TWM519153U - Oblique type ultra low-liquor ratio dyeing machine - Google Patents

Description

Oblique vertical ultra-low bath ratio dyeing machine

This creation is a kind of oblique vertical ultra-low bath ratio dyeing machine, especially a circulating cloth dyeing machine. It is sprayed from low position to high position by obliquely placed cylinder, and then returned from low position to low level to achieve uniform dyeing and ultra low. The bath is more energy efficient and waste reducing.

The world's environmental waste reduction consensus has been rushed to the actual action. It is a top priority for the wastewater treatment of the textile dyeing and finishing industry. However, how to reduce the sewage discharge from the source is the first thing to be dealt with. Regarding the discharge of dyeing wastewater, it is necessary to try to reduce the amount of dyeing liquid used for cloth dyeing. If so, it can actually achieve energy saving and carbon reduction, and also reduce the possibility of wastewater discharge.

Please refer to the first figure for the structure drawing of the conventional cloth dyeing machine. Generally, the dyeing machine 10 is combined into a horizontal level by the head 11, the cloth wheel 12, the nozzle 13, the guide tube 14, the accumulation tube 15, and the sump tube 16. The circulating dyeing machine structure; however, since the guiding tube 14 and the collecting tube 15 of the dyeing machine 10 are horizontal, when the cloth (not shown in the figure) is cyclically dyed in the body, it needs to be dyed by sufficient The liquid water level 17 supports the cloth to travel forward, and is smoothly fed into the nozzle 13 by the pulling start of the cloth wheel 12. However, the structure appears to consume a large amount of dye liquor and the required steam heat energy. The post-dyeing wastewater treatment is a huge expense, which is not inconsistent with economic benefits, and does not meet the requirements of environmental protection, energy conservation, carbon reduction and pollution reduction. Have an urgent improvement Space.

The creator's purpose in researching the oblique vertical ultra-low bath ratio dyeing machine is to reduce the amount of dyeing liquid, directly reduce the amount of waste water, save the steam heat energy required for the dyeing cycle, and the huge processing cost before the discharge of the dyeing wastewater. .

The creator studied the purpose of the oblique vertical ultra-low bath ratio dyeing machine. The second is the structure design of the inclined cylinder, so that the nozzle can be sprayed from low to high, and then pushed into the guide tube to be fully filled. It is uniformly dyed by dip dyeing and is suitable for rapid dyeing of different fabric fibers, which means that the dyeing of the nozzle and the double dyeing of the full-filled guide tube can achieve the effect of uniform dyeing.

The oblique vertical ultra-low bath ratio dyeing machine of the present invention is mainly composed of a machine head, a guide tube, a swinging device, a stacking tube and a circulation device, wherein the head has a semi-arc shape and a bottom end. It is connected with the stacking pipe, and has a mesh connection sump pipe in the inner part, a cloth wheel in the upper end, and a nozzle connecting guide pipe at the back end.

For example, the oblique vertical ultra-low bath ratio dyeing machine of the present invention mainly consists of a machine head, a guide tube, a swinging device, a stacking tube and a circulation device, wherein the guide tube is low in front and high in the front. It is slanted, the front end is connected to the nozzle, and the rear end is connected to the end of the tube.

For example, the oblique vertical ultra-low bath ratio dyeing machine of the present invention mainly consists of a machine head, a guide tube, a swinging device, a stacking tube and a circulation device, wherein the swinging device is arranged in the guide tube and the product. At the horizontal joint of the pipe, the cloth outlet in the inner side of the pipe is downwards, and there is a landslide block below.

For example, the oblique vertical ultra-low bath ratio dyeing machine of the present invention is mainly composed of a machine head, a guide tube, a swinging device, a stacking tube and a circulation device, wherein the stacking tube has a tail height The head is low and oblique, and the head end is connected with the bottom end of the head, and the peripheral circulation device is connected with the sump pipe.

For example, the oblique vertical ultra-low bath ratio dyeing machine of the present invention mainly consists of a machine head, a guide tube, a swinging device, a stacking pipe and a circulation device, wherein the circulation device is connected to the sump by the circulation pipe. The tube is connected back to the nozzle by the pump, motor and heater.

First picture

10‧‧‧Dyeing machine

11‧‧‧ nose

12‧‧‧With cloth wheel

13‧‧‧Nozzles

14‧‧‧ Guide tube

15‧‧‧Products

16‧‧‧Drawing tube

17‧‧‧ cloth

18‧‧‧ dye liquid level

Second picture

20‧‧‧Dyeing machine

21‧‧‧ nose

22‧‧‧ Guide tube

23‧‧‧Swing device

24‧‧‧Products

25‧‧‧Circulation device

26‧‧‧ cloth

27‧‧‧ dye liquid level

28‧‧‧Nozzles

29‧‧‧ bell mouth

30‧‧‧Slope block

31‧‧‧Mesh

32‧‧‧Sink tube

33‧‧‧Circulation line

34‧‧‧

35‧‧‧Motor

36‧‧‧heater

37‧‧‧With cloth wheel

The first picture is a structural diagram of a conventional cloth dyeing machine.

