TWM512632U - Air blower device unit structure for motor heat dissipation - Google Patents

Air blower device unit structure for motor heat dissipation Download PDF

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Publication number
TWM512632U
TWM512632U TW104200671U TW104200671U TWM512632U TW M512632 U TWM512632 U TW M512632U TW 104200671 U TW104200671 U TW 104200671U TW 104200671 U TW104200671 U TW 104200671U TW M512632 U TWM512632 U TW M512632U
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Taiwan
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motor
casing
air
wind
guiding portion
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TW104200671U
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Chinese (zh)
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Wen-San Jhou
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Wen-San Jhou
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Priority to TW104200671U priority Critical patent/TWM512632U/en
Publication of TWM512632U publication Critical patent/TWM512632U/en

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Description

可對馬達散熱之打氣機設備組構造Aerator set configuration that can dissipate heat from the motor

本創作係為一種可對馬達散熱之打氣機設備組構造,其係包含有一盒體及一空氣壓縮機,該空氣壓縮機係容納在盒體內,且盒體之集風導流設計係可將空氣壓縮機之散熱扇葉進行運轉所產生的空氣氣流快速引導至馬達殼體的通風口處,並由通風口處進入馬達殼體內部讓轉子組件產生散熱作用,再由殼體末端之透孔將高溫氣流導出,使馬達之殼體內部因不易積熱而可發揮馬達運轉的最高輸出功率,進而提升馬達的運轉效率,同時也可延長馬達之使用壽命。The present invention is an air compressor device group structure capable of dissipating heat to a motor, which comprises a box body and an air compressor, the air compressor is housed in the box body, and the wind collecting and guiding design of the box body can be The air flow generated by the operation of the cooling fan of the air compressor is quickly guided to the vent of the motor casing, and enters the inside of the motor casing from the vent to allow the rotor assembly to dissipate heat, and then the through hole at the end of the casing The high-temperature airflow is led out, so that the inside of the motor casing can be used to maximize the output power of the motor due to the inability to accumulate heat, thereby improving the operating efficiency of the motor and extending the service life of the motor.

按,空氣壓縮機係一種可將待充氣物品進行充氣的設備,一般廣泛應用於氣墊、輪胎之充氣用途,由於空氣壓縮機體積小易於被攜帶放置,同時也可藉由手提式直流電源供應器或是接至汽車點菸器插座處,可提供空氣壓縮機之動力電源,在操作及使用上相當簡易方便。一般而言,習知空氣壓縮機裝置之主要組成,其是利用一盒體將空氣壓縮機裝設於內,該空氣壓縮機藉由一馬達驅動一活塞體在汽缸內進行往復式之壓縮動作,被壓縮之空氣則可傳輸至待充氣物品上,以達到充氣的目的。當馬達帶動活塞體在汽缸內進行往復運動時,其所產生的高溫熱能會累積在馬達殼體內,高溫也蓄積在盒體中而無法快速散熱釋放出盒體外,之所以會產生高溫的現象,其原因乃在於當馬達啟動轉子運轉後,包含鐵芯片(armature core)、漆包線圈(armature winding)、換向器(commutator)等構造在內的電樞(armature)或統稱為轉子(rotor)均會產生出高熱,因而造成溫度的上升,尤其是電樞中之換向器(commutator)與碳刷(carbon brush)二者間的接觸摩擦作用,不僅讓整個電樞產生高熱,這種高熱不僅讓碳刷容易產生積碳的缺點,影響電流之流通,而積聚在馬達殼體內之高熱亦對殼體內周壁所設的磁石之磁力產生影響,會導致磁石之磁力產生衰降,連帶地亦造成馬達之運轉效率逐漸降低。再觀目前應用小功率馬達於打氣機設備的汽車輪胎破損急救裝置,也就是說可提供汽車在輪胎破損後施以急救的灌膠補胎及同時充氣的急救裝置,但由於有些國家的交通法令規定汽車駕駛人在行駛高速公路發生輪胎破損的時候,駕駛人需在法令規定的時限內完成修復並將汽車駛離事發點,以防止後方來車追撞,用以保護所有開車者的安全,因此,所使用的馬達由於需要在短時間內迅速處理輪胎破損的狀況,在馬達快速旋轉作用中,轉子旋轉中所產生之高熱大部分均積聚在馬達殼體內部,在無法有效地散發熱度的情況下,會使馬達的運轉效率變低轉弱,當溫度上升到一定的程度後,電樞中的漆包線圈的絕緣物更會被破壞,進而造成漆包線圈的短路而燒毀整個馬達,乃至於衍生其它的危險。另方面,空氣壓縮機係被容置於盒體內,目前的組裝方式僅是利用盒體的框條或是隔板來支撐空氣壓縮機,也同時將圓筒型馬達予以穩住,實質上,該種習知盒體並沒有附加設計出具有對馬達散熱的構造,習知盒體的傳統設計仍然甚容易積聚馬達運作中所產生的高熱,無法輔助馬達散熱和克服馬達運轉中所潛伏的效率衰減及毀損的缺失。According to the air compressor, a device for inflating an article to be inflated is generally widely used for air cushioning and tire inflation. Since the air compressor is small in size, it is easy to be carried, and the portable DC power supply can also be used. Or it can be connected to the cigarette lighter socket of the car to provide the power supply of the air compressor, which is quite simple and convenient in operation and use. In general, a conventional air compressor device is mainly composed of a casing that houses an air compressor, and the air compressor drives a piston body to perform a reciprocating compression operation in the cylinder. The compressed air can be transferred to the item to be inflated for the purpose of inflation. When the motor drives the piston body to reciprocate in the cylinder, the high-temperature heat energy generated by the piston accumulates in the motor casing, and the high temperature also accumulates in the casing and cannot be quickly dissipated and released out of the casing, so that high temperature is generated. The phenomenon is caused by an armature including a structure of an armature core, an armature winding, a commutator, or the like, or a rotor (rotor) when the motor starts the rotor. ) all generate high heat, which causes an increase in temperature, especially the contact friction between the commutator and the carbon brush in the armature, which not only causes the entire armature to generate high heat. High heat not only makes carbon brushes easy to produce carbon deposits, but also affects the flow of current. The high heat accumulated in the motor casing also affects the magnetic force of the magnets on the inner wall of the casing, which causes the magnetic force of the magnet to decay. It also causes the operating efficiency of the motor to gradually decrease. Looking at the current car tire damage first-aid device using a small-power motor in the air compressor device, that is to say, it can provide a first-aid device for filling the car and simultaneously inflating the tire after the tire is broken, but due to the traffic laws of some countries When the driver of the car is required to break the tire on the highway, the driver must complete the repair within the time limit prescribed by the law and drive the car away from the incident to prevent the rear car from colliding to protect the safety of all drivers. Therefore, the motor used needs to quickly deal with the damage of the tire in a short time. During the rapid rotation of the motor, most of the high heat generated in the rotation of the rotor accumulates inside the motor casing, and the heat is not effectively dissipated. In this case, the operating efficiency of the motor will be weakened and weakened. When the temperature rises to a certain extent, the insulation of the enamel coil in the armature will be destroyed, causing a short circuit of the enamel coil and burning the entire motor, and even Deriving other dangers. On the other hand, the air compressor is housed in the casing. The current assembly method is only to use the frame strip or the partition of the casing to support the air compressor, and at the same time to stabilize the cylindrical motor. The conventional box does not have an additional design to dissipate heat from the motor. The conventional design of the conventional box body still easily accumulates the high heat generated in the operation of the motor, and cannot assist the heat dissipation of the motor and overcome the latent efficiency in the operation of the motor. Loss and loss of damage.

