TWM488592U - Bubble lamp heat dissipation structure - Google Patents

Bubble lamp heat dissipation structure Download PDF

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Publication number
TWM488592U
TWM488592U TW103212627U TW103212627U TWM488592U TW M488592 U TWM488592 U TW M488592U TW 103212627 U TW103212627 U TW 103212627U TW 103212627 U TW103212627 U TW 103212627U TW M488592 U TWM488592 U TW M488592U
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TW
Taiwan
Prior art keywords
heat dissipation
dissipation structure
bulb
structure according
light
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TW103212627U
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Chinese (zh)
Inventor
Tsan-Jung Chen
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Formosa Optronics Co Ltd
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Priority to TW103212627U priority Critical patent/TWM488592U/en
Publication of TWM488592U publication Critical patent/TWM488592U/en

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Description

球泡燈散熱結構Bulb light dissipation structure

本創作係關於球泡燈散熱之技術領域,尤指具有良好導熱與散熱效果之一種球泡燈散熱結構。The present invention relates to the technical field of bulb lamp heat dissipation, especially a bulb lamp heat dissipation structure having good heat conduction and heat dissipation effects.

近年來,發光二極體(Light-Emitting Diode,LED)係廣泛地被應用於日常生活之照明裝置上;其中,市面上係出現了出光角度大於180o的一種LED廣角泡燈,並且,透過出光角度大之特性而使其相較於傳統的LED燈具擁有更寬廣之照射範圍。In recent years, Light-Emitting Diode (LED) has been widely used in lighting devices for everyday life. Among them, an LED wide-angle bulb with a light-emitting angle greater than 180o appears on the market, and The large angle makes it a wider range of illumination than traditional LED luminaires.

請參閱第一圖,係習用之一種LED廣角泡燈分解圖;如第一圖所示,現有的LED廣角泡燈1’經常製作成燭台狀的燈具,其結構上係包括:一燈座14’、一絕緣基座11’、複數塊電路板12’、複數個LED元件13’、以及一燈罩16’;其中,該複數塊電路板12’的數量為四塊,且該四塊電路板12’係相互正交。並且,該四塊電路板12’係藉由該絕緣基座11’而設置於該燈座14’之一設置部141’之上。再者,該複數個LED元件13’係設於該四塊電路板12’之表面;並且,該些LED元件13’係受控於該電路板12’上的一驅動控 制電路模組15’而發光。Please refer to the first figure, which is an exploded view of an LED wide-angle bulb; as shown in the first figure, the existing LED wide-angle bulb 1' is often made into a candlestick-like lamp, and its structure includes: a lamp holder 14 ', an insulating base 11', a plurality of circuit boards 12', a plurality of LED elements 13', and a lamp cover 16'; wherein the number of the plurality of circuit boards 12' is four, and the four circuit boards The 12' series are orthogonal to each other. Further, the four circuit boards 12' are provided on one of the mounting portions 141' of the socket 14' by the insulating base 11'. Furthermore, the plurality of LED elements 13' are disposed on the surface of the four circuit boards 12'; and the LED elements 13' are controlled by a driving control on the circuit board 12'. The circuit module 15' is made to emit light.

上述的LED廣角泡燈1’雖然具有較高之出光角度;然而,本案的發明人經長期研究後係發現,現有的LED廣角泡燈1’的結構上使用了多塊電路板12’以及一個絕緣基座11’,因此,該些LED元件13’發光所產生的熱將會因為該LED廣角泡燈1’缺乏有效的散熱路徑或散熱結構而堆積於該些電路板12’之上,進一步地,不斷的熱堆積係最終導致LED元件13’之故障或者燒壞該驅動控制電路模組15’。Although the above-mentioned LED wide-angle bulb 1' has a high light-emitting angle; however, the inventors of the present invention have found through long-term research that the existing LED wide-angle bulb 1' has a plurality of circuit boards 12' and one structure. The insulating base 11', therefore, the heat generated by the LED elements 13' will be accumulated on the circuit board 12' due to the lack of an effective heat dissipation path or heat dissipation structure of the LED wide-angle bulb 1'. The continuous thermal buildup eventually causes the LED element 13' to malfunction or burn out the drive control circuit module 15'.

因此,經由上述的說明,可以得知習用之LED廣角泡燈仍具有缺點與不足;有鑑於此,本案之創作人係極力加以研究創作,而終於研發完成本創作之一種球泡燈散熱結構。Therefore, through the above description, it can be known that the conventional LED wide-angle bulb still has disadvantages and shortcomings; in view of this, the creator of the present case tried to research and create, and finally developed a bulb heat dissipation structure of the present invention.