The second picture shows the structure of the cloth dyeing machine.

Please refer to the second figure for the structure drawing of the cloth dyeing machine, wherein the creation dyeing machine 20 is composed of a machine head 21, a guide tube 22, a swinging device 23, a supply tube 24 and a circulation device 25, when the cloth to be dyed is 26 When circulating in the body, the body must have enough water level 27 in the body to allow the cloth 26 to be easily propelled into the tube 24 after being sprayed through the nozzle 28, and to allow the dye solution to be sucked back all the time. The creation of the dyeing machine 20 is based on the design of the inclined cylinder, except that the cloth 26 is sprayed through the nozzle 28, and then the cloth tube 22 is low in the front and then high in the full bath. The cloth 26 is dyed more evenly, and the coloring rate is doubled, and the dyeing quality and work efficiency are improved; when the cloth 26 is pushed up into the tube 24 by the water flow, it is at the highest position, and at this time, the bell mouth of the cloth end is arranged by the swinging device 23. 29 hangs down to the landslide block 30, and the cloth water is separated by the self-gravity slamming, and the dyeing liquid slides directly along the high and low position difference of the stacking pipe 24 to the bottom mesh 31 and the connected sump pipe 32. Forming the catchment area, allowing the external circulation device 25 to pass through the circulation line 33 and set The groove tube 32 is engaged to be pressurized and heated by the pump 34, the motor 35 and the heater 36, and then returned to the nozzle 28; and the cloth 26 passes through the landslide block 30, and can be folded down to the stack tube 24 in sequence. With the nose 2 1 is the bottom end, and is stacked up to the position below the belt pulley 37, so that the belt pulley 37 can be pulled up and re-feeding the nozzle 28 to continue the whole bath type dyeing.

For the continuation, please refer to the second figure, in which the water level 27 of the dyeing liquid in the distribution pipe 24 is kept extremely low, and the water consumption is extremely small, so that the heating rate is extremely fast, the amount of steam which consumes heat energy is relatively reduced, and the treatment amount and discharge amount of the dyed wastewater are also reduced. All of them are reduced, so the purpose of energy saving and waste reduction can be achieved.

Please refer to the second figure, in which the present dyeing machine 20 is designed to adopt the design of the height difference of the inclined cylinder, as long as the cloth 26 is fed into the nozzle 28 via the belt pulley 37, and the guide tube 22 pushed into the bath full state is dip and up to the highest. After the position, the cloth water passing through the upper end of the inner tube 24 is separated and folded, and the natural gravity of the high and low position drops, accompanied by a trace amount of dyeing liquid, can be easily slipped off, without relying on a large amount of water to help The rafting push can move forward. At this time, the cloth 26 is also slowly slid forward due to the high and low position difference, and the dyeing liquid is also quickly returned to the catchment area due to the high and low position difference, thereby the novel structure design is sufficient to supply the pump 34 back water absorption amount. The distribution area of the other tube 24 and the bottom end of the head 21 is also due to the oblique relationship of the cylinder, the storage area is always extremely small, and the dye liquor is concentrated in the place, so as to facilitate the rapid supply of the pump 34 to suck back to The amount of dye sprayed from the nozzle 28.

20‧‧‧Dyeing machine

21‧‧‧ nose

22‧‧‧ Guide tube

23‧‧‧Swing device

24‧‧‧Products

25‧‧‧Circulation device

26‧‧‧ cloth

27‧‧‧ dye liquid level

28‧‧‧Nozzles

29‧‧‧ bell mouth

30‧‧‧Slope block

31‧‧‧Mesh

32‧‧‧Sink tube

33‧‧‧Circulation line

34‧‧‧

35‧‧‧Motor

36‧‧‧heater

37‧‧‧With cloth wheel

Claims (1)

The utility model relates to an oblique vertical ultra-low bath ratio dyeing machine, which is mainly composed of a machine head, a guide tube, a swinging device, an accumulation tube and a circulation device, and is characterized in that the machine head has a semi-arc shape and a bottom end. Connected with the accumulation pipe, there is a mesh connection sump pipe in the inner, a cloth wheel is arranged in the upper end, and a nozzle is connected to the guide pipe at the rear end; the guide pipe is inclined in front, low and high, and the front end is The nozzle is connected, the rear end is connected to the tail end of the accumulation tube; the swinging device is arranged at the horizontal joint of the guide tube and the accumulation tube, and the outlet end of the distribution tube is downwardly flared, and a landslide block is arranged below; The stacking tube has a slanting shape with a tail high and a low head, and is connected to the bottom end of the head at the head end, and the peripheral circulation device is connected with the sump pipe; the circulation device is connected to the sump pipe by the circulation pipeline, and is pumped, motorized and heated. The device is connected back to the nozzle.