TWM492513U - Thin-film coil, thin-film coil element and charging apparatus - Google Patents
Thin-film coil, thin-film coil element and charging apparatus Download PDFInfo
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Description
本創作為一種薄膜線圈、薄膜線圈元件與充電裝置,特別是一種具有特定線寬而經通電能產生感應電磁場的薄膜線圈、薄膜線圈元件,以及組合多個薄膜線圈元件形成的充電裝置。The present invention is a film coil, a film coil component and a charging device, in particular, a film coil having a specific line width and capable of generating an induced electromagnetic field by energization, a film coil component, and a charging device formed by combining a plurality of film coil components.
無線充電,又稱作感應充電或非接觸式感應充電,是利用近場感應,也就是電感耦合,由供電設備將能量傳輸至用電裝置。一般技術為在充電器中設有一磁心,再於外部繞銅線圈,通電後可產生在某一個方向的電磁場,若施以交流電可產生交流電磁場,若在用電裝置內有另一線圈接收交流電磁場,可轉化為電能,而供電給用電裝置,或對其內的充電電池進行充電。由於充電器與用電裝置之間以電感耦合傳送能量,沒有電線連接之必要。Wireless charging, also known as inductive charging or non-contact inductive charging, utilizes near-field sensing, that is, inductive coupling, to transfer energy to a powered device by a power supply device. The general technique is to provide a magnetic core in the charger and then to externally surround the copper coil. After being energized, an electromagnetic field can be generated in a certain direction. If an alternating current is applied, an alternating electromagnetic field can be generated, and if another electric coil is used in the electric device, the alternating current is received. The magnetic field can be converted into electrical energy and supplied to a powered device or charged to a rechargeable battery therein. Since the charger and the consumer are inductively coupled to transfer energy, there is no need for a wire connection.
傳統之線圈設計如圖1A與圖1B所示。圖1A顯示為一般無線充電模組的線圈,匝數為三圈,一端通電後能產生一感應電磁場強度。為了增加感應電磁場強度,可如圖1B所示,可增加平面線圈的繞線匝數至六圈,理論上可以增加感應電磁場強度至兩倍。但是這樣會使線長增加兩倍以上,而影響到線圈整體的電阻值,降低無線充電的效率。The conventional coil design is shown in Figures 1A and 1B. FIG. 1A shows a coil of a general wireless charging module, the number of turns being three turns, and an induced electromagnetic field strength can be generated when one end is energized. In order to increase the intensity of the induced electromagnetic field, as shown in FIG. 1B, the number of turns of the planar coil can be increased to six turns, and the intensity of the induced electromagnetic field can theoretically be increased by a factor of two. However, this will increase the line length by more than two times, which affects the overall resistance of the coil and reduces the efficiency of wireless charging.
同時,無線充電仍有部分缺點待克服,如效率略低,一般充 電器內也有變壓器,但無線充電以第一線圈和第二線圈的組成,由於在結構上有限制,能量傳送效率會略低一般充電器,再加上電源先由外部電路作降壓、整流及穩壓後再到無線充電模組,轉換效率也會受限於外部電路的設計;以無線充電方式會因匝數增加導致線阻提升而發熱嚴重,其與傳統充電器有相同的問題,即便是正在充電時,會產生發熱的現象。At the same time, wireless charging still has some shortcomings to be overcome, such as slightly lower efficiency, general charging There is also a transformer in the electric appliance, but the wireless charging is composed of the first coil and the second coil. Due to the structural limitation, the energy transmission efficiency is slightly lower than that of the general charger, and the power supply is firstly stepped down and rectified by an external circuit. After the voltage is regulated and then to the wireless charging module, the conversion efficiency is also limited by the design of the external circuit; the wireless charging method will cause the line resistance to increase due to the increase in the number of turns, and the heat is severe, which has the same problem as the conventional charger, even if It is a phenomenon that generates heat when it is being charged.
為了提出一種可以有效提昇充電效率,以及改善發熱的問題,本創作提出一種薄膜線圈、薄膜線圈元件,以及利用此薄膜線圈組合而成的充電裝置,可以應用於無線充電的高增益薄膜線圈設計,其效果之一係即便是增加匝數也不會明顯提升線圈整體的電阻值,可以有效提昇充電效率,且不易有發熱的問題。In order to propose a problem that can effectively improve the charging efficiency and improve the heat generation, the present invention proposes a film coil, a film coil component, and a charging device using the film coil combination, which can be applied to a wireless charging high gain film coil design. One of the effects is that even if the number of turns is increased, the resistance value of the entire coil is not significantly increased, which can effectively improve the charging efficiency and is less prone to heat generation.
根據實施例,揭露書描述一種薄膜線圈,係由一螺旋結構的薄膜繞線所組成,薄膜繞線為一導體,螺旋結構中相鄰結構具有一間距,且薄膜繞線之外側具有對外連線之一連接埠,內側則具有一繞線終點,經通電連接埠與繞線終點,可形成一感應電磁場。According to an embodiment, the disclosure describes a thin film coil consisting of a spiral wound film, the film winding being a conductor, the adjacent structure of the spiral structure having a pitch, and the outer side of the film winding having an external connection One of the ports is connected to the inside, and the inner side has a winding end point, and an inductive electromagnetic field can be formed by energizing the connection and the winding end point.
