TWM490875U - System for continuous production of biological fiber facial film - Google Patents

Description

Continuous system for producing biofiber mask

This creation is about a system for the continuous production of bio-fiber masks, and more specifically, an automated production system capable of continuously producing bio-fiber masks.

Facial Mask is a beauty product that coats the active ingredients and applies them to the face of the human body to give specific effects to the human face. There are many types of masks, different needs, and different ingredients. For oily skin, you can choose to use oil control mask, deep cleansing mask or moisturizing mask. For skin lesions, you can choose to have pharmacological rationality. Mask; for skin whitening, you can choose a mask with a whitening effect. In addition to the difference in efficacy of the effective ingredients, the material of the mask is also different, generally non-woven, cotton, silk cloth and bio-fiber. Among them, the bio-fiber mask has better permeable and water-impermeable characteristics, and can be closely attached to the skin, so that the skin can absorb the effective ingredients.

After the microorganisms are fermented, a film is formed on the top, like the bean skin that is condensed on the surface of the soybean milk, and the film is bio-fiber. The variety of microorganisms, after compounding, the selected composite microorganisms, after natural fermentation, the diameter is optimally up to 20 nm. Compared with the petrochemical fiber, that is, the fiber of the non-woven mask, the diameter of the biofiber is less than one percent, and it is known that the biofiber is a finer fiber. In addition, biofibers are considered to be highly compatible with the skin, and can closely adhere to the skin, allowing the skin to absorb the effective ingredients, and is the safest mask material. For skin with specific surgery, such as pulsed light, lasers, etc., biofibers are also considered the best choice for postoperative treatment. Biofibers have many advantages, and they are also commercially claimed to have many characteristics, so that their applications are more and more widespread and their development is becoming more diverse.

The definition of fermentation usually differs depending on the application. In general, it refers to a process of biological metabolism that converts sugar into acid or alcohol. The fermentation process of alcohol is the most frequently mentioned fermentation reaction. It contains sugars such as glucose, fructose or sucrose, which are fermented, converted into alcohols, and emit carbon dioxide and appropriate energy. In addition, microbial fermentation is also a continuous development technology. When the microorganisms are fermented, the fermentation process will be under relatively strict control. First, the strain is placed in a medium having a specific culture solution, and then only the air can be circulated, no other materials are added, and after a certain period of time, the fermentation is completed. In principle, the type and concentration of the strain, the type and concentration of the culture fluid, will affect the results of the fermentation.

The bio-fiber used in the mask is fermented by microorganisms, and In the conventional technology, the fermentation process of microorganisms is mostly done by manpower. For example, the culture solution is stirred and mixed, and most of the cultivation liquid is poured into the mixing tank by human being, and the culture liquid is poured into the medium by human body stirring by visually measuring the dose. The shortcoming of manpower is that time and quality are difficult to control, especially human beings are prone to human error. By simply stirring the culture solution in the mixing tank, the mixing is difficult to be uniform, and the dose is measured by human vision. The difference in dose will be large. Thus, the resulting biofiber may have uneven quality, uneven thickness, etc. problem. As for the loss that may result from human error, it is often difficult to estimate.

The creator wants to create an automated system that can automatically produce bio-fiber masks in a coherent manner to improve problems such as quality and thickness unevenness caused by manpower, and reduce the loss caused by human error; in view of this, the creator designed a continuous A system for producing biofiber masks.

The main purpose of this creation is to provide a system for the continuous production of bio-fiber masks, which is an automated system for the production of bio-fiber masks, which not only enables rapid and continuous production, but also controls production time and output; in addition, it is completed by automated equipment. Mixing, dispensing, etc., can standardize each step and reduce the damage caused by human error to control the quality of the bio-fiber mask.

