TWM502035U - Mold for manufacturing soap and processing cutter thereof - Google Patents

Abstract

A mold for manufacturing soap and a processing cutter are described. The mold for manufacturing soap includes a first case and a second case. The second case includes a perfusing portion. The second case is closely connected with the first case, and a soap-accommodating space is formed between the first case and the second case. The perfusing portion has a perfusing hole connected to the soap-accommodating space.

Description

Soap mold and its processing tool

The present invention relates to a mold and a processing tool thereof, and in particular to a soap making mold and a processing tool therefor.

Conventional manual glycerin soap is produced by injecting molten soap into a square or cylindrical container. After the soap liquid is cooled to form a soap body, the soap body is taken out from the container. Then, according to the needs of the market, the soap body is cut into small soap bars. Finally, the small soap pieces are packaged separately before they can be sold. Because of the transparent nature of glycerin soap, the staff will wipe the surface of the soap block with a damp cloth before the packaging, so that the soap body is transparent, and then covered with plastic wrap to increase the packaging texture.

However, the manufacturing process of the conventional manual glycerin soap manufacturing method is complicated, resulting in an increase in labor costs required. Further, since the texture of the glycerin soap itself is soft, it is easy to deform the soap bar by an external force by means of packaging with a wrap film. Moreover, glycerin soap has a low melting point and is easily atomized by the action of moisture in the air, which not only causes a decrease in the transparency of the soap bar, but also is disadvantageous for high-temperature transportation and storage.

Another method is to directly inject the soap into the plastic box, and then directly seal the opening of the plastic box with a sticker. This practice in the process of infusing soap In the middle, a lot of air bubbles are generated, which not only causes the surface of the soap bar in the plastic box to be uneven, but also reduces the transparency of the whole soap bar and seriously affects the texture.

Therefore, one of the aims of the present invention is to provide a soap making mold and a processing tool thereof which can simplify the process of making and packaging soap and improve the quality of the package.

According to the above object of the present invention, a soap making mold is proposed. The soap making mold comprises a first housing and a second housing. The second housing includes a potting portion. The second housing is tightly coupled to the first housing and forms a soap space with the first housing. Wherein, the filling portion has a filling port to connect the soap space.

According to an embodiment of the present invention, the first housing comprises a side wall and a plurality of engaging portions, wherein the engaging portion is disposed on an inner side surface of the side wall. Moreover, the second housing further includes an engaging edge, and the second housing is coupled to the first housing through the engaging edge and the engaging portion.

According to an embodiment of the present invention, the side wall of the first housing has a step, and the engaging edge is fixed on the step.

According to another embodiment of the present invention, the second housing has a top surface, and the filling portion is a hollow convex portion extending from the top surface.

According to still another embodiment of the present invention, the second housing has a bottom surface opposite to the top surface. The bottom surface is a curved surface, and the portion of the curved surface near the filling portion is higher than the portion of the curved surface near the engaging edge.

According to still another embodiment of the present invention, the second housing further includes at least one tongue structure. The tongue structure extends from the edge of the snap edge.

According to still another embodiment of the present invention, the tongue structure has a grain structure or a perforation.

According to still another embodiment of the present invention, the first casing and the second casing are respectively a polyethylene terephthalate (PET) casing, a polyvinyl chloride (PVC) casing or a high density polyethylene ( HDPE) housing.

According to the above object of the present invention, a machining tool is further proposed. The machining tool is adapted to be mounted on a machining spindle and to machine the aforementioned soap mold. The machining tool includes a joint, a cutting portion, and a cutter. The joint is connected to the machining spindle. The cutting portion connects the joint portion, and the cutting portion has a cutting space and the cutting port communicates with the cutting space. Wherein, the cutting space is for accommodating the filling portion of the soap making mold. The cutting blade is used to cut the filling portion, and the cutting blade is disposed at the inner circumference of the cutting opening.

According to an embodiment of the present invention, the cutting portion further includes at least one row of cut holes disposed on a side of the cutting portion.

According to another embodiment of the present invention, the cutting blade comprises a high carbon steel quench hardening material or a hardened alloy steel material.

It can be seen from the above that with the soap mold of the present invention, the soap making process can be simplified into two steps of injecting soap liquid and removing the filling portion. Through the perfusion portion and the curved surface design of the second casing, the bubbles generated during the infusion can be guided into the perfusion portion, and then the perfusion-removing portion can be used to obtain the bubble-free and shape-completed soap. Therefore, in addition to being used as a mold for making soap, the soap mold can be directly packaged as a soap, thereby eliminating the steps of demoulding and packaging the soap, thereby saving labor costs.

