TWM455129U - LED bulb - Google Patents

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Publication number
TWM455129U
TWM455129U TW101219913U TW101219913U TWM455129U TW M455129 U TWM455129 U TW M455129U TW 101219913 U TW101219913 U TW 101219913U TW 101219913 U TW101219913 U TW 101219913U TW M455129 U TWM455129 U TW M455129U
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Taiwan
Prior art keywords
full
emitting diode
heat
circumference type
diode bulb
