TWM513085U - Ultrasonic grinder - Google Patents

Ultrasonic grinder Download PDF

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Publication number
TWM513085U
TWM513085U TW104203329U TW104203329U TWM513085U TW M513085 U TWM513085 U TW M513085U TW 104203329 U TW104203329 U TW 104203329U TW 104203329 U TW104203329 U TW 104203329U TW M513085 U TWM513085 U TW M513085U
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TW
Taiwan
Prior art keywords
polishing
rotating shaft
sheet
ultrasonic grinder
grinder
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Application number
TW104203329U
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Chinese (zh)
Inventor
Zheng-Xiong Qiu
Yin-Qin Qiu
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Zheng-Xiong Qiu
Yin-Qin Qiu
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Priority to TW104203329U priority Critical patent/TWM513085U/en
Publication of TWM513085U publication Critical patent/TWM513085U/en

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Description

超音波砂輪機Ultrasonic grinder

本創作係關於一種超音波砂輪機,可有效解決習用之砂輪機存在之發生研磨片拖移之現象、工件碎屑易堆積、以及研磨片易因高速旋轉摩擦而損壞等缺點。This creation is about an ultrasonic wave grinder, which can effectively solve the defects of abrasive grinding in the conventional grinding machine, the easy accumulation of workpiece debris, and the damage of the grinding piece due to high-speed rotating friction.

按,請參閱第二圖所示,習用之砂輪機2主要藉由馬達(圖中未示)驅動一研磨片21高速旋轉,用以進行前後往復動作來刻製切削工件(圖中未示)。According to the second figure, the conventional grinder 2 mainly drives a polishing piece 21 to rotate at a high speed by a motor (not shown) for reciprocating motion to cut the workpiece (not shown). .

惟,習用之砂輪機2仍存在有以下缺點:However, the conventional grinder 2 still has the following disadvantages:

一、該研磨片21發生拖移之現象:於切削工件過程中,因該研磨片21與工件間之摩擦力極大,會導致該研磨片21產生拖移之現象,嚴重影響刻製切削之精準度及穩定度。1. The phenomenon that the polishing piece 21 is dragged: during the process of cutting the workpiece, the friction between the polishing piece 21 and the workpiece is extremely large, which may cause the polishing piece 21 to be dragged, which seriously affects the precision of the engraving cutting. Degree and stability.

二、工件碎屑易堆積:於切削工件過程中所伴隨產之工件碎屑會堆積於該研磨片21上,另需移除或以水沖洗,相當困擾及不便。Second, the workpiece debris is easy to accumulate: the workpiece debris accompanying the cutting of the workpiece will accumulate on the abrasive sheet 21, and need to be removed or rinsed with water, which is quite troublesome and inconvenient.

三、該研磨片21易因高速旋轉摩擦而損壞:在切削工件過程中,該研磨片21高速旋轉並與工件互相摩擦,在持續運作下會伴隨產生高溫,極易導致該研磨片21損壞、甚至導致彎曲 而無法使用、大幅降低該研磨片21之使用年限。3. The polishing sheet 21 is easily damaged by high-speed rotational friction: during the cutting of the workpiece, the polishing sheet 21 rotates at a high speed and rubs against the workpiece, and the high temperature is accompanied by continuous operation, which easily causes the polishing sheet 21 to be damaged. Even causing bending However, it is impossible to use and greatly reduce the service life of the abrasive sheet 21.

由此可見,習用之砂輪機係存在該研磨片21發生拖移之現象、工件碎屑易堆積、以及該研磨片21易因高速旋轉摩擦而損壞等缺點,非一良善之設計者,而亟待加以改良。It can be seen that the conventional grinding machine has the disadvantage that the polishing piece 21 is dragged, the workpiece debris is easy to accumulate, and the polishing piece 21 is easily damaged by high-speed rotational friction, and is not a good designer. Improve it.

鑒於習用之砂輪機存在研磨片發生拖移之現象、工件碎屑易堆積、以及研磨片易因高速旋轉摩擦而損壞等缺點;因此,創作人依據多年來從事此方面之相關經驗,乃經過長久努力研究與實驗,並配合相關學理,終於開發設計出本創作之一種「超音波砂輪機」。In view of the fact that the conventional grinding machine has the phenomenon that the grinding piece is dragged, the workpiece debris is easy to accumulate, and the grinding piece is easily damaged by high-speed rotating friction; therefore, the creator has long been engaged in this field based on years of experience. Efforts to study and experiment, and with the relevant academics, finally developed and designed a "supersonic grinder" of this creation.

