TWM499996U - Knife structure of hair cutter - Google Patents

Knife structure of hair cutter Download PDF

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Publication number
TWM499996U
TWM499996U TW104200217U TW104200217U TWM499996U TW M499996 U TWM499996 U TW M499996U TW 104200217 U TW104200217 U TW 104200217U TW 104200217 U TW104200217 U TW 104200217U TW M499996 U TWM499996 U TW M499996U
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TW
Taiwan
Prior art keywords
blade
hair
slot
cutter
hair clipper
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TW104200217U
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Chinese (zh)
Inventor
zi-qiang Yao
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zi-qiang Yao
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Application filed by zi-qiang Yao filed Critical zi-qiang Yao
Priority to TW104200217U priority Critical patent/TWM499996U/en
Publication of TWM499996U publication Critical patent/TWM499996U/en

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Description

理髮器之刀具結構Hair clipper tool structure

本創作是有關一種理髮器之刀具結構,特別是一種能夠提高剪切效率及使修剪後的毛髮較平整之刀具結構。The present invention relates to a cutter structure for a hair clipper, and more particularly to a cutter structure capable of improving shear efficiency and making the trimmed hair flat.

理髮器的刀片通常是由一固定不動的固定刀片與一疊合在固定刀片上的可動刀片所構成,而該可動刀片會左右來回移動,以與固定刀片相交錯而將頭髮剪斷。The blade of the hair clipper is usually composed of a stationary fixed blade and a movable blade superposed on the fixed blade, and the movable blade moves back and forth to be staggered with the fixed blade to cut the hair.

而為了達到理髮器刀片的良好剪切效果,並保持耐久穩定的性能表現,目前習用的技藝是選用較厚實的金屬板材料,再以砂輪切削出齒型,使齒型具有銳角並維持厚度與結構強度,請參考第1A圖所示,則是習用以砂輪7進行切削加工、以形成刀鋒111a的切削示意圖,而切削加工後所產生之切刃部111之上視圖及剖面圖則如第1B圖及第1C圖所示;而上述習用對厚實的金屬板材料以砂輪7進行切削加工出來的完整刀具則如第2A圖所示,但對厚實的金屬板材料以砂輪切削加工則會有以下缺點發生: (a)   如第2A圖所示,刀齒11與刀齒11之間係具有V形齒槽12,因此如第2B圖及第3A圖所示,當可動刀片1與固定刀片2相疊合並裝設於一理髮器3上時,可以於第3A圖中發現,由於V形齒槽12的底端會變窄,故於剪髮時越進入V形齒槽12底部的毛髮5會因為擠壓而被反推出去,因此修剪後的毛髮6則會有長短不齊的現象發生; (b)       另外,如第3B圖所示,由於V形齒槽12的底端會變窄,因此如上所述越進入V形齒槽12底部的毛髮5會產生擠壓,故髮束會被緊密集中,而當進行剪切時,緊密集中的髮束會使得剪切需要更費力,因此會有降低剪切效率的情況發生; (c)   由於底端摩擦面積較大, 使用時刀片較易升溫發燙; (d)       摩擦面積較大造成耗電量亦較高; (e)   上述加工方式將會使砂輪的加工量增多,使得砂輪壽命降低,並導致加工成本增高的問題發生。In order to achieve good shearing effect of the hair clipper blade and maintain durable and stable performance, the current technique is to use a thick metal plate material, and then cut the tooth shape with a grinding wheel to make the tooth shape have an acute angle and maintain the thickness and For the structural strength, please refer to FIG. 1A, which is a schematic view of the cutting of the blade 7 to form the blade 111a, and the upper and lower views of the cutting edge portion 111 produced after the cutting process are as shown in FIG. 1B. Figure 1 and Figure 1C; and the above-mentioned complete tool for cutting the thick metal plate material with the grinding wheel 7 is shown in Figure 2A, but for the thick metal plate material, the grinding wheel will have the following Disadvantages occur: (a) As shown in Fig. 2A, the tooth 11 and the tooth 11 have a V-shaped tooth groove 12, so as shown in Figs. 2B and 3A, when the movable blade 1 and the fixed blade 2 are When stacked on a hair clipper 3, it can be found in FIG. 3A that since the bottom end of the V-shaped slot 12 is narrowed, the hair entering the bottom of the V-shaped slot 12 at the time of cutting is 5 Will be pushed back because of the squeeze, so trim The hair 6 may have a lengthy phenomenon; (b) In addition, as shown in Fig. 3B, since the bottom end of the V-shaped slot 12 is narrowed, it enters the bottom of the V-shaped slot 12 as described above. The hair 5 will be squeezed, so the hair bundle will be tightly concentrated, and when shearing, the tightly concentrated hair bundle will make the shearing more laborious, so there will be a reduction in shear efficiency; (c) Due to the large friction area at the bottom end, the blade is easy to heat up and burn when used; (d) The large friction area causes high power consumption; (e) The above processing method will increase the processing amount of the grinding wheel, making the wheel life The problem of lowering and causing an increase in processing costs occurs.

