TWM503425U - Bottom screen structure of slide type cloth storage tank - Google Patents

Description

Bottom slab structure of slide type storage tank

The present invention relates to a slide type storage tank structure of a dyeing machine, and more particularly to a storage tank having a slide-shaped bottom mesh structure, so that the cloth is not crushed by the extrusion.

Generally, the dyeing machine places the dyed liquid and the dyed cloth in an elongated or circular storage tank, and the dyed cloth is driven from the storage tank by the dyeing liquid sprayed by a cloth wheel and a nozzle. Lift up, and then enter the tail end of the storage tank through the guide tube, and then cycle to make the cloth finish dyeing.

As we all know, the dyeing operation is a high-energy-consuming industry, because a large amount of water is needed in the dyeing process. The heating of the dyeing liquid requires a large amount of energy such as oil and coal, and the treatment of the dyeing wastewater also consumes a lot of energy; If the dyeing ratio of the dyeing machine can be effectively reduced (Liquor Rate - the ratio of the total weight of the cloth in the dyeing tank and the total amount of water required to be circulated in the dyeing tank), It can reduce the amount of steam at the time of temperature rise, and the amount of water used when cooling, and also reduce the amount of wastewater treatment. Press again, the conventional storage cloth slot is a long-shaped dyeing machine. In order to reduce the bath ratio, the storage tank is designed to have a shape with a low front end and a high end, that is, the head is inclined upward toward the tail; however, the elongated shape The horizontal inclination angle of the storage tank is mostly designed between 1゚ and 3∘, because when the dyeing liquid in the dyeing machine rises to a high temperature, the dyed fabric will become softer, if the storage tank is inclined at this time. When the degree is large, the speed of the cloth sliding in the storage tank will be faster, and the cloth will accumulate in front of the storage tank to cause wrinkles, which will greatly reduce the dyeing quality of the cloth. Moreover, due to the serious squeeze of the cloth, it is easy to cause the cloth to be wrapped and knotted, which also affects the production efficiency. Therefore, in order to avoid this, the inclination of the elongated storage tank is often designed to be between 1 ゚ and 3 。. However, since the inclination is small, the bath ratio cannot be effectively reduced.

In addition, the dyeing machine is used in order to allow the main pump to extract the dye liquor from the storage tank into the nozzle holder, and to spray the dye liquor to drive the cloth to circulate in the storage tank, and a net is installed in the storage tank. The structure of the board is shown in Figure 1A as a one-piece stencil structure. Figure 1B shows a three-piece U-shaped stencil structure. Figure 2A shows an additional medium-sized partition on a U-shaped stencil. 202 structure, Figure 2B shows the addition of a piece of intermediate partition 202 structure on the two U-shaped grids. The stencil 20 of various forms is installed at the bottom of the storage tank 10. Basically, during the dyeing process, the cloth moves sequentially over the stencil 20, and the dye liquid contained therein is due to the cloth and the stencil 20 It is separated by pressure and flows into the lower part of the stencil 20 through the mesh 201, and the dyeing liquid can flow quickly to supply the main pump to be extracted from the storage tank. Therefore, the stencil structure can theoretically improve the circulation of the dye liquor. The use efficiency can also effectively reduce the amount of dye solution used.

However, it is found that a dyeing machine with a stencil structure is provided in the conventional long storage tank, and the stencils disposed in the storage tank are more consistent with the inclination angle of the storage tank, that is, the inclination angle is also in the range of 1 ゚ 3 Between the ∘, therefore, when the dyeing liquid is at a low temperature, the dyeing machine needs to provide a large nozzle pressure to drive the cloth to slide on the stencil; in addition, when the dyeing liquid is at a high temperature, the cloth becomes soft and the cloth is The sliding speed on the stencil will be faster, and the dyed fabric will easily accumulate in the storage tank to cause wrinkles; in addition, the inclination angle of the stencil is small, and the effect of separating the dye liquor from the cloth is also poor, in the storage tank. A higher water level and a larger amount of water are required to be supplied to the main pump, so that the reduction of the bath ratio will not meet the social and market requirements for energy conservation and emission reduction.