本創作之目的係提供一種超音波砂輪機,主要包括一研磨片轉軸、一沖洗管道、兩個一出水孔道、一超音波震盪器、一研磨片、以及一馬達;其中該研磨片轉軸係一金屬圓柱體,透過該馬達以一皮帶帶動而高速轉動,該研磨片轉軸係一中空管體,其中係通設有該沖洗管道,可通入一水源,該沖洗管道之一端係開設有該等出水孔道,供該水源流出至該研磨片上;該超音波震盪器係具有一高速震動之功能,可使該研磨片轉軸或該研磨片同步高速震動;該研磨片係一具高摩擦力之堅硬盤狀體(即俗稱之砂輪),固設於該研磨片轉軸上;藉此本創作可同時解決習用之砂輪機存在之發生研磨片拖移之現象、工件碎屑易堆積、以及研磨片易因高速旋轉摩擦而損壞等缺點。The purpose of the present invention is to provide an ultrasonic grinder, which mainly comprises an abrasive shaft, a flushing pipe, two water outlet channels, an ultrasonic oscillator, an abrasive piece, and a motor; wherein the polishing plate is rotated The metal cylinder is driven by the belt to rotate at a high speed, and the rotating shaft of the polishing disc is a hollow tubular body, wherein the flushing pipe is connected to the flushing pipe, and a water source is connected to the end of the flushing pipe. Waiting for the water outlet to supply the water source to the polishing sheet; the ultrasonic oscillator has a high-speed vibration function, and the polishing shaft or the polishing sheet can be synchronously vibrated at high speed; the polishing sheet is high-friction The hard disk-shaped body (known as the grinding wheel) is fixed on the rotating shaft of the grinding piece; thereby, the invention can simultaneously solve the phenomenon that the grinding piece is dragged in the conventional grinding machine, the workpiece debris is easy to accumulate, and the grinding piece It is easy to be damaged due to high-speed rotating friction.

1‧‧‧超音波砂輪機1‧‧‧Supersonic grinder

11‧‧‧研磨片轉軸11‧‧‧ Grinding plate shaft

12‧‧‧沖洗管道12‧‧‧Washing the pipeline

121‧‧‧出水孔道121‧‧‧Water outlet

13‧‧‧超音波震盪器13‧‧‧Supersonic oscillator

14‧‧‧研磨片14‧‧‧Abrasive

15‧‧‧馬達15‧‧‧Motor

16‧‧‧皮帶16‧‧‧Land

3‧‧‧水源3‧‧‧Water source

2‧‧‧習用之砂輪機2‧‧‧Used grinder

21‧‧‧研磨片21‧‧‧Abrasive

第一圖係本創作之示意圖。The first picture is a schematic diagram of the creation.

第二圖係本創作之示意圖。The second picture is a schematic diagram of the creation.

第三圖係習用之砂輪機之示意圖。The third figure is a schematic diagram of a conventional grinder.

為便於 貴審查委員能對本創作之技術手段及運作過程有更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下。In order to facilitate your review committee to have a better understanding and understanding of the technical means and operation process of this creation, the following examples are combined with the drawings, which are described in detail below.

請參閱第一圖,本創作係提供一種超音波砂輪機1,主要包括一研磨片轉軸11、一沖洗管道12、兩個一出水孔道121、一超音波震盪器13、一研磨片14、以及一馬達15。Referring to the first figure, the present invention provides an ultrasonic grinder 1 mainly comprising an abrasive sheet rotating shaft 11, a flushing pipe 12, two water outlet channels 121, an ultrasonic oscillator 13, an abrasive sheet 14, and A motor 15.

其中該研磨片轉軸11係一金屬圓柱體,透過該馬達15以一皮帶16互相連結帶動而高速轉動,該研磨片轉軸11係一中空管體其中係通設有該沖洗管道12,可通入一水源3,該沖洗管道12之一端係開設有該等出水孔道121,該研磨片14係固設於該等出水孔道121處,供該水源3流出至該研磨片14上;該超音波震盪器13係具有一高速震動之功能,可使該研磨片轉軸11及該研磨片14同步高速震動;該研磨片14係一具高摩擦力之堅硬盤狀體(即俗稱之砂輪),固設於該研磨片轉軸11上。The grinding blade shaft 11 is a metal cylinder, and is driven by the motor 15 to be driven by a belt 16 to rotate at a high speed. The grinding blade shaft 11 is a hollow pipe body through which the flushing pipe 12 is connected. In the water source 3, one end of the flushing pipe 12 is provided with the water outlet holes 121, and the polishing sheet 14 is fixed at the water outlet holes 121 for the water source 3 to flow out onto the polishing sheet 14; the ultrasonic wave The oscillating device 13 has a high-speed vibration function, and the polishing plate rotating shaft 11 and the polishing piece 14 can be synchronously vibrated at high speed; the polishing piece 14 is a hard disk-shaped body with high friction (known as a grinding wheel), and is solid. It is disposed on the polishing pad rotating shaft 11.

