TWM509772U - Cutter wheel cutting type pouch dispensing machine - Google Patents

Cutter wheel cutting type pouch dispensing machine Download PDF

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Publication number
TWM509772U
TWM509772U TW104211127U TW104211127U TWM509772U TW M509772 U TWM509772 U TW M509772U TW 104211127 U TW104211127 U TW 104211127U TW 104211127 U TW104211127 U TW 104211127U TW M509772 U TWM509772 U TW M509772U
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TW
Taiwan
Prior art keywords
cutter wheel
module
feeding
cutting
gear
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TW104211127U
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Chinese (zh)
Inventor
shi-de Wang
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Jung Shing Lung Machine Works Co Ltd
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Application filed by Jung Shing Lung Machine Works Co Ltd filed Critical Jung Shing Lung Machine Works Co Ltd
Priority to TW104211127U priority Critical patent/TWM509772U/en
Publication of TWM509772U publication Critical patent/TWM509772U/en

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Description

刀輪切斷式投包機Knife wheel cutting type charter

本創作係關於一種刀輪切斷式投包機,特指用於切割投料包之切割結構技術者。This creation is about a cutter wheel cutting type charter, especially for the cutting structure technician used to cut the feeding package.

按,投包機主要利用自動化分料設計來由機器生產之串連料包,該料包種類包括有食品、調味料、乾燥劑等,而在具有大小不同型態之料包,在料包與料包之間設有便於人工或機器撕離之撕取痕,若是撕開每件料包都需以人力來操作的話,不僅佔用人力時間且容易受到料包邊割傷,若以機器替代人力進行分離料包作業,可說具有一大進步,而機器只需要在串連料包間施加適當拉力即可分離兩料包,若面對串連料包間無撕取痕者,則必須要設有切割機構,其中習用切割料包機構常見有剪刀型切割模組,剪刀型切割模組以剪刀雙刃進行切割,該雙刃由動力元件及連動件驅動控制剪刀之刀刃運作,並設定好所需位置高度及位移距離,一同以雙刃交互通過料包之間進行剪斷,對此切割機構來說,其控制精確度要求較高,因此刀刃最有利之作用點並無法作用於寬料包所有切割部位,因此影響到部分切割作業如料包邊緣切割不順等情況,另外剪刀型切割模組使用之機構驅動件可能有兩組致使成本提高且後續維護花費成本較多,故不符合經濟成本之效益。According to the charter machine, the automatic packaging material design is mainly used to produce the serial package of the machine. The package includes food, seasoning, desiccant, etc., and in the package with different sizes, in the package and There are tearing marks between the bags to facilitate manual or machine tearing. If each piece of material needs to be torn by hand, it will not only take up manpower time but also be easily cut by the edge of the material. It is said that there is a great progress in the separation of the packing operation, and the machine only needs to apply the appropriate pulling force between the serially connected packages to separate the two packages. If there is no tearing between the serially connected packages, it is necessary to There is a cutting mechanism, wherein a conventional cutting material package mechanism has a scissor-type cutting module, and the scissors-type cutting module is cut by a double-edged scissors. The double-edged blade is operated by a power element and a linkage member to control the cutting edge of the scissors, and is set. The required position height and displacement distance are cut together between the packages by double-edged interaction. For this cutting mechanism, the control accuracy is high, so the most advantageous action point of the blade does not work. The wide material package covers all the cutting parts, thus affecting some cutting operations such as the edge cutting of the package is not smooth, and the mechanism driving parts used by the scissors type cutting module may have two groups, resulting in cost increase and subsequent maintenance cost more, so Meet the economic cost benefits.

有鑑於此,為改善切割串連料包所用之切割機構未臻完善 的缺失,經創作人研究本創作「刀輪切斷式投包機」,可適用於更多種寬窄大小類型之料包自動化切割,以下所揭露作為實施本創作的參考依據。In view of this, the cutting mechanism used to improve the cutting of the serial package is not perfect. The lack of the author, the author of this creation "knife wheel cutting type charter", can be applied to a variety of wide and narrow type of package automatic cutting, the following disclosure as a reference for the implementation of this creation.

本創作之目的係提供一種刀輪切斷式投包機,投料包之切 割以一種新型切割結構利用圓面雙刀刃之刀輪以刀刃將串連投料包表面切割成單一投料包,而達成一種高效性之切割作業。The purpose of this creation is to provide a cutter wheel cutting type charting machine, which cuts the feeding package. Cutting a new cutting structure with a round face double-blade cutter wheel to cut the surface of the serial feed bag into a single feeding package with a blade to achieve an efficient cutting operation.