本創作人有鑑於此,乃悉心從事設計,於今有本創作產生。緣此:In view of this, the creator is engaged in design and has created this creation. This is the reason:

本創作之主要目的,其係提供一種可對馬達散熱之打氣機設備組構造,其包含有一盒體及一空氣壓縮機,該盒體係由一上蓋體、一下座體所組合而成,空氣壓縮機係容納在盒體內,且空氣壓縮機之馬達的殼體係可被上蓋體及下座體上所設之上、下導流部平穩定位外,且上、下導流部之集風導流設計係可將空氣壓縮機之散熱扇葉進行運轉所產生的空氣氣流快速引導,並集中至馬達殼體的通風口處,由通風口處進入馬達殼體內部之空氣氣流可讓馬達內的轉子組件產生散熱作用,該空氣氣流最後可從馬達末端之透孔將高溫氣流導出,使馬達因具有散熱作用而不容易積熱毀損外,復可提高馬達的運轉效率,並延長馬達之使用壽命。The main purpose of the present invention is to provide an air compressor device group structure capable of dissipating heat to a motor, comprising a box body and an air compressor, the box system is composed of an upper cover body and a lower seat body, and the air is compressed. The machine is housed in the casing, and the casing of the motor of the air compressor can be smoothly positioned by the upper and lower guiding portions provided on the upper cover body and the lower seat body, and the wind guiding flow of the upper and lower guiding portions The design system can quickly guide the air flow generated by the operation of the cooling fan of the air compressor and concentrate it on the vent of the motor housing. The air flow entering the motor housing from the vent can allow the rotor inside the motor. The component generates heat dissipation, and the air flow finally can discharge the high-temperature airflow from the through hole of the motor end, so that the motor has heat dissipation and is not easy to accumulate heat and damage, thereby improving the operation efficiency of the motor and prolonging the service life of the motor.

有關本創作為達前述目的所據以實施的具體構造及其功效,茲佐以圖式說明如后。The specific construction and its efficacy according to the present invention for the above purposes are illustrated by the following figures.

為使更詳細了解本創作之結構,請參閱第一及二圖所示,本創作係提供一種可對馬達散熱之打氣機設備組構造,其係包括有一盒體及一空氣壓縮機,該盒體係由一上蓋體1、一下座體2所組合而成,而空氣壓縮機係容置在上蓋體1及下座體2所組裝成之盒體內。In order to understand the structure of the creation in more detail, please refer to the first and second figures. The present invention provides an air compressor device group structure capable of dissipating heat to a motor, which comprises a box body and an air compressor, the box The system is composed of an upper cover 1 and a lower base 2, and the air compressor is housed in a casing assembled by the upper cover 1 and the lower base 2.