In order to achieve the purpose of this creation, the creator designed a The system for continuously producing a biofiber mask comprises: a preparation system having: a raw material supply tank filled with a fermented raw material and outputting a fermented raw material; a filtering device connected to the raw material supply tank and filtering the output of the raw material supply tank Fermentation raw material; a fermentation liquid storage tank, connected to the filtering device, and storing the filtered fermentation raw material; a first pump, connecting the fermentation liquid storage tank, and quantitatively outputting the fermentation raw material; a bacterial liquid storage tank, storing a bacterial solution; a second pump connected to the bacterial liquid storage tank and quantitatively outputting the bacterial liquid; and a mixed connecting tube connecting the first pump and the second pump, wherein the quantitatively outputting the fermentation raw material and The quantitatively output bacterial liquid flows through the mixed connecting pipe; and a aseptic operating system is connected to the preparation system, and has: a mixed storage tank connected to the mixed connecting pipe, wherein the quantitatively outputted fermenting raw material and the quantitatively outputted bacterial liquid Flowing through the mixing connecting pipe to the mixing storage tank, and mixing into a fermentation preparation liquid; a certain amount of filling device, connecting the mixed storage tank, and quantifying a fermentation preparation liquid; a fermentation tank conveyor belt disposed under the quantitative filling device, carrying and transporting a plurality of fermentation boxes; wherein the fermentation box conveyor belt transports the fermentation box to the lower side of the quantitative filling device, The quantitative filling device quantitatively fills the fermentation preparation liquid to each of the fermentation tanks; and a box device disposed on the fermentation tank conveyor belt; wherein the fermentation tank is filled with the fermentation preparation liquid, and then transported to the sealing device, The boxing device encloses the fermentation box.

Following the above, the fermentation preparation liquid can form a biofiber mask via fermentation in the fermentation tank.

In more detail, the filtering device has at least a first filter and a second filter, wherein the first filter has a specification ranging from 150 μm to 50 μm, and the second filter has a specification ranging from 10 μm to 0.5. Between μm.

In more detail, the mixed storage bucket further has: a storage space; an input port connecting the mixed connecting pipe; wherein the quantitatively output fermentation raw material and the quantitative output bacterial liquid pass through the input port to the storage space; a magnetic storage space is disposed below the storage space, and has a circuit at the bottom; a magnet is received in the magnet accommodating space and can attract the stirring rod; wherein the magnet capacity After the circuit at the bottom of the space passes the current, the magnet rotates in the magnet accommodating space, and drives the stirring rod to rotate in the storage space; and an output port, one end is connected to the storage space, and the other end is connected to the quantitative filling a device; wherein the fermentation preparation liquid flows through the outlet to the quantitative filling device.

In more detail, the quantitative filling device further has: a buffer space for accommodating the fermentation preparation liquid; and a filler disposed under the buffer space and each filling the fermentation preparation liquid into the fermentation tank.

In addition, the present invention provides a controller that connects the first pump and the second pump and controls the output flow of the first pump and the second pump.

[this creation]

1‧‧‧Preparation system

11‧‧‧Material supply bucket

12‧‧‧Filter device

121‧‧‧First filter

122‧‧‧Second filter

13‧‧‧ Fermentation liquid storage tank

14‧‧‧First pump

15‧‧‧Bacteria storage tank

16‧‧‧Second pump

17‧‧‧Combined connecting pipe

2‧‧‧sterile operating system

21‧‧‧ Mixed storage bucket

211‧‧‧ input port

212‧‧‧ storage space

213‧‧‧ stir bar

214‧‧‧ Magnet

215‧‧‧Magnetic space

216‧‧‧ output

22‧‧‧Quantitative filling device

221‧‧‧ buffer space

222‧‧‧Fillator

23‧‧‧ Fermentation box conveyor belt

24‧‧‧Boxing device

3‧‧‧ Fermentation box

4‧‧‧ Controller

The first picture shows a system diagram of a continuous production biofilm mask; the second figure is a transparent side view of the creative mixing bucket; the third figure is a module diagram of the creation pump connection controller.

In order to more clearly describe a system for continuously producing a biofiber mask proposed by the present invention, a preferred embodiment of the present invention will be described in detail below with reference to the drawings.