在一實施例中,螺旋結構的薄膜繞線中心部位可形成有一薄膜磁心。In one embodiment, a thin film core may be formed at a central portion of the spiral winding of the film structure.
經組合兩個薄膜線圈,可形成一薄膜線圈元件,實施例包括一基板,以及形成基板兩側表面的第一薄膜線圈與第二薄膜線圈。第一薄膜線圈形成於基板之第一表面,係由一螺旋結構的第一薄膜繞線所組成,第一薄膜繞線之外側具有對外連線之第一連接埠,內側具有第一繞線終點。第二薄膜線圈形成於基板之第二表面,係由一螺旋結構的第二薄膜繞線所組成,第二薄膜繞線之外側具有對外連線之第二連接埠,內側具有一第二繞線終點。By combining two film coils, a film coil component can be formed. Embodiments include a substrate, and first film coils and second film coils forming both side surfaces of the substrate. The first film coil is formed on the first surface of the substrate, and is composed of a first film winding of a spiral structure. The first film winding has a first connection port on the outer side of the wire and a first wire end on the inner side. . The second film coil is formed on the second surface of the substrate, and is composed of a second film winding of a spiral structure. The second film winding has a second connecting port on the outer side of the wire and a second winding on the inner side. end.
上述第一薄膜線圈與第二薄膜線圈可以一電連接手段電性相接,並且第一薄膜繞線的螺旋方向與第二薄膜繞線的螺旋方向相 同,經第一連接埠與第二連接埠之間的電流可形成一感應電磁場。The first film coil and the second film coil may be electrically connected by an electrical connection means, and the spiral direction of the first film winding is opposite to the spiral direction of the second film winding Similarly, an electric current between the first connection port and the second connection port forms an induced electromagnetic field.
同樣地,螺旋結構的第一薄膜繞線與第二薄膜繞線中心部位各別也可形成有薄膜磁心。或者,第一薄膜線圈與第二薄膜線圈亦可各別形成於一磁性薄膜上,再結合於基板之兩個表面上。而在一實施例中,基板為一磁性基板。Similarly, a thin film core may be formed separately between the first film winding of the spiral structure and the center of the second film winding. Alternatively, the first film coil and the second film coil may be separately formed on a magnetic film and then bonded to both surfaces of the substrate. In one embodiment, the substrate is a magnetic substrate.
經結合一或多個薄膜線圈元件,可組成一充電裝置,用以對具有裝置端薄膜線圈元件的用電裝置充電。In combination with one or more of the film coil elements, a charging device can be formed for charging the consumer having the device-end film coil component.
為了能更進一步瞭解本創作為達成既定目的所採取之技術、方法及功效,請參閱以下有關本創作之詳細說明、圖式,相信本創作之目的、特徵與特點,當可由此得以深入且具體之瞭解,然而所附圖式與附件僅提供參考與說明用,並非用來對本創作加以限制者。In order to further understand the techniques, methods and effects of this creation in order to achieve the intended purpose, please refer to the following detailed descriptions and diagrams of this creation. I believe that the purpose, characteristics and characteristics of this creation can be deepened and specific. The drawings and the annexes are provided for reference and description only, and are not intended to limit the present invention.
21‧‧‧第一薄膜線圈21‧‧‧First film coil
22‧‧‧第二薄膜線圈22‧‧‧Second film coil
201‧‧‧第一薄膜繞線201‧‧‧First film winding
202‧‧‧第二薄膜繞線202‧‧‧Second film winding
203‧‧‧第一連接埠203‧‧‧First port
204‧‧‧第二連接埠204‧‧‧Second connection
207‧‧‧第一繞線終點207‧‧‧First winding end point
208‧‧‧第二繞線終點208‧‧‧second winding end point
301‧‧‧線圈連接部301‧‧‧ coil connection
30‧‧‧基板30‧‧‧Substrate
40‧‧‧基板40‧‧‧Substrate
41‧‧‧第一薄膜線圈41‧‧‧First film coil
42‧‧‧第二薄膜線圈42‧‧‧Second film coil
403‧‧‧第一連接埠403‧‧‧First port
404‧‧‧第二連接埠404‧‧‧Second port
51、51’‧‧‧薄膜線圈51, 51'‧‧‧ film coil
501‧‧‧薄膜繞線501‧‧‧film winding
503、503’‧‧‧連接埠503, 503’‧‧‧ Connections
505、505’‧‧‧薄膜磁心505, 505'‧‧‧ film core
507‧‧‧繞線終點507‧‧‧ winding end point
60‧‧‧基板60‧‧‧Substrate
601‧‧‧線圈連接部601‧‧‧ coil connection
70、70’‧‧‧磁性薄膜70, 70'‧‧‧ magnetic film
71、71’‧‧‧薄膜線圈71, 71'‧‧‧ film coil
701‧‧‧薄膜繞線701‧‧‧ film winding
703‧‧‧連接埠703‧‧‧Connector
80‧‧‧基板80‧‧‧Substrate
90‧‧‧磁性基板90‧‧‧Magnetic substrate
10‧‧‧充電裝置10‧‧‧Charging device
101‧‧‧薄膜線圈元件101‧‧‧film coil components
103‧‧‧電源管理單元103‧‧‧Power Management Unit
104‧‧‧電源104‧‧‧Power supply
105‧‧‧用電裝置105‧‧‧Electrical devices
107‧‧‧裝置端薄膜線圈元件107‧‧‧Device-end thin film coil components
圖1A與圖1B示意顯示一般銅線圈的形式;圖2A、2B顯示本創作薄膜線圈之實施例示意圖;圖3A、3B顯示本創作薄膜線圈元件之實施例示意圖,圖4顯示本創作薄膜線圈元件之另一實施例示意圖;圖5顯示本創作薄膜線圈之另一實施例示意圖;圖6顯示本創作薄膜線圈元件之再一實施例示意圖;圖7顯示本創作薄膜線圈之一實施例示意圖;圖8顯示本創作薄膜線圈元件之一實施例示意圖;圖9顯示本創作薄膜線圈元件之再一實施例示意圖;圖10為本創作充電裝置之實施例示意圖;圖11顯示發射端的發射訊號波形圖;圖12顯示接收端的感應訊號波形圖;圖13顯示雙面薄膜線圈的接收端感應訊號波形圈。1A and 1B schematically show the form of a general copper coil; FIGS. 2A and 2B show a schematic view of an embodiment of the inventive film coil; FIGS. 3A and 3B show a schematic view of an embodiment of the inventive film coil component, and FIG. 4 shows the inventive film coil component. FIG. 5 is a schematic view showing another embodiment of the inventive film coil component; FIG. 7 is a schematic view showing another embodiment of the film coil component of the present invention; 8 is a schematic view showing an embodiment of the present invention; FIG. 9 is a schematic view showing another embodiment of the present invention; FIG. 10 is a schematic diagram showing an embodiment of the present invention; FIG. Figure 12 shows the waveform of the inductive signal at the receiving end; Figure 13 shows the inductive signal waveform of the receiving end of the double-sided film coil.