本創作的目的在於提供一種球泡燈散熱結構,主係將一立體式線路安裝單元結合至一主體上,藉此將安裝於該立體式線路安裝單元上的外部發光單元發光時所產生的熱傳導至該主體,並進一步透過該主體而發散至外部,如此,係可達到快速導熱與散熱之效果,以避免該發光單元產生熱堆積的現象。The purpose of the present invention is to provide a bulb lamp heat dissipation structure, the main system is to couple a three-dimensional line mounting unit to a main body, thereby heat conduction generated when an external light emitting unit mounted on the three-dimensional line mounting unit emits light. To the main body, and further diffused to the outside through the main body, in this way, the effect of rapid heat conduction and heat dissipation can be achieved to avoid the phenomenon that the light-emitting unit generates heat accumulation.

因此,為了達成本創作上述之目的,本案之創作人提出一種球泡燈散熱結構,係包括: 一主體;以及一立體式線路安裝單元,係具有一安裝部與一連接部,且該立體式線路安裝單元係透過該連接部而設置於該主體之一設置部之上;其中,該立體式線路安裝單元係由一高導性材料所成型,用以乘載一外部發光單元於其安裝部之上;其中,該發光單元發光時所產生的熱係藉由該安裝部快速傳導至該連接部,使得該安裝部與該連接部之間具有一第一極小之溫度差;進一步地,該發光單元發光時所產生的熱係由該連接部傳導至該主體,並經由主體將熱散去。Therefore, in order to achieve the above-mentioned purpose of the present creation, the creator of the present invention proposes a bulb heat dissipation structure, which includes: a main body; and a three-dimensional line mounting unit having a mounting portion and a connecting portion, and the three-dimensional line mounting unit is disposed on one of the main body through the connecting portion; wherein the three-dimensional type The line mounting unit is formed by a high-conductivity material for accommodating an external light-emitting unit on the mounting portion thereof; wherein the heat generated when the light-emitting unit emits light is quickly conducted to the connection by the mounting portion a portion having a first minimum temperature difference between the mounting portion and the connecting portion; further, heat generated when the light emitting unit emits light is conducted to the main body by the connecting portion, and dissipates heat through the main body .

<本創作><this creation>

1‧‧‧球泡燈散熱結構1‧‧‧Bubble lamp heat dissipation structure

11‧‧‧主體11‧‧‧ Subject

12‧‧‧燈座12‧‧‧ lamp holder

13‧‧‧立體式線路安裝單元13‧‧‧Three-dimensional line installation unit

14‧‧‧發光單元14‧‧‧Lighting unit

15‧‧‧罩體15‧‧‧ Cover

111‧‧‧設置部111‧‧‧Setting Department

131‧‧‧連接部131‧‧‧Connecting Department

132‧‧‧安裝部132‧‧‧Installation Department

133‧‧‧導熱介質133‧‧‧ Thermal medium

141‧‧‧銅箔線路層141‧‧‧copper circuit layer

142‧‧‧LED發光元件142‧‧‧LED light-emitting elements

1311‧‧‧安裝面1311‧‧‧Installation surface

<習知><知知>

1’‧‧‧LED廣角泡燈1'‧‧‧LED wide-angle bulb

11’‧‧‧絕緣基座11'‧‧‧Insulated base

12’‧‧‧電路板12’‧‧‧ boards

13’‧‧‧LED元件13’‧‧‧LED components

14’‧‧‧燈座14’‧‧‧ lamp holder

15’‧‧‧驅動控制電路模組15'‧‧‧Drive Control Circuit Module

16’‧‧‧燈罩16’‧‧‧shade

141’‧‧‧設置部141’‧‧‧Setting Department

第一圖係習用之一種LED廣角泡燈分解圖;第二圖係本創作之球泡燈散熱結構的示意圖;第三圖係本創作應用於一球泡燈結構的立體圖;以及第四圖係本創作之球泡燈散熱結構的第二實施例示意圖。The first figure is an exploded view of an LED wide-angle bubble lamp; the second picture is a schematic diagram of the heat dissipation structure of the bulb lamp of the present invention; the third picture is a perspective view of the structure applied to a bulb lamp structure; and the fourth picture system A schematic diagram of a second embodiment of the bulb heat dissipation structure of the present invention.

為了能夠更清楚地描述本創作所提出之一種球泡燈散熱結構,以下將配合圖式,詳盡說明本創作之較佳實施例。In order to more clearly describe a bulb heat dissipation structure proposed by the present invention, a preferred embodiment of the present invention will be described in detail below with reference to the drawings.