在本創作中,該研磨片轉軸11係包設於該超音波震盪器13中。In the present creation, the abrasive sheet rotating shaft 11 is housed in the ultrasonic oscillator 13.

請參閱第二圖,該研磨片轉軸11之前端可進一步設 計為一第一部分111及一第二部分112,該第一部分111與該研磨片轉軸11之間係呈15~35度之一第一夾角A,該第二部分112與該第一部分111之間係呈15~35度之一第二夾角B;當該超音波震盪器13高速震動該研磨片14時,可有效使該研磨片14以垂直方向震動,大幅增加該超音波震盪器13高速震動該研磨片14之效果。Referring to the second figure, the front end of the grinding blade shaft 11 can be further provided. The first portion 111 and the second portion 112 are between the first portion 111 and the polishing pad rotating shaft 11 at a first angle A of 15 to 35 degrees, and between the second portion 112 and the first portion 111. The second angle B is between 15 and 35 degrees. When the ultrasonic oscillator 13 vibrates the polishing sheet 14 at a high speed, the abrasive sheet 14 can be effectively vibrated in a vertical direction to greatly increase the high-speed vibration of the ultrasonic oscillator 13 The effect of the abrasive sheet 14.

在本創作中,該第一夾角A較佳係介於25~30度之間。In the present creation, the first angle A is preferably between 25 and 30 degrees.

在本創作中,該第二夾角B較佳係介於介於25~30度之間。In the present creation, the second angle B is preferably between 25 and 30 degrees.

當使用者欲使用本創作切割鋸削工件(例如石材,圖中未示)時,先供應本創作電力使該馬達15及該超音波震盪器13運轉,使該馬達15帶動該研磨片轉軸11旋轉及該超音波震盪器13震動該研磨片轉軸11,進而連動該研磨片轉軸11高速震動旋轉,同時供應該水源3流入該沖洗管道12內,使該水源3自該出水孔道121流出於該研磨片轉軸11上、進而均勻散佈於該研磨片轉軸11上,使用者即可以本創作刻製切削工件。When the user wants to use the original cutting sawing workpiece (for example, stone, not shown), the power is first supplied to operate the motor 15 and the ultrasonic oscillator 13 to cause the motor 15 to drive the polishing shaft 11 Rotating and the ultrasonic oscillator 13 vibrates the polishing shaft 11 to interlock the high speed vibration of the polishing shaft 11 while supplying the water source 3 into the flushing pipe 12, so that the water source 3 flows out from the water outlet 121. The polishing sheet rotating shaft 11 is evenly spread on the polishing sheet rotating shaft 11, and the user can cut the workpiece by the creation.

在使用本創作刻製切削工件時,藉由該超音波震盪器13震動該研磨片轉軸11及研磨片,可大幅降低研磨片與工件間之摩擦力,以有效避免切削工件過程中研磨片發生拖移之現象,同時提昇刻製切削之精準度及穩定度。When the workpiece is cut by using the present invention, the ultrasonic shaft oscillator 13 vibrates the polishing shaft 11 and the polishing sheet, thereby greatly reducing the friction between the polishing sheet and the workpiece, so as to effectively avoid the occurrence of the abrasive sheet during the cutting of the workpiece. The phenomenon of dragging, while improving the accuracy and stability of the engraving cutting.

在本創作中,該研磨片14高速轉動時所產生之離心力,會使該水源3沿著該研磨片14成輻射狀均勻散佈於該研磨片14 上、並自該研磨片14之邊緣呈切線方向射出,可將工件經切割鋸削後所產生之碎屑(例如石粉)自該研磨片14上沖離,可有效解決習用之砂輪機所存在之工件碎屑易堆積的缺點。In the present creation, the centrifugal force generated when the polishing sheet 14 is rotated at a high speed causes the water source 3 to be uniformly distributed along the polishing sheet 14 to the polishing sheet 14 in a radial manner. The upper and the edge of the abrasive sheet 14 are tangentially emitted, and the debris (for example, stone powder) generated by cutting and sawing the workpiece can be detached from the abrasive sheet 14, thereby effectively solving the existence of the conventional grinder. The disadvantage that the workpiece debris is easy to accumulate.

