of each of the through grooves are respectively embedded in the wire, and each of the wires is in a wave shape and includes an upper bent portion and a lower bent portion. And a plurality of straight portions, the upper bent portion is located on the upper side of the annular body and includes two upper through-groove ends, the lower bent portion is located on the lower side of the annular body and includes two lower through-groove ends, The straight portions are respectively located in the through slots and are coupled to the upper bent portion and the lower bent portion; wherein a portion of the lower bent portions of the lower bent portions are spaced by 10 Through the slot, a portion of the lower bent portions of the lower bent portions are spaced apart by the 11 slots. The upper through-groove ends of each of the upper bent portions of the upper side are spaced apart from each other by 11 through slots, and wherein the upper through-groove ends of each of the upper bent portions are respectively located in the outer peripheral portion With the inner area. 如請求項1所述之旋轉電機定子總成,包括三組該導線,其中一組該導線是先由下向上穿出第1穿槽,再依序穿入第37穿槽、第25穿槽、第13穿槽、第2穿槽、第38穿槽、第26穿槽、第14穿槽、第3穿槽、第39穿槽、第27穿槽、第15穿槽、第4穿槽、第40穿槽、第28穿槽、第16穿槽、第4穿槽、第16穿槽、 第28穿槽、第40穿槽、第3穿槽、第15穿槽、第27穿槽、第39穿槽、第2穿槽、第14穿槽、第26穿槽、第38穿槽、第1穿槽、第13穿槽、第25穿槽,最後由第37穿槽穿出,另一組該導線則先由下向上穿出第33穿槽,再依序穿入第21穿槽、第9穿槽、第45穿槽、第34穿槽、第22穿槽、第10穿槽、第46穿槽、第35穿槽、第23穿槽、第11穿槽、第47穿槽、第36穿槽、第24穿槽、第12穿槽、第48穿槽、第36穿槽、第48穿槽、第12穿槽、第24穿槽、第35穿槽、第47穿槽、第11穿槽、第23穿槽、第34穿槽、第46穿槽、第10穿槽、第22穿槽、第33穿槽、第45穿槽、第9穿槽,最後由第21穿槽穿出,剩餘的一組該導線是先由下向上穿出第17穿槽,再依序穿入第5穿槽、第41穿槽、第29穿槽、第18穿槽、第6穿槽、第42穿槽、第30穿槽、第19穿槽、第7穿槽、第43穿槽、第31穿槽、第20穿槽、第8穿槽、第44穿槽、第32穿槽、第20穿槽、第32穿槽、第44穿槽、第8穿槽、第19穿槽、第31穿槽、第43穿槽、第7穿槽、第18穿槽、第30穿槽、第42穿槽、第6穿槽、第17穿槽、第29穿槽、第41穿槽,最後由第5穿槽穿出。 The stator assembly for a rotating electrical machine according to claim 1, comprising three sets of the wires, wherein one of the wires passes through the first through slot from the bottom to the top, and then passes through the 37th through slot and the 25th through slot. , 13th groove, 2nd groove, 38th groove, 26th groove, 14th groove, 3rd groove, 39th groove, 27th groove, 15th groove, 4th groove , 40th slot, 28th slot, 16th slot, 4th slot, 16th slot, 28th through groove, 40th through groove, third through groove, 15th through groove, 27th through groove, 39th through groove, second through groove, 14th through groove, 26th through groove, 38th through groove, The first through groove, the 13th through groove, and the 25th through groove are finally passed through the 37th through groove, and the other set of the wire passes through the 33rd through groove from the bottom to the top, and then penetrates into the 21st through groove. , 9th through groove, 45th through groove, 34th through groove, 22nd through groove, 10th through groove, 46th through groove, 35th through groove, 23rd through groove, 11th through groove, 47th through groove , 36th groove, 24th groove, 12th groove, 48th groove, 36th groove, 48th groove, 12th groove, 24th groove, 35th groove, 47th groove , the 11th through groove, the 23rd through groove, the 34th through groove, the 46th through groove, the 10th through groove, the 22nd through groove, the 33rd through groove, the 45th through groove, the 9th through groove, and finally the 21st Passing through the slot, the remaining set of wires are first passed through the 17th through slot from the bottom up, and then sequentially penetrate the 5th through slot, the 41st through slot, the 29th through slot, the 18th through slot, and the sixth Through groove, 42th groove, 30th groove, 19th groove, 7th groove, 43rd groove, 31st groove, 20th groove, 8th groove, 44th groove, 32nd Through groove, 20th groove, 32th groove, 44th groove, 8th groove, 19th groove, 31st groove, 43rd groove, 7th groove, 18th groove, 30th The groove, the 42th groove, the 6th groove, the 17th groove, the 29th groove, and the 41st groove are finally passed through the fifth groove. 