On the other hand, the structural design of the first casing and the second casing itself of the soap making mold can protect the soap and prevent the soap from being deformed by external force collision or high temperature transportation. Further, the first case and the second case of the soap mold are closely joined by the engagement portion and the engagement edge being engaged with each other. In this way, the soap can be atomized by the action of external moisture and soap to enhance the packaging quality of the soap.

100‧‧‧Soap mold

100a‧‧‧Toner space

120‧‧‧First housing

122‧‧‧ side wall

122a‧‧‧ inside

122b‧‧‧

124‧‧‧ bottom

126‧‧‧Care Department

140‧‧‧Second housing

140a‧‧‧ top surface

140b‧‧‧ bottom

142‧‧‧ card edge

143‧‧‧ tongue structure

144‧‧‧Perfusion Department

144a‧‧‧Infusion port

200‧‧‧Soap semi-finished products

240‧‧‧Separated shell after processing

242‧‧‧Resection

300‧‧‧Soap goods

320‧‧‧ wrapping paper

400‧‧‧Processing tools

420‧‧‧Combination Department

440‧‧‧cutting department

441‧‧‧cut holes

442‧‧‧Cutting space

444‧‧‧ cutting port

460‧‧‧Cutting knife

A‧‧‧dap

B‧‧‧Soap

For a more complete understanding of the embodiments and the advantages thereof, the following description is made with reference to the accompanying drawings, wherein: FIG. 1 is a perspective view showing a soap making mold according to an embodiment of the present invention; 2] is a schematic exploded view of a soap making mold according to an embodiment of the present invention; [Fig. 3A] to [Fig. 3D] are schematic views showing a soap making process according to an embodiment of the present invention; 4] is a schematic structural view of a processing tool according to an embodiment of the present invention.

Please refer to FIG. 1 and FIG. 2 , which are respectively a perspective view and an exploded view of a soap making mold according to an embodiment of the present invention. this The soap making mold 100 of the embodiment is mainly used for making soap and can be directly used as an outer packaging of soap to protect the soap.

As shown in FIGS. 1 and 2, the soap making mold 100 mainly includes a first casing 120 and a second casing 140. The first housing 120 and the second housing 140 are engaged with each other and together form a soap space 100a. The first housing 120 includes a sidewall 122, a bottom portion 124, and a plurality of engaging portions 126. The side wall 122 is connected to the bottom portion 124 and is disposed at the periphery of the bottom portion 124. In an embodiment, the engaging portion 126 has a convex structure and is disposed on the inner side surface 122a of the side wall 122. In other embodiments, the sidewall 122 has a step 122b and the step 122b is located near the top end of the sidewall 122.

1 and 2, the second housing 140 has an opposite top surface 140a and a bottom surface 140b. Moreover, the second housing 140 includes a snap edge 142 and a potting portion 144. As shown in FIG. 1 , the second housing 140 is coupled to the first housing 120 via the engagement edge 142 and the engagement portion 126 . As shown in FIG. 2, the engagement edge 142 is a flange that extends from the bottom edge of the second housing 140. Therefore, when the second housing 140 is fastened to the first housing 120, pressure can be applied to the top surface 140a of the second housing 140 so that the engaging edge 142 is slightly deformed by the pressing of the engaging portion 126. Until the snap edge 142 contacts the step 122b, the snap edge 142 can be restored to its original shape and can be positioned in the step 122b. Thereby, the first housing 120 and the second housing 140 can be tightly engaged, and the outflow of the soap can be avoided. In an exemplary example, the first housing 120 and the second housing 140 may be a plastic housing, such as a polyethylene terephthalate (PET) housing, a polyvinyl chloride (PVC) housing, or a high Density polyethylene (HDPE) shells, etc., in which polyethylene terephthalate has high toughness, Environmentally friendly and easy to process. It is to be understood that the shapes of the first housing 120 and the second housing 140 of the present embodiment are not limited to a circular shape, and the first housing 120 and the second housing 140 can be designed according to manufacturers' requirements or other design requirements. Different shapes or different materials.

Referring again to FIG. 1 , in an embodiment, the second housing 140 further includes at least one tongue structure 143 . The tongue structure 143 extends from the edge of the snap edge 142. The engaging edge 142 of the second housing 140 can be moved relative to the engaging portion 126 of the first housing 120 by applying a pulling force to the tongue structure 143, thereby disengaging the second housing 140 from the first housing. 120. In some embodiments, the tongue structure 143 can have a textured structure to increase the friction of the surface of the tongue structure 143 to facilitate pulling the second housing 140. In other embodiments, the tongue structure 143 can have perforations that facilitate the user to thread the cord into the tongue structure 143 to pull the tongue structure 143.