Recently, a slide-type storage tank structure has been developed in the field of dyeing machines, which comprises an upper storage tank area, a sloped layer storage tank area, and a lower layer storage tank area, each of which has a front end separately Different horizontal tilt angles, wherein a front end of the lower storage tank area is located at a lowest point of the storage tank from the ground, and the slope angle of the storage layer area of the slope layer is larger than the upper storage tank area and the lower layer The inclination angle of the storage tank area; the slide type storage tank structure is a high and low drop difference formed by different inclination angles, so that the dye liquor rapidly flows into the lower storage tank area, reducing the retention in the upper tank area and the slope The trough area is used to significantly reduce water consumption. In order to quickly separate the dye liquor from the cloth, the slide-type storage tank is also equipped with a stencil structure. However, when the stencil structure and the storage tank structure are inclined at an angle, the dye liquid rises to a high temperature to change the cloth. When it is softer, the cloth will slide along the stencil with a larger angle of inclination, and the lower layer of the mesh will slide quickly, and then pile up and squeeze into the lower storage tank, causing wrinkles.

The reason is that the main purpose of this creation is to set the bottom stencil structure in the slide type storage tank, so that the dyeing liquid can be easily separated from the cloth, and the dye liquor can only accumulate in the lower layer storage tank area, which can greatly reduce the water consumption. In order to achieve energy-saving emission reduction in line with social needs of dyeing agencies.

Another purpose of the present invention is to provide a stencil structure with different inclination angles in the upper storage tank area of the slide type storage tank to avoid wrinkles, knotting, pressing and the like of the cloth; The cloth trough area is provided with a stencil structure with a relatively small inclination angle to effectively reduce the occurrence of cloth squeezing and wrinkling.

In order to achieve the above objectives, the technical means adopted by the present invention is to install a stencil having different inclination angles on the bottom of the slide type storage tank of the dyeing machine, wherein the slide type storage tank structure comprises: an upper layer storage a grooved area, a sloped layer storage tank area, and a lower layer storage tank area, each front end has a different horizontal inclination angle, and the front end of the lower storage tank area is located in the storage area The lowest point of the slot is away from the ground, and the inclined angle of the storage zone of the inclined layer is greater than the inclination angle of the upper storage zone and the lower storage zone.

The utility model is characterized in that: a slide type bottom stencil structure is installed in the slide type storage tank, and comprises:

An upper stencil is disposed at the bottom of the upper storage tank area, and is composed of a plurality of stencils having different inclination angles.

a slanting layer stencil is disposed at the bottom of the storage layer of the slanting layer, and the front end thereof is inclined by an angle of 5 ゚ 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 The upper stencil is joined; in the present creation, the front end is further defined with a smaller horizontal inclination angle with respect to the slanting layer storage groove area.

The lower layer stencil is disposed at the bottom of the lower storage tank area, and the front end is at the lowest point of the stencil from the ground, and the horizontal inclination angle is between 0 ゚ and 4 ,, and the rear end line and the slant The slip layer stencils are connected.

In the present creation, the slide type bottom stencil structure can be a one-piece stencil, or a U-shaped stencil, or a U-shaped stencil plus a middle partition, or two U-shaped slabs plus A medium separator, in any form.

Thereby, after the cloth enters the tail end of the upper storage tank area, the dye liquor in the cloth is separated by the slide type bottom mesh structure connected by different inclination angles, and the dye liquor will follow the slide type storage tank. High and low drop, rapid flow into the lower storage tank area, to reduce the dye liquor retention in the upper storage tank area and the slope layer storage tank area, and greatly reduce the water consumption; in addition, the cloth will be inclined by the different The angled stencil causes the cloth to be stacked neatly in the upper stencil to reduce the knotting and squeezing of the cloth, and the stencil layer has a smaller area than the slant layer storage slot area. The horizontal inclination angle causes the cloth to slide downward in the slack layer stencil in a relaxed state and a gentle speed, and the cloth is not crushed and wrinkled, thereby greatly improving the quality of the dyed cloth, and at the same time, the underlying storage The trough area has the function of accumulating dye liquor, which can effectively reduce the bath ratio of the cloth to the dye liquor.

