TWM485361U - Improved structure for LED lamps - Google Patents

Improved structure for LED lamps Download PDF

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Publication number
TWM485361U
TWM485361U TW103204039U TW103204039U TWM485361U TW M485361 U TWM485361 U TW M485361U TW 103204039 U TW103204039 U TW 103204039U TW 103204039 U TW103204039 U TW 103204039U TW M485361 U TWM485361 U TW M485361U
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TW
Taiwan
Prior art keywords
ceramic body
substrate
cover
disposed
polarity portion
Prior art date
Application number
TW103204039U
Other languages
Chinese (zh)
Inventor
Yong-Jian Bao
Original Assignee
Pai Haung Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Pai Haung Technology Co Ltd filed Critical Pai Haung Technology Co Ltd
Priority to TW103204039U priority Critical patent/TWM485361U/en
Publication of TWM485361U publication Critical patent/TWM485361U/en

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Description

改良的LED燈泡Improved LED bulb

一種LED燈泡,特別是指以陶瓷材料成形其本體者。An LED light bulb, in particular, a body formed of a ceramic material.

LED(發光二極體)具有省電、環保節能及壽命長等優點,如應用在照明的領域之中,其可製造成為LED燈泡或LED燈管。LED (Light Emitting Diode) has the advantages of power saving, environmental protection, energy saving and long life. If it is used in the field of lighting, it can be manufactured as an LED bulb or LED tube.

以LED燈泡為例,現今的LED燈泡大多由具有散熱之金屬件及透光罩組成,請參考台灣之新型專利M454490(以下稱習知專利),其燈泡結構包含設置有發光基板之散熱基座、散熱鰭片組、絕緣接頭及透光燈罩,其中,散熱基座以導熱性佳的金屬,如:鋁製成,並另外成型有複數散熱鰭片,散熱基座及透光燈罩可經由束框套環相互崁固,且散熱鰭片組與絕緣接頭連接後,即可成為裝設於燈座之LED燈泡。如同習知專利般之習知LED燈泡缺點在於,以金屬製成之散熱基座及散熱鰭片組,其外觀較複雜、成形不易,且散熱效果不佳又不耐高溫,另外,由於散熱基座及散熱鰭片組連接於發光基板,因此需要絕緣接頭使其與導電的部分作絕緣分離。Taking LED bulbs as an example, most of today's LED bulbs are composed of metal parts with heat dissipation and translucent cover. Please refer to Taiwan's new patent M454490 (hereinafter referred to as the patent), and the bulb structure includes a heat dissipation base provided with a light-emitting substrate. a heat sink fin group, an insulating joint, and a light-transmitting lamp cover, wherein the heat-dissipating base is made of a metal having good thermal conductivity, such as aluminum, and is additionally formed with a plurality of heat-dissipating fins, and the heat-dissipating base and the light-transmitting lamp cover can be bundled The frame collars are entangled with each other, and the heat dissipation fin sets are connected to the insulation joints to form an LED bulb mounted on the lamp holder. As is known in the art, the conventional LED bulb has the disadvantage that the heat dissipation base and the heat dissipation fin group made of metal are complicated in appearance, difficult to form, and have poor heat dissipation effect and high temperature resistance. The socket and the heat sink fin group are connected to the light-emitting substrate, so an insulating joint is required to be insulated from the conductive portion.

此外,請參考習知專利的第一圖及第二圖,其透光燈罩外型略呈半圓狀,因此其LED發光元件之照射角度較窄。In addition, please refer to the first and second figures of the prior patent, the light-transmitting lamp cover has a semi-circular shape, so that the illumination angle of the LED light-emitting element is narrow.

本創作之目的在於提供一改良的的LED燈泡,用以解決習知以金屬製造成型之散熱基座之LED燈泡製造成本較高且複雜等問題。The purpose of the present invention is to provide an improved LED bulb for solving the problems of high cost and complexity of manufacturing LED bulbs of metal-made heat sinks.

本創作用以達到上述目的之結構在於,包含:一陶瓷本體,其上表面設置一基板,該基板設有複數LED晶粒,該陶瓷本體設置一第一極性部以及一第二極性部,該第一極性部與該第二極性部電性連接於該基板且經由該陶瓷本體相互阻隔絕緣;以及一透光罩,經由一連接結構連接於該陶瓷本體上表面的邊緣。The structure for achieving the above object comprises: a ceramic body having a substrate disposed on the upper surface thereof, the substrate being provided with a plurality of LED dies, wherein the ceramic body is provided with a first polarity portion and a second polarity portion, The first polarity portion and the second polarity portion are electrically connected to the substrate and are insulated from each other via the ceramic body; and a transparent cover is connected to an edge of the upper surface of the ceramic body via a connecting structure.