Please refer to Figure 1, where Figure 1 is a system diagram of a continuous production biofilm mask. The present invention is a system for continuously producing a bio-fiber mask, comprising: a preparation system 1 having: a raw material supply tank 11 filled with a fermentation raw material and outputting a fermentation raw material; and a filtering device 12 connected to the raw material supply tank 11 And filtering the fermentation raw material outputted from the raw material supply tank 11; a fermentation liquid storage tank 13 connected to the filtering device 12, and storing the filtered fermentation raw material; a first pump 14, connecting the fermentation liquid storage tank 13, and Quantitatively outputting the fermentation raw material; a bacterial liquid storage tank 15 storing the bacterial liquid; a second pump 16, connecting the bacterial liquid storage tank 15 and quantitatively outputting the bacterial liquid; and a mixing connecting pipe 17 connecting the first a pump 14 and the second pump 16, wherein the quantitatively output fermentation raw material and the quantitatively output bacterial liquid flow through the mixed connection pipe 17; and a aseptic operation system 2, which is connected to the preparation system 1, and has: a mixture a bucket 21 connecting the blend a connecting tube 17, wherein the quantitatively output fermented raw material and the quantitatively output bacterial liquid flow through the mixed connecting tube 17 to the mixed storage tank 21, and are mixed into a fermentation preparation liquid; a certain amount of filling device 22 is connected to the mixed storage tank 21 And quantitatively outputting the fermentation preparation liquid; a fermentation tank conveyor belt 23 disposed under the quantitative filling device 22, carrying and transporting a plurality of fermentation tanks 3; wherein the fermentation tank conveyor belt 23 transports the fermentation tank 3 to the The quantitative filling device 22 quantitatively fills the fermentation preparation liquid to each of the fermentation tanks 3; and a box device 24 disposed on the fermentation tank conveyor belt 23; wherein the fermentation tank 3 is After the fermentation preparation liquid is filled, it is transported to the sealing device 24, and the sealing device 24 encloses the fermentation box 3.

In order to reduce impurities in the fermentation raw material, the present invention provides a filtering device 12 having at least a first filter 121 and a second filter 122, wherein the first filter 121 has a specification ranging from 150 μm to 50 μm. The specification of the second filter 122 ranges between 10 μm and 0.5 μm. In this way, the impurities of the fermentation raw material can be reduced, and the quality of the subsequent bio-fiber mask can be ensured.

In the present creation, the size of the fermentation box 3 is mainly capable of accommodating a general mask, because after the fermentation, the size of the biofiber mask produced in the fermentation box 3 needs to be close to the size of the general mask, which facilitates subsequent production. For example, the size of the general mask is 10 cm multiplied by 15 cm, and when the size of the fermentation box 3 is 15 cm multiplied by 25 cm multiplied by 20 cm, a general mask can be accommodated. Although the face size is different, the general mask is still applicable. For all kinds of faces. If there are special requirements, the size of the fermentation box 3 is appropriately adjusted to accommodate different sizes of masks. In addition, in this creation, the material used in the fermentation box 3 is plastic and can be reused. With the system of the creation, the number of fermenting boxes 3 can be invested in up to 300 boxes at a time, and it can be seen that the continuous production system of the creation can achieve both high quality and rapid production.

Following the above, in the present creation, the fermentation preparation liquid can form a biofiber mask through fermentation in the fermentation tank 3. After the capsule device 24 encloses the fermentation tank 3, the fermentation tank 3 is transported to a specific storage location for fermentation, and after a certain period of time, the fermentation preparation liquid can generate a biofiber mask.

The continuous production referred to in the present invention means that the fermentation tank 3 filled with the quantitative fermentation preparation liquid can be completed after the fermentation raw material is placed in the raw material supply tank 11 through a completely continuous and automated operation. This creation does not require manpower for mixing, filling, etc., but through the technical features of the equipment and piping provided by this creation.

This creation is for the production of a bio-fiber mask. Therefore, the raw material supply tank 11, the fermentation liquid storage tank 13, the bacterial liquid storage tank 15, and the mixed storage tank 21 are preferably made of stainless steel.

Please refer to Figure 2 for a transparent side view of the creative mixing bucket. In the present invention, the mixed storage tank 21 may have: a storage space 212; an input port 211 connected to the mixed connection pipe 17; wherein the quantitatively output fermentation raw material and the quantitatively output bacterial liquid pass through the input port 211 to the a storage space 212; a stirring rod 213, placed in the storage space 212; The magnet accommodating space 215 is disposed below the storage space 212, and has a circuit at the bottom; a magnet 214 is received in the magnet accommodating space 215 and can attract the stirring rod 213; wherein the magnet accommodating space 215 After the circuit of the bottom passes the current, the magnet 214 rotates in the magnet accommodating space 215, and drives the stirring rod 213 to rotate in the storage space 212; and an output port 216, one end is connected to the storage space 212, and the other end is connected to the storage space 212. The quantitative filling device 22 is connected; wherein the fermentation preparation liquid flows through the output port 216 to the quantitative filling device 22. It should be noted that this creation only provides an embodiment of mixing the storage tub 21, and in fact, the same can be applied to the present invention in the manner of a conventional stirring rod.