上蓋體1,其實體概為矩形框體造型,面板上設有一啟動及停止空氣壓縮機作用之開關10,在面板之兩側邊形成相對向之前側板11及後側板12,前側板11上設有複數個成排狀之進氣孔110,在後側板12上則設有複數個成排狀可供排氣之透氣孔120,於上蓋體1之面板的內裏壁上則設有一集風導流之結構設計,該集風導流之結構即是在上蓋體1之面板內裏壁設置有一上導流部3,並請同時參考第六及七圖,該上導流部3係在面板內裏壁具有一根線30,該根線30之長度為Y0 ,由該根線30以背離面板方向延伸一具有高度之縱牆31,該縱牆31可作為擋阻空氣氣流(或前進氣流),前述縱牆31之左、右二端以朝向前側板11的方向,可利用以垂直或非垂直於前述縱牆31的方向,各延伸出一集風板32、33,使位於馬達6殼體61通風口621上方之面板內裏壁與二集風板32、33及縱牆31可合圍共構成一導風槽37,若是以垂直於縱牆31的方式延伸出集風板32、33,二集風板32、33及縱牆31可形成一概呈ㄇ型之導風槽37(本說明書之圖式中未示出),若是以非垂直於縱牆31的方式延伸出斜向集風板32、33,二集風板32、33及縱牆31則可形成一概呈V型之導風槽37,此種狀態之導風槽37更容易匯集空氣氣流(或前進氣流)。對前述導風槽37之構造再進一步分析(可參考第七圖),由二集風板32、33之初始延伸點算起,該二集風板32、33之相稱的初始延伸點,其二者之間的距離長度為Y1 ,然於二集風板32、33之外末端所形成之開放式集風口34,二集風板32、33之最末端相對稱的端點,其二端點的距離長度為Y2 ,Y2 >Y1 且Y2 >Y0 。前述上蓋體1於前側板11之內側係設有一平行於前側板11之上弧緣板13。前述上導流部3於縱牆31之頂端可形成一內凹圓弧型之支撐部35;於面向散熱扇葉7之縱牆31的一面端可形成斜坡面36,該斜坡面36可引導讓前進氣流更能順暢前進。The upper cover body 1 has a rectangular frame shape, and the switch 10 is provided with a switch 10 for starting and stopping the air compressor. The front side plate 11 and the rear side plate 12 are formed on both sides of the panel, and the front side plate 11 is provided. There are a plurality of rows of air inlet holes 110, and a plurality of venting holes 120 for exhausting are arranged on the rear side plate 12, and a wind guide is arranged on the inner wall of the panel of the upper cover body 1. The structure design of the flow, the structure of the wind guiding flow is that an upper guiding portion 3 is arranged on the inner wall of the panel of the upper cover body 1, and please refer to the sixth and seventh figures at the same time, and the upper guiding portion 3 is in the panel. The wall has a wire 30 having a length Y 0 , and a longitudinal wall 31 having a height extending from the wire 30 in a direction away from the panel, the vertical wall 31 acting as a blocking air flow (or forward air flow) The left and right ends of the longitudinal wall 31 are oriented in a direction toward the front side panel 11, and a wind collecting plate 32, 33 is extended in a direction perpendicular or non-perpendicular to the longitudinal wall 31 so as to be located in the casing of the motor 6. The inner wall of the panel above the vent 621 of the body 61 and the two wind collecting plates 32, 33 and the longitudinal wall 31 can be combined An air guiding groove 37, if the wind collecting plates 32, 33 extend perpendicularly to the longitudinal wall 31, the two wind collecting plates 32, 33 and the longitudinal wall 31 can form a generally wind guiding groove 37 (this specification Not shown in the drawings), if the diagonal wind deflectors 32, 33 are extended non-perpendicular to the longitudinal wall 31, the two wind deflectors 32, 33 and the longitudinal wall 31 can form a V-shaped guide wind. The groove 37, the air guiding groove 37 in this state, is more likely to collect the air flow (or the forward flow). Further analyzing the structure of the air guiding groove 37 (refer to the seventh figure), the initial extension point of the two wind collecting plates 32, 33 from the initial extension point of the two wind collecting plates 32, 33, The distance between the two is Y 1 , but the open collector 34 formed at the end of the second collector 32, 33, the end of the second collector 32, 33 is symmetrical, and the second The distance of the endpoint is Y 2 , Y 2 >Y 1 and Y 2 >Y 0 . The upper cover body 1 is provided with an arcuate plate 13 parallel to the front side plate 11 on the inner side of the front side plate 11. The upper flow guiding portion 3 can form a concave arc-shaped supporting portion 35 at the top end of the vertical wall 31; a slope surface 36 can be formed at one end of the vertical wall 31 facing the cooling fan blade 7, and the slope surface 36 can guide Let the forward airflow move more smoothly.

下座體2,其實體亦相當於前述上蓋體1之矩形框體造型,在其面板之兩側邊形成相對向之前側板21及後側板22,前側板21上設有複數個成排狀之進氣孔210,在後側板22上則設有複數個成排狀可供排氣之透氣孔220,於下座體2之面板的內裏壁上亦設有一集風導流之結構設計,該集風導流之結構即是在下座體2之面板內裏壁設置有一下導流部4,該下導流部4之具體結構完全相同於前述上導流部3,相同地,該下導流部4於面板內裏壁具有一根線40,該根線40之長度為Y0 ,由該根線40以背離面板方向延伸一具有高度之縱牆41,該縱牆41可作為擋阻空氣氣流(或前進氣流),且縱牆41之左、右二端以朝向前側板21的方向,可利用以垂直或非垂直於前述縱牆41的方向,各斜向延伸出一集風板42、43,使位於馬達6殼體61通風口622上方之面板內裏壁與二集風板42、43及縱牆41可合圍共構成一導風槽47,若是以垂直於縱牆41的方式延伸出集風板42、43,二集風板42、43及縱牆41可形成一概呈ㄇ型之導風槽47(本說明書之圖式中未示出),若是以非垂直於縱牆41的方式延伸出斜向集風板42、43,二集風板42、43及縱牆41則可形成一概呈V型之導風槽47,此種狀態之導風槽37更容易匯集空氣氣流(或前進氣流)。對前述導風槽47之構造再進一步分析(可參考第七圖),由二集風板42、43之初始延伸點算起,該二集風板42、43之相稱的初始延伸點,其二者之間的距離長度為Y1 ,然於二集風板42、43之外末端所形成之開放式集風口44,二集風板42、43之最末端相對稱的端點,其二端點的距離長度為Y2 ,Y2 >Y1 且Y2 >Y0 。前述下座體2於前側板21之內側另設有一平行於前側板21之下弧緣板23。前述下導流部4於縱牆41之頂端可形成一內凹圓弧型之支撐部45;於面向散熱扇葉7之縱牆41的一面端可形成斜坡面46,該斜坡面46可引導讓前進氣流更能順暢前進。The lower body 2 has an entity corresponding to the rectangular frame shape of the upper cover body 1. The front side plate 21 and the rear side plate 22 are formed on both sides of the panel, and the front side plate 21 is provided with a plurality of rows. The air inlet hole 210 is provided with a plurality of venting holes 220 for exhausting on the rear side plate 22. The inner wall of the panel of the lower base body 2 is also provided with a wind guiding structure. The structure of the wind-guiding flow is that the inner wall of the lower body 2 is provided with a lower flow guiding portion 4, and the specific structure of the lower guiding portion 4 is completely the same as that of the upper guiding portion 3, and the lower guiding flow is the same. The portion 4 has a wire 40 on the inner wall of the panel, the length of the wire 40 being Y 0 , and a vertical wall 41 having a height extending from the wire 40 in a direction away from the panel, the vertical wall 41 can serve as a blocking air flow. (or the forward airflow), and the left and right ends of the vertical wall 41 are oriented in a direction toward the front side panel 21, and a wind collecting plate 42 is obliquely extended in a direction perpendicular or non-perpendicular to the longitudinal wall 41, 43. The inner wall of the panel located above the vent 622 of the housing 6 of the motor 6 and the second wind collecting plates 42, 43 and the vertical wall 41 can be enclosed. The air guiding groove 47 extends from the wind collecting plates 42 and 43 perpendicular to the vertical wall 41, and the two air collecting plates 42 and 43 and the vertical wall 41 can form an air guiding groove 47 of the general type (the present specification) If not shown in the drawings, if the diagonal windshields 42, 43 are extended non-perpendicular to the longitudinal wall 41, the two windshields 42, 43 and the longitudinal wall 41 can form a V-shaped guide wind. The groove 47, the air guiding groove 37 in this state, is more likely to collect the air flow (or the forward flow). Further analyzing the structure of the air guiding groove 47 (refer to the seventh figure), the initial extension point of the two wind collecting plates 42, 43 from the initial extension point of the two wind collecting plates 42, 43 The distance between the two is Y 1 , but the open collector 44 formed at the end of the second collector plates 42 and 43 and the end of the two collector plates 42 and 43 are symmetrical. The distance of the endpoint is Y 2 , Y 2 >Y 1 and Y 2 >Y 0 . The lower seat body 2 is further provided on the inner side of the front side plate 21 with a lower edge edge plate 23 parallel to the front side plate 21. The lower flow guiding portion 4 can form a concave arc-shaped supporting portion 45 at the top end of the vertical wall 41; a slope surface 46 can be formed at one end of the vertical wall 41 facing the cooling fan blade 7, and the slope surface 46 can guide Let the forward airflow move more smoothly.

