TWM502172U - Wire inspection equipment - Google Patents

Wire inspection equipment Download PDF

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Publication number
TWM502172U
TWM502172U TW104202031U TW104202031U TWM502172U TW M502172 U TWM502172 U TW M502172U TW 104202031 U TW104202031 U TW 104202031U TW 104202031 U TW104202031 U TW 104202031U TW M502172 U TWM502172 U TW M502172U
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TW
Taiwan
Prior art keywords
wire
illumination
item
detecting device
light source
Prior art date
Application number
TW104202031U
Other languages
Chinese (zh)
Inventor
zhi-hong Zheng
Yan-Li Lu
Original Assignee
Wanshih Electronic Co Ltd
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Publication date
Application filed by Wanshih Electronic Co Ltd filed Critical Wanshih Electronic Co Ltd
Priority to TW104202031U priority Critical patent/TWM502172U/en
Publication of TWM502172U publication Critical patent/TWM502172U/en

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Description

線材檢測設備Wire testing equipment 【0001】【0001】

本創作有關於線材的檢測,特別是指用以檢測外表是否有破損的一種線材檢測設備。This creation is about the detection of wire rods, especially the wire rod testing equipment used to detect whether the surface is damaged.

【0002】【0002】

關於線材外表的檢測,現有的做法都是以肉眼仔細檢視線材的外表是否存在例如孔或洞等的破損。Regarding the detection of the appearance of the wire, it is conventional practice to examine carefully the presence or absence of damage such as holes or holes by the naked eye.

【0003】[0003]

然而,這種以肉眼檢視線材外表是否存在破損的做法,常會因為檢視員一時漏看,或因為眼睛疲勞等因素,導致有檢視不全的情形,相對造成品質無法提升的問題。However, this method of visually checking whether the wire is damaged or not is often caused by the inspector's short-sightedness or due to factors such as eye strain, which may lead to incomplete inspection and relatively unreasonable quality.

【0004】[0004]

遑論為了清楚看到線材的外表,都會加強照明,導致檢視員必須在高亮度的刺眼環境裡不斷以肉眼檢視,從而對眼睛形成傷害,早為人所垢病已久。In order to clearly see the appearance of the wire, the public opinion will enhance the illumination, which will cause the inspector to constantly inspect the eye in a high-brightness glare environment, thus causing damage to the eye, which has long been plagued by human beings.

【0005】[0005]

因此,如何設計出一種可改善上述缺失的本創作,乃為本案創作人所亟欲解決的一大課題。Therefore, how to design a novel that can improve the above-mentioned defects is a major issue that the creators of this case want to solve.

【0006】[0006]

本創作的目的在於提供一種線材檢測設備,能避免以肉眼直接檢視線材,具有不傷眼睛、準確性高以及檢測速度快等功效。The purpose of this creation is to provide a wire detecting device which can avoid direct inspection of the wire by the naked eye, and has the effects of not damaging the eyes, high accuracy, and fast detection speed.

【0007】【0007】

為了達成上述目的,本創作係提供一種線材檢測設備,線材具有外周緣,該線材檢測設備包括:一線材輸送裝置,輸送所述線材移動;以及至少二照明攝影裝置,環繞所述線材的外周緣配設,每一該照明攝影裝置包含彼此相對的一光源和一攝影機,各該光源分別對所述線材之外周緣的相異位置照明而形成至少二照明區域,各該攝影機則跟隨各該光源而分別對各該照明區域攝影。In order to achieve the above object, the present invention provides a wire detecting device, the wire having an outer circumference, the wire detecting device comprising: a wire conveying device that conveys the wire movement; and at least two illumination photographing devices surrounding the outer circumference of the wire Provided that each of the illumination photographing devices comprises a light source and a camera opposite to each other, each of the light sources respectively illuminating different positions of the outer circumference of the wire to form at least two illumination regions, each of the cameras following each of the light sources And each of the illumination areas is photographed separately.

【0008】[0008]

相較於先前技術,本創作具有以下功效:能避免以肉眼直接檢視線材是否存在破損,具有不傷眼睛、準確性高以及檢測速度快等功效。Compared with the prior art, the present invention has the following effects: it can avoid direct damage to the wire by the naked eye, and has the effects of not hurting the eyes, high accuracy and fast detection speed.