如請求項2所述之旋轉電機定子總成,其中各組該導線的其中一該下彎折部的該些下穿槽端是分別為在二該穿槽的該內側區,而各組該導線其餘的各該下彎折部的該些下穿槽端則是分別位在該外側區與該內側區。 The rotating electrical machine stator assembly of claim 2, wherein the lower through-groove ends of one of the lower bent portions of each of the sets of wires are respectively in the inner side of the through-groove, and each group The lower through-groove ends of the remaining lower bends of the wire are respectively located in the outer zone and the inner zone. 如請求項1所述之旋轉電機定子總成,包括三組該導線,其中一組該導線是先由下向上穿出第1穿槽外側區,再依序穿入第37穿槽內側區、第25穿槽外側區、第13穿槽內側區、第2穿槽 外側區、第38穿槽內側區、第26穿槽外側區、第14穿槽內側區、第3穿槽外側區、第39穿槽內側區、第27穿槽外側區、第15穿槽內側區、第4穿槽外側區、第40穿槽內側區、第28穿槽外側區、第16穿槽內側區、第4穿槽內側區、第16穿槽外側區、第28穿槽內側區、第40穿槽外側區、第3穿槽內側區、第15穿槽外側區、第27穿槽內側區、第39穿槽外側區、第2穿槽內側區、第14穿槽外側區、第26穿槽內側區、第38穿槽外側區、第1穿槽內側區、第13穿槽外側區、第25穿槽內側區,最後由第37穿槽外側區穿出,另一組該導線則先由下向上穿出33穿槽外側區,再依序穿入第21穿槽內側區、第9穿槽外側區、第45穿槽內側區、第34穿槽外側區、第22穿槽內側區、第10穿槽外側區、第46穿槽內側區、第35穿槽外側區、第23穿槽內側區、第11穿槽外側區、第47穿槽內側區、第36穿槽外側區、第24穿槽內側區、第12穿槽外側區、第48穿槽內側區、第36穿槽內側區、第48穿槽外側區、第12穿槽內側區、第24穿槽外側區、第35穿槽內側區、第47穿槽外側區、第11穿槽內側區、第23穿槽外側區、第34穿槽內側區、第46穿槽外側區、第10穿槽內側區、第22穿槽外側區、第33穿槽內側區、第45穿槽外側區、第9穿槽內側區,最後由第21穿槽外側區穿出,剩餘的一組該導線是先由下向上穿出第17穿槽外側區,再依序穿入第5穿槽內側區、第41穿槽外側區、第29穿槽內側區、第18穿槽外側區、第6穿槽內側區、第42穿槽外側區、第30穿槽內側區、第19穿槽外側區、第7穿槽內側區、第43穿槽外側區、第31穿槽內側區、第20穿槽外側區、第8穿槽內側區、 第44穿槽外側區、第32穿槽內側區、第20穿槽內側區、第32穿槽外側區、第44穿槽內側區、第8穿槽外側區、第19穿槽內側區、第31穿槽外側區、第43穿槽內側區、第7穿槽外側區、第18穿槽內側區、第30穿槽外側區、第42穿槽內側區、第6穿槽外側區、第17穿槽內側區、第29穿槽外側區、第41穿槽內側區,最後由第5穿槽外側區穿出。 The stator assembly for a rotating electrical machine according to claim 1, comprising three sets of the wires, wherein one of the wires passes through the outer region of the first through slot from the bottom to the top, and then sequentially penetrates into the inner region of the 37th through slot. The 25th through slot outer region, the 13th through slot inner region, and the second through slot The outer zone, the 38th groove inner zone, the 26th groove outer zone, the 14th groove inner zone, the third groove outer zone, the 39th groove inner zone, the 27th groove outer zone, and the 15th groove inner side Zone, 4th through slot, 40th through slot, 28th through slot, 16th through slot, 4th through slot, 16th through slot, 28th through slot , the 40th through slot outer region, the third through slot inner region, the 15th through slot outer region, the 27th through slot inner region, the 39th through slot outer region, the second through slot inner region, the 14th through slot outer region, The 26th through-groove inner region, the 38th through-groove outer region, the first through-groove inner region, the 13th through-groove outer region, and the 25th through-groove inner region are finally pierced by the outer side of the 37th through-groove, and the other group The wire is firstly passed through from the bottom to the outside of the through-groove 33, and then sequentially penetrates into the 21st grooved inner zone, the 9th grooved outer zone, the 45th grooved inner zone, the 34th grooved outer zone, and the 22nd wear Inner groove region, 10th groove outer region, 46th groove inner region, 35th groove outer region, 23rd groove inner region, 11th groove outer region, 47th groove inner region, 36th groove Outside area, 24th Inner groove area, 12th groove