由於空氣壓縮機並非本創作之主要訴求特徵,然為了讓本創作之技術特徵及其功效能清晰明確地被了解,乃概略陳述空氣壓縮機及其所配合之馬達6的實施態樣。請參閱第二至五圖所示,一空氣壓縮機可被容置於上蓋體1及下座體2之間,該空氣壓縮機包含一主架體5、結合在該主架體5上的一汽缸51、組裝在該主架體5上的動力機構及可受該動力機構帶動而在該汽缸51內作往復運動的一活塞體85。該動力機構係含括有馬達6、傳動用途之小齒輪81、大齒輪82、具有曲柄銷84之重量旋轉盤83(參考第五圖)及散熱用途之散熱扇葉7等。馬達6之殼體61內裝設有一轉子組件64,其中央處設有一轉軸60,轉子組件64包含有一纏繞有漆包線圈66之鐵芯片65、一換向器67、一端子68及碳刷69,轉軸60一端係裝設有前述小齒輪81,而另端係裝設有一散熱用途之散熱扇葉7,而馬達6殼體61之環周面上設有相對稱之通風口621、622及於小齒輪81端之馬達6表面設有複數個透孔63 (可參考第五圖),而前述大齒輪82上係結合重量旋轉盤83,該重量旋轉盤83上設有一軸桿及一曲柄銷84,該軸桿一端穿過大齒輪82並樞接於主架體5,而曲柄銷84之一端則樞接於活塞體85的末端,此時,該小齒輪81係與大齒輪82相嚙接。空氣壓縮機被容置在組合後之上蓋體1及下座體2時,該馬達6殼體61之環周面可藉由上蓋體1及下座體2內面所設的上、下導流部3、4相夾持而形成穩定式地定位,亦即圓弧型支撐部35、45二者可相當穩固地支撐住馬達6之殼體61,讓馬達6不會產生鬆動、傾斜或翻倒的現象。藉由馬達6運轉之後,小齒輪81會帶動大齒輪82,使得活塞體85可在汽缸51內進行往復式壓縮動作。Since the air compressor is not the main appeal feature of this creation, in order to make the technical features and functions of the creation clear and unambiguous, it is a brief statement of the implementation of the air compressor and the motor 6 it is equipped with. Referring to the second to fifth figures, an air compressor can be accommodated between the upper cover body 1 and the lower base body 2. The air compressor includes a main frame body 5 and is coupled to the main frame body 5. A cylinder 51, a power mechanism assembled to the main frame 5, and a piston body 85 that can be reciprocated in the cylinder 51 by the power mechanism. The power mechanism includes a motor 6, a pinion 81 for transmission, a large gear 82, a weight rotating disk 83 having a crank pin 84 (refer to FIG. 5), and a heat dissipation blade 7 for heat dissipation use. A rotor assembly 64 is mounted in the housing 61 of the motor 6, and a rotating shaft 60 is disposed at the center thereof. The rotor assembly 64 includes an iron chip 65 wound with an enamel coil 66, a commutator 67, a terminal 68 and a carbon brush 69. The rotating shaft 60 is provided with the above-mentioned pinion 81 at one end, and the heat-dissipating fan blade 7 for heat-dissipating use is disposed at the other end, and the circumscribed surface of the motor 6 housing 61 is provided with symmetrical vents 621, 622 and The surface of the motor 6 at the pinion 81 end is provided with a plurality of through holes 63 (refer to the fifth figure), and the large gear 82 is coupled to the weight rotating disk 83. The weight rotating plate 83 is provided with a shaft and a crank. The pin 84 has one end of the shaft passing through the large gear 82 and pivoted to the main frame body 5, and one end of the crank pin 84 is pivotally connected to the end of the piston body 85. At this time, the pinion gear 81 is engaged with the large gear 82. Pick up. When the air compressor is accommodated in the upper cover body 1 and the lower base body 2, the circumferential surface of the casing 6 of the motor 6 can be provided by the upper and lower guides of the inner surface of the upper cover body 1 and the lower base body 2. The flow portions 3, 4 are clamped to form a stable positioning, that is, both the arc-shaped support portions 35, 45 can support the housing 61 of the motor 6 quite stably, so that the motor 6 does not loosen, tilt or The phenomenon of overturning. After the motor 6 is operated, the pinion 81 drives the large gear 82 so that the piston body 85 can perform a reciprocating compression operation in the cylinder 51.