First, referring to FIG. 3, the bottom stencil structure of the creative slide type storage tank comprises a storage tank 10 and a stencil 20 located at the inner bottom of the storage tank 10, wherein: the storage tank The 10 series includes: an upper storage tank area 11, a sloped layer storage tank area 12, and a lower layer storage tank area 13; wherein the upper storage tank area 11 is located at the end of the storage tank 10 At the end, the tail end B is connected with the guide tube 14 of the dyeing machine, and the front end C thereof faces the tail end of the storage tank 10, and has a horizontal upward inclination angle α1; the lower storage tank area 13. The front end A is located at the lowest point of the storage tank 10 from the ground, and the front end A faces the tail end of the storage tank 10, and has a horizontal upward inclination angle α3; the inclined layer is stored. The grooved area 12 is located between the upper storage tank area 11 and the lower storage tank area 13, and is connected to the tail end of the lower storage tank area 13 toward the tail end of the storage tank 10. There is a horizontally upward inclination angle α2, and the inclination angle α2 thereof is larger than the inclination angle α1/α3 of the upper storage tank area 11 and the lower storage tank area 13.

The present invention is characterized in that: a slide type bottom stencil structure is installed in the slide type storage tank 10, and the slide type bottom stencil structure refers to the stencil 20 installed at the bottom of the slide type storage tank 10. , which has various inclination angles, and is provided with a plurality of meshes 201, which include:

An upper stencil 21 is disposed at the bottom of the upper storage tank area 11 and has a front end point C' facing the tail end of the storage tank 10, and has a horizontal upward inclination angle β1 and another different inclination angle β11. Constitute

a slanting layer stencil 22 is disposed at the bottom of the slanting layer storage tank area 12, and has a rear end connected to the upper stencil 21; a front end point D' thereof faces the upper stencil area 21, a horizontally upward inclination angle β2, and a length L between the front end point D' and the front end point C' of the upper stencil, and in the present creation, the inclination angle β2 is between 5 ゚ and 25 ,, the length L It is 50cm or more. In the present creation, it is further defined that the inclination angle β2 of the slope layer stencil 22 is smaller than the inclination angle α2 of the slope layer storage tank region 12.

The lower layer stencil 23 is disposed at the bottom of the lower storage tank area 13 , and the front end point A′ is the lowest point of the stencil 20 from the ground, and the rear end is connected with the slant layer stencil 22 ; The front end point A' faces the oblique layer stencil 22 and has a horizontal upward tilt angle β3, and in the present creation, the tilt angle β3 is between 0 ゚ and 4 ,.

4 is a preferred embodiment of the slide type bottom mesh structure of the storage storage tank, and has the same structure as that of FIG. 3, wherein the upper storage tank area 11 has a horizontal inclination angle α1 of 5°. The dyeing liquid separated from the upper stencil 21 can be quickly flowed into the slanting layer storage tank area 12 and the lower layer storage tank area 13 by the inclination angle α1. The upper stencil 21 in the upper storage tank area 11 has a plurality of different inclination angles β1/β11; the cloth is piled up in the stencil 20 of the larger inclination angle β11, and then by a small inclination angle The stencil area of β1 (horizontal inclination angle is 1゚), sliding to the slanting layer stencil 22, and when the dyeing liquid rises to a high temperature, the dyed cloth becomes softer and the sliding condition becomes faster; The effect of the small inclined angle stencil makes the sliding speed of the softer dyed fabric not accelerate here, and slides to the oblique sliding layer at a gentle speed. Moreover, the horizontal inclination angle α2 of the storage layer of the inclined layer is 15°, and the lower storage tank area 13 is formed into a concave water collection area by using the inclined angle. The inclined layer stencil 22 has an inclination angle β2 of 10° and a length L of 240 cm. The upper stencil 21 slides to the dyed cloth here, because the inclined angle β2 of the slanting layer stencil 22 is compared with the slant The slip layer storage groove region 12 has a small inclination angle α2, and therefore, the dyed fabric is slid to the lower layer stencil 23 in a relaxed state and a gentle speed. Further, the inclination angle α3 of the lower storage tank region 13 is 2°, and the inclination angle β3 of the lower layer mesh panel 23 is 1°.