本創作係關於一種刀輪切斷式投包機,具有自動化設備 機架,該機架上包含有:一工作台、一控制箱,其中工作台作為前後串連之投料包的切割作業平台,該控制箱具有設定、控制運作之功能,該投料包於相鄰投料包之間設有一識別區,工作台上設有由控制箱電性控制之模組,模組中包含有一定位模組、一伺服傳動模組、一切割模組、一出料模組,該控制箱由該定位模組偵測兩投料包間之識別區作回授,並控制該伺服傳動模組輸送串連投料包之速度,將串連投料包輸送至切割模組進行切割,接由該出料模組輸出成單一投料包,本創作主要特點如下:該切割模組位於該工作台末段負責切割串連投料包成單一投料包,該切割模組為一刀輪模組,該刀輪模組包含有一刀輪鋼架、具有圓面雙刀刃之一刀輪,及配合於該刀輪切割之一鋼板,該控制箱控制推動設於工作台上之一氣缸,該刀輪模組設於一滑柱塊上,該工作台上設有兩滑桿,該氣缸推動該滑柱塊於兩滑桿上滑動,該刀輪鋼架為ㄈ形,於ㄈ形開口下端樞接有該刀輪,並以ㄈ形下側轉角樞接於滑柱塊上使該刀輪鋼架呈斜置,該刀輪之刀刃垂抵於該鋼板上,該刀輪鋼架於ㄈ形開口上設有一調整螺柱,該調整螺柱一端貫穿ㄈ形開口一側並與ㄈ形開口相對另一側之 間夾設有一彈簧,該調整螺柱以轉動柱端推壓於該彈簧,該彈簧壓縮後使該刀輪產生下壓力,藉由該調整螺柱轉動鬆緊而控制該刀輪之刀刃與鋼板間之切割壓力,以便於使該刀輪一次切割於兩投料包之間分離成單一投料包以利後續包裝作業。This creation is about a cutter wheel cutting type charter with automation equipment. The rack comprises: a workbench and a control box, wherein the workbench serves as a cutting operation platform for feeding packets in series before and after, the control box has the function of setting and controlling operation, and the feeding package is adjacent to There is an identification area between the feeding packages, and the working platform is provided with a module electrically controlled by the control box. The module comprises a positioning module, a servo transmission module, a cutting module and a discharging module. The control box detects the identification area between the two feeding packages for feedback, and controls the speed of the servo transmission module to deliver the serial feeding package, and delivers the serial feeding package to the cutting module for cutting and connecting. The output module is outputted into a single feeding package. The main features of the creation are as follows: the cutting module is located at the end of the working table and is responsible for cutting the serial feeding package into a single feeding package, and the cutting module is a cutter wheel module. The cutter wheel module comprises a cutter wheel steel frame, a cutter wheel having a round double blade edge, and a steel plate matched with the cutter wheel, the control box controls driving a cylinder disposed on the worktable, the cutter wheel module Located on a sliding block, The workbench is provided with two sliding rods, and the cylinder pushes the sliding column block to slide on the two sliding rods. The steel frame of the cutter wheel has a ㄈ shape, and the cutter wheel is pivotally connected to the lower end of the ㄈ-shaped opening, and the lower side of the ㄈ shape The blade is pivotally connected to the sliding block to tilt the steel frame of the cutter wheel, and the blade of the cutter wheel is slanted against the steel plate. The steel frame of the cutter wheel is provided with an adjusting stud on the 开口-shaped opening, the adjusting stud One end runs through one side of the circular opening and is opposite to the other side of the circular opening A spring is disposed between the adjusting stud and the rotating column end, and the spring is compressed to cause the cutting wheel to generate a downward pressure, and the adjusting stud is rotated tightly to control the blade edge between the cutting wheel and the steel plate. The cutting pressure is so as to separate the cutter wheel into two injection packages and separate into a single feeding package for subsequent packaging operations.

1‧‧‧機架1‧‧‧Rack

10‧‧‧拖輪組10‧‧‧Tugboat

2‧‧‧工作台2‧‧‧Workbench

20‧‧‧投料包20‧‧‧ feeding kit

21‧‧‧識別區21‧‧‧ Identification area

22‧‧‧料道22‧‧‧ ‧

3‧‧‧定位模組3‧‧‧ Positioning Module

30‧‧‧發射器30‧‧‧transmitter

31‧‧‧感應器31‧‧‧ sensor

4‧‧‧伺服傳動模組4‧‧‧Servo drive module

40‧‧‧伺服馬達40‧‧‧Servo motor

400‧‧‧齒輪400‧‧‧ gears

41‧‧‧傳動皮帶41‧‧‧Drive belt

42‧‧‧齒輪軸組42‧‧‧ Gear shaft set

420‧‧‧齒輪420‧‧‧ Gears

421‧‧‧外齒輪421‧‧‧External gear

422‧‧‧複齒輪422‧‧ ‧ complex gear

43‧‧‧輸送皮帶43‧‧‧Conveyor belt

44‧‧‧模塊44‧‧‧ module

45‧‧‧螺絲組45‧‧‧ Screw set

5‧‧‧切割模組5‧‧‧ cutting module

50‧‧‧刀輪鋼架50‧‧‧Cutter wheel steel frame

51‧‧‧刀輪51‧‧‧Cutter wheel

52‧‧‧鋼板52‧‧‧ steel plate

520‧‧‧開口520‧‧‧ openings

53‧‧‧氣缸53‧‧‧ cylinder

54‧‧‧滑柱塊54‧‧‧Sliding block

55‧‧‧滑桿55‧‧‧Slider

56‧‧‧調整螺柱56‧‧‧Adjust studs

57‧‧‧彈簧57‧‧‧ Spring

6‧‧‧出料模組6‧‧‧Drawing module

60‧‧‧外齒輪60‧‧‧ external gear

61‧‧‧複齒輪61‧‧‧Multi Gear

62‧‧‧齒面輪62‧‧‧ tooth face wheel

63‧‧‧模塊63‧‧‧ modules

64‧‧‧螺絲組64‧‧‧ Screw set

65‧‧‧延伸平台65‧‧‧Extension platform

7‧‧‧控制箱7‧‧‧Control box

70‧‧‧輸入面板70‧‧‧ input panel

71‧‧‧控制開關71‧‧‧Control switch

第一圖係本創作之刀輪切斷式投包機正面示意圖。The first picture is a front view of the cutter wheel cutting type charter of the present creation.