由上述可知,這一類對厚實的金屬板材料以砂輪進行切削加工出來的刀具,具有如上述的缺點,為了克服上述問題,本創作則對厚實的金屬板材料先進行沖壓處理後再進行切削加工,以使任兩個刀齒之間底端係內彎弧形成一槽孔,該槽孔除了具有剪切功能之外,更能夠使修剪後的毛髮較平整、並提高剪切效率、減少刀片磨擦面積、降低刀片發燙、減少耗電量以及減少砂輪的加工量,如此應為一較佳解決方案。It can be seen from the above that such a tool for cutting a thick metal plate material by a grinding wheel has the above disadvantages. In order to overcome the above problems, the present invention performs a stamping process on a thick metal plate material before cutting. In order to bend the bottom end of any two teeth to form a slot, in addition to the shearing function, the slot can make the trimmed hair more flat, improve the cutting efficiency, and reduce the blade. This should be a better solution for reducing the area of the wiper, reducing the heat of the blade, reducing the power consumption and reducing the amount of grinding wheel processing.

本創作係關於一種理髮器之刀具結構,係能夠對厚實的金屬板材料先進行沖壓處理後再進行切削加工,如此將可減少砂輪切削的工時與工作量以及砂輪工具消耗量,而所製成的刀具除了能夠使修剪後的毛髮較平整之外,更能夠提高剪切效率及降低刀片發燙問題。This creation is about a tool structure of a hair clipper, which is capable of stamping and processing a thick metal plate material before cutting, which will reduce the man-hour and workload of the grinding wheel and the consumption of the grinding wheel tool. In addition to making the trimmed hair smoother, the resulting cutter can improve the cutting efficiency and reduce the problem of blade scalding.

可達成上述一種理髮器之刀具,係具有數個刀齒單元,而任一個刀齒單元前端之兩側面皆係為一刀刃部,且任一個刀齒單元之任一側底端與相鄰的刀齒單元底端之間係內彎弧形成一槽孔。The above-mentioned hair clipper cutter has a plurality of cutter units, and both sides of the front end of any one of the cutter unit are a blade portion, and the bottom end of either side of the cutter unit is adjacent to the adjacent one. The bottom end of the cutter unit is curved inward to form a slot.

更具體的說,所述刀刃部係具有一銳角。More specifically, the blade portion has an acute angle.

更具體的說,所述槽孔上更具有錐度,使該槽孔之底部具有剪切功能的銳角。More specifically, the slot is more tapered such that the bottom of the slot has an acute angle of shear function.

更具體的說,所述槽孔係為一圓形槽。More specifically, the slot is a circular slot.

有關於本創作其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。Other technical contents, features, and effects of the present invention will be apparent from the following detailed description of the preferred embodiments.