請參考第六圖,其係為馬達6被定位在盒體上、下導流部3、4時與盒體之相對位置示意圖,馬達6之殼體61的後向端612係為面向且最接近盒體之進氣孔110、210,而馬達6之殼體61的前向端611則為遠離盒體之進氣孔110、210且是面向盒體之透氣孔120、220,第六圖係以殼體61前向端之表面作為基準線Y,馬達6之轉軸60作為基準線X,殼體61之前向端611定為X=0,殼體61之前向端611與上、下導流部3、4於面板內裏壁之根線30、40之間的距離長度為X1,殼體61之前向端611與馬達之通風口621、622之間的距離長度為X2,殼體61之前向端611與集風板32、33及42、43之最外末端端點之間的距離長度為X3,殼體61之前向端611與散熱扇葉7之間的距離長度為X4,殼體61之前向端611與盒體之進氣孔110、210之間的距離長度為X5,該等距離長度具有X1<X2< X3< X4< X5之結構狀態。Please refer to the sixth figure, which is a schematic view of the relative position of the motor 6 when the motor 6 is positioned on the upper and lower flow guiding portions 3, 4, and the rear end 612 of the housing 61 of the motor 6 is facing and most Adjacent to the intake holes 110, 210 of the casing, and the forward end 611 of the casing 61 of the motor 6 is away from the intake holes 110, 210 of the casing and is a venting opening 120, 220 facing the casing, the sixth figure The surface of the forward end of the housing 61 is used as the reference line Y, the rotating shaft 60 of the motor 6 is used as the reference line X, the front end 611 of the housing 61 is set to X=0, and the front end 611 of the housing 61 is connected to the upper and lower ends. The distance between the flow lines 3, 4 between the root lines 30, 40 of the inner wall of the panel is X1, and the distance between the front end 611 of the housing 61 and the vents 621, 622 of the motor is X2, before the housing 61 The distance between the end 611 and the outermost end points of the wind collecting plates 32, 33 and 42, 43 is X3, and the distance between the front end 611 of the casing 61 and the heat dissipating fan blade 7 is X4, and the casing is The distance between the forward end 611 and the intake holes 110, 210 of the casing is 61, and the equidistance length has a structural state of X1 < X2 < X3 < X4 < X5.

請參考第三及五圖,其係為空氣壓縮機被內置於盒體時之組裝示意及散熱導流示意圖,該空氣壓縮機之馬達6一端的散熱扇葉7進行圓周旋轉時,該散熱扇葉7係可將外部空氣由盒體前側板11、21所設之進氣孔110、210導入並通過相組裝結合之上弧緣板13、下弧緣板23所共同框圍的導風通口130、230,使外部空氣更順暢地導入前述上蓋體1內面所設有呈V型排列之二集風板32、33及下座體2內面所設有呈V型排列之二集風板42、43之集風口34、44,且上蓋體1及下座體2內面所設的上、下導流部3、4係可抵觸於馬達6通風口621、622處之環周面,使上、下導流部3、4之縱牆31、41的斜坡面36、46可直接引導空氣氣流至馬達6之通風口621、622處,並由通風口621、622直接導納前述散熱扇葉7旋轉時所產生之前進氣流,可讓碳刷69與換向器67二者因摩擦容易產生高熱的部位,及電流流通的漆包線圈66等部位適時地予以散熱,即如第四圖所示之散熱狀態。Please refer to the third and fifth figures, which are schematic diagrams of assembly and heat conduction of the air compressor when it is built in the casing. When the cooling fan blade 7 at one end of the motor 6 of the air compressor rotates circumferentially, the cooling fan The leaf 7 system can introduce external air from the air inlet holes 110 and 210 provided in the front side panels 11 and 21 of the casing and through the phase assembly and the wind guide plate surrounded by the upper arc edge plate 13 and the lower arc edge plate 23. The ports 130 and 230 are configured to introduce the outside air into the inner surface of the upper cover 1 and the two sets of the two wind collecting plates 32 and 33 which are arranged in a V-shape and the inner surface of the lower body 2 are provided with a V-shaped arrangement. The wind collecting openings 34, 44 of the wind plates 42, 43 and the upper and lower flow guiding portions 3, 4 provided on the inner surfaces of the upper cover body 1 and the lower base body 2 are in contact with the circumference of the vents 621, 622 of the motor 6. The slope surfaces 36, 46 of the vertical walls 31, 41 of the upper and lower flow guiding portions 3, 4 can directly guide the air flow to the vents 621, 622 of the motor 6, and are directly guided by the vents 621, 622. The previous intake air flow generated when the cooling fan blade 7 rotates can cause the carbon brush 69 and the commutator 67 to generate a high heat portion due to friction, and the current flowing paint. And other parts of the cooling coil 66 to be timely, i.e., heat dissipation of the fourth state shown in FIG.

綜觀前論,現階段之空氣壓縮機被容置於盒體內的組裝方式僅是利用盒體的框條或是隔板來支撐空氣壓縮機,同時也將圓筒型馬達予以穩住,習知盒體並無法對馬達提供散熱的功能。反觀本創作,盒體之上、下導流部3、4的集風導流設計可將空氣壓縮機之散熱扇葉7進行運轉所產生的空氣氣流快速引導至馬達6殼體61的通風口621、622處,並由通風口621、622處進入馬達6殼體61內部,足讓轉子組件64產生散熱作用,再由殼體61末端之透孔63將高溫氣流導出,使馬達6之殼體61內部因不易積熱而可發揮馬達6運轉的最高輸出功率,進而提升馬達6的運轉效率,同時也可延長馬達6之使用壽命。本創作之上、下導流部3、4不僅提供馬達6之定位,另可發揮讓馬達6及時散熱的相乘效果,其實用價值遠優於習知品。Looking at the foresight, the current stage of air compressors being housed in the box is only by using the frame strips or partitions of the box to support the air compressor, and also to stabilize the cylindrical motor. The case does not provide the function of dissipating heat to the motor. In contrast, the wind-guiding design of the upper and lower flow guiding portions 3, 4 of the casing can quickly guide the air flow generated by the operation of the cooling fan blades 7 of the air compressor to the vents of the casing 61 of the motor 6. 621, 622, and enter the inside of the housing 61 of the motor 6 by the vents 621, 622, so that the rotor assembly 64 generates heat dissipation, and then the high-temperature airflow is led out through the through hole 63 at the end of the housing 61 to make the shell of the motor 6 The inside of the body 61 can exhibit the highest output power of the motor 6 due to the inability to accumulate heat, thereby improving the operating efficiency of the motor 6, and also prolonging the service life of the motor 6. The upper and lower flow guiding portions 3 and 4 of the present invention not only provide the positioning of the motor 6, but also exert the synergistic effect of allowing the motor 6 to dissipate heat in time, and the practical value thereof is far superior to the conventional products.