第二圖係本創作之工作台各部位立體示意圖。The second picture is a three-dimensional diagram of each part of the work table of the creation.

第三圖係本創作之投料包輸送示意圖。The third picture is a schematic diagram of the delivery of the feed package of the present creation.

第四圖係本創作之刀輪模組切割投料包示意圖。The fourth picture is a schematic diagram of the cutting and feeding package of the cutter wheel module of the present invention.

第五圖係本創作之工作台調整料道與加設延伸平台示意圖。The fifth picture is a schematic diagram of the worktable for adjusting the material channel and adding the extension platform.

請參閱第一~五圖,第一圖為本創作刀輪切斷式投包機正面示意圖,第二圖為工作台各部位立體示意圖,第三圖為投料包輸送示意圖,第四圖為刀輪模組切割投料包示意圖,第五圖為工作台調整料道與加設延伸平台示意圖,本創作投包機包含有一機架1、一工作台2、一控制箱7,該工作台2上設有由控制箱7電性控制之模組,模組中包含有一定位模組3、一伺服傳動模組4、一切割模組5、一出料模組6。Please refer to the first to fifth figures. The first picture is the front view of the creative cutter wheel cutting type charter. The second picture is the three-dimensional diagram of each part of the workbench. The third picture is the schematic diagram of the feeding package, and the fourth picture is the tool wheel. The schematic diagram of the module cutting feeding package, the fifth figure is a schematic diagram of the working table adjusting the material channel and the extension platform. The creation chartering machine comprises a frame 1, a working table 2, a control box 7, and the working table 2 is provided The module is electrically controlled by the control box 7. The module includes a positioning module 3, a servo transmission module 4, a cutting module 5, and a discharging module 6.

該機架1,為自動化設備機架1,下面裝設有一拖輪組10以方便投包機移動或固定實施作業。The frame 1 is an automated equipment rack 1 and a tug set 10 is mounted below to facilitate the movement or fixed implementation of the charter.

該工作台2,設於機架1上作為投料包切割作業平台,投 料包20為前後相串連,相鄰投料包20之間設有用於定位偵測之一識別區21,該識別區21可為中空區或不透光區,該工作台2上設有一料道22,可容置該串連投料包20並限制在該料道22上輸送,該料道22可由兩片鋼板相併開設而成。The workbench 2 is arranged on the frame 1 as a feeding and cutting work platform, and casts The material package 20 is connected in series, and the adjacent feeding package 20 is provided with an identification area 21 for positioning detection. The identification area 21 can be a hollow area or an opaque area, and the worktable 2 is provided with a material. The track 22 can accommodate the serial feed bag 20 and is restricted from being transported on the material path 22. The material path 22 can be formed by two steel plates.

該定位模組3,設於工作台2前段,包含有一發射器30、 一感應器31,該發射器30裝設於工作台2上之固定架32上,該感應器31裝設於通過投料包20之工作台2面下,該發射器30發出光束由該感測器31接收光束來識別該光束是否通過於投料包20之該識別區21上。The positioning module 3 is disposed at the front of the workbench 2 and includes a transmitter 30. An inductor 31 is mounted on the mounting bracket 32 on the table 2, and the inductor 31 is mounted under the surface of the table 2 through the feeding package 20, and the emitter 30 emits a light beam by the sensing The device 31 receives the light beam to identify whether the light beam passes through the identification zone 21 of the feeding package 20.

該伺服傳動模組4,位於該工作台2中間段用以供應串連 投料包20輸送之動力,該伺服傳動模組4包含有設於工作台2上之一伺服馬達40、一傳動皮帶41、一齒輪軸組42及兩條輸送皮帶43,該伺服馬達40以該傳動皮帶41傳動於該齒輪軸組42,該齒輪軸組42帶動兩條輸送皮帶43,該輸送皮帶43分別以皮帶面上下夾固於串連投料包20表面帶往工作台2末段方向輸送,該傳動皮帶41與兩條輸送皮帶43為時規皮帶,時規皮帶外面為平面,內面為齒條面,該伺服馬達40於軸端套設有一齒輪400嚙合於傳動皮帶41內面而傳動該齒輪軸組42,該齒輪軸組42為具有齒輪之軸桿,並以上下兩排各兩支軸桿配置於工作台2上,每一軸桿於中間設有一齒輪420,上排兩支軸桿及下排兩支軸桿於各於齒輪420上分別套設有兩條輸送皮帶43用以夾送串連投料包20,上排兩支軸桿其中一支於該工作台2外側之軸桿端設有一外齒輪421,下排兩支軸桿其中一支該工作台2外側之軸桿端設有一複齒輪422,該複齒輪422為內外雙層齒輪,其中內層齒輪與該外齒輪421相嚙合傳動,外層齒輪嚙合於傳動皮帶41 內面傳動,並一起由伺服馬達40以傳動皮帶41帶動運轉,該複齒輪422與外齒輪421相嚙合且轉向互為為相反,致使上排兩支軸桿及下排兩支軸桿上以該齒輪420分別帶動之上下兩條輸送皮帶43之轉向互為相反,使串連投料包20以同一切線方向夾送往工作台2末段方向輸送,另外該齒輪軸組42於兩支上排軸桿兩端分別固定於一模塊44上,該模塊44上設有螺絲組45能以轉動調整兩支上排軸桿上下位置,藉此調整上下兩條輸送皮帶43之相對間距,以適應串連投料包20之厚度而順利夾送。The servo drive module 4 is located in the middle section of the workbench 2 for supplying serial connection The power transmission module 4 includes a servo motor 40, a transmission belt 41, a gear shaft set 42 and two conveying belts 43 disposed on the table 2, and the servo motor 40 The transmission belt 41 is driven by the gear shaft set 42. The gear shaft set 42 drives two transport belts 43 respectively. The conveyor belts 43 are respectively attached to the surface of the serial feed bag 20 to be transported to the end of the table 2 in the direction of the belt. The transmission belt 41 and the two conveyor belts 43 are time-regulating belts. The outer surface of the timing belt is a flat surface, and the inner surface is a rack surface. The servo motor 40 is sleeved with a gear 400 at the shaft end to engage the inner surface of the transmission belt 41. The gear shaft set 42 is driven by a shaft having a gear, and two shafts of the upper and lower rows are disposed on the table 2, and each shaft is provided with a gear 420 in the middle and two upper rows. The shaft and the lower two shafts are respectively disposed on the gear 420 with two conveying belts 43 for clamping the serial feeding package 20, and one of the two upper shafts of the upper row is outside the working table 2. An outer gear 421 is arranged at the end of the shaft, and one of the two shafts of the lower row is to work. The outer end of the shaft 2 is provided with a double gear 422, the gear 422 is multiplexed external double gear, wherein the inner layer with the outer gear 421 engages drive gear, the outer gear 41 to the drive belt The inner surface is driven and driven together by the servo motor 40 by the transmission belt 41. The compound gear 422 is meshed with the external gear 421 and the steering directions are opposite to each other, so that the upper two shafts and the lower two shafts are The gears 420 respectively drive the upper and lower conveying belts 43 to be opposite to each other, so that the serial feeding packets 20 are conveyed in the same tangential direction to the end of the table 2, and the gear shaft set 42 is on two. The two ends of the shaft rod are respectively fixed on a module 44. The module 44 is provided with a screw set 45 for rotating and adjusting the upper and lower positions of the two upper rows of shafts, thereby adjusting the relative spacing of the upper and lower conveyor belts 43 to adapt The thickness of the feeding package 20 is connected in series and smoothly fed.