請參閱第4、5、6圖,為本創作理髮器之刀具結構之未加工之刀片結構示意圖、局部加工之刀片結構示意圖及加工完成之刀片結構示意圖,於本創作中是以可動刀片做為舉例之用,但本創作所揭露之刀具的結構亦能夠用於固定刀片,而本實施例是先以一沖壓設備(圖中未示)沖壓出具有數個圓形穿透孔411之可動刀片4,其中該圓形穿透孔411是位於該可動刀片4之前端處的平坦面41上,此時所沖壓形成的可動刀片4係為一半處理刀片。Please refer to Figures 4, 5 and 6 for the schematic diagram of the unfinished blade structure of the tool structure of the hair clipper, the schematic diagram of the blade structure of the partial processing and the schematic structure of the processed blade. In this creation, the movable blade is used as the movable blade. For example, the structure of the tool disclosed in the present application can also be used for fixing the blade. In this embodiment, a movable blade having a plurality of circular through holes 411 is first punched by a punching device (not shown). 4, wherein the circular through hole 411 is located on the flat surface 41 at the front end of the movable blade 4, and the movable blade 4 formed by punching at this time is a half processing blade.

再由第5圖及第6圖中可知,之後再以一砂輪設備(圖中未示)於該半處理刀片後之可動刀片4的前端處42上、朝向該圓形穿透孔411方向進行切削加工以形成數個排列的刀齒單元44,該刀齒單元44側面之刀刃部441則是由該砂輪設備切削所形成,且由於該砂輪設備是向該圓形穿透孔411切削,因此會於任兩個相對應的刀刃部441之間形成一槽孔45。It can be seen from Fig. 5 and Fig. 6 that a grinding wheel device (not shown) is then applied to the front end portion 42 of the movable blade 4 behind the semi-processed blade toward the circular through hole 411. Cutting to form a plurality of aligned cutter units 44, the blade portion 441 on the side of the cutter unit 44 is formed by cutting the grinding wheel device, and since the grinding wheel device is cut toward the circular through hole 411, A slot 45 is formed between any two corresponding blade portions 441.

另外,由於該半處理刀片之可動刀片4本體於前端處頂面具有一前端處42、並於前端處底面具有一平面43,因此再加工過程中經由該砂輪設備切削後的刀齒單元44於前端的頂面亦為一斜面442、於前端的底面亦為一平面443,故當切削完成後,該刀刃部441自然會有銳角4411產生,因此本創作的製程僅需使用沖壓與砂輪切削兩個步驟;除此之外,該槽孔45上亦具有一錐度(圖中未示),不論是刀刃部441之銳角4411還是槽孔45之錐度,皆是當該可動刀片4與一固定刀片相夾時用以能夠剪斷毛髮,而該槽孔45之錐度將能夠使該槽孔45之底部成為具有剪切功能的銳角。In addition, since the movable blade 4 of the semi-processing blade has a front end portion 42 at the front end and a flat surface 43 at the front end portion, the cutter unit 44 after cutting through the grinding wheel device during reworking is The top surface of the front end is also a slope 442, and the bottom surface of the front end is also a plane 443. Therefore, when the cutting is completed, the blade portion 441 naturally has an acute angle 4411. Therefore, the process of the creation only needs to use the stamping and the grinding wheel to cut two. In addition, the slot 45 also has a taper (not shown), whether it is the acute angle 4411 of the blade portion 441 or the taper of the slot 45, when the movable blade 4 and a fixed blade are used. The clip is used to be able to cut the hair, and the taper of the slot 45 will enable the bottom of the slot 45 to be an acute angle with a shearing function.

而本創作之可動刀片製造方法,如第7圖所示,其流程整理如下: (1) 先以一沖壓設備形成一具有數個圓形穿透孔之半處理刀片801;以及 (2) 再以一砂輪設備於該半處理刀片之圓形穿透孔前端處、朝向該圓形穿透孔方向進行切削加工以形成兩個相對應的刀刃部,並於任兩個相對應的刀刃部之間係內彎弧形成有一槽孔802。The movable blade manufacturing method of the present invention, as shown in Fig. 7, is organized as follows: (1) First, a semi-processing blade 801 having a plurality of circular through holes is formed by a punching device; and (2) Cutting at a front end of the circular penetration hole of the semi-processing blade with a grinding wheel device toward the circular penetration hole to form two corresponding blade portions, and at any two corresponding blade portions The inner arc is formed with a slot 802.