(1)‧‧‧上蓋體
(10)‧‧‧開關
(11)‧‧‧前側板
(110)‧‧‧進氣孔
(12)‧‧‧後側板
(120)‧‧‧透氣孔
(13)‧‧‧上弧緣板
(130)‧‧‧導風通口
(2)‧‧‧下座體
(21)‧‧‧前側板
(210)‧‧‧進氣孔
(22)‧‧‧後側板
(220)‧‧‧透氣孔
(23)‧‧‧下弧緣板
(230)‧‧‧導風通口
(3)‧‧‧上導流部
(30)‧‧‧根線
(31)‧‧‧縱牆
(32)(33)‧‧‧集風板
(34)‧‧‧集風口
(35)‧‧‧支撐部
(36)‧‧‧斜坡面
(37)‧‧‧導風槽
(4)‧‧‧下導流部
(40)‧‧‧根線
(41)‧‧‧縱牆
(42)(43)‧‧‧集風板
(44)‧‧‧集風口
(45)‧‧‧支撐部
(46)‧‧‧斜坡面
(47)‧‧‧導風槽
(5)‧‧‧主架體
(51)‧‧‧汽缸
(6)‧‧‧馬達
(60)‧‧‧轉軸
(61)‧‧‧殼體
(611)‧‧‧前向端
(612)‧‧‧後向端
(621)(622)‧‧‧通風口
(63)‧‧‧透孔
(64)‧‧‧轉子組件
(65)‧‧‧鐵芯片
(66)‧‧‧漆包線圈
(67)‧‧‧換向器
(68)‧‧‧端子
(69)‧‧‧碳刷
(7)‧‧‧散熱扇葉
(81)‧‧‧小齒輪
(82)‧‧‧大齒輪
(83)‧‧‧重量旋轉盤
(84)‧‧‧曲柄銷
(85)‧‧‧活塞體
(1) ‧ ‧ upper cover
(10)‧‧‧Switch
(11) ‧‧‧ front side panels
(110)‧‧‧Air intake
(12) ‧‧‧ rear side panels
(120)‧‧‧ venting holes
(13) ‧‧‧Upper arc edge plate
(130)‧‧‧Guideway
(2) ‧‧‧ lower body
(21)‧‧‧ Front side panels
(210)‧‧‧Air intake
(22) ‧‧‧ rear side panels
(220)‧‧‧ venting holes
(23) ‧‧‧ lower arc edge plate
(230)‧‧‧Guideway
(3) ‧‧‧ upper diversion department
(30) ‧ ‧ root line
(31) ‧ ‧ vertical wall
(32) (33) ‧‧ ‧ wind panels
(34) ‧ ‧ vents
(35) ‧ ‧ support
(36)‧‧‧ slope surface
(37) ‧‧ ‧ wind deflector
(4) ‧‧‧ lower diversion department
(40) ‧‧‧ root line
(41) ‧‧‧ vertical wall
(42) (43) ‧ ‧ wind panels
(44) ‧ ‧ vents
(45) ‧ ‧ support
(46)‧‧‧ slope surface
(47) ‧‧ ‧ wind deflector
(5) ‧‧‧Main frame
(51) ‧‧ ‧ cylinder
(6)‧‧‧Motor
(60) ‧‧‧ shaft
(61) ‧‧‧Shell
(611)‧‧‧ forward end
(612)‧‧‧ Backward end
(621) (622) ‧ ‧ vents
(63)‧‧‧through holes
(64)‧‧‧Rotor components
(65)‧‧‧ Iron Chip
(66)‧‧‧Enameled coil
(67)‧‧‧ commutator
(68) ‧‧‧ terminals
(69)‧‧‧Carbon brush
(7)‧‧‧Dissipation fan blades
(81)‧‧‧小小齿轮
(82) ‧‧‧Gears
(83)‧‧‧ weight rotating disk
(84)‧‧‧ crank pin
(85)‧‧‧ piston body

第一圖:係本創作之可對馬達散熱之打氣機設備組構造分解圖。 第二圖:係本創作之可對馬達散熱之打氣機設備組構造立體剖面圖。 第三圖:係本創作之可對馬達散熱之打氣機設備組構造上側透視平面圖。 第四圖:係本創作之可對馬達散熱之打氣機設備組構造剖視平面圖。 第五圖:係本創作之空氣壓縮機被內置於盒體之局部剖面組裝示意及散熱導流示意圖。 第六圖:係馬達後端透孔、導流部、集風板、馬達通風口、散熱扇葉及盒體進氣孔等部位之相對位置示意圖。 第七圖:係本創作之盒體組裝剖視平面圖。The first picture: an exploded view of the structure of the aerator set that can dissipate heat from the motor. The second picture is a three-dimensional sectional view of the aerator set that can dissipate heat from the motor. The third figure is an upper perspective view of the air compressor equipment set that can be used to dissipate heat from the motor. Figure 4: A cross-sectional plan view of the structure of the aerator set that can dissipate heat from the motor. The fifth picture: the air compressor of the present invention is built into the partial section assembly diagram of the box body and the heat dissipation and flow guiding diagram. Figure 6 is a schematic diagram showing the relative positions of the rear end of the motor, the flow guiding portion, the air collecting plate, the motor vent, the cooling fan blade, and the air intake hole of the casing. Figure 7: A plan view of the assembled assembly of the present invention.