Referring to FIG. 1 again, the quantitative filling device 22 further includes: a buffer space 221 for accommodating the fermentation preparation liquid; and a filler 222 disposed under the buffer space 221 and separately preparing the fermentation preparation liquid Filled to the fermentation tank 3. In the present creation, the number of the fillers 222 is one enough to be implemented. If necessary, the number of the fillers 222 can be increased according to requirements. The first embodiment shows the two types of the fillers 222. In contrast, the number of buffer spaces 221 is one, and one or more fillers 222 are connected according to requirements. The buffer space 221 receives the fermentation preparation liquid and is distributed to the filler 222. If the number of the fillers 222 is one, the buffer space 221 can be used to simply accommodate the fermentation preparation liquid. If the number of the filling units 222 is plural, it can be in the buffer space. A conduit is designed in 221, the fermentation preparation liquid is distributed to the filler 222, and the filler 222 is used to quantitatively output the fermentation preparation liquid. In this creation, this The filler 222 can be equipped with a sensor. When the fermentation box 3 is under the filler 222, the sensor senses the fermentation tank 3, and the filler 222 automatically fills the fermentation preparation liquid to the fermentation tank 3. The sensing mode of the sensor can be infrared light, and the fermentation box 3 is sensed by the difference in infrared reflection. Alternatively, the fermenter transport belt 23 directly calculates the distance of transport so that the fermenter 3 can be accurately moved below the filler 222. This creation provides two implementation options for use. In addition, it is preferable that the height of the filler 222 to the fermentation tank 3 is less than 30 centimeters, so that the fermentation preparation liquid is prevented from being sprayed to the outside of the fermentation tank 3 at the time of filling, and the amount of the fermentation preparation liquid in the fermentation tank 3 is changed, and finally the influence is affected. The thickness of the biofiber mask. The fermentation box 3 mentioned herein is sized to accommodate a general mask. If the size of the fermentation tank 3 is increased, the height of the stuffer 222 to the fermentation tank 3 can be appropriately increased, and conversely, if the size of the fermentation tank 3 is reduced, the height of the stuffer 222 to the fermentation tank 3 should be appropriately reduced.

In the present creation, the cartoning device 24 is a non-woven fabric packaged in the fermentation box 3. The non-woven fabric has the characteristics of being permeable, easy to tear, quarantining general impurities, and bacteria, and is favorable for forming a good fermentation environment in the fermentation box 3. In addition, the non-woven fabric can be capped on the fermentation box 3 by means of electric heating, which facilitates rapid production for the purpose of continuous creation.

In the present creation, the aseptic system 2 has a rating of at least 0.5 μm Class 100,000. Since this creation is used to produce bio-fibers, a sterile environment is important, otherwise it will easily affect the fermentation and cause a thick mask. The degree is not uniform. The aseptic system 2 can be in a higher level environment, and the higher level environment refers to a number of bacteria per unit area below 100,000.

Please refer to Figure 3 for the module diagram of the pump connection controller. The first pump 14 and the second pump 16 are further connected to a controller 4, and the controller 4 can control the output flow of the first pump 14 and the second pump 16. The first pump 14 controls the output of the fermentation raw material, and the second pump 16 controls the output of the bacterial liquid, and the proportion of the fermentation raw material and the bacterial liquid, or the total amount of the fermentation raw material and the bacterial liquid, affects the subsequent fermentation. As a result, in particular the size and uniformity of the biofiber mask, the present invention further provides a controller 4 for stabilizing the output of the first pump 14 and the second pump 16, ensuring that the output is within range while monitoring And react immediately to malfunctions or any condition. Further, the controller 4 can change and adjust the output of the first pump 14 and the second pump 16. When the fermentation raw materials and the type of the bacterial liquid are changed, the output of the first pump 14 and the second pump 16 need to be adjusted to produce the bio-fiber mask as expected, so that, when implemented, the person can use the controller 4 Set and adjust the output to ensure the thickness and quality of the biofiber mask.

In this creation, considering the cost and the effect of fermentation, coconut water can be used as the fermentation raw material. Because coconut water is easy to obtain, it can provide enough protein and carbon at the same time, that is, the nutrients needed for fermentation. However, when it is carried out, other fermentation raw materials can be appropriately selected.

After the above detailed description, the structure of the creation has been clearly understood, and the above summary has the following advantages:

(1) Rapid and continuous production: The system provided by this creation is a continuous automation system for producing bio-fiber masks, which not only enables rapid and continuous production, but also controls production time and output.

(2) Ensuring quality: The system provided by this creation completes mixing and sub-assembly by means of automated equipment, can standardize each step, and reduce damage caused by human error to control the quality of bio-fiber mask.