請參閱第二圖,係本創作之球泡燈散熱結構的示 意圖。如第二圖所示,本創作之球泡燈散熱結構1主要係由一主體11以及一立體式線路安裝單元13所組合而成;其中,該立體式線路安裝單元13係具有一安裝部132與一連接部131,且該立體式線路安裝單元13係透過該連接部131與一導熱介質133而固設於該主體11之一設置部111上。Please refer to the second figure, which shows the heat dissipation structure of the bulb lamp of this creation. intention. As shown in the second figure, the bulb lamp heat dissipation structure 1 of the present invention is mainly composed of a main body 11 and a three-dimensional line mounting unit 13; wherein the three-dimensional line mounting unit 13 has a mounting portion 132. And a connecting portion 131, and the three-dimensional line mounting unit 13 is fixed to one of the main body 11 installation portions 111 through the connecting portion 131 and a heat transfer medium 133.

於本創作之中,該立體式線路安裝單元13係由一 高導性材料所成型,用以承載一外部發光單元14於其安裝部132之上;並且,該發光單元14發光時所產生的熱係藉由該安裝部132快速傳導至該連接部131,使得該安裝部132與該連接部131之間具有一第一極小之溫度差異。進一步地,該發光單元14發光時所產生的熱係由該連接部131傳導至該設置部111,並經由主體11將熱散去;且該發光單元14發光時所產生的熱係使得該連接部131與該主體11之間具有一第二極小之溫度差異。其中,該第一極小溫度差係介於4℃至6℃之間,且該第二極小溫度差皆介於0℃至0.5℃之間。In the present creation, the three-dimensional line installation unit 13 is composed of one The high-conductivity material is formed to carry an external light-emitting unit 14 on the mounting portion 132 thereof; and the heat generated when the light-emitting unit 14 emits light is quickly conducted to the connecting portion 131 by the mounting portion 132. There is a first minimum temperature difference between the mounting portion 132 and the connecting portion 131. Further, the heat generated when the light emitting unit 14 emits light is conducted to the setting portion 111 by the connecting portion 131, and the heat is dissipated via the main body 11; and the heat generated when the light emitting unit 14 emits light makes the connection There is a second minimum temperature difference between the portion 131 and the body 11. Wherein, the first minimum temperature difference is between 4 ° C and 6 ° C, and the second minimum temperature difference is between 0 ° C and 0.5 ° C.

請參閱第三圖,係本創作應用於一球泡燈結構的 立體圖;如第三圖所示,當該主體11之底部與頂部分別結合一燈座12與一罩體15時,即可使得本創作之球泡燈散熱結構成為一球泡燈之燈具結構。其中,該主體11的內部可容置一驅動電路模組,且該驅動電路模組係電性連接於該 燈座12與該發光單元14;此外,該發光單元14係由該驅動電路模組控制,並藉由一絕緣導熱膠而貼附至該安裝部132之上,且該發光單元14包括有一銅箔線路層141與設置於該銅箔線路層141上方之複數個LED發光元件142。Please refer to the third figure, which is applied to the structure of a bulb lamp. As shown in the third figure, when the bottom and the top of the main body 11 are combined with a lamp holder 12 and a cover 15, respectively, the bulb heat dissipation structure of the present invention can be used as a lamp structure of a bulb lamp. The inside of the main body 11 can accommodate a driving circuit module, and the driving circuit module is electrically connected to the driving circuit module. The light-emitting unit 14 is controlled by the driving circuit module, and is attached to the mounting portion 132 by an insulating thermal conductive adhesive, and the light-emitting unit 14 includes a copper The foil wiring layer 141 and a plurality of LED light emitting elements 142 disposed above the copper foil wiring layer 141.

於此,必須特別強調的是,第二圖中的主體11為 示意性的繪示,並非其具體的產品形象;由於本創作之球泡燈散熱結構1具有快速導熱之效果,因此,於實際製作時該主體11可為一薄金屬結構或一薄塑膠結構。此外,該主體11之外側可進一步形成複數個散熱鰭片,以增加其與空氣之接觸面積,進而提高該主體11之散熱效果。Here, it must be particularly emphasized that the main body 11 in the second figure is The schematic diagram is not a specific product image; since the bulb lamp heat dissipation structure 1 of the present invention has the effect of rapid heat conduction, the body 11 can be a thin metal structure or a thin plastic structure in actual production. In addition, a plurality of heat dissipation fins may be further formed on the outer side of the main body 11 to increase the contact area with the air, thereby improving the heat dissipation effect of the main body 11.