該切割模組5,位於該工作台2末段負責切割串連投料包 成單一投料包,該切割模組5包含有一氣缸、一滑桿組、一刀輪模組,刀輪模組包含有一刀輪鋼架50、具有圓面雙刀刃之一刀輪51,及配合於該刀輪51切割之一鋼板52,該控制箱7控制設於工作台2上之該氣缸53,該刀輪鋼架50設於一滑柱塊54上,該工作台2上設有兩滑桿55,該氣缸53推動該滑柱塊54於兩滑桿55上滑動,該刀輪鋼架50為ㄈ形,於ㄈ形開口下端樞接有該刀輪51,並以ㄈ形下側轉角樞接於滑柱塊54上,使該刀輪鋼架50呈斜置,該刀輪51刀刃垂抵於該鋼板52上,該刀輪鋼架50於ㄈ形開口上設有一調整螺柱56,該調整螺柱56兩端為帽頭,一端帽頭可供工具操作轉動,另一端貫穿ㄈ形開口一側之帽頭與ㄈ形開口相對另一側之間夾設有一彈簧57,使調整螺柱56能用以調整該刀輪51與鋼板52間之切割壓力,而便於使該刀輪51一次切割於兩投料包20之間分離成單一投料包20以便於後續包裝作業,該鋼板52於該出料模組6端設有一開口520以配合分離之單一投料包20輸出。The cutting module 5 is located at the end of the workbench 2 and is responsible for cutting the serial feeding package The cutting module 5 comprises a cylinder, a sliding rod group and a cutter wheel module. The cutter wheel module comprises a cutter wheel steel frame 50, a cutter wheel 51 having a round double blade edge, and is matched with the cutter wheel module 51. The cutter wheel 51 cuts a steel plate 52, and the control box 7 controls the cylinder 53 disposed on the table 2. The cutter steel frame 50 is disposed on a sliding block 54. The table 2 is provided with two sliding rods. 55, the cylinder 53 pushes the sliding block 54 to slide on the two sliding rods 55. The cutter steel frame 50 has a meandering shape, and the cutter wheel 51 is pivotally connected to the lower end of the circular opening, and is pivoted at the lower side of the circular shape. Connected to the sliding block 54 to make the cutter steel frame 50 inclined, the cutting edge of the cutter wheel 51 is perpendicular to the steel plate 52. The cutter steel frame 50 is provided with an adjusting stud 56 on the circular opening. The two ends of the adjusting stud 56 are a cap, the cap of one end is operable to rotate by a tool, and a spring 57 is interposed between the cap of the other end penetrating the side of the crotch opening and the other side of the crotch opening, so that the adjusting screw The column 56 can be used to adjust the cutting pressure between the cutter wheel 51 and the steel plate 52, and is convenient for the cutter wheel 51 to be cut between the two feeding packages 20 to be separated into a single feeding package 20 at one time. In order to facilitate the subsequent packaging operation, the steel plate 52 is provided with an opening 520 at the end of the discharge module 6 to cooperate with the output of the separated single feeding package 20.