本創作提出一種薄膜線圈、薄膜線圈元件,是一種透過薄膜技術製作薄型而且可導電的薄膜裝置,本創作也涉及利用此薄膜線圈組合而成的充電裝置,特別是一種具有特定線寬而經通電能產生感應電磁場的薄膜線圈,可以應用於無線充電的高增益薄膜線圈設計,經組合多個薄膜線圈形成充電裝置。The present invention proposes a thin film coil and a thin film coil component, which is a thin and electrically conductive thin film device through a thin film technology. The present invention also relates to a charging device using the combination of the thin film coil, in particular, a specific line width and a power supply. A thin film coil capable of generating an induced electromagnetic field can be applied to a wirelessly charged high gain thin film coil design, and a plurality of thin film coils are combined to form a charging device.
薄膜設計的效果之一係即便是增加匝數也不會明顯提升線圈整體的電阻值,可以有效提昇充電效率,比如將充電效率從70%提升至80%以上,且不易有發熱的問題。此外,薄膜線圈之實施例之一可將線圈薄型化,並可立體化,可助於整個無線充電裝置之可撓性(flexibility)與薄型化(miniaturization),比如薄度可小於0.5mm。One of the effects of the film design is that even if the number of turns is increased, the resistance value of the entire coil is not significantly improved, and the charging efficiency can be effectively improved, for example, the charging efficiency is increased from 70% to 80% or more, and the problem of heat generation is not easy. In addition, one of the embodiments of the film coil can thin the coil and be three-dimensional, which can contribute to the flexibility and miniaturization of the entire wireless charging device, such as a thinness of less than 0.5 mm.
圖2A顯示本創作薄膜線圈之實施例示意圖之一,此例之薄膜線圈為具有一螺旋方向的第一薄膜線圈21,由螺旋結構的第一薄膜繞線201所組成,形成多匝數的薄膜線圈。此薄膜繞線較佳為由導體材料製成之薄膜,螺旋結構中相鄰結構具有一間距,使得電氣訊號不致互相耦合或影響。此第一薄膜繞線201之外側具有對外(外部電路)連線之一連接埠,如圖示的第一連接埠203,而內側則具有一繞線終點,如圖示的第一繞線終點207。2A is a schematic view showing an embodiment of the film coil of the present invention. The film coil of this example is a first film coil 21 having a spiral direction, and is composed of a first film winding 201 of a spiral structure to form a multi-turn film. Coil. Preferably, the film winding is a film made of a conductive material, and adjacent structures in the spiral structure have a spacing so that electrical signals do not couple or affect each other. The outer side of the first film winding 201 has a connection port of the external (external circuit) connection, such as the first connection port 203 as shown, and the inner side has a winding end point, as shown by the first winding end point. 207.
相對地,圖2B接著示意表示有一個螺旋方式相反的第二薄膜線圈22,由螺旋結構的第二薄膜繞線202所組成,同樣在相鄰的結構有一間距,此間距與上述第一薄膜線圈21的結構間距實質上可一致,但也可不一致。同樣地,第二薄膜繞線202外側有對外連線的第二連接埠204,內側終端則有第二繞線終點208。In contrast, FIG. 2B is a schematic representation of a second film coil 22 having a spiral pattern opposite, consisting of a second film winding 202 of helical configuration, also having a spacing in adjacent structures, the spacing and the first film coil The structural spacing of 21 may be substantially the same, but may be inconsistent. Similarly, the second film winding 202 has a second connection port 204 externally connected to the outside, and the inner terminal has a second winding end point 208.