【0030】[0030]

1‧‧‧環形框架1‧‧‧ ring frame

【0031】[0031]

11‧‧‧中空部11‧‧‧ Hollow

【0032】[0032]

2‧‧‧照明攝影裝置2‧‧‧Lighting equipment

【0033】[0033]

21‧‧‧載體21‧‧‧ Carrier

【0034】[0034]

211‧‧‧立部211‧‧‧

【0035】[0035]

22‧‧‧光源22‧‧‧Light source

【0036】[0036]

221‧‧‧穿孔221‧‧‧Perforation

【0037】[0037]

23‧‧‧攝影機23‧‧‧ camera

【0038】[0038]

231‧‧‧鏡頭231‧‧‧ lens

【0039】[0039]

3‧‧‧線材輸送裝置3‧‧‧Wire conveyor

【0040】[0040]

31‧‧‧送線器31‧‧‧Wire feeder

【0041】[0041]

32‧‧‧收線器32‧‧‧Retractor

【0042】[0042]

4‧‧‧分析處理裝置4‧‧‧Analysis processing device

【0043】[0043]

41‧‧‧顯示器41‧‧‧ display

【0044】[0044]

42‧‧‧分析處理器42‧‧‧Analysis processor

【0045】[0045]

W‧‧‧線材W‧‧‧Wire

【0046】[0046]

W1‧‧‧外周緣W1‧‧‧ outer periphery

【0009】【0009】

圖1為本創作第一實施例的立體圖。Figure 1 is a perspective view of the first embodiment of the creation.

【0010】[0010]

圖2為本創作第一實施例中之照明攝影裝置的立體分解圖。2 is an exploded perspective view of the illumination photographing apparatus in the first embodiment of the present invention.

【0011】[0011]

圖3為本創作依據圖1的側視圖。Figure 3 is a side view of the creation according to Figure 1.

【0012】[0012]

圖4為本創作第一實施例包含線材輸送裝置的側視示意圖。Figure 4 is a side elevational view of the first embodiment of the present invention including a wire conveying device.

【0013】[0013]

圖5為本創作第二實施例的側視圖。Figure 5 is a side elevational view of the second embodiment of the creation.

【0014】[0014]

有關本創作的詳細說明和技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,非用以限制本創作。The detailed description and technical content of the present invention are described below with reference to the drawings, but the drawings are provided for reference and description only, and are not intended to limit the creation.

【0015】[0015]

本創作係提供一種線材檢測設備,如圖1所示,主要係在利用機器檢測線材W的外周緣W1是否存在例如孔或洞等的破損,從而避免再以肉眼進行檢視。如圖1、圖2、圖3和圖4為本創作的第一實施例,如圖5所示則為本創作的第二實施例。The present invention provides a wire detecting device. As shown in FIG. 1, it is mainly used to detect whether or not there is damage such as a hole or a hole in the outer peripheral edge W1 of the wire W, thereby avoiding visual inspection. 1, 2, 3 and 4 are the first embodiment of the creation, as shown in Fig. 5, which is the second embodiment of the creation.

【0016】[0016]

如圖1、圖2、圖3和圖4所示的第一實施例,本創作線材檢測設備包括:至少二照明攝影裝置2以及一線材輸送裝置3(見圖4),於本實施例中則以還包括一環形框架1為例進行說明,且照明攝影裝置2的數量係設置為兩個。其中,所述線材W係具有360度環繞的外周緣W1,因此須利用多數照明攝影裝置2分別對外周緣W1的不同部分進行照明並攝影。As shown in the first embodiment shown in FIG. 1, FIG. 2, FIG. 3 and FIG. 4, the present wire detecting device comprises: at least two illumination photographing devices 2 and a wire transport device 3 (see FIG. 4), in this embodiment. The description also includes an annular frame 1 as an example, and the number of the illumination photographing devices 2 is set to two. Here, since the wire W has the outer circumference W1 which is surrounded by 360 degrees, it is necessary to illuminate and photograph different portions of the outer circumference W1 by the plurality of illumination photographing devices 2, respectively.