該出料模組6,為上下兩排軸桿設於工作台2末端出口, 兩排軸桿兩端分別在設於工作台兩側之一模塊63上轉動,上排軸桿於該工作台外側之一端設有一外齒輪60,下排軸桿於該工作台外側之一端設有一複齒輪61,兩排軸桿於中間分別設有一齒面輪62,該複齒輪61為內外雙層齒輪,其中內層齒輪與該外齒輪60相嚙合傳動,外層齒輪嚙合於傳動皮帶41內面傳動,並一起由伺服馬達40以傳動皮帶41帶動運轉,該複齒輪61與外齒輪60相嚙合且轉向互為為相反,刀輪51切割後之投料包20通過兩排軸桿之間上下夾送,再以齒面輪62滾夾剝離開成單一投料包20,另外,上排軸桿設於該模塊63上轉動,並設有螺絲組64可調整上排軸桿上下位移以調整齒面輪62之相對間距,藉以調整串連投料包20剝離力道。The discharge module 6 is provided at the end of the table 2 for the upper and lower rows of shafts. Two ends of the two rows of shafts are respectively rotated on one of the modules 63 disposed on one side of the table. The upper row of shafts is provided with an external gear 60 at one end of the outside of the table, and the lower row of shafts is disposed at one end of the outside of the table. There is a complex gear 61. The two rows of shafts are respectively provided with a tooth face wheel 62 in the middle. The complex gear 61 is an inner and outer double gear, wherein the inner gear is meshed with the outer gear 60, and the outer gear meshes with the transmission belt 41. The surface drive is driven together by the servo motor 40 by the drive belt 41. The multi-gear 61 meshes with the external gear 60 and the steering is reversed. The cutting package 20 after the cutter wheel 51 is cut is passed between the two rows of shafts. The pinch is further separated into a single feeding bag 20 by the roller of the tooth surface wheel 62. In addition, the upper row of shafts are arranged on the module 63 for rotation, and a screw set 64 is provided for adjusting the upper and lower shafts to adjust the tooth surface. The relative spacing of the wheels 62 is used to adjust the stripping force of the tandem feed package 20.

該控制箱7,設於機架1上,該控制箱7表面為輸入面板 70、一組控制開關71,內設有一控制程式使該控制箱7具有設定、控制運作之功能,該控制開關71至少包括有啟動輸送、暫停、停止作動之服務程序,該控制箱7以電性控制於該定位模組3、該伺服傳動模組4、該切割模組5、該出料模組6,該控制箱7控制該伺服傳動模組4傳送投料包20之輸送速度,並將串連之投料包20傳送至該切割模組5切割成單一投料包。The control box 7 is disposed on the frame 1, and the surface of the control box 7 is an input panel 70. A set of control switches 71, wherein a control program is provided to enable the control box 7 to have a function of setting and controlling operations. The control switch 71 includes at least a service program for starting, stopping, and stopping the operation, and the control box 7 is powered. Controlling the positioning module 3, the servo drive module 4, the cutting module 5, and the discharge module 6, the control box 7 controls the servo drive module 4 to transfer the conveying speed of the feeding package 20, and The serially fed material package 20 is transferred to the cutting module 5 for cutting into a single feeding package.

該控制程式以該定位模組3偵測通過串連投料包20上的識 別區21之每次時間誤差作為控制程式之負回授信號,該控制程式藉由負回饋信號修正後,使該伺服傳動模組4傳送投料包20輸送速度達到穩定,以利於後續之該刀輪模組能精準切割串連投料包20。The control program detects the knowledge on the serial feeding package 20 by using the positioning module 3 Each time error of the other area 21 is used as a negative feedback signal of the control program. After the correction program is corrected by the negative feedback signal, the servo transmission module 4 transmits the feeding speed of the feeding package 20 to be stable, so as to facilitate the subsequent processing. The wheel module can accurately cut the serial feed bag 20.

請一併參閱第四圖所示,本創作為了使切割投料包20能有 效率地切割,採用圓面雙刀刃之刀輪51以刀刃將串連投料包20表面切割成單一投料包,該氣缸53帶動該刀輪模組透過該控制箱7之控制程式設定 往復衝程距離,該衝程距離設為超過投料包20之寬度,經該調整螺柱56配合該彈簧57轉動帽頭,該彈簧57壓縮使該刀輪51產生下壓力,藉此調整該刀輪51與鋼板52間之切割壓力,使該刀輪51能在適當之往復來回衝程中切割串連成單一投料包20,以利後續包裝作業。Please refer to the fourth figure together. This creation is to make the cutting and feeding package 20 The cutting wheel is efficiently cut, and the surface of the serial feeding package 20 is cut into a single feeding package by a blade with a rounded double-blade cutting wheel 51. The cylinder 53 drives the cutter wheel module to be controlled by the control program of the control box 7. The reciprocating stroke distance is set to exceed the width of the feeding bag 20, and the adjusting screw 56 cooperates with the spring 57 to rotate the cap, and the spring 57 compresses to generate the downward pressure of the cutter wheel 51, thereby adjusting the cutter wheel 51. The cutting pressure between the steel plate 52 and the steel plate 52 enables the cutter wheel 51 to be cut into a single feeding package 20 in a suitable reciprocating stroke to facilitate subsequent packaging operations.

請參閱第五圖所示,本創作之該工作台2可輸送不同寬度 與長度之投料包20,該工作台2可配合投料包20寬度設計該料道22之寬度,或該鋼板52之開口520面積寬度,或於該工作台2末端加設適當面積之一延伸平台65,用來支撐切割後之單一投料包20,以利於後續包裝作業,其中該延伸平台65可容設於該鋼板52之該開口520內,或可以適當加設延長於該開口520外。Please refer to the fifth figure, the workbench 2 of this creation can transport different widths. And the length of the feeding package 20, the table 2 can be designed with the width of the feeding bag 20 to design the width of the channel 22, or the opening 520 of the steel plate 52, or an extension platform of an appropriate area at the end of the table 2. 65. The utility model is used for supporting a single feeding package 20 after cutting to facilitate the subsequent packaging operation. The extension platform 65 can be accommodated in the opening 520 of the steel plate 52, or can be appropriately extended beyond the opening 520.