於上述薄膜線圈(第一薄膜線圈21、第二薄膜線圈22)中,經提供電力,電流經各線圈的對外連接埠(第一連接埠203、第二連接埠204)到繞線終點(第一繞線終點207、第二繞線終點208),可以形成一感應電磁場。In the thin film coil (the first thin film coil 21 and the second thin film coil 22), electric power is supplied, and current is supplied to the outer connecting port of each coil (the first connecting port 203 and the second connecting port 204) to the winding end point (the first A winding end point 207 and a second winding end point 208) can form an induced electromagnetic field.
設計上,第一薄膜線圈21與第二薄膜線圈22在實際需求下,螺旋結構中的相鄰繞線的間距可以相同或不同,也可以包括相同匝數或是不同的匝數,甚至線圈面積也可不同。In design, the first film coil 21 and the second film coil 22 may have the same or different pitches of adjacent windings in the spiral structure under actual demand, and may also include the same number of turns or different turns, even the coil area. It can also be different.
材料上,形成第一薄膜線圈21、第二薄膜線圈22的薄膜繞線(201、202)較佳可為一可撓式的銅薄膜,而實際實現時,材料並不限於銅。薄膜線圈的螺旋結構為一矩形螺旋結構或一圓形螺旋結構。In the material, the film windings (201, 202) forming the first film coil 21 and the second film coil 22 are preferably a flexible copper film, and in actual implementation, the material is not limited to copper. The spiral structure of the film coil is a rectangular spiral structure or a circular spiral structure.
根據實施例,若結合了上述的薄膜線圈,比如在一基板的兩個表面上分別結合上述第一、第二薄膜線圈,可形成一薄膜線圈元件,如圖3A所示之本創作薄膜線圈元件實施例示意圖。According to the embodiment, if the above-mentioned thin film coil is combined, for example, the first and second thin film coils are respectively combined on two surfaces of a substrate, a thin film coil component can be formed, as shown in FIG. 3A. A schematic of an embodiment.
圖中顯示為薄膜線圈元件的剖面圖,其中有一基板30,兩側表面分別結合了第一薄膜線圈21與第二薄膜線圈22,而下方呈現出兩個薄膜線圈(21、22)的薄膜繞線的第一連接埠203與第二連接埠204,在第一薄膜線圈21與第二薄膜線圈22之間利用一電連接手段電性連接,比如是貫穿了基板30的一種線圈連接部301,連接兩個薄膜線圈(21、22)的繞線終點,如圖2A、2B所示的第一繞線終點207與第二繞線終點208。如此,等於薄膜線圈元件中的兩組薄膜線圈進行串聯,得以提升感應電動勢與感應電流量,因此可以在相同面積下有兩倍的感應電磁場,或是在一定感應電磁場的需求下,僅需一半的面積即可達成。The figure shows a cross-sectional view of a thin film coil component in which a substrate 30 has a first film coil 21 and a second film coil 22 joined to each other, and a film winding of the two film coils (21, 22) is shown below. The first connection port 203 and the second connection port 204 of the wire are electrically connected between the first film coil 21 and the second film coil 22 by an electrical connection means, such as a coil connection portion 301 penetrating the substrate 30. The winding end points of the two film coils (21, 22) are connected, as shown in Figs. 2A, 2B, the first winding end point 207 and the second winding end point 208. In this way, the two sets of film coils in the thin film coil component are connected in series to increase the induced electromotive force and the amount of induced current, so that there can be twice the induced electromagnetic field in the same area, or only half of the required electromagnetic field. The area can be reached.
基板30兩側結合了第一薄膜線圈21與第二薄膜線圈22,線圈上的薄膜繞線形成的螺旋結構應為相同,經第一連接埠203與第二連接埠204之間的電流可形成一致方向的感應電磁場,且螺旋結構中的相鄰線圈結構間的間距也可實質相同,但亦不排除依照實際需求有不同的間距。The first film coil 21 and the second film coil 22 are combined on both sides of the substrate 30, and the spiral structure formed by the film winding on the coil should be the same, and the current between the first connection port 203 and the second connection port 204 can be formed. The induced electromagnetic field in a uniform direction, and the spacing between adjacent coil structures in the spiral structure may also be substantially the same, but it is not excluded that there are different spacings according to actual needs.
圖3B接著顯示本創作薄膜線圈元件的立體示意圖,從此圖可明顯得出在基板30的兩側表面分別組合了第一薄膜線圈21與第二薄膜線圈22,其中第二薄膜線圈22位於此圖基板30下側,因 此部份以虛線表示。FIG. 3B is a perspective view showing the coil element of the present invention. It is apparent from the figure that the first film coil 21 and the second film coil 22 are respectively combined on both sides of the substrate 30, wherein the second film coil 22 is located in this figure. The lower side of the substrate 30, This part is indicated by a dotted line.
此例中,第一薄膜線圈21具有對外電路連線的第一連接埠203,以及第二薄膜線圈22的第二連接埠204,兩者形成在基板30上的位置相錯一段距離。薄膜線圈(21、22)內側分別有第一繞線終點207與第二繞線終點208,而如圖3A顯示,線圈連接部301電性連接了第一繞線終點207與第二繞線終點208。另有實施例係將第一繞線終點207與第二繞線終點208分別藉著電連接線連接到其他外部電路上。In this example, the first film coil 21 has a first connection port 203 wired to the external circuit, and a second connection port 204 of the second film coil 22, the positions of which are formed on the substrate 30 at a wrong distance. The first winding end point 207 and the second winding end point 208 are respectively inside the film coils (21, 22), and as shown in FIG. 3A, the coil connecting portion 301 is electrically connected to the first winding end point 207 and the second winding end point. 208. In other embodiments, the first winding end point 207 and the second winding end point 208 are respectively connected to other external circuits by electrical connection lines.