由於本創作之立體式線路安裝單元13係由一金屬 板件彎折而成,且其材質可為下列任一種:鋁、鋁合金、銅、或銅合金。如此,藉由彎折角度與次數的不同,係可形成多種不同結構的立體式線路安裝單元13。請參閱第四圖,係本創作之球泡燈散熱結構的第二實施例示意圖;如第四圖所示,於第二實施例之中,該安裝部132具有彼此鄰接的複數個安裝面1311,且任兩個鄰接的安裝面1311之間具有一彎折角,使得該立體式線路安裝單元13成一類鑽石之形狀。如此設置,藉由這種鑽石狀的立體式線路安裝單元13結構,係可使得該LED發光元件142可以不同的出光角度而設置於安裝部132之上,如此方式,便可提高球泡燈之出光角度與其照射範圍。Since the three-dimensional line mounting unit 13 of the present invention is made of a metal The plate is bent and made of any of the following materials: aluminum, aluminum alloy, copper, or copper alloy. Thus, by the difference in the bending angle and the number of times, the three-dimensional line mounting unit 13 of a plurality of different structures can be formed. Please refer to the fourth figure, which is a schematic diagram of a second embodiment of the heat dissipation structure of the bulb lamp of the present invention; as shown in the fourth figure, in the second embodiment, the mounting portion 132 has a plurality of mounting faces 1311 adjacent to each other. And a bend angle between any two adjacent mounting faces 1311, such that the three-dimensional line mounting unit 13 is in the shape of a diamond. In this way, the structure of the diamond-shaped three-dimensional line mounting unit 13 allows the LED light-emitting element 142 to be disposed on the mounting portion 132 at different light-emitting angles. In this way, the bulb can be improved. Light exit angle and its illumination range.

如此,經由上述,本創作之球泡燈散熱結構之組成元件與技術特徵係已清楚且完整的被說明,且吾人可以得知本創作具有以下之優點:Thus, through the above, the components and technical features of the bulb heat dissipation structure of the present invention have been clearly and completely described, and we can know that the creation has the following advantages:

1.藉由本創作之球泡燈散熱結構,係可達到快速導熱的效果,使得外部發光單元發光時所產生的熱可藉由該球泡燈散熱結構而快速傳導至主體,進而避免熱堆積於該發光單元的現象。1. The heat dissipation structure of the bulb lamp of the present invention can achieve the effect of rapid heat conduction, so that the heat generated when the external light-emitting unit emits light can be quickly transmitted to the main body by the heat dissipation structure of the bulb lamp, thereby avoiding heat accumulation. The phenomenon of the light-emitting unit.

2.由於本創作之結構簡單並具有良好的散熱效果,因此,即使使用薄塑膠材料或薄金屬材料以製成該主體,亦可達到良好之散熱效果,藉此方式係可降低球泡燈之製造成本。2. Since the structure of the creation is simple and has a good heat dissipation effect, even if a thin plastic material or a thin metal material is used to make the main body, a good heat dissipation effect can be achieved, thereby reducing the bulb light. manufacturing cost.

必須加以強調的是,上述之詳細說明係針對本創作可行實施例之具體說明,惟該實施例並非用以限制本創作之專利範圍,凡未脫離本創作技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。It is to be understood that the foregoing detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention. Both should be included in the scope of the patent in this case.

1‧‧‧球泡燈散熱結構1‧‧‧Bubble lamp heat dissipation structure

11‧‧‧主體11‧‧‧ Subject

13‧‧‧立體式線路安裝單元13‧‧‧Three-dimensional line installation unit

14‧‧‧發光單元14‧‧‧Lighting unit

111‧‧‧設置部111‧‧‧Setting Department

131‧‧‧連接部131‧‧‧Connecting Department

132‧‧‧安裝部132‧‧‧Installation Department

133‧‧‧導熱介質133‧‧‧ Thermal medium

Claims (12)