As shown in FIG. 5, another embodiment of the structure of the sliding trapezoidal bottom mesh plate of the present storage tank is the same as that of FIG. 3, wherein the inclined layer mesh plate 22 has an inclination angle β2 of 25 ゚, the length. L is 80 cm.

It can be seen from FIG. 3 to FIG. 5 that the slide-shaped bottom stencil structure formed by different inclination angles, after the cloth enters the tail end of the storage tank 10, the dye liquor in the cloth will be connected via different inclination angles. Separating the bottom stencil structure, the dyeing liquid will flow into the lower storage tank area along the height difference between the upper storage tank area 11, the inclined layer storage tank area 12 and the lower layer storage tank area 13 13 , in order to reduce the dye liquor retention in the upper storage tank area 11 and the slope layer storage tank area 12, and greatly reduce the water consumption; further, the cloth will be by the different inclination angle β1/β11 The stencil 20 is stacked in the upper stencil 21 to reduce the knotting and squeezing of the cloth, and the inclined angle β2 of the slanting layer stencil 22 is compared with the slanting layer storage slot. The inclination angle α2 of the region 12 is a small feature, so that the cloth slides downward in the relaxed state and the gentle speed of the inclined layer stencil 22, and the cloth is not crushed and wrinkled, thereby greatly improving the quality of the dyed fabric. At the same time, the lower layer storage tank region 13 has the function of accumulating dye liquor, which can effectively reduce Cloth and dye bath ratio.

In this embodiment, the structure of the slide type bottom mesh panel 20 is disclosed as a one-piece stencil, but is not limited thereto; that is, a U-shaped stencil as shown in FIG. 1B or as shown in FIG. 2A. A U-shaped stencil plus a middle partition 202, or two U-shaped stencils as shown in FIG. 2B plus a middle partition 202, any of which can be implemented in the above technical features of the present invention. I will not repeat them.

In summary, the structure revealed by this creation is unprecedented, and it can achieve the improvement of efficacy, and it can be used for industrial utilization. It fully complies with the new patent requirements, and invites the bureau to grant patents to encourage innovation. There is no sense of morality.

However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention, and modifications or equivalent changes made by those skilled in the art in accordance with the spirit of the present invention should still be included in the scope of the patent application.

10‧‧‧ storage trough
11‧‧‧Upper storage tank area
12‧‧‧Slope layer storage tank area
13‧‧‧Under storage storage area
14‧‧‧ Guide tube
20‧‧‧ stencil
201‧‧‧ mesh
202‧‧‧ middle partition
21‧‧‧Upper stencil
22‧‧‧Slope stencil
23‧‧‧Under stencil
A‧‧‧The front end of the lower trough area
A'‧‧‧lower stencil front end point
B‧‧‧The end of the upper trough area
C‧‧‧The front end of the upper trough area
C'‧‧‧Upper stencil front end point
D‧‧‧The end of the lower trough area
D'‧‧‧Slope layer stencil front end point
L‧‧‧Slope layer stencil length α1‧‧‧Upper trough area inclination angle α2‧‧‧Slanting layer trough area inclination angle α3‧‧‧Inferior trough area inclination angle β1‧‧‧Upper stencil inclination angle β11‧ ‧ ‧ another inclined angle of the upper stencil β2‧‧‧ slanting layer stencil tilt angle β3‧‧‧ lower stencil tilt angle

Fig. 1A is a schematic view showing the structure of a one-piece stencil. Fig. 1B is a schematic view showing the structure of a U-shaped stencil. Fig. 2A is a schematic view showing the structure of a U-shaped stencil plus a middle partition. Fig. 2B is a schematic view showing the structure of two U-shaped stencils plus a middle partition. Figure 3: A perspective view of the creation. Figure 4 is a schematic illustration of one preferred embodiment of the present invention. Figure 5 is a schematic diagram of another embodiment of the present invention.