圖4再顯示另一薄膜線圈元件的實施例示意圖,此例顯示基板40的兩側分別結合了第一薄膜線圈41與第二薄膜線圈42,而兩個薄膜線圈的尾端分別為第一連接埠403與第二連接埠404,此例顯示第一連接埠403與第二連接埠404的位置隔著基板40為重疊。此例顯示的高增益立體薄膜線圈的兩側第一連接埠403與第二連接埠404設置於基板40的重疊位置,可以減少接線處的面積,以利相關裝置小型化的實現。4 is a schematic view showing an embodiment of another thin film coil component. The example shows that the two sides of the substrate 40 are respectively combined with the first thin film coil 41 and the second thin film coil 42, and the tail ends of the two thin film coils are respectively the first connection. The 埠 403 and the second port 404, in this example, show that the positions of the first port 403 and the second port 404 overlap with each other via the substrate 40. The first connecting port 403 and the second connecting port 404 on both sides of the high-gain stereo film coil shown in this example are disposed at the overlapping positions of the substrate 40, so that the area of the wiring can be reduced to facilitate the miniaturization of the related device.
更者,另有實施例於薄膜線圈中的螺旋結構的薄膜繞線中心部位形成有一薄膜磁心,實施例如圖5所示之示意圖。Furthermore, in another embodiment, a thin film core is formed at the center of the winding of the film of the spiral structure in the film coil, and a schematic diagram as shown in FIG. 5 is implemented.
此例顯示薄膜繞線501以某一螺旋方向形成薄膜線圈51,線圈外側末端有一連接埠503,內側則具有繞線終點507,特別的是,在線圈中間部位包括有薄膜磁心505,此磁性物質較佳可為一種強磁性材料所形成,可增加薄膜繞線501的感應電流與感應電動勢;若組合形成薄膜線圈元件,則可分別增加第一薄膜線圈與第二薄膜線圈的感應電磁場與感應電動勢,並減少渦電流損失。This example shows that the film winding 501 forms the film coil 51 in a spiral direction, the outer end of the coil has a connection 埠 503, and the inner side has a winding end point 507. In particular, a thin film core 505 is included in the middle portion of the coil. Preferably, it can be formed by a ferromagnetic material, which can increase the induced current and the induced electromotive force of the film winding 501; if combined to form the thin film coil component, the induced electromagnetic field and the induced electromotive force of the first thin film coil and the second thin film coil can be respectively increased. And reduce eddy current losses.
經組立兩組具有薄膜磁心(圖5,505)的薄膜線圈(51)後,如圖6所示之實施例示意圖。此剖面圖顯示基板60的兩側表面分別形成有相同繞線結構方向的薄膜線圈51、51’,薄膜線圈51、51’的繞線端點為對外連線的連接埠503、503’,而線圈的中心位置分別具有薄膜磁心505、505’,同樣地,利用線圈連接部601 透過電性連接薄膜線圈51、51’的繞線終點而相互串連。After assembling two sets of film coils (51) having a thin film core (Fig. 5, 505), a schematic view of the embodiment shown in Fig. 6 is shown. The cross-sectional view shows that the film coils 51, 51' are formed on both sides of the substrate 60 in the same winding structure direction, and the winding end points of the film coils 51, 51' are the external connection ports 503, 503'. The center positions of the coils respectively have thin film cores 505, 505', and similarly, coil connection portions 601 are utilized. The wiring ends of the film coils 51, 51' are electrically connected to each other in series.
在另一實施例中,薄膜線圈可如圖7所之實施例示意圖,形成於磁性薄膜70上,磁性薄膜70可以鐵氧磁體材料形成,可以有效增加薄膜繞線701形成的薄膜線圈71的感應電流與感應電動勢,並減少渦電流損失。In another embodiment, the film coil can be formed on the magnetic film 70 as shown in the embodiment of FIG. 7. The magnetic film 70 can be formed of a ferrite material, which can effectively increase the inductance of the film coil 71 formed by the film winding 701. Current and induced electromotive force, and reduce eddy current loss.
此例之薄膜線圈71同樣可由螺旋結構的薄膜繞線701所組成,薄膜繞線701為一導體,結構上顯示其中螺旋結構中相鄰結構具有一間距,特別的是,薄膜線圈71中的薄膜繞線701兩端點分別都利用連接電路形成對外連接的連接埠703。同樣流經連接埠703中的兩端點的電流將形成一感應電磁場。The film coil 71 of this example can also be composed of a spiral film winding 701, which is a conductor, and the structure shows that the adjacent structures in the spiral structure have a pitch, in particular, the film in the film coil 71. Each of the ends of the winding 701 is formed with a connection circuit to form an external connection port 703. The current flowing through the two end points in the connection port 703 will also form an induced electromagnetic field.
接著於圖8顯示本創作薄膜線圈元件之一實施例示意圖,此例顯示的薄膜線圈元件也先備置一基板80,而基板80兩側表面分別結合了如圖7顯示的形成於磁性薄膜70、70’上的薄膜線圈71、71’,也就是兩側薄膜線圈71、71’係各別形成於磁性薄膜70、70’上,再隔著磁性薄膜70、70’結合於基板80。FIG. 8 is a schematic view showing an embodiment of the film coil component of the present invention. The film coil component of the example is also provided with a substrate 80, and the two surfaces of the substrate 80 are respectively combined with the magnetic film 70 as shown in FIG. The film coils 71, 71' on the 70', that is, the film coils 71, 71' on both sides are formed on the magnetic films 70, 70', respectively, and bonded to the substrate 80 via the magnetic films 70, 70'.