由上述製程可知,明顯與傳統V形齒槽的製程方式不同,本創作是將槽孔45預先設於刀齒單元44底部,故生產加工時,針對形成刀齒單元44所需的切削成型加工路徑變短,如此將可以減少切削成型的加工量,並提高加工效率以及減少砂輪工具消耗量。It can be seen from the above process that it is obviously different from the traditional V-shaped cogging process. In the present invention, the slot 45 is pre-disposed on the bottom of the cutter unit 44, so that the cutting forming process required for forming the cutter unit 44 is produced during processing. The path is shortened, which will reduce the amount of machining for cutting and increase the machining efficiency and reduce the consumption of the grinding wheel tool.

如第8A、8B、9A及9B圖所示,當該可動刀片4與固定刀片2相疊合並裝設於一理髮器3上時,如圖所示,於剪切頭髮時將有以下特點: (1)       由於槽孔45可以有效減低塞入的毛髮5的相互擠壓狀態,使剪髮時進入齒槽的毛髮5不會因為擠壓而被反推出去;因此修剪後的毛髮6較平整, 不會有長短不齊的現象發生。 (2)       能夠讓進入槽孔45的毛髮5維持原本的鬆散狀態,相較於傳統V形齒槽底端變窄造成緊密的毛髮束,剪切較為省力,故可提高剪切效率。 (3)       將本創作之第8B圖與習用技術的第2C圖比較之下可知,本創作與固定刀片2相疊合的接觸面444,與習用技術之鋸齒狀的刀齒11與固定刀片2相疊合的接觸面113相較之下,習用技術之鋸齒狀的刀齒11之間是V形齒槽12,而本創作之刀齒單元44係具有該槽孔45,由於該槽孔45之槽底係具有弧狀凹口,因此與習用的V形齒槽12比較之下,本創作之槽孔45能夠使刀片接觸面積變小,故工作時可以有效減少磨擦阻力,降低電力消耗;同時降低磨擦產生的溫度,因而降低刀片發燙問題。As shown in Figs. 8A, 8B, 9A and 9B, when the movable blade 4 and the fixed blade 2 are stacked and mounted on a hair clipper 3, as shown in the figure, when the hair is cut, the following characteristics are obtained: (1) Since the slot 45 can effectively reduce the mutual squeezing state of the stuffed hair 5, the hair 5 entering the gullet at the time of hair cutting is not pushed back by the squeezing; therefore, the trimmed hair 6 is relatively flat. There will be no unevenness. (2) The hair 5 entering the slot 45 can be maintained in the original loose state, and the tight hair bundle is narrowed compared to the bottom end of the conventional V-shaped groove, so that the shearing is labor-saving, so that the shearing efficiency can be improved. (3) Comparing Fig. 8B of the present invention with Fig. 2C of the conventional technique, it is known that the contact surface 444 of the present invention overlaps with the fixed blade 2, and the sawtooth tooth 11 and the fixed blade 2 of the prior art. In contrast to the overlapping contact faces 113, the conventionally shaped serrated teeth 11 are between the V-shaped slots 12, and the inventive tooth unit 44 has the slot 45 due to the slot 45. The bottom of the groove has an arc-shaped recess, so that compared with the conventional V-shaped slot 12, the slot 45 of the present invention can make the contact area of the blade smaller, so that the friction resistance can be effectively reduced and the power consumption can be reduced during operation; At the same time, the temperature generated by the friction is lowered, thereby reducing the problem of blade scalding.