綜上所述,本創作為解決習用投料包切割機之切割效果、 適應性、成本高及作業效率之問題,採用定位模組、伺服傳動模組、氣缸、刀輪模組等嶄新組合,由控制箱以控制程式規劃各模組切割作業程序,並具有定位模組回授修正串連投料包之輸送速度,及調整伺服傳動模組上之輸送皮帶、出料模組作業間距、刀輪與鋼板間之切割壓力,使刀輪模組能準確地以刀輪劃過串連投料包之間切割分離成單一投料包,接由出料模組剝離連續輸出,達到自動化切割、分料、包裝作業一體連續作業效果。In summary, this creation is to solve the cutting effect of the conventional feeding package cutting machine. Adaptability, high cost and high efficiency of operation, using a new combination of positioning module, servo drive module, cylinder, cutter wheel module, etc., the control box plans the cutting program of each module with control program, and has positioning module The correction speed of the serial feed packet is corrected, and the cutting belt on the servo drive module, the working distance of the discharge module, and the cutting pressure between the cutter wheel and the steel plate are adjusted, so that the cutter wheel module can accurately draw with the cutter wheel After the series of feeding packages are cut and separated into a single feeding package, the discharging module is peeled off and continuously output, thereby achieving the continuous operation effect of automatic cutting, dividing and packaging operations.

本創作的優點是根據本文的揭露或教導可衍生推導出許多 的變更與修正,若依本創作之構想所作之等效改變,其所產生之作用仍未超出說明書及圖式所涵蓋之實質精神時,均應視為在本創作之技術範疇之內,合先陳明。The advantages of this creation are derived from many of the disclosures or teachings herein. Changes and amendments, if the equivalent changes made in accordance with the concept of this creation have not exceeded the spirit of the manual and the schema, shall be deemed to be within the technical scope of this creation. Chen Ming.

2‧‧‧工作台2‧‧‧Workbench

20‧‧‧投料包20‧‧‧ feeding kit

21‧‧‧識別區21‧‧‧ Identification area

22‧‧‧料道22‧‧‧ ‧

3‧‧‧定位模組3‧‧‧ Positioning Module

30‧‧‧發射器30‧‧‧transmitter

4‧‧‧伺服傳動模組4‧‧‧Servo drive module

40‧‧‧伺服馬達40‧‧‧Servo motor

41‧‧‧傳動皮帶41‧‧‧Drive belt

43‧‧‧輸送皮帶43‧‧‧Conveyor belt

5‧‧‧切割模組5‧‧‧ cutting module

50‧‧‧刀輪鋼架50‧‧‧Cutter wheel steel frame

51‧‧‧刀輪51‧‧‧Cutter wheel

52‧‧‧鋼板52‧‧‧ steel plate

53‧‧‧氣缸53‧‧‧ cylinder

54‧‧‧滑柱塊54‧‧‧Sliding block

55‧‧‧滑桿55‧‧‧Slider

56‧‧‧調整螺柱56‧‧‧Adjust studs

57‧‧‧彈簧57‧‧‧ Spring

6‧‧‧出料模組6‧‧‧Drawing module

Claims (9)