其中,較佳地,該連接結構為設置於該透光罩之複數凸部及設置於該陶瓷本體之複數凹部,該等凹部分別連接一卡槽。此設計可使得透光罩與陶瓷本體連接或拆卸時更為方便。Preferably, the connecting structure is a plurality of convex portions disposed on the transparent cover and a plurality of concave portions disposed on the ceramic body, and the concave portions are respectively connected to a card slot. This design makes it easier to connect or disassemble the translucent cover to the ceramic body.

其中,較佳地,該透光罩的形狀介於半圓至全圓之間,但不包含半圓與全圓。此設計可使得本創作之照射角度較習知LED燈泡廣。Preferably, the transparent cover has a shape ranging from a semicircle to a full circle, but does not include a semicircle and a full circle. This design allows the angle of illumination of this creation to be wider than that of conventional LED bulbs.

其中,較佳地,該透光罩設置一層防眩膠膜,該防眩膠膜的設置位置為該透光罩的外壁。此設計可用以降低本創作之照射強度,防止使用者直視本創作時所產生之不適感。Preferably, the translucent cover is provided with an anti-glare film, and the anti-glare film is disposed at an outer wall of the translucent cover. This design can be used to reduce the intensity of the illumination of the creation and prevent the user from looking directly at the discomfort generated by the creation.

本創作的陶瓷本體散熱性較習知LED燈泡之金屬基座佳,且耐高溫,另外,由於陶瓷材料不導電,因此本創作不需要使用絕緣接頭用以將本體與導電部絕緣。The ceramic body of the present invention has better heat dissipation than the metal base of the conventional LED bulb, and is resistant to high temperature. In addition, since the ceramic material is not electrically conductive, the present invention does not require the use of an insulating joint for insulating the body from the conductive portion.

1‧‧‧陶瓷本體1‧‧‧Ceramic body

11‧‧‧第一極性部11‧‧‧First Polar Department

111‧‧‧導電螺套111‧‧‧Electrical screw sleeve

12‧‧‧第二極性部12‧‧‧Second Polar Department

121‧‧‧導電部121‧‧‧Electrical Department

13‧‧‧凹部13‧‧‧ recess

14‧‧‧卡槽14‧‧‧ card slot

2‧‧‧基板2‧‧‧Substrate

21‧‧‧LED晶粒21‧‧‧LED dies

3‧‧‧透光罩3‧‧‧Transparent cover

31‧‧‧凸部31‧‧‧ convex

32‧‧‧防眩膠膜32‧‧‧Anti-glare film

第一圖為本創作第一實施例之立體分解示意圖。The first figure is a perspective exploded view of the first embodiment of the creation.

第二圖為本創作第一實施例另一角度之立體分解示意圖。The second figure is a perspective exploded view of another angle of the first embodiment of the creation.

第三圖為本創作第一實施例之前視示意圖。The third figure is a front view of the first embodiment of the creation.

第四圖為本創作第二實施例之前視分解示意圖。The fourth figure is a front view exploded view of the second embodiment of the creation.

第五圖為本創作第二實施例之前視示意圖。The fifth figure is a front view of the second embodiment of the creation.

以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The implementation of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement the present specification after studying the present specification.

請參考第一圖及第二圖,分別為本創作第一實施例不同角度之立體分解圖,本創作主要包含一陶瓷本體1、一基板2及一透光罩3,其中,基板2設置於陶瓷本體1,透光罩3經由一連接結構連接於陶瓷本體1的上表面邊緣。Please refer to the first figure and the second figure, which are respectively exploded perspective views of different angles of the first embodiment of the present invention. The present invention mainly comprises a ceramic body 1, a substrate 2 and a transparent cover 3, wherein the substrate 2 is disposed on The ceramic body 1 is connected to the upper surface edge of the ceramic body 1 via a connecting structure.