10‧‧‧ storage trough

11‧‧‧Upper storage tank area

12‧‧‧Slope layer storage tank area

13‧‧‧Under storage storage area

14‧‧‧ Guide tube

20‧‧‧ stencil

201‧‧‧ mesh

21‧‧‧Upper stencil

22‧‧‧Slope stencil

23‧‧‧Under stencil

A‧‧‧The front end of the lower trough area

A’‧‧‧Lower stencil front end point

B‧‧‧The end of the upper trough area

C‧‧‧The front end of the upper trough area

C’‧‧‧Upper stencil front end point

D‧‧‧The end of the lower trough area

D’‧‧‧Slope layer stencil front end point

L‧‧‧Slope layer stencil length

α 1‧‧‧Upper trough angle

α 2‧‧‧ Oblique sliding zone groove angle

α 3‧‧‧ underlying trough angle

β 1‧‧‧Upper stencil tilt angle

β 11‧‧‧Another inclined angle of the upper stencil

β 2‧‧‧ Skew layer stencil tilt angle

β 3‧‧‧Under stencil tilt angle

Claims (6)

A bottom stencil structure of a slide type storage tank, comprising a storage tank and a stencil located at the inner bottom of the storage tank, wherein: an upper storage tank area is located at the end of the storage tank The tail end is connected with the guide tube of the dyeing machine, and the front end thereof faces the tail end of the storage tank, and has a horizontal upward inclined angle; the lower layer storage groove area, the front end of which is located at the storage cloth The lowest point of the groove from the ground, and the direction toward the tail end of the storage tank has a horizontal upward inclination angle; a sloped layer storage groove area is located in the upper storage tank area and the lower layer Between the storage trough areas, the connecting end of the lower storage trough area faces the tail end of the storage trough, and has a horizontal upward inclined angle, and the inclined angle thereof is larger than the upper storage trough area and the The inclined angle of the lower storage tank area is characterized in that: a slide type bottom stencil structure is installed in the slide type storage tank, and comprises: an upper stencil disposed at the bottom of the upper storage tank area , which is composed of a plurality of stencils having different inclination angles; The bottom of the storage layer of the inclined layer is inclined at an angle of 5 ゚ 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 The stencil is disposed at the bottom of the lower storage tank area, and the front end is at the lowest point of the stencil from the ground, and the horizontal inclination angle is between 0 ゚ and 4 ,, and the back end is the inclined layer The stencils are connected; thereby, after the cloth enters the tail end of the upper storage tank area, the dye liquor in the cloth is separated by the slide type bottom stencil structure connected by different inclination angles, and the dye liquor will follow the slide The height difference between the type of storage tanks quickly flows into the lower storage tank area to reduce the dye liquor retention in the upper storage tank area and the slope layer storage tank area, and greatly reduce the water consumption; further, the cloth will The stencils of different inclination angles enable the cloth to be stacked neatly in the upper stencil, thereby reducing the occurrence of knotting and squeezing of the cloth, and at the same time, the function of accumulating the dyeing liquid in the lower storage tank area can effectively reduce The ratio of cloth to dye bath. The bottom stencil structure of the slide type storage tank according to claim 1, wherein the slant layer stencil has a smaller horizontal inclination angle than the slant layer storage tank area, so that The cloth slides down in the slack layer stencil in a slack state and a gentle speed, and the cloth is not crushed by wrinkles, thereby greatly improving the quality of the dyed fabric. The bottom stencil structure of the slide type storage tank according to the first aspect of the patent application, wherein the slide type bottom stencil structure is a one-piece stencil. The bottom stencil structure of the slide type storage tank according to claim 1, wherein the slide type bottom stencil structure is a U-shaped stencil. The bottom stencil structure of the slide type storage tank according to claim 1, wherein the slide type bottom stencil structure is a U-shaped stencil and a middle partition. The bottom stencil structure of the slide type storage tank according to claim 1, wherein the slide type bottom stencil structure is two U-shaped stencils and a middle partition.