(1)‧‧‧上蓋體 (1) ‧ ‧ upper cover

(10)‧‧‧開關 (10)‧‧‧Switch

(11)‧‧‧前側板 (11) ‧‧‧ front side panels

(110)‧‧‧進氣孔 (110)‧‧‧Air intake

(12)‧‧‧後側板 (12) ‧‧‧ rear side panels

(120)‧‧‧透氣孔 (120)‧‧‧ venting holes

(13)‧‧‧上弧緣板 (13) ‧‧‧Upper arc edge plate

(2)‧‧‧下座體 (2) ‧‧‧ lower body

(21)‧‧‧前側板 (21)‧‧‧ Front side panels

(210)‧‧‧進氣孔 (210)‧‧‧Air intake

(22)‧‧‧後側板 (22) ‧‧‧ rear side panels

(220)‧‧‧透氣孔 (220)‧‧‧ venting holes

(23)‧‧‧下弧緣板 (23) ‧‧‧ lower arc edge plate

(230)‧‧‧導風通口 (230)‧‧‧Guideway

(3)‧‧‧上導流部 (3) ‧‧‧ upper diversion department

(31)‧‧‧縱牆 (31) ‧ ‧ vertical wall

(32)(33)‧‧‧集風板 (32) (33) ‧‧ ‧ wind panels

(34)‧‧‧集風口 (34) ‧ ‧ vents

(35)‧‧‧支撐部 (35) ‧ ‧ support

(36)‧‧‧斜坡面 (36)‧‧‧ slope surface

(4)‧‧‧下導流部 (4) ‧‧‧ lower diversion department

(41)‧‧‧縱牆 (41) ‧‧‧ vertical wall

(42)(43)‧‧‧集風板 (42) (43) ‧ ‧ wind panels

(44)‧‧‧集風口 (44) ‧ ‧ vents

(45)‧‧‧支撐部 (45) ‧ ‧ support

(46)‧‧‧斜坡面 (46)‧‧‧ slope surface

(5)‧‧‧主架體 (5) ‧‧‧Main frame

(51)‧‧‧汽缸 (51) ‧‧ ‧ cylinder

(6)‧‧‧馬達 (6)‧‧‧Motor

(60)‧‧‧轉軸 (60) ‧‧‧ shaft

(61)‧‧‧殼體 (61) ‧‧‧Shell

(621)(622)‧‧‧通風口 (621) (622) ‧ ‧ vents

(68)‧‧‧端子 (68) ‧‧‧ terminals

(7)‧‧‧散熱扇葉 (7)‧‧‧Dissipation fan blades

(82)‧‧‧大齒輪 (82) ‧‧‧Gears

(84)‧‧‧曲柄銷 (84)‧‧‧ crank pin

(85)‧‧‧活塞體 (85)‧‧‧ piston body

Claims (8)