【0017】[0017]

線材輸送裝置3為用以輸送線材W在一方向上移動。線材輸送裝置3係有多種型式,於本實施例中則以包含有一送線器31和一收線器32為例進行說明,線材W的兩端則分別連接於送線器31與收線器32之間。其中,線材W原係捲繞於送線器31,利用送線器31的送線動作或\及收線器32的收線動作,以將線材W一步一步捲收於收線器32。The wire conveying device 3 is for moving the wire W in one direction. The wire feeding device 3 is of various types. In the present embodiment, the wire feeder 31 and the wire take-up device 32 are included as an example. The two ends of the wire W are respectively connected to the wire feeder 31 and the wire take-up device. Between 32. Here, the wire W is wound around the wire feeder 31, and the wire W is wound up by the wire take-up device 32 by the wire feeding operation of the wire feeder 31 or the wire take-up operation of the wire take-up 32.

【0018】[0018]

環形框架1係具有一中空部11且立設於送線器31與收線器32之間,線材W則穿過環形框架1的中空部11,以使環形框架1能對應線材W的外周緣W1環繞。The annular frame 1 has a hollow portion 11 and is erected between the wire feeder 31 and the wire take-up 32, and the wire W passes through the hollow portion 11 of the annular frame 1 so that the annular frame 1 can correspond to the outer circumference of the wire W. W1 surrounds.

【0019】[0019]

各照明攝影裝置2係環繞配設於線材W的外周緣W1,且各照明攝影裝置2皆與線材W相距一段距離。各照明攝影裝置2的配設方式係有多種,於本實施例中,則以將各照明攝影裝置2配設於環形框架1為例進行說明,如圖所示,二照明攝影裝置2係分別配設於環形框架1的左、右相對位置。Each of the illumination imaging devices 2 is disposed around the outer periphery W1 of the wire W, and each of the illumination imaging devices 2 is spaced apart from the wire W by a distance. There are a plurality of arrangements for the illumination imaging devices 2, and in the present embodiment, the illumination imaging device 2 is disposed on the ring frame 1 as an example. As shown in the figure, the two illumination imaging devices 2 are respectively shown. It is disposed at the left and right relative positions of the annular frame 1.

【0020】[0020]

每一照明攝影裝置2包含彼此相對的一光源22和一攝影機23,於本實施例中則以還包含一載體21為例進行說明。Each of the illumination photographing devices 2 includes a light source 22 and a camera 23 opposite to each other. In the present embodiment, a carrier 21 is further included as an example for description.

【0021】[0021]

光源22係為開設有一穿孔221的環形光源,攝影機23則具有對應於穿孔221位置的一鏡頭231。光源22和攝影機23係皆設置於載體21,載體21立設有二立部211,光源22則固定於二立部211,使攝影機23的鏡頭231能與光源22的穿孔221形成一直線,如此以使鏡頭231能通過穿孔221而對線材W進行準確性的攝影。The light source 22 is an annular light source having a through hole 221, and the camera 23 has a lens 231 corresponding to the position of the through hole 221 . The light source 22 and the camera 23 are both disposed on the carrier 21, the carrier 21 is provided with two vertical portions 211, and the light source 22 is fixed to the two vertical portions 211, so that the lens 231 of the camera 23 can form a line with the through hole 221 of the light source 22, thus The lens 231 is allowed to accurately photograph the wire W through the through hole 221.

【0022】[0022]

各光源22係分別對線材W之外周緣W1的不同位置照明而形成二照明區域(圖中未示),各攝影機23則跟隨各光源22而分別對各照明區域攝影,換言之,每一照明攝影裝置2都能夠照明在什麼位置就對什麼位置攝影。Each of the light sources 22 illuminates different positions of the outer periphery W1 of the wire W to form two illumination regions (not shown), and each camera 23 follows each light source 22 to respectively photograph each illumination region, in other words, each illumination photography. The device 2 is capable of illuminating where the camera is photographed.

【0023】[0023]

設若光源22的照明角度為150度,如此一來,分別配設於線材W左、右相對側的二光源22,將會一起涵蓋到線材W之外周緣W1之360度中的300度,因此,照明及攝影的涵蓋範圍較為基本(還未完整涵蓋到全部的360度),但已足供使用。If the illumination angle of the light source 22 is 150 degrees, the two light sources 22 respectively disposed on the left and right opposite sides of the wire W will cover 300 degrees out of 360 degrees of the outer circumference W1 of the wire W, so The coverage of lighting and photography is relatively basic (not fully covered by 360 degrees), but it is sufficient for use.