1 and 2, in an embodiment, the filling portion 144 is a hollow convex portion extending from the top surface 140a of the second casing 140. The filling portion 144 has a filling port 144a that communicates with the soap space 100a. The filling port 144a mainly allows the soap liquid to flow into the soap space 100a and solidifies the soap liquid in the soap space 100a to form soap. In other embodiments, as shown in FIG. 2, the bottom surface 140b of the second housing 140 is a curved surface. Moreover, the portion of the curved surface adjacent to the filling portion 144 is higher than the portion of the curved surface near the engaging edge 142. Thereby, during the filling process, as the soap liquid fills the entire soap space 100a, the soap liquid can flow along the curved surface to the filling portion 144, so that the bubbles generated during the perfusion can be guided into the filling portion 144. . On the other hand, at the time of perfusion, in addition to the soap liquid 100a filled with soap, some soap may be reserved in the filling portion 144. liquid. Therefore, when the soap liquid shrinks during the curing process, the reserved soap liquid can fill the volume contracted when the soap liquid solidifies.

It is to be understood that during the infusion process, the perfusion portion 144 of the present embodiment is used to prevent the soap space 100a from generating bubbles during the infusion process, and to store the reserved soap for filling the volume contracted by the soap when it is solidified. liquid. When the filling and solidification of the soap liquid is completed, the soap body formed by the reserved soap liquid can be simultaneously removed by cutting the filling portion 144 to complete the preparation of the soap.

Please refer to FIG. 3A to FIG. 3D , which are schematic diagrams of a soap making process according to an embodiment of the present invention. As shown in FIG. 3A, in a state where the first casing 120 and the second casing 140 are engaged with each other, the soap liquid A can be first poured from the pouring portion 144 into the soap space 100a. Among them, the soap liquid A fills the soap space 100a from top to bottom during the filling process, and then flows into the filling portion 144 along the curved bottom surface 140b of the second casing 140. At this time, the bubbles generated during the perfusion are also guided to the perfusion portion 144 along with the soap A. As shown in Fig. 3B, after the completion of the filling of the soap A, the soap A can be solidified to form soap B. Next, the infusion portion 144 can be removed with the excess soap in the infusion portion 144 using the processing tool 400 (please refer to FIG. 4 first) to form the soap semi-finished product 200 as shown in FIG. 3C.

Referring to FIG. 3C, the soap semi-finished product 200 mainly includes a first casing 120, a processed second casing 240, and soap B. The second housing 240 after processing has a cutout 242. This resection port 242 is formed primarily by cutting the perfusion portion 144 as shown in Figure 3B. Therefore, the top surface of the soap B in the cut-off opening 242 is flush with the top surface of the processed second housing 240. level. In one embodiment, the soap B cut surface of the cut opening 242 may also be wiped with a damp cloth to make the surface of the portion of the soap B located at the cut opening 242 flatter. Referring to FIG. 3D together, after the filling portion 144 is cut out and the surface of the portion of the soap B of the cutting opening 242 is determined to be flat, the cutting opening 242 can be closed by the wrapping paper 320 to complete the soap product 300.

As can be seen from the above, the soap product 300 of the present embodiment is directly packaged as the soap B with the first casing 120, the processed second casing 240, and the wrapping paper 320, whereby the first casing 120 can be utilized. The processed second casing 240 protects the soap B from the deformation of the soap B by external force or by contact with moisture. Therefore, with the soap making mold 100 of the present embodiment, the process of manufacturing and packaging the soap can be simplified, and the packaging quality of the soap can be improved. That is to say, the soap product 300 of the present embodiment can be directly sold to consumers without additional packaging or processing. After the consumer obtains the soap product 300, it is only necessary to pull the tongue structure 143 to disengage the second housing 140 from the first housing 120, and then eject the soap B from the bottom 124 of the first housing 120. Get soap B quickly.

Referring to FIG. 4, it is a schematic structural view of a machining tool according to an embodiment of the present invention. The machining tool 400 of the present embodiment can be mainly mounted on a machining spindle (not shown) and processed into the soap mold 100 of FIG. The machining tool 400 includes a joint portion 420, a cutting portion 440, and a cutter 460. The joint portion 420 is mainly used to connect the machining spindle, and the machining tool 400 can be fixed to the machining spindle by, for example, clamping the joint portion 420 by the machining spindle.