outer area, 48th groove inner area, 36th groove inner area, 48th groove outer area, 12th groove inner area, 24th groove outer area, 35th groove The inner zone, the 47th groove outer zone, the 11th groove inner zone, the 23rd groove outer zone, the 34th groove inner zone, the 46th groove outer zone, the 10th groove inner zone, and the 22nd groove outer zone The area, the 33rd grooved inner area, the 45th grooved outer area, the 9th grooved inner area, and finally the 21st grooved outer area is pierced, and the remaining set of the wire is firstly worn from the bottom to the 17th. The outer side of the groove is sequentially inserted into the inner side of the fifth through slot, the outer side of the 41st through slot, the inner side of the 29th through slot, the outer side of the 18th through slot, the inner side of the sixth through slot, and the outer side of the 42th through slot. The 30th through-groove inner region, the 19th through-groove outer region, the 7th through-groove inner region, the 43th through-groove outer region, the 31st through-groove inner region, the 20th through-groove outer region, and the 8th through-groove inner region, The 44th through slot outer region, the 32th through slot inner region, the 20th through slot inner region, the 32th through slot outer region, the 44th through slot inner region, the 8th through slot outer region, the 19th through slot inner region, and the 31 through slot outer region, 43th through slot inner region, 7th through slot outer region, 18th through slot inner region, 30th through slot outer region, 42nd through slot inner region, 6th through slot outer region, 17th The through-groove inner region, the 29th through-groove outer region, and the 41st through-groove inner region are finally pierced by the outer side of the fifth through-groove. 如請求項2或3或4所述之旋轉電機定子總成,其中三組該導線的其中一端是相互電性連接。 The stator assembly for a rotating electrical machine according to claim 2, wherein the one of the three sets of the wires is electrically connected to each other. 如請求項1所述之旋轉電機定子總成,其中該外側區與該內側區是分別嵌入複數條導線。 The rotary motor stator assembly of claim 1, wherein the outer zone and the inner zone are respectively embedded in a plurality of wires. 如請求項1所述之旋轉電機定子總成,其中位於該上側之各該上彎折部的兩端之間包括有一焊接部。 The stator assembly for a rotating electrical machine according to claim 1, wherein a welded portion is included between both ends of each of the upper bent portions on the upper side. 如請求項7所述之旋轉電機定子總成,其中該焊接部至該上彎折部兩端的距離相同。 The stator assembly for a rotating electrical machine according to claim 7, wherein the distance from the welded portion to the both ends of the upper bent portion is the same. 如請求項1所述之旋轉電機定子總成,其中各該導線之該些直線部的外部包覆有一電性絕緣層。 The stator assembly for a rotating electrical machine according to claim 1, wherein the outer portions of the straight portions of each of the wires are coated with an electrically insulating layer. 如請求項9所述之旋轉電機定子總成,其中該電性絕緣層為一塑膠薄膜層、一聚酯薄膜層、一陶瓷膜層、一絕緣紙層或一環氧樹脂層。 The stator assembly for a rotating electrical machine according to claim 9, wherein the electrically insulating layer is a plastic film layer, a polyester film layer, a ceramic film layer, an insulating paper layer or an epoxy resin layer.
TW104212006U 2015-07-24 2015-07-24 Rotary motor stator assembly TWM515236U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI646773B (en) * 2017-06-23 2019-01-01 台達電子工業股份有限公司 Motor control system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI646773B (en) * 2017-06-23 2019-01-01 台達電子工業股份有限公司 Motor control system

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