再,藉由該超音波震盪器13震動該研磨片14,可大幅提昇本創作之刻製切削之效率達3倍,具有大幅提昇刻製切削之效率的優點;同時透過震動,可將切削工件過程中所伴隨產之工件碎屑自該研磨片14上移除,以解決習用之砂輪機所存在之工件碎屑易堆積的缺點。Moreover, by vibrating the polishing sheet 14 by the ultrasonic oscillator 13, the efficiency of the engraving cutting of the creation can be greatly improved by three times, and the efficiency of the engraving cutting is greatly improved; and the workpiece can be cut by vibration. The workpiece debris accompanying the process is removed from the abrasive sheet 14 to solve the disadvantage that the workpiece debris existing in the conventional grinder is easy to accumulate.

又,該水源3可大幅降低該研磨片14在高速切割鋸削工件時所產生之高溫,具有一絕佳之冷卻效果,可有效解決習用之砂輪機所存在之研磨片易因高速旋轉摩擦而損壞之缺點。Moreover, the water source 3 can greatly reduce the high temperature generated by the abrasive sheet 14 when cutting the workpiece at a high speed, and has an excellent cooling effect, which can effectively solve the problem that the abrasive sheet existing in the conventional grinding machine is easy to rotate due to high speed. The disadvantage of damage.

上列詳細說明係針對本創作之一可行實施例之具體說明,惟該實施例並非用以限制本創作之專利範圍,凡未脫離本創作技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。The detailed description above is a detailed description of one of the possible embodiments of the present invention, and the embodiment is not intended to limit the scope of the patents, and the equivalent implementations or modifications that are not included in the spirit of the present invention should be included in The patent scope of this case.

1‧‧‧超音波砂輪機1‧‧‧Supersonic grinder

11‧‧‧研磨片轉軸11‧‧‧ Grinding plate shaft

12‧‧‧沖洗管道12‧‧‧Washing the pipeline

121‧‧‧出水孔道121‧‧‧Water outlet

13‧‧‧超音波震盪器13‧‧‧Supersonic oscillator

14‧‧‧研磨片14‧‧‧Abrasive

15‧‧‧馬達15‧‧‧Motor

16‧‧‧皮帶16‧‧‧Land

3‧‧‧水源3‧‧‧Water source

Claims (7)

一種超音波砂輪機,包括:一研磨片轉軸,係一中空管體,其中係通設有一沖洗管道,其一端係開設有一出水孔道;一馬達,以一皮帶互相連結帶動該研磨片轉軸轉動;一研磨片,係一具高摩擦力之堅硬盤狀體,固設於該研磨片轉軸上;以及一超音波震盪器,具有一高速震動之功能,係包設於該研磨片轉軸外,可使該研磨片轉軸及該研磨片同步高速震動。 An ultrasonic grinder comprising: a grinding disc rotating shaft, which is a hollow tubular body, wherein a flushing pipe is disposed through a flushing pipe at one end thereof; and a motor is coupled to the rotating shaft of the grinding plate by a belt An abrasive piece is a high-friction hard disk-shaped body fixed on the rotating shaft of the polishing piece; and an ultrasonic oscillator has a high-speed vibration function, and is disposed outside the rotating shaft of the polishing piece. The polishing pad rotating shaft and the polishing piece can be simultaneously vibrated at high speed. 如請求項1所述之超音波砂輪機,其中該研磨片係固設於該研磨片轉軸之該出水孔道處。 The ultrasonic grinder of claim 1, wherein the abrasive sheet is fixed to the water outlet of the rotating shaft of the polishing sheet. 如請求項2所述之超音波砂輪機,其中該研磨片轉軸之前端係設計為一第一部分及一第二部分。 The ultrasonic grinder as claimed in claim 2, wherein the front end of the rotating shaft of the abrasive sheet is designed as a first portion and a second portion. 如請求項3所述之超音波砂輪機,其中該第一部分與該研磨片轉軸之間係呈15~35度之一第一夾角。 The ultrasonic grinder as claimed in claim 3, wherein the first portion and the rotating shaft of the polishing sheet are at a first angle of 15 to 35 degrees. 如請求項4所述之超音波砂輪機,其中該第一夾角係介於25~30度之間。 The ultrasonic grinder as claimed in claim 4, wherein the first angle is between 25 and 30 degrees. 如請求項5所述之超音波砂輪機,其中該第二部分與該第一部分之間係呈15~35度之一第二夾角。 The ultrasonic grinder as claimed in claim 5, wherein the second portion and the first portion are at a second angle of 15 to 35 degrees. 如請求項6所述之超音波砂輪機,其中該第二夾角係介於25~30度之間。 The ultrasonic grinder as claimed in claim 6, wherein the second angle is between 25 and 30 degrees.
TW104203329U 2015-03-06 2015-03-06 Ultrasonic grinder TWM513085U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI726113B (en) * 2016-07-26 2021-05-01 日商迪思科股份有限公司 Grinding device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI726113B (en) * 2016-07-26 2021-05-01 日商迪思科股份有限公司 Grinding device

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