一種可對馬達散熱之打氣機設備組構造,其係包括: 一盒體,其係由一上蓋體、一下座體所組合而成,上蓋體、下座體二者之面板的兩側邊形成相對向之前側板及後側板,前側板上設有複數個成排狀之進氣孔,在後側板上則設有複數個成排狀可供排氣之透氣孔; 一空氣壓縮機,其包括有一動力機構之馬達,該馬達具有一轉軸,一設在馬達之轉軸一側端且是接近馬達殼體之後向端的散熱扇葉,該散熱扇葉旋轉時可將盒體外部的空氣由進氣孔吸進盒體內,該馬達之殼體的環周面上設有相對稱之通風口,空氣壓縮機整體及其馬達係可穩定地容置在上蓋體及下座體所組裝成之盒體內;其特徵在於: 上蓋體之面板的內裏壁上設有一集風導流結構之上導流部,而下座體在相向於上導流部之面板的內裏壁上則設有一集風導流結構之下導流部,該上蓋體及下座體相結合定位後,上蓋體及下座體內裏壁所設的上、下導流部係可支撐住馬達之殼體,且讓馬達之殼體的通風口位於上、下導流部之導風槽範圍內,讓散熱扇葉進行運轉所吸進的空氣氣流可被快速引導,由殼體的通風口處進入馬達內部並對其產生散熱作用,使馬達內部因不易積熱而發揮馬達運轉的最高輸出功率,進而提升馬達的運轉效率,同時也可延長馬達之使用壽命者。An air compressor device group structure capable of dissipating heat to a motor, comprising: a box body, which is formed by combining an upper cover body and a lower seat body, and sides of the upper cover body and the lower seat body are formed on both sides of the panel Relatively to the front side panel and the rear side panel, the front side panel is provided with a plurality of rows of air inlet holes, and the rear side panel is provided with a plurality of venting holes arranged in a row for exhausting; an air compressor, which comprises a motor having a power mechanism, the motor having a rotating shaft, a cooling fan blade disposed at a side end of the rotating shaft of the motor and close to the rear end of the motor casing, the air of the casing being rotated by the air when the cooling fan blade rotates The hole is sucked into the casing, and the circumscribed surface of the casing of the motor is provided with a symmetrical vent, and the air compressor as a whole and the motor thereof are stably accommodated in the casing assembled by the upper cover and the lower seat. The utility model is characterized in that: the inner inner wall of the panel of the upper cover body is provided with a flow guiding portion above the wind collecting structure, and the lower seat body is provided with a wind guiding current on the inner inner wall of the panel facing the upper guiding portion; a flow guiding portion under the structure, the upper cover body and the lower seat body After the positioning, the upper and lower guiding portions of the upper cover body and the inner wall of the lower seat body can support the housing of the motor, and the air vents of the motor housing are located at the air guiding grooves of the upper and lower guiding portions. Within the scope, the air flow sucked by the cooling fan blade can be quickly guided, and the vent of the casing enters the inside of the motor and generates heat dissipation effect, so that the motor is driven to the highest level due to the difficulty of accumulating heat. The output power, which in turn increases the operating efficiency of the motor, while also extending the life of the motor. 如申請專利範圍第1項所述之可對馬達散熱之打氣機設備組構造,其中,該上導流部係在面板內裏壁具有一根線,該根線之長度為Y0 ,由該根線以背離面板方向延伸一具有高度之縱牆;該下導流部之具體結構完全相同於前述上導流部,該下導流部於面板內裏壁具有一根線,該根線之長度為Y0 ,由該根線以背離面板方向延伸一具有高度之縱牆;使散熱扇葉運轉所產生的空氣氣流可被縱牆阻擋而匯集於導風槽。The structure of the air compressor device group capable of dissipating heat to the motor according to the first aspect of the invention, wherein the upper air guiding portion has a line on the inner wall of the panel, and the length of the root line is Y 0 , by the root The wire extends in a direction away from the panel to a longitudinal wall having a height; the specific structure of the lower flow guiding portion is completely identical to the upper guiding portion, and the lower guiding portion has a line on the inner wall of the panel, and the length of the wire is Y 0 , a vertical wall having a height extending from the root line away from the panel; the air flow generated by the operation of the cooling fan blade can be blocked by the vertical wall and collected in the air guiding groove. 如申請專利範圍第1項所述之可對馬達散熱之打氣機設備組構造,其中,上蓋體於前側板之內側係設有一平行於前側板之上弧緣板;前述下座體於前側板之內側另設有一平行於前側板之下弧緣板。The air compressor device group structure capable of dissipating heat to the motor according to the first aspect of the invention, wherein the upper cover body is provided with an arc edge plate on the inner side of the front side plate parallel to the front side plate; the lower seat body is on the front side plate. The inner side is further provided with an arcuate plate parallel to the lower side of the front side plate. 如申請專利範圍第2項所述之可對馬達散熱之打氣機設備組構造,其中,前述上導流部於縱牆之頂端可形成一內凹圓弧型之支撐部;於面向散熱扇葉之縱牆的一面端可形成斜坡面;前述下導流部於縱牆之頂端可形成一內凹圓弧型之支撐部;於面向散熱扇葉之縱牆的一面端可形成斜坡面,斜坡面可讓前進氣流更能順暢前進,前述上、下導流部的圓弧型支撐部二者可相當穩固地支撐住馬達之殼體,讓馬達不會產生鬆動、傾斜或翻倒的現象。The structure of the air compressor device group capable of dissipating heat to the motor according to the second aspect of the patent application, wherein the upper guiding portion can form a concave arc-shaped supporting portion at the top end of the longitudinal wall; One side end of the vertical wall can form a slope surface; the lower flow guiding portion can form a concave arc-shaped support portion at the top end of the vertical wall; a slope surface can be formed at one end of the vertical wall facing the heat dissipation fan blade The surface allows the forward airflow to proceed more smoothly. Both the arc-shaped support portions of the upper and lower deflecting portions can support the housing of the motor quite stably, so that the motor does not cause looseness, tilting or tipping. 如申請專利範圍第2項所述之可對馬達散熱之打氣機設備組構造,其中,該上導流部之縱牆的左、右二端以朝向前側板的方向各延伸出一集風板,使上導流部之縱牆、集風板可合圍共構成一導風槽;該下導流部之縱牆的左、右二端以朝向前側板的方向各延伸出一集風板,下導流部之縱牆、集風板可合圍共構成一導風槽;讓馬達之殼體的通風口位於上、下導流部之導風槽的範圍內。The air compressor device group structure capable of dissipating heat to the motor according to the second aspect of the patent application, wherein the left and right ends of the vertical wall of the upper flow guiding portion respectively extend a wind collecting plate toward the front side plate. The vertical wall and the air collecting plate of the upper guiding portion can be combined to form a wind guiding groove; the left and right ends of the vertical wall of the lower guiding portion each extend a wind collecting plate toward the front side plate. The vertical wall of the lower flow guiding portion and the wind collecting plate can be combined to form a wind guiding groove; the vent of the casing of the motor is located within the range of the air guiding groove of the upper and lower guiding portions. 如申請專利範圍第2項所述之可對馬達散熱之打氣機設備組構造,其中,該上導流部之縱牆的左、右二端以非垂直於縱牆的方式延伸出斜向集風板,二集風板及縱牆則可形成一概呈V型之導風槽,於二集風板之外末端乃形成一開放式集風口;下導流部之縱牆的左、右二端以非垂直於縱牆的方式延伸出斜向集風板,二集風板及縱牆則可形成一概呈V型之導風槽,於二集風板之外末端乃形成一開放式集風口,此種V型導風槽更容易匯集空氣氣流(或前進氣流)。The air compressor device group structure capable of dissipating heat to the motor according to the second aspect of the patent application, wherein the left and right ends of the vertical wall of the upper flow guiding portion extend obliquely away from the vertical wall. The wind plate, the second wind collecting plate and the vertical wall can form a V-shaped wind guiding groove, and an open air collecting port is formed at the end of the second collecting plate; the left and right sides of the vertical wall of the lower guiding portion are The end extends the oblique wind collecting plate non-perpendicular to the longitudinal wall, and the second wind collecting plate and the vertical wall form a V-shaped wind guiding groove, and an open set is formed at the end of the second collecting plate. At the tuyere, this V-shaped air duct is more likely to collect air flow (or forward air flow). 如申請專利範圍第6項所述之可對馬達散熱之打氣機設備組構造,於上導流部及下導流部之二集風板的初始延伸點,該二相稱的初始延伸點二者之間的距離長度均為Y1 ,而上導流部及下導流部之二集風板的最外末端相對稱的端點,該二相稱的最外末端端點二者之間的距離長度均為Y2 ,Y2 >Y1 且Y2 >Y0The air compressor device group structure capable of dissipating heat to the motor as described in claim 6 of the patent application, the initial extension point of the second wind deflecting plate of the upper guiding portion and the lower guiding portion, and the two initial extension points of the two phases The distance between the two is Y 1 , and the distance between the outermost end of the two outer wind deflectors of the upper and lower deflectors is the distance between the two outermost end points. The lengths are all Y 2 , Y 2 >Y 1 and Y 2 >Y 0 . 如申請專利範圍第7項所述之可對馬達散熱之打氣機設備組構造,其中,馬達之殼體的後向端係為面向且最接近盒體之進氣孔,而馬達之殼體的前向端則為遠離盒體之進氣孔且是面向盒體之透氣孔,以殼體前向端之表面作為基準線Y,馬達之轉軸作為基準線X,殼體之前向端定為X=0,殼體之前向端與上、下導流部於面板內裏壁之根線之間的距離長度為X1,殼體之前向端與馬達之通風口之間的距離長度為X2,殼體之前向端與集風板之最外末端端點之間的距離長度為X3,殼體之前向端與散熱扇葉之間的距離長度為X4,殼體之前向端與盒體之進氣孔之間的距離長度為X5,該等距離長度具有X1<X2< X3< X4< X5之結構狀態。The air compressor device group structure capable of dissipating heat to the motor according to claim 7, wherein the rear end of the housing of the motor is an air inlet hole facing and closest to the casing, and the casing of the motor The forward end is away from the air inlet of the casing and is a venting hole facing the casing. The surface of the forward end of the casing is used as the reference line Y, the rotating shaft of the motor is used as the reference line X, and the front end of the casing is set to X. =0, the distance between the front end of the casing and the upper and lower flow guiding portions on the inner wall of the inner wall of the panel is X1, and the distance between the front end of the casing and the vent of the motor is X2, and the casing is The distance between the front end and the outermost end end of the air collecting plate is X3, and the distance between the front end of the casing and the cooling fan blade is X4, and the front end of the casing and the air inlet of the casing The distance between the distances is X5, and the distances have a structural state of X1 < X2 < X3 < X4 < X5.
TW104200671U 2015-01-15 2015-01-15 Air blower device unit structure for motor heat dissipation TWM512632U (en)

Priority Applications (1)

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Applications Claiming Priority (1)

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