陶瓷本體1係由陶瓷材料所成形之類似一喇叭狀結構,其上表面設置一基板2,基板2在此實施例中為圓板狀,且設置有複數LED晶粒21,該等LED晶粒21於此實施例中在基板2的外側排列成一圓形;在基板2的內側排列成一半圓形,基板2另外設置有其他用以驅動電源電路之電子元件(未標示)。陶瓷本體1設有第一極性部11及第二極性部12,於此實施例中,第一極性部11為設置在陶瓷本體1靠近底部側邊之導電螺套111,導電螺套111外型類似一螺紋結構,其可旋轉鎖上於具有螺紋結構之燈座;第二極性部12為設置在陶瓷本體1底部之導電部121,導電部121為一圓形金屬片,當導電螺套111鎖上燈座後,其可接觸燈座內部之一電極,第一極性部11及第二極性部12電性連接於基板2且經由陶瓷本體1相互阻隔絕緣。The ceramic body 1 is similar to a horn-like structure formed of a ceramic material, and a substrate 2 is disposed on the upper surface thereof. The substrate 2 is in the form of a disk in this embodiment, and is provided with a plurality of LED dies 21, and the LED dies are provided. 21 is arranged in a circular shape on the outer side of the substrate 2 in this embodiment; semicircularly arranged on the inner side of the substrate 2, and the substrate 2 is additionally provided with other electronic components (not labeled) for driving the power supply circuit. The ceramic body 1 is provided with a first polarity portion 11 and a second polarity portion 12. In this embodiment, the first polarity portion 11 is a conductive nut 111 disposed on the bottom side of the ceramic body 1 and the conductive nut 111 is formed. Similar to a threaded structure, it can be rotatably locked to a socket having a threaded structure; the second polarity portion 12 is a conductive portion 121 disposed at the bottom of the ceramic body 1, and the conductive portion 121 is a circular metal piece, when the conductive nut 111 After the lamp holder is locked, it can contact one of the electrodes inside the lamp holder, and the first polarity portion 11 and the second polarity portion 12 are electrically connected to the substrate 2 and are mutually insulated from each other via the ceramic body 1.

透光罩3於此實施例中為一圓球形之塑膠殼體,其經由一連 接結構連接於陶瓷本體1的上表面邊緣。連接結構於此實施例中包含設置於透光罩3之複數凸部31及設置於陶瓷本體1之複數凹部13,其中,該等凸部31於此實施例中為四個且成形於透光罩3之底邊緣;該等凹部13於此實施例中搭配凸部31亦為四個且成形於陶瓷本體1的上表面邊緣,凹部13靠近底部的部份另外成形有卡槽14。透光罩3與陶瓷本體1的連接方式為,先將透光罩3的該等凸部31對準於陶瓷本體1之該等凹部13,將透光罩3往下扣後再將透光罩3往順時鐘旋轉使得該等凸部31分別卡入卡槽14中。另外,亦可在透光罩3扣上陶瓷本體1之前,先在該等凹部13附近塗抹黏膠,以增進透光罩3與陶瓷本體1之連接強度。In this embodiment, the transparent cover 3 is a spherical plastic casing, which is connected through a connection. The joint structure is coupled to the upper surface edge of the ceramic body 1. In this embodiment, the connecting structure includes a plurality of convex portions 31 disposed on the transparent cover 3 and a plurality of concave portions 13 disposed in the ceramic body 1. The convex portions 31 are four in this embodiment and are formed to be transparent. The bottom edge of the cover 3; the recesses 13 are also four in the embodiment and are formed on the upper surface edge of the ceramic body 1. The portion of the recess 13 near the bottom is additionally formed with a card slot 14. The transparent cover 3 is connected to the ceramic body 1 by aligning the convex portions 31 of the transparent cover 3 with the concave portions 13 of the ceramic body 1, and the light-transmitting cover 3 is buckled and then transmitted. The cover 3 is rotated clockwise so that the convex portions 31 are respectively engaged in the card slots 14. In addition, before the transparent cover 3 is fastened to the ceramic body 1, the adhesive is applied to the vicinity of the recesses 13 to improve the connection strength between the transparent cover 3 and the ceramic body 1.

請參考第三圖,為本創作第一實施例之前視示意圖。此圖顯示了當透光罩3與陶瓷本體1結合後之態樣,其中,透光罩3的形狀介於半圓形至全圓之間,但不包含半圓形與全圓。由於習知LED燈泡上的燈罩為半圓形使其LED燈光的投射角度較窄,因此,將透光罩3的形狀成形為大於半圓形即可使得LED晶粒21所投射出之光線角度較廣,其中,透光罩3在此實施例中約成形為3/4圓形,可較習知燈罩的半圓形得到較廣的照射角度。另外,透光罩3不可能成形為全圓的形狀,因為如成形為全圓的形狀則無法與陶瓷本體1接合。Please refer to the third figure for a front view of the first embodiment of the creation. This figure shows a state in which the translucent cover 3 is combined with the ceramic body 1, wherein the transmissive cover 3 has a shape ranging from a semicircle to a full circle, but does not include a semicircle and a full circle. Since the lampshade on the conventional LED bulb has a semicircular shape so that the projection angle of the LED light is narrow, the shape of the light transmissive cover 3 is shaped to be larger than a semicircle so that the angle of the light projected by the LED die 21 is In the embodiment, the translucent cover 3 is formed into a 3/4 circular shape in this embodiment, and a wider illumination angle can be obtained than the semicircular shape of the conventional lamp cover. In addition, the translucent cover 3 cannot be formed into a full-circle shape because it cannot be joined to the ceramic body 1 if it is formed into a full-circle shape.