Referring to FIG. 3B and FIG. 4 together, the cutting portion 440 is connected to the joint portion 420. In an exemplary embodiment, the cutting portion 440 is threaded onto the joint portion 420 by means of a triangular thread. In one embodiment, the cutting portion 440 is a hollow cylinder having a cutting space 442 and a cutting opening 444 that communicates with the cutting space 442. The cutting space 442 is for accommodating the filling portion 144 of the soap making mold 100. The cutting blade 460 is disposed at the inner periphery of the cutting opening 444, and the cutting blade 460 is mainly used to cut the filling portion 144. In an embodiment, the cutting blade 460 comprises a high carbon steel quench hardening material or a hardened alloy steel material, but is not limited to such materials.

Thereby, the soap making mold 100 made of the finished soap B as shown in FIG. 3B can be placed under the processing tool 400, and the filling portion 144 can be accommodated in the cutting space 442. In this step, the bottom of the filling portion 144 can be aligned with the cutting blade 460. Then, when the machining spindle is operated to drive the machining tool 400 to rotate, the soap making mold 100 is slowly moved, so that the cutting blade 460 cuts the filling portion 144 from the outer surface of the pouring portion 144 and the soap body located in the pouring portion 144 to achieve rapid The purpose of the perfusion portion 144 is removed.

With continued reference to FIG. 4, in an embodiment, the cutting portion 440 further includes at least one row of holes 441. The boring hole 441 is provided on the side of the cutting portion 440 and communicates with the cutting space 442. Thereby, the residual material generated during the process of cutting the pouring portion 144 by the cutting blade 460 can be directly discharged from the cutting hole 441, thereby preventing the residual material from affecting the cutting operation.

It can be seen from the above embodiments that with the soap mold of the present invention, the soap making process can be simplified into two steps of pouring the soap and removing the filling portion. The perfusion process can be performed through the perfusion portion and the curved surface design of the second housing The bubble generated in the bubble is guided into the perfusion portion, and then the bubble-free and shape-completed soap can be obtained by cutting the perfusion portion. Therefore, in addition to being used as a mold for making soap, the soap mold can be directly packaged as a soap, thereby eliminating the steps of demoulding and packaging the soap, thereby saving labor costs.

On the other hand, the structural design of the first casing and the second casing itself of the soap making mold can protect the soap and prevent the soap from being deformed by external force collision or high temperature transportation. Further, the first case and the second case of the soap mold are closely joined by the engagement portion and the engagement edge being engaged with each other. In this way, the atomization of the outside water and the soap can be avoided to promote the packaging quality of the soap.

100‧‧‧Soap mold

100a‧‧‧Toner space

120‧‧‧First housing

126‧‧‧Care Department

140‧‧‧Second housing

142‧‧‧ card edge

143‧‧‧ tongue structure

144‧‧‧Perfusion Department

144a‧‧‧Infusion port

Claims (11)

A soap making mold comprising: a first housing; and a second housing comprising a filling portion, and the second housing is closely connected to the first housing and forms a cavity together with the first housing a soap space, wherein the filling portion has a filling port connecting the soap space. The soap mold of claim 1, wherein the first housing comprises a side wall and a plurality of engaging portions, wherein the engaging portions are disposed on an inner side surface of the side wall; and the second The housing further includes a latching edge, and the second housing is coupled to the first housing through the latching edge and the latching portions. The soap making mold of claim 1, wherein the side wall of the first casing has a first step, and the engaging edge is fixed to the step. The soap making mold according to claim 1, wherein the second casing has a top surface, and the pouring portion is a hollow convex portion extending from the top surface. The soap making mold of claim 4, wherein the second casing has a bottom surface opposite to the top surface, the bottom surface being a a curved surface, and a portion of the curved surface adjacent to the pouring portion is higher than a portion of the curved surface adjacent to the engaging edge. The soap mold according to claim 1, wherein the second casing further comprises at least one tongue structure extending from an edge of the engaging edge. The soap making mold of claim 6, wherein the at least one tongue structure has a grain structure or a perforation. The soap making mold according to claim 1, wherein the first casing and the second casing are respectively a polyethylene terephthalate (PET) casing and a polyvinyl chloride (PVC) casing. Or high density polyethylene (HDPE) housing. A processing tool suitable for being mounted on a processing spindle and processing the soap mold as described in claim 1 of the patent application, the machining tool comprising: a joint portion connecting the machining spindle; a cutting portion, connecting a joint portion having a cutting space and a cutting opening communicating with the cutting space, wherein the cutting space is for accommodating the pouring portion of the soap making mold; and a cutting blade for cutting the filling portion, The cutting blade is disposed at an inner circumference of the cutting opening. The processing tool of claim 9, wherein the cutting portion further comprises at least one row of cut holes disposed on a side of the cutting portion. The processing tool of claim 9, wherein the cutting blade comprises a high carbon steel quench hardening material or a hardened alloy steel material.