一種球泡燈散熱結構,係包括:一主體;以及一立體式線路安裝單元,係具有一安裝部與一連接部,且該立體式線路安裝單元係透過該連接部而設置於該主體之一設置部上;其中,該立體式線路安裝單元係由一高導性材料所成型,用以承載一外部發光單元於其安裝部之上;其中,該發光單元發光時所產生的熱係藉由該安裝部快速傳導至該連接部,使得該安裝部與該連接部之間具有一第一極小溫度差;進一步地,該發光單元發光時所產生的熱係由該連接部傳導至該設置部,並經由主體將熱散去。A bulb lamp heat dissipation structure includes: a main body; and a three-dimensional line mounting unit having a mounting portion and a connecting portion, and the three-dimensional line mounting unit is disposed in the main body through the connecting portion The three-dimensional circuit mounting unit is formed by a high-conductivity material for carrying an external light-emitting unit on the mounting portion thereof; wherein the heat generated by the light-emitting unit is caused by The mounting portion is quickly conducted to the connecting portion such that the mounting portion and the connecting portion have a first minimum temperature difference; further, the heat generated when the light emitting unit emits light is conducted from the connecting portion to the setting portion And dissipate the heat through the body. 如申請專利範圍第1項所述之球泡燈散熱結構,其中,該立體式線路安裝單元係透過一導熱介質而固設於該設置部之上。The bulb lamp heat dissipation structure according to claim 1, wherein the three-dimensional line mounting unit is fixed to the installation portion through a heat conducting medium. 如申請專利範圍第2項所述之球泡燈散熱結構,其中,該發光單元發光時所產生的熱係使得該連接部與該主體之間具有一第二極小溫度差。The bulb heat dissipation structure according to claim 2, wherein the heat generated by the illumination unit when emitting light causes a second minimum temperature difference between the connection portion and the main body. 如申請專利範圍第1項所述之球泡燈散熱結構,其中,該第一極小溫度差係介於4℃至6℃之間。The bulb lamp heat dissipation structure according to claim 1, wherein the first minimum temperature difference is between 4 ° C and 6 ° C. 如申請專利範圍第3項所述之球泡燈散熱結構,其中,該第二極小溫度差係介於0℃至0.5℃之間。The bulb lamp heat dissipation structure according to claim 3, wherein the second minimum temperature difference is between 0 ° C and 0.5 ° C. 如申請專利範圍第1項所述之球泡燈散熱結構,其中,該主體係可為下列材料所構成:金屬材料或塑膠材料。The bulb lamp heat dissipation structure according to claim 1, wherein the main system can be composed of the following materials: a metal material or a plastic material. 如申請專利範圍第1項所述之球泡燈散熱結構,其中,該主體之外側係可進一步形成有複數個散熱鰭片,以加強該主體之散熱效能。The bulb heat dissipation structure of claim 1, wherein the outer side of the body is further formed with a plurality of heat dissipation fins to enhance the heat dissipation performance of the body. 如申請專利範圍第1項所述之球泡燈散熱結構,其中,該立體式線路安裝單元之材質可為下列任一種:鋁、鋁合金、銅、或銅合金。The bulb lamp heat dissipation structure according to claim 1, wherein the material of the three-dimensional line mounting unit may be any one of the following: aluminum, aluminum alloy, copper, or copper alloy. 如申請專利範圍第1項所述之球泡燈散熱結構,其中,該主體之底部與頂部可分別結合一燈座與一罩體,使得該球泡燈散熱結構成為一球泡燈之燈具結構。The bulb heat dissipation structure according to claim 1, wherein the bottom and the top of the main body can respectively be combined with a lamp holder and a cover body, so that the bulb heat dissipation structure becomes a lamp structure of the bulb lamp. . 如申請專利範圍第9項所述之球泡燈散熱結構,其中,該主體內部可容置一驅動電路模組,且該驅動電路 模組係電性連接於該燈座與該發光單元。The bulb lamp heat dissipation structure according to claim 9, wherein the body of the main body can accommodate a driving circuit module, and the driving circuit The module is electrically connected to the lamp holder and the light emitting unit. 如申請專利範圍第10項所述之球泡燈散熱結構,其中,該發光單元係藉由一絕緣導熱膠而貼附至該安裝部之上,且該發光單元係至少包括有一銅箔線路層與設置於該銅箔線路層上方之複數個LED發光元件。The bulb heat dissipation structure according to claim 10, wherein the light emitting unit is attached to the mounting portion by an insulating thermal conductive adhesive, and the light emitting unit comprises at least one copper foil circuit layer. And a plurality of LED light-emitting elements disposed above the copper foil circuit layer. 如申請專利範圍第1項所述之球泡燈散熱結構,其中,該安裝部具有彼此鄰接的複數個安裝面,且任兩個鄰接的安裝面之間具有一彎折角。The bulb lamp heat dissipation structure according to claim 1, wherein the mounting portion has a plurality of mounting faces adjacent to each other, and a bending angle is provided between any two adjacent mounting faces.
TW103212627U 2014-07-16 2014-07-16 Bubble lamp heat dissipation structure TWM488592U (en)

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