圖9再繼續顯示本創作薄膜線圈元件之再一實施例示意圖,此圖顯示薄膜線圈71、71’並非先形成於磁性薄膜上,而是直接備置一磁性基板90,在磁性基板90的兩側分別結合了有特定螺旋方向的多匝數線圈。透過鐵氧磁性材料製作的磁性基板90可以有效增加感應電流與感應電動勢。9 is a schematic view showing still another embodiment of the film coil component of the present invention. The figure shows that the film coils 71, 71' are not formed on the magnetic film first, but a magnetic substrate 90 is directly disposed on both sides of the magnetic substrate 90. Multiple turns of coils with specific helical directions are combined. The magnetic substrate 90 made of ferrite material can effectively increase the induced current and the induced electromotive force.
上述幾個實施例顯示的薄膜線圈元件中,不論是具有薄膜磁心,或是形成於磁性薄膜或是磁性基板上,其中的第一薄膜線圈與第二薄膜線圈相關聯的磁性材料的磁場方向必須相同。而這幾種圈薄型並立體化設計的實施態樣係可形成一個用於無線充電的高增益立體(3D)薄膜線圈,有助於提升感應電磁場的效應,並將無線充電模組可撓與薄型化,亦可大幅降低整體相關充電裝置或模組的厚度。材料方面,在薄膜線圈元件中的薄膜磁心、磁性薄膜或是磁性基板的材料可為順磁或軟磁材料。In the film coil component shown in the above embodiments, whether it has a thin film core or formed on a magnetic thin film or a magnetic substrate, the magnetic field direction of the magnetic material associated with the first thin film coil and the second thin film coil must be the same. The implementation of these thin and three-dimensional designs can form a high-gain stereo (3D) film coil for wireless charging, which helps to enhance the effect of the induced electromagnetic field and makes the wireless charging module flexible. The thinning can also greatly reduce the thickness of the overall related charging device or module. In terms of materials, the material of the thin film core, the magnetic thin film or the magnetic substrate in the thin film coil component may be a paramagnetic or soft magnetic material.
充電裝置之實施例可參閱圖10所示之示意圖。For an embodiment of the charging device, reference may be made to the schematic diagram shown in FIG.
充電裝置10利用一載體結合一或多個(層)薄膜線圈元件,載體如一個電子裝置外殼,其中可安裝有一個薄膜線圈元件101,經通電後,產生感應電磁場,可對一裝有裝置端薄膜線圈元件107的用電裝置105進行充電。薄膜線圈元件101如上述各實施例所示,各別元件包括基板以及形成於基板兩側表面上的第一、第二薄膜線圈,兩組薄膜線圈之間可以特定電連接手段電性連接,至少包括利用線圈連接部電性連接各薄膜線圈內的繞線終點,或是透過一外部線路電連接各薄膜線圈的繞線終點與連接埠。The charging device 10 uses a carrier to combine one or more (layer) film coil components, such as an electronic device casing, in which a film coil component 101 can be mounted, and after being energized, an induced electromagnetic field is generated, which can be used to mount a device. The electric device 105 of the thin film coil element 107 is charged. The thin film coil component 101 is as shown in each of the above embodiments, and the respective components include a substrate and first and second thin film coils formed on both sides of the substrate, and the two sets of thin film coils may be electrically connected by a specific electrical connection means, at least The method further comprises: electrically connecting the end points of the windings in the film coils by using the coil connecting portions, or electrically connecting the winding end points and the connecting ports of the film coils through an external line.
在另一實施例中,充電裝置10之載體可包括多個陣列形式的薄膜線圈元件101,如圖顯示,使得充電裝置10之一平面上產生均勻感應電磁場,可對置放於充電裝置10上的用電裝置105充電。In another embodiment, the carrier of the charging device 10 may include a plurality of thin film coil elements 101 in the form of an array, as shown, such that a uniform induced electromagnetic field is generated on one of the planes of the charging device 10, which may be placed on the charging device 10. The electric device 105 is charged.
充電裝置10中設有一電源管理單元103,電性連接一或多個薄膜線圈元件101,一段界接電源104,可以管理裝置內電力配置。透過電源管理單元103,通電的一或多個薄膜線圈元件101可對置於充電裝置10上的用電裝置105進行充電,而此用電裝置105內應設有對應的裝置端薄膜線圈元件107,可以受感充電裝置10內薄膜線圈元件101所產生的感應電磁場,在裝置端薄膜線圈元件107產生充電用的感應電流,進而對用電裝置105內的充電電池充電,達到無線充電的目的。The charging device 10 is provided with a power management unit 103 electrically connected to one or more thin film coil components 101, and a segment of the power supply 104 is connected to manage the power configuration in the device. Through the power management unit 103, the one or more thin film coil elements 101 that are energized can charge the electric device 105 placed on the charging device 10, and the corresponding device end film coil element 107 should be disposed in the electric device 105. The induced electromagnetic field generated by the thin film coil element 101 in the charging device 10 can be sensed, and an induced current for charging is generated at the device-end thin film coil element 107, thereby charging the rechargeable battery in the electric device 105 to achieve wireless charging.