本創作所提供之理髮器之刀具結構,與其他習用技術相互比較時,其優點如下: 1.   本創作是對厚實的金屬板材料先進行沖壓處理後再進行切削加工,用以於刀齒單元的底部形成有槽孔,因此當修剪毛髮時,由於槽孔可以有效減低塞入的頭髮的相互擠壓狀態,使剪髮時進入齒槽的頭髮不會因為擠壓而被反推出去;因此修剪後的毛髮較平整,不會有長短不齊的現象發生。除此之外,由於進入槽孔的毛髮能夠維持原本的鬆散狀態,故相較於傳統V形齒槽底端變窄造成緊密的毛髮束,剪切較為省力,故可提高剪切效率。 2.    本創作之槽孔能夠使刀片接觸面積變小,工作時可以有效減少磨擦阻力,降低電力消耗;同時降低磨擦產生的溫度,因而降低刀片發燙問題。The advantages of the tool structure of the hair clipper provided by this creation are compared with other conventional techniques. The advantages are as follows: 1. The creation is to press the thick metal sheet material and then cut it for the cutter unit. The bottom of the bottom is formed with a slot, so when the hair is trimmed, since the slot can effectively reduce the mutual squeeze state of the stuffed hair, the hair entering the tooth gap during the hair cutting is not pushed back by the pressing; The trimmed hair is flat and there will be no unevenness. In addition, since the hair entering the slot can maintain the original loose state, the tighter hair bundle is narrower than the bottom end of the conventional V-shaped cogging, and the shearing is labor-saving, so that the shearing efficiency can be improved. 2. The slot of the creation can make the contact area of the blade smaller, can effectively reduce the friction resistance and reduce the power consumption during operation; at the same time reduce the temperature generated by the friction, thereby reducing the problem of the blade being hot.

本創作已透過上述之實施例揭露如上,然其並非用以限定本創作,任何熟悉此一技術領域具有通常知識者,在瞭解本創作前述的技術特徵及實施例,並在不脫離本創作之精神和範圍內,當可作些許之更動與潤飾,因此本創作之專利保護範圍須視本說明書所附之請求項所界定者為準。The present invention has been disclosed above in the above embodiments, but it is not intended to limit the present invention. Anyone skilled in the art having ordinary knowledge will understand the foregoing technical features and embodiments of the present invention without departing from the present invention. In the spirit and scope, the scope of patent protection of this creation shall be subject to the definition of the requirements attached to this manual.

1‧‧‧可動刀片
11‧‧‧刀齒
111‧‧‧切刃部
111a‧‧‧刀鋒
112‧‧‧理髮器刃部
113‧‧‧接觸面
12‧‧‧V形齒槽
2‧‧‧固定刀片
3‧‧‧理髮器
4‧‧‧可動刀片
41‧‧‧平坦面
411‧‧‧圓形穿透孔
42‧‧‧前端處
43‧‧‧平面
44‧‧‧刀齒單元
441‧‧‧刀刃部
4411‧‧‧銳角
442‧‧‧斜面
443‧‧‧平面
444‧‧‧接觸面
45‧‧‧槽孔
5‧‧‧毛髮
6‧‧‧毛髮
7‧‧‧砂輪
1‧‧‧ movable blade
11‧‧‧ teeth
111‧‧‧ cutting edge
111a‧‧‧ Blade
112‧‧‧ hairdresser blade
113‧‧‧Contact surface
12‧‧‧V-shaped cogging
2‧‧‧Fixed blades
3‧‧‧ hair clipper
4‧‧‧ movable blade
41‧‧‧flat surface
411‧‧‧round through hole
42‧‧‧ front end
43‧‧‧ plane
44‧‧‧Knife unit
441‧‧‧Knife
4411‧‧‧ acute angle
442‧‧‧Bevel
443‧‧‧ plane
444‧‧‧Contact surface
45‧‧‧Slots
5‧‧‧ hair
6‧‧‧ Hair
7‧‧‧ grinding wheel