【0024】[0024]

具體而言,本第一實施例還包括一分析處理裝置4,分析處理裝置4包含一分析處理器42,於本實施例中則以還包含電性連接於分析處理器42的一顯示器41為例進行說明。前述各照明攝影裝置2係電性連接於分析處理裝置4,以將照明攝影裝置2所攝影的影像傳輸給分析處理器42,分析處理器42除將影像顯示於顯示器41,還能分析並處理所傳輸過來的影像,使分析處理器42能據以分析並判斷影像中的線材W是否存在例如孔或洞等的破損,如此以能完全取代以肉眼檢視的現有做法。Specifically, the first embodiment further includes an analysis processing device 4, and the analysis processing device 4 includes an analysis processor 42. In this embodiment, the display device 41 further includes a display 41 electrically connected to the analysis processor 42. The example is explained. Each of the illumination imaging devices 2 is electrically connected to the analysis processing device 4 to transmit the image captured by the illumination imaging device 2 to the analysis processor 42. The analysis processor 42 can analyze and process the image in addition to the display on the display 41. The transmitted image enables the analysis processor 42 to analyze and determine whether the wire W in the image has damage such as holes or holes, so as to completely replace the existing practice of visual inspection.

【0025】[0025]

如圖5所示的本創作第二實施例,本第二實施例大致與第一實施例相同,差異僅在第二實施例的照明攝影裝置2數量係較第一實施例為多。As in the second embodiment of the present creation shown in FIG. 5, the second embodiment is substantially the same as the first embodiment, and the difference is only in the number of the illumination photographing devices 2 of the second embodiment as compared with the first embodiment.

【0026】[0026]

本第二實施例的照明攝影裝置2的數量係以三個為例進行說明,但不以此為限。各照明攝影裝置2係分別配設於環形框架1上,配設方式則例如分別配設於環形框架1的左側、右側和上側,並再調整左、右兩側之照明攝影裝置2對應於線材W的角度(見圖5),就能實現完整涵蓋到線材W之外周緣W1全部的360度。The number of the illumination photographing devices 2 of the second embodiment is described by way of example, but not limited thereto. Each of the illumination imaging devices 2 is disposed on the annular frame 1 , and the arrangement is disposed, for example, on the left side, the right side, and the upper side of the ring frame 1 , respectively, and the illumination imaging devices 2 on the left and right sides are adjusted to correspond to the wires. The angle of W (see Fig. 5) enables 360 degrees to be fully covered to the periphery W1 of the wire W.

【0027】[0027]

綜上所述,本創作相較於先前技術係具有以下功效:能避免以肉眼直接檢視線材W是否存在破損,具有不傷眼睛、準確性高以及檢測速度快等功效。In summary, the present invention has the following effects as compared with the prior art system: it can avoid direct inspection of the wire W by the naked eye, and has the effects of not damaging the eyes, high accuracy, and fast detection speed.

【0028】[0028]

此外,本創作係還具有其它功效:藉由環形框架1係環繞於線材W,以使架設於環形框架1上的各照明攝影裝置2,都能以線材W為中心而環繞,從而利於對線材W的外周緣W1同時攝影。藉由光源22係為環形光源,且攝影機23的鏡頭231係通過光源22的穿孔221進行攝影,以達到準確性攝影的效果,也就是:每一照明攝影裝置2都能夠照明在什麼位置就對什麼位置攝影。In addition, the present invention has other functions: the annular frame 1 is wrapped around the wire W, so that each of the illumination photographing devices 2 mounted on the annular frame 1 can be surrounded by the wire W, thereby facilitating the wire. The outer circumference W1 of W is photographed at the same time. The light source 22 is a ring light source, and the lens 231 of the camera 23 is photographed by the through hole 221 of the light source 22 to achieve the effect of accurate photography, that is, where each illumination photographing device 2 can illuminate. What position photography.

【0029】[0029]

以上所述者,僅為本創作之較佳可行實施例而已,非因此即侷限本創作之專利範圍,舉凡運用本創作說明書及圖式內容所為之等效結構變化,均理同包含於本創作之權利範圍內,合予陳明。The above is only a preferred and feasible embodiment of the present invention, and thus does not limit the scope of the patent of the creation, and the equivalent structural changes that are made by using the present specification and the contents of the schema are all included in the creation. Within the scope of the rights, it is given to Chen Ming.