需注意的是,雖然在第一至三圖所顯示之實施例中,透光罩3的形狀大略呈3/4圓形,於其他實施例中,透光罩3的形狀只要界於半圓形至全圓形之間皆在本創作的較佳實施範圍內,例如:2/3圓、3/5圓、4/5圓、5/7、7/9圓等,另外,陶瓷本體1的形狀則需因應透光罩3的尺寸大小而最變更,因為透光罩3係連接於陶瓷本體1的上表面邊緣。It should be noted that, in the embodiments shown in the first to third figures, the shape of the translucent cover 3 is roughly 3/4 circular. In other embodiments, the shape of the translucent cover 3 is only semicircular. The shape to the full circle is within the preferred implementation range of the creation, for example: 2/3 circle, 3/5 circle, 4/5 circle, 5/7, 7/9 circle, etc. In addition, the ceramic body 1 The shape is most changed in accordance with the size of the translucent cover 3 because the translucent cover 3 is attached to the upper surface edge of the ceramic body 1.

請參考第四、五圖,分別為本創作第二實施例之分解及組合前視圖,此實施例為在透光罩3上設置一層防眩膠膜32,防眩膠膜32具有黏附性可貼附於並包覆透光罩3的外壁,其中,防眩膠膜32可依使用者對燈光的強度自行決定是否使用。Please refer to the fourth and fifth figures, which are respectively an exploded and combined front view of the second embodiment of the present invention. In this embodiment, an anti-glare film 32 is disposed on the transparent cover 3, and the anti-glare film 32 has adhesiveness. The outer wall of the transparent cover 3 is attached to and covered by the transparent cover 3, wherein the anti-glare film 32 can be used according to the strength of the light of the user.

以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作做任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。The above description is only for the purpose of explaining the preferred embodiment of the present invention, and is not intended to impose any form of limitation on the creation, so that any modification or alteration of the creation made in the same creative spirit is provided. , should still be included in the scope of protection of this creative intent.

1‧‧‧陶瓷本體1‧‧‧Ceramic body

111‧‧‧導電螺套111‧‧‧Electrical screw sleeve

121‧‧‧導電部121‧‧‧Electrical Department

3‧‧‧透光罩3‧‧‧Transparent cover

Claims (4)

一種改良的LED燈泡,包含有:一陶瓷本體,其上表面設置一基板,該基板設有複數LED晶粒,該陶瓷本體設置一第一極性部以及一第二極性部,該第一極性部與該第二極性部電性連接於該基板且經由該陶瓷本體相互阻隔絕緣;以及一透光罩,經由一連接結構連接於該陶瓷本體上表面的邊緣。An improved LED bulb includes: a ceramic body having a substrate disposed on an upper surface thereof, the substrate being provided with a plurality of LED dies, wherein the ceramic body is provided with a first polarity portion and a second polarity portion, the first polarity portion The second polarity portion is electrically connected to the substrate and is insulated from the edge via the ceramic body; and a transparent cover is connected to the edge of the upper surface of the ceramic body via a connecting structure. 如申請專利範圍第1項所述之改良的LED燈泡,其中,該連接結構為設置於該透光罩之複數凸部及設置於該陶瓷本體之複數凹部,該等凹部分別連接一卡槽。The improved LED bulb of claim 1, wherein the connecting structure is a plurality of convex portions disposed on the transparent cover and a plurality of concave portions disposed on the ceramic body, wherein the concave portions are respectively connected to a card slot. 如申請專利範圍第1項所述之改良的LED燈泡,其中,該透光罩的形狀介於半圓至全圓之間,但不包含半圓與全圓。The improved LED bulb of claim 1, wherein the translucent cover has a shape between semicircle and full circle, but does not include a semicircle and a full circle. 如申請專利範圍第1項所述之改良的LED燈泡,其中,該透光罩設置一層防眩膠膜,該防眩膠膜的設置位置為該透光罩的外壁。The improved LED bulb of claim 1, wherein the translucent cover is provided with an anti-glare film, and the anti-glare film is disposed at an outer wall of the translucent cover.
TW103204039U 2014-03-10 2014-03-10 Improved structure for LED lamps TWM485361U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI555948B (en) * 2015-11-12 2016-11-01 聚鼎科技股份有限公司 LED bulb

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI555948B (en) * 2015-11-12 2016-11-01 聚鼎科技股份有限公司 LED bulb

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