以下提出幾種本創作提出的薄膜線圈的實施例態樣。Several embodiments of the film coil proposed in the present application are presented below.
一薄膜線圈元件包括有兩個平面薄膜線圈(A面與B面),由一基板隔開。根據實驗,A面設計之內徑為2公分,A面匝數需10圈所獲得的感應電磁場量,可藉由立體雙面設計,以內徑為2公分為例,A面匝數6圈以及B面匝數2圈而獲得相同的感應電磁場。證明可降低匝數和線阻的方式,利用本創作之設計獲得感應電磁場。A thin film coil component includes two planar film coils (A side and B side) separated by a substrate. According to the experiment, the inner diameter of the A-face design is 2 cm, and the amount of induced electromagnetic field obtained by 10 turns of the A-face is 10 cm. The inner diameter is 2 cm, and the A-side is 6 cycles. The same induced electromagnetic field is obtained by two turns of the B surface. It proves that the number of turns and the line resistance can be reduced, and the induced electromagnetic field is obtained by the design of the present invention.
在單一薄膜線圈的設計中,若僅有A面設計,感應電動勢或 感應電流與線圈內徑有反比關係,與匝數有正比關係。舉例來說,若固定線圈線徑為1毫米,厚度為0.5毫米,內徑為2公分,此時薄膜線圈以匝數6圈受感應電磁場響應。在此條件下,此感應電磁場同等於內徑1.5公分、匝數為7圈的薄膜線圈;亦同等於內徑1公分、匝數8圈的薄膜線圈。In the design of a single film coil, if only the A face design, the induced electromotive force or The induced current has an inverse relationship with the inner diameter of the coil and is proportional to the number of turns. For example, if the fixed coil has a wire diameter of 1 mm, a thickness of 0.5 mm, and an inner diameter of 2 cm, the film coil is responded to by an induced electromagnetic field with a number of turns of 6 turns. Under these conditions, the induced electromagnetic field is equivalent to a film coil having an inner diameter of 1.5 cm and a number of turns of 7 turns; it is also equivalent to a film coil having an inner diameter of 1 cm and a number of turns of 8 turns.
根據上述感應電動勢或感應電流與線圈內徑有反比關係,與匝數有正比關係,因此,若有另外薄膜線圈採與上述薄膜線圈相同概念,於B面設立同A面方向的線圈,可有效減少整體線圈數與線電阻值,獲得相同的感應電動勢與電流量,同時提升無線充電效率。According to the above-mentioned induced electromotive force or induced current, there is an inverse relationship between the induced coil current and the inner diameter of the coil, and there is a proportional relationship with the number of turns. Therefore, if another film coil has the same concept as the above-mentioned thin film coil, it is effective to set a coil in the same direction as the A surface on the B surface. Reduce the overall number of coils and line resistance to obtain the same induced electromotive force and current, while improving wireless charging efficiency.
參閱圖11,其中顯示根據本創作提出的薄膜線圈元件製作的充電裝置發射端的發射訊號波形圖,圖12則顯示如用電裝置接收端的感應訊號波形圖(單面薄膜線圈)。Referring to Fig. 11, there is shown a transmission signal waveform diagram of the transmitting end of the charging device fabricated by the thin film coil component proposed in the present invention, and Fig. 12 shows an inductive signal waveform diagram (single-sided thin film coil) as the receiving end of the electric device.
可透過圖11與圖12兩張圖曲線所包圍的面積表示出感應電磁場的電力轉換效率,比如經過下述公式(1)進行計算,結果得到的電力轉換效率約為71.95%。其中發射端曲線包圍面積A1,接收端曲面發射面積A2。其中橫軸為時間軸,縱軸振幅表示訊號能量。The area surrounded by the curves of the two graphs of Fig. 11 and Fig. 12 indicates the power conversion efficiency of the induced electromagnetic field, for example, calculated by the following formula (1), and the resulting power conversion efficiency is about 71.95%. The transmitting end curve encloses the area A1, and the receiving end curved surface emits the area A2. The horizontal axis represents the time axis, and the vertical axis amplitude represents the signal energy.
A2/A1=238/330.75=0.7195=71.95%-------公式(1)A2/A1=238/330.75=0.7195=71.95%-------Formula (1)
再以薄膜線圈元件具有雙面薄膜線圈的立體螺旋結構為例,接收端的感應訊號波形圖如圖13,公式(2)為計算發射端曲線包圍面積A1接收端曲面發射面積A3,結果得到的功率利用率約為79.238%,顯示比單面薄膜線圈的電力轉換效率(71.95%)更好。Taking the three-dimensional spiral structure of the thin film coil component as a double-sided film coil as an example, the waveform of the sensing signal at the receiving end is shown in Fig. 13. The formula (2) is to calculate the surface emitting area A3 of the receiving end curve A1 receiving end surface, and the obtained power is obtained. The utilization rate is about 79.238%, which is better than the power conversion efficiency (71.95%) of the single-sided film coil.