1‧‧‧環形框架 1‧‧‧ ring frame

11‧‧‧中空部 11‧‧‧ Hollow

2‧‧‧照明攝影裝置 2‧‧‧Lighting equipment

21‧‧‧載體 21‧‧‧ Carrier

22‧‧‧光源 22‧‧‧Light source

23‧‧‧攝影機 23‧‧‧ camera

W‧‧‧線材 W‧‧‧Wire

W1‧‧‧外周緣 W1‧‧‧ outer periphery

Claims (9)

【第1項】[Item 1] 一種線材檢測設備,線材具有外周緣,該線材檢測設備包括:
一線材輸送裝置,輸送所述線材移動;以及
至少二照明攝影裝置,環繞所述線材的外周緣配設,每一該照明攝影裝置包含彼此相對的一光源和一攝影機,各該光源分別對所述線材之外周緣的相異位置照明而形成至少二照明區域,各該攝影機則跟隨各該光源而分別對各該照明區域攝影。
A wire detecting device, the wire has an outer circumference, and the wire detecting device comprises:
a wire conveying device for conveying the wire movement; and at least two illumination photographing devices disposed around the outer circumference of the wire, each of the lighting device comprising a light source and a camera opposite to each other, each of the light sources respectively At least two illumination regions are formed by illumination at different positions on the periphery of the wire, and each of the cameras follows each of the light sources to photograph each of the illumination regions.
【第2項】[Item 2] 如請求項1所述之線材檢測設備,其中每一該照明攝影裝置之該光源係開設有一穿孔,該攝影機具有對應於該穿孔位置的一鏡頭,各該攝影機之該鏡頭則通過各該穿孔而分別對各該照明區域攝影。The wire detecting device of claim 1, wherein the light source of each of the illumination photographing devices is provided with a perforation, the camera having a lens corresponding to the perforation position, and the lens of each camera passes through each of the perforations Each of the illumination areas is photographed separately. 【第3項】[Item 3] 如請求項1所述之線材檢測設備,其中每一該照明攝影裝置之該光源和該攝影機係彼此形成一直線。The wire detecting device of claim 1, wherein the light source and the camera of each of the illumination photographing devices form a line with each other. 【第4項】[Item 4] 如請求項1所述之線材檢測設備,其中每一該照明攝影裝置還包含一載體,該光源和該攝影機則皆設置於該載體。The wire detecting device of claim 1, wherein each of the illumination photographing devices further comprises a carrier, and the light source and the camera are disposed on the carrier. 【第5項】[Item 5] 如請求項1所述之線材檢測設備,其中該光源係為一環形光源。The wire detecting device of claim 1, wherein the light source is an annular light source. 【第6項】[Item 6] 如請求項1所述之線材檢測設備,還包括一環形框架,該環形框架對應所述線材的外周緣環繞,至少二該照明攝影裝置則設置於該環形框架的相異位置。The wire detecting device of claim 1, further comprising an annular frame surrounding the outer circumference of the wire, and at least two of the illumination photographing devices are disposed at different positions of the annular frame. 【第7項】[Item 7] 如請求項1所述之線材檢測設備,其中之照明攝影裝置為三個設置。The wire detecting device of claim 1, wherein the illumination photographing device has three settings. 【第8項】[Item 8] 如請求項1所述之線材檢測設備,其中該線材輸送裝置包含一送線器和一收線器,所述線材的兩端分別連接於該送線器與該收線器之間。The wire detecting device of claim 1, wherein the wire conveying device comprises a wire feeder and a wire take-up, and two ends of the wire are respectively connected between the wire feeder and the wire take-up. 【第9項】[Item 9] 如請求項1所述之線材檢測設備,還包括一分析處理裝置,至少二該照明攝影裝置係電性連接於該分析處理裝置而傳輸所攝影的影像,該分析處理裝置則分析並處理所傳輸過來的影像。The wire detecting device of claim 1, further comprising an analysis processing device, wherein at least two of the illumination imaging devices are electrically connected to the analysis processing device to transmit the captured image, and the analysis processing device analyzes and processes the transmitted image. The image coming over.
TW104202031U 2015-02-06 2015-02-06 Wire inspection equipment TWM502172U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI658276B (en) * 2017-03-13 2019-05-01 日商斯庫林集團股份有限公司 Inspection device and inspection method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI658276B (en) * 2017-03-13 2019-05-01 日商斯庫林集團股份有限公司 Inspection device and inspection method
US11199509B2 (en) 2017-03-13 2021-12-14 SCREEN Holdings Co., Ltd. Inspection apparatus and inspection method

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