[第1A圖]係習用可動刀片之利用砂輪進行刀刃切削示意圖。        [第1B圖]係習用可動刀片之切刃部上視圖。        [第1C圖]係為第1B圖中的H-H線剖面圖。              [第2A圖]係習用可動刀片之結構示意圖。        [第2B圖]係習用可動刀片與固定刀片組合示意圖。        [第2C圖]係習用可動刀片與固定刀片組合的接觸面示意圖。        [第3A圖]係習用理髮器之修剪毛髮示意圖。        [第3B圖]係習用理髮器之V形齒槽內之毛髮擠塞現象示意圖。        [第4圖]係本創作理髮器之刀具結構之未加工之刀片結構示意圖。        [第5圖]係本創作理髮器之刀具結構之局部加工之刀片結構示意圖。        [第6圖]係本創作理髮器之刀具結構之加工完成之刀片結構示意圖。        [第7圖]係本創作理髮器之刀具結構之製造方法流程示意圖。        [第8A圖]係本創作理髮器之刀具結構之可動刀片與固定刀片組合示意圖。        [第8B圖]係本創作理髮器之刀具結構之可動刀片與固定刀片組合的接觸面示意圖。        [第9A圖]係本創作理髮器之刀具結構之修剪毛髮示意。        [第9B圖]係本創作理髮器之刀具結構之槽孔之毛髮鬆散現象示意圖。[Fig. 1A] Fig. 1 is a schematic view showing the cutting of a cutting edge using a grinding wheel by a conventional movable blade. [Fig. 1B] is a top view of the cutting edge portion of the conventional movable blade. [Fig. 1C] is a cross-sectional view taken along the line H-H in Fig. 1B. [Fig. 2A] is a schematic view showing the structure of a conventional movable blade. [Fig. 2B] is a schematic view showing a combination of a movable blade and a fixed blade. [Fig. 2C] is a schematic view of a contact surface of a conventional movable blade and a fixed blade. [Fig. 3A] is a schematic diagram of trimming hair of a conventional hair clipper. [Fig. 3B] is a schematic view showing the phenomenon of hair congestion in a V-shaped tooth groove of a conventional hair clipper. [Fig. 4] is a schematic view of the unfinished blade structure of the tool structure of the present hair clipper. [Fig. 5] is a schematic view of the blade structure of the partial processing of the tool structure of the present hair clipper. [Fig. 6] is a schematic view of the blade structure of the tool structure of the present hair clipper. [Fig. 7] is a flow chart showing the manufacturing method of the tool structure of the present hair clipper. [Fig. 8A] is a schematic diagram showing the combination of a movable blade and a fixed blade of the tool structure of the present hair clipper. [Fig. 8B] is a schematic view showing the contact surface of the movable blade and the fixed blade of the cutter structure of the present hair clipper. [Fig. 9A] is a schematic illustration of the trimming of the cutter structure of the present hair clipper. [Fig. 9B] is a schematic view showing the looseness of the hair in the slot of the cutter structure of the present hair clipper.

4‧‧‧可動刀片 4‧‧‧ movable blade

44‧‧‧刀齒單元 44‧‧‧Knife unit

441‧‧‧刀刃部 441‧‧‧Knife

4411‧‧‧銳角 4411‧‧‧ acute angle

442‧‧‧斜面 442‧‧‧Bevel

443‧‧‧平面 443‧‧‧ plane

Claims (4)

一種理髮器之刀具結構,係包含:數個刀齒單元,而任一個刀齒單元前端之兩側面皆係為一刀刃部,且任一個刀齒單元之任一側底端與相鄰的刀齒單元底端之間係內彎弧形成一槽孔。The utility model relates to a cutter structure of a hair clipper, comprising: a plurality of cutter tooth units, wherein both sides of the front end of any one of the cutter tooth units are a blade portion, and the bottom end of either side of the cutter tooth unit and the adjacent knife A slot is formed in the inner end of the tooth unit to form a slot. 如請求項1所述之理髮器之刀具結構,其中該刀刃部係具有一銳角。The cutter structure of the hair clipper of claim 1, wherein the blade portion has an acute angle. 如請求項1所述之理髮器之刀具結構,其中該槽孔上更具有錐度,使該槽孔之底部具有剪切功能的銳角。The cutter structure of the hair clipper of claim 1, wherein the slot is more tapered such that the bottom of the slot has an acute angle of shearing function. 如請求項1所述之理髮器之刀具結構,其中該槽孔係為一圓形槽。The cutter structure of the hair clipper of claim 1, wherein the slot is a circular groove.
TW104200217U 2015-01-07 2015-01-07 Knife structure of hair cutter TWM499996U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108908414A (en) * 2018-09-26 2018-11-30 浙江海顺电工有限公司 Whole abnormity haircut blade and hair cutter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108908414A (en) * 2018-09-26 2018-11-30 浙江海顺电工有限公司 Whole abnormity haircut blade and hair cutter
CN108908414B (en) * 2018-09-26 2024-04-26 浙江海顺电工有限公司 Integral special-shaped hair clipper and hair clipper

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