A3/A1=262.08/330.75=0.79238=79.238%-----公式(2)A3/A1=262.08/330.75=0.79238=79.238%-----Formula (2)
根據實施例,揭露書所載的薄膜線圈中的薄膜繞線之線電阻分佈為0.0001歐姆(ohm)至30歐姆,較佳線圈線電阻可為0.05-0.1歐姆(ohm)/平方公分(cm2 );線徑為0.5微米(um)至10毫米(mm),較佳線圈線徑為0.45-2毫米;線距為螺旋結構中相鄰結構之間距,線距為1微米至10毫米,較佳線圈線距為5-170微米; 薄膜(如銅)厚度為0.3微米至2毫米之間,較佳厚度為10-140微米;薄膜面電阻率為0.1至0.000006歐姆(ohm)/平方公分(cm2 ),較佳面電阻為0.00001-0.0003歐姆(ohm)/平方公分(cm2 )。According to an embodiment, the line resistance of the film winding in the film coil disclosed in the disclosure is 0.0001 ohms to 30 ohms, and preferably the coil wire resistance is 0.05-0.1 ohms/cm 2 (cm 2 ). The wire diameter is from 0.5 micrometers (um) to 10 millimeters (mm), and the preferred coil diameter is 0.45-2 mm; the line spacing is the distance between adjacent structures in the spiral structure, and the line spacing is from 1 micrometer to 10 millimeters. The coil has a line pitch of 5-170 μm; the film (such as copper) has a thickness of between 0.3 μm and 2 mm, preferably has a thickness of 10-140 μm; and the film surface resistivity is 0.1 to 0.000006 ohms/cm 2 ( Cm 2 ), the preferred sheet resistance is 0.00001-0.0003 ohms/cm 2 (cm 2 ).
其中,以線圈設計的概念而言,線圈線阻越低越好,但是考量立體薄膜線圈的設計,高增益立體薄膜線圈之基板可為可撓性玻璃、氧化鋁板、PCB軟/硬板、ABS軟/硬板、PET薄膜、PI薄膜、磁性薄膜(如:濺鍍Fe-Co-Ni-O或Fe-Mn-Zn-O或Fe-Ni-Zn-O鐵氧(Ferrite)薄膜於PET基板上;或是Fe-Co-Ni-O或Fe-Mn-Zn-O或Fe-Ni-Zn-O鐵氧粉體與高分子樹脂結合之複合材料基板)等低導電高介電係數材料。亦可用磁性奈米鐵氧顆粒所具有超順磁性材料提升感應電磁場。Among them, in terms of the concept of coil design, the coil wire resistance is as low as possible, but considering the design of the three-dimensional film coil, the substrate of the high-gain stereo film coil can be flexible glass, alumina plate, PCB soft/hard board, ABS. Soft/hard board, PET film, PI film, magnetic film (eg sputtered Fe-Co-Ni-O or Fe-Mn-Zn-O or Fe-Ni-Zn-O ferrite film on PET substrate) A low-conductivity high-k material such as a composite substrate of Fe-Co-Ni-O or Fe-Mn-Zn-O or Fe-Ni-Zn-O ferrite powder combined with a polymer resin. It is also possible to use a superparamagnetic material with magnetic nano-iron oxide particles to enhance the induced electromagnetic field.
薄膜線圈與磁性薄膜製作方式可藉由濺鍍、蒸鍍、電鍍、化學鍍、塗佈、凹/凸版印刷、網印、黃光製程(曝光微影蝕刻)、貼膜、轉印等方式實現。The film coil and the magnetic film can be formed by sputtering, vapor deposition, electroplating, electroless plating, coating, concave/relief printing, screen printing, yellow light process (exposure lithography), filming, transfer, and the like.
是以,本創作揭露的薄膜線圈、薄膜線圈元件與充電裝置,由於薄型化、可撓以及立體化的設計,形成可用於無線充電的高增益立體薄膜線圈,根據揭露書所載的實施例,薄膜線圈係主要呈現為圓形螺旋的形式,但也不排除其他依照實際需求而設計的形式,比如矩形螺旋,但其亦可為其他形狀之螺旋。而螺旋結構中,經過設計將形成具有一定寬度的環形或矩形結構,一經通電後可以產生如傳統銅線線圈產生感應電磁場的效果,並因為較傳統銅線材料電阻產生的耗損更小,可以有效提昇單位面積的發電效率,並且可克服薄膜線圈增益不足之缺點。Therefore, the film coil, the film coil component and the charging device disclosed in the present invention form a high-gain stereo film coil which can be used for wireless charging due to the thinning, flexible and three-dimensional design. According to the embodiment disclosed in the disclosure, The film coil system is mainly in the form of a circular spiral, but does not exclude other forms designed according to actual needs, such as a rectangular spiral, but it may also be a spiral of other shapes. In the spiral structure, it is designed to form a ring-shaped or rectangular structure having a certain width, and after being energized, an effect of generating an induced electromagnetic field such as a conventional copper wire coil can be produced, and since the loss due to the resistance of the conventional copper wire material is smaller, it can be effective. Improve the power generation efficiency per unit area and overcome the shortcomings of insufficient gain of the film coil.
以上所述僅為本創作之較佳可行實施例,凡依本創作申請專利範圍所做之均等變化與修飾,皆應屬本創作之涵蓋範圍。The above descriptions are only preferred embodiments of the present invention, and all changes and modifications made in accordance with the scope of the patent application of this creation should be covered by this creation.
21‧‧‧第一薄膜線圈21‧‧‧First film coil
201‧‧‧第一薄膜繞線201‧‧‧First film winding
203‧‧‧第一連接埠203‧‧‧First port
207‧‧‧第一繞線終點207‧‧‧First winding end point
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