The above detailed description is for the specific description of the presently applicable embodiments, and the embodiments are not intended to limit the scope of the patents of the present invention, and the equivalent implementations or changes that are not departing from the spirit of the present invention should be included in the patents of the present invention. In the scope.

1‧‧‧Preparation system

11‧‧‧Material supply bucket

12‧‧‧Filter device

121‧‧‧First filter

122‧‧‧Second filter

13‧‧‧ Fermentation liquid storage tank

14‧‧‧First pump

15‧‧‧Bacteria storage tank

16‧‧‧Second pump

17‧‧‧Combined connecting pipe

2‧‧‧sterile operating system

21‧‧‧ Mixed storage bucket

22‧‧‧Quantitative filling device

221‧‧‧ buffer space

222‧‧‧Fillator

23‧‧‧ Fermentation box conveyor belt

24‧‧‧Boxing device

3‧‧‧ Fermentation box

Claims (8)

A system for continuously producing a biofiber mask, comprising: a preparation system having: a raw material supply tank filled with a fermented raw material and outputting a fermented raw material; a filtering device connected to the raw material supply tank and filtering the raw material supply tank The fermentation raw material is output; a fermentation liquid storage tank is connected to the filtering device, and the filtered fermentation raw material is stored; a first pump is connected to the fermentation liquid storage tank, and the fermentation raw material is quantitatively output; a liquid storage tank, Storing the bacterial liquid; a second pump connecting the bacterial liquid storage tank and quantitatively outputting the bacterial liquid; and a mixing connecting tube connecting the first pump and the second pump, wherein the quantitatively outputting the fermentation raw material And the quantitatively outputted bacterial liquid flows through the mixed connecting pipe; and a aseptic operating system is connected to the preparation system, and has: a mixed storage tank connected to the mixed connecting pipe, wherein the quantitatively outputted fermentation raw material and the quantitatively outputted bacteria The liquid flows through the mixing connecting pipe to the mixing storage tank, and is mixed into a fermentation preparation liquid; a certain amount of filling device is connected to the mixing storage tank, and The fermentation output a preparation tank; a fermentation tank conveyor belt disposed under the quantitative filling device, carrying and transporting a plurality of fermentation boxes; wherein the fermentation tank transport belt transports the fermentation box to the lower side of the quantitative filling device, the quantitative filling device The fermentation preparation liquid is quantitatively filled into each of the fermentation tanks; and a box device is disposed on the fermentation tank conveyor belt; wherein the fermentation tank is filled with the fermentation preparation liquid, and then transported to the sealing device, and the seal is The cartridge device encloses the fermenter. The system for continuously producing a biofiber mask according to claim 1, wherein the fermentation preparation liquid forms a biofiber mask through fermentation in the fermentation box. The system for continuously producing a bio-fiber mask according to claim 1, wherein the filtering device has at least a first filter and a second filter, wherein the first filter has a specification ranging from 150 μm. Between 50 μm, the size of the second filter ranges from 10 μm to 0.5 μm. The system for continuously producing a bio-fiber mask according to claim 1, wherein the mixed storage bucket further comprises: a storage space; an input port connecting the mixed connecting pipe; wherein, the quantitatively outputting fermenting raw material and the quantitatively outputted bacterial liquid pass through the input port to the storage space; a stirring rod is placed in the storage space; and a magnet is accommodated The space is disposed below the storage space, and has a circuit at the bottom; a magnet is received in the magnet accommodating space and can attract the stirring rod; wherein the magnet at the bottom of the magnet accommodating space passes the current, the magnet Rotating in the magnet accommodating space and driving the stirring rod to rotate in the storage space; and an output port, one end is connected to the storage space, and the other end is connected to the quantitative filling device; wherein the fermentation preparation liquid passes through the output The mouth flows to the quantitative filling device. The system for continuously producing a bio-fiber mask according to claim 1, wherein the quantitative filling device further comprises: a buffer space for accommodating the fermentation preparation liquid; and a filler disposed in the buffer space Below, and separately, the fermentation preparation liquid is filled into the fermentation box. The system for continuously producing a bio-fiber mask according to claim 1, wherein the sealing device encapsulates the non-woven fabric in the fermentation. box. A system for continuously producing a biofiber mask as described in claim 1, wherein the aseptic system has a grade of at least 0.5 μm Class 100,000. The system for continuously producing a bio-fiber mask according to claim 1, wherein the first pump and the second pump are further connected to a controller, and the controller can control the first pump and The output flow of the second pump.