一種刀輪切斷式投包機,具有自動化設備機架,該機架上包含有:一工作台、一控制箱,其中工作台作為前後串連之投料包的切割作業平台,該控制箱具有設定、控制運作之功能,該投料包於相鄰投料包之間設有一識別區,工作台上設有由控制箱電性控制之模組,模組中包含有一定位模組、一伺服傳動模組、一切割模組、一出料模組,該控制箱由該定位模組偵測兩投料包間之該識別區作回授,並控制該伺服傳動模組輸送串連投料包之速度,將串連投料包輸送至切割模組進行切割,接由該出料模組輸出成單一投料包,其特徵在於:該切割模組位於該工作台末段負責切割串連投料包成單一投料包,該切割模組為一刀輪模組,該刀輪模組包含有一刀輪鋼架、具有圓面雙刀刃之一刀輪,及配合於該刀輪切割之一鋼板,該控制箱控制推動設於工作台上之一氣缸,該刀輪模組設於一滑柱塊上,該工作台上設有兩滑桿,該氣缸推動該滑柱塊於兩滑桿上滑動,該刀輪鋼架為ㄈ形,於ㄈ形開口下端樞接有該刀輪,並以ㄈ形下側轉角樞接於滑柱塊上使該刀輪鋼架呈斜置,該刀輪之刀刃垂抵於該鋼板上,該刀輪鋼架於ㄈ形開口上設有一調整螺柱,該調整螺柱一端貫穿ㄈ形開口一側並與ㄈ形開口相對另一側之間夾設有一彈簧,該調整螺柱以轉動柱端推壓於該彈簧,該彈簧壓縮後使該刀輪產生下壓力,藉由該調整螺柱轉動鬆緊而控制該刀輪之刀刃與鋼板間之切割壓力,以便於使該刀輪一次切割於兩投料包之間分離成單一投料包以利後續包裝作業。The utility model relates to a cutter wheel cutting type charting machine, which has an automatic equipment rack, and the rack comprises: a working table and a control box, wherein the working table serves as a cutting operation platform for feeding the feeding packets in front and rear, the control box has a setting The function of controlling the operation, the feeding package is provided with an identification area between adjacent feeding packages, and the working platform is provided with a module electrically controlled by the control box, wherein the module comprises a positioning module and a servo transmission module. a cutting module and a discharging module, wherein the control box detects the identification area between the two feeding packages for feedback, and controls the speed of the servo transmission module to deliver the serial feeding package, The serial feeding package is sent to the cutting module for cutting, and the discharging module is outputted into a single feeding package, wherein the cutting module is located at the end of the working table and is responsible for cutting the serial feeding package into a single feeding package. The cutting module is a cutter wheel module, and the cutter wheel module comprises a cutter wheel steel frame, a cutter wheel having a round face double blade, and a steel plate matched with the cutter wheel, the control box is controlled to be driven at work. One on the stage The cutter wheel module is disposed on a sliding block, and the working table is provided with two sliding rods, and the cylinder pushes the sliding column block to slide on the two sliding rods. The steel frame of the cutter wheel is in the shape of a dome. The cutter wheel is pivotally connected to the lower end of the opening, and is pivotally connected to the sliding block by a lower corner of the cymbal to tilt the steel frame of the cutter wheel. The blade edge of the cutter wheel is perpendicular to the steel plate. An adjusting stud is disposed on the ㄈ-shaped opening, and one end of the adjusting stud passes through the side of the 开口-shaped opening and a spring is interposed between the opposite side of the ㄈ-shaped opening and the other side of the 螺-shaped opening, and the adjusting stud is pushed by the rotating column end a spring, the spring compresses the lower pressure of the cutter wheel, and the cutting screw is rotated tightly to control the cutting pressure between the cutting edge of the cutter wheel and the steel plate, so that the cutter wheel is cut once between the two feeding packages Separate into a single feeding package for subsequent packaging operations. 如請求項1所述之刀輪切斷式投包機,其中該工作台上設有一料道,可 容置並限制該串連投料包在該料道上輸送,該工作台可配合投料包大小長度在該工作台末端加設一延伸平台來支撐切割後之投料包,以利後續包裝作業。The cutter wheel cutting type charting machine according to claim 1, wherein the work table is provided with a material path. The cutting and feeding of the serial feeding bag is accommodated and restricted, and the working table can be equipped with an extension platform at the end of the working table to support the cut feeding bag in accordance with the length of the feeding bag, so as to facilitate the subsequent packaging operation. 如請求項1所述之刀輪切斷式投包機,其中該投料包於相鄰投料包間之該識別區可為中空區或不透光區,該定位模組設於工作台前段包含有一發射器、一感應器,該發射器裝設於工作台上之固定架上,該感應器裝設於通過投料包之工作台面下,該發射器發出光束由該感測器接收光束來識別該光束是否通過於投料包之該識別區上。The cutter wheel cutting type charter according to claim 1, wherein the identification zone of the feeding package between the adjacent feeding packages can be a hollow zone or an opaque zone, and the positioning module is disposed in the front section of the workbench. a transmitter, an inductor, the transmitter is mounted on a mounting bracket on the workbench, the inductor is mounted under the working surface of the feeding package, and the emitting device emits a light beam by the sensor to receive the light beam to identify the Whether the beam passes through the identification zone of the feeding package. 如請求項1所述之刀輪切斷式投包機,其中該伺服傳動模組位於該工作台中間段用以供應串連投料包輸送之動力,該伺服傳動模組包含有設於工作台上之一伺服馬達、一傳動皮帶、一齒輪軸組及兩條輸送皮帶,該伺服馬達以該傳動皮帶傳動於該齒輪軸組,該齒輪軸組帶動兩條輸送皮帶,該輸送皮帶分別以皮帶面上下夾固於串連投料包表面帶往工作台末段方向輸送。The cutter wheel cutting type charting machine according to claim 1, wherein the servo transmission module is located in the middle section of the worktable for supplying power for serially feeding the feeding package, and the servo transmission module is disposed on the worktable. a servo motor, a transmission belt, a gear shaft set and two conveying belts, wherein the servo motor is driven by the transmission belt to the gear shaft set, the gear shaft group drives two conveying belts, and the conveying belt is respectively belt surface The upper and lower sides are clamped on the surface of the serial feed bag and transported to the end of the workbench. 如請求項4所述之刀輪切斷式投包機,其中該傳動皮帶與兩條輸送皮帶為時規皮帶,時規皮帶外面為平面,內面為齒條面,該伺服馬達於軸端套設有一齒輪嚙合於傳動皮帶內面而傳動該齒輪軸組,該齒輪軸組為具有齒輪之軸桿,並以上下兩排各兩支軸桿配置於工作台上,每一軸桿於中間設有一齒輪,上排兩支軸桿及下排兩支軸桿於齒輪上分別套設有兩條輸送皮帶用以夾送串連投料包,上排兩支軸桿其中一支於該工作台外側之軸桿端設有一外齒輪,下排兩支軸桿其中一支該工作台外側之軸桿端設有一複齒輪,該複齒輪為內外雙層齒輪,其中內層齒輪與該外齒輪 相嚙合傳動,外層齒輪嚙合於傳動皮帶內面傳動,並一起由伺服馬達以傳動皮帶帶動運轉,該複齒輪與外齒輪相嚙合且轉向互為為相反,致使上排兩支軸桿及下排兩支軸桿上以該齒輪分別帶動之上下兩條輸送皮帶之轉向互為相反,而串連投料包以同一切線方向夾送往工作台末段方向輸送。The cutter wheel cutting type charting machine according to claim 4, wherein the transmission belt and the two conveying belts are time-regulating belts, the outer surface of the timing belt is flat, the inner surface is a rack surface, and the servo motor is at the shaft end sleeve. A gear is meshed on the inner surface of the transmission belt to drive the gear shaft set. The gear shaft set is a shaft with a gear, and two shafts of the upper two rows are arranged on the worktable, and each shaft is provided with a middle in the middle. The gear, the upper two rows of shafts and the lower two shafts are respectively provided with two conveying belts on the gears for pinching the serial feeding packets, one of the two upper shafts on the outer side of the working table The shaft end is provided with an external gear, and one of the two shafts of the lower row is provided with a complex gear at the shaft end of the outer side of the workbench, the complex gear is an inner and outer double-layer gear, wherein the inner gear and the outer gear In the meshing transmission, the outer gear meshes with the inner surface of the transmission belt, and is driven by the servo motor together with the transmission belt. The complex gear meshes with the external gear and the steering is opposite to each other, resulting in two upper shafts and a lower row. The two shafts are respectively driven by the gears to drive the upper and lower conveyor belts to be opposite to each other, and the serial feeding packets are conveyed in the same tangential direction to the end of the table. 如請求項5所述之刀輪切斷式投包機,其中該齒輪軸組於兩支上排軸桿兩端分別於設於工作台兩側之一模塊上轉動,該模塊上設有螺絲組能以轉動調整兩支上排軸桿上下位置,藉此調整上下兩條輸送皮帶之相對間距,以適應串連投料包之厚度而順利夾送。The cutter wheel cutting type charting machine according to claim 5, wherein the gear shaft set is rotated on two ends of the two upper row shafts on one of the two sides of the worktable, and the module is provided with a screw set. The upper and lower positions of the two upper rows of shafts can be adjusted by rotation, thereby adjusting the relative spacing of the upper and lower conveying belts to be smoothly clamped to the thickness of the serial feeding package. 如請求項4所述之刀輪切斷式投包機,其中該出料模組為上下兩排軸桿設於工作台末端出口,兩排軸桿兩端分別在設於工作台兩側之一模塊上轉動,上排軸桿於該工作台外側之一端設有一外齒輪,下排軸桿於該工作台外側之一端設有一複齒輪,兩排軸桿於中間分別設有一齒面輪,該複齒輪為內外雙層齒輪,其中內層齒輪與該外齒輪相嚙合傳動,外層齒輪嚙合於傳動皮帶內面傳動,並一起由伺服馬達以傳動皮帶帶動運轉,該複齒輪與外齒輪相嚙合且轉向互為為相反,刀輪切割後之投料包通過兩排軸桿之間上下夾送,再以齒面輪滾夾剝離開成單一投料包。The cutter wheel cutting type charting machine according to claim 4, wherein the discharging module has two upper and lower rows of shafts disposed at the end of the working table, and two ends of the two rows of shafts are respectively disposed on one side of the working table. Rotating on the module, the upper row of shafts is provided with an external gear at one end of the workbench, and the lower row of shafts is provided with a complex gear at one end of the workbench, and the two rows of shafts are respectively provided with a toothed face wheel in the middle. The compound gear is an inner and outer double-layer gear, wherein the inner gear is meshed with the outer gear, the outer gear meshes with the inner surface of the transmission belt, and is driven together by a servo motor with a transmission belt, and the complex gear meshes with the external gear and The steering is opposite to each other. After the cutter wheel is cut, the feeding package is fed up and down between the two rows of shafts, and then separated by a toothed surface roller to form a single feeding package. 如請求項7所述之刀輪切斷式投包機,其中該出料模組之上排軸桿設於該模塊上轉動,並設有螺絲組可調整上排軸桿上下位移,可調整上下並排之齒面輪相對間距,以調整剝離串連投料包之實施力道。The cutter wheel cutting type charting machine according to claim 7, wherein the upper shaft of the discharging module is arranged on the module to rotate, and the screw set is arranged to adjust the upper and lower shafts to move up and down, and the upper and lower shafts can be adjusted. The relative spacing of the toothed wheels is arranged side by side to adjust the implementation force of the peeling and parallel feeding package. 如請求項1所述之刀輪切斷式投包機,其中該控制箱設於機架上,該控制箱有輸入面板、一組控制開關,內設有一控制程式,由定位模組偵測 兩投料包間之該識別區,並以通過該識別區之每次時間誤差作為該控制程式之負回授信號,該控制程式利用該負回饋信號修正後續該伺服傳動模組傳送投料包輸送速度,使串連投料包之輸送速度能平穩,以利於該刀輪模組切割作業,該控制程式設定該氣缸帶動該刀輪模組之往復衝程距離,該衝程距離設為超過投料包之寬度,並由該調整螺柱調整該刀輪與鋼板間之切割壓力,使刀輪能在適當之往復來回衝程中切割串連之投料包。The cutter wheel cutting type charting machine according to claim 1, wherein the control box is disposed on the frame, the control box has an input panel, a set of control switches, and a control program is provided therein, and the positioning module detects The identification zone between the two feeding compartments, and each time error passing through the identification zone is used as a negative feedback signal of the control program, and the control program uses the negative feedback signal to correct the subsequent conveying speed of the feeding transmission package of the servo transmission module. The conveying speed of the serial feeding package can be stabilized to facilitate the cutting operation of the cutter wheel module. The control program sets the reciprocating stroke distance of the cylinder wheel module, and the stroke distance is set to exceed the width of the feeding package. The cutting stud adjusts the cutting pressure between the cutter wheel and the steel plate, so that the cutter wheel can cut the serially fed packets in a proper reciprocating stroke.
TW104211127U 2015-07-09 2015-07-09 Cutter wheel cutting type pouch dispensing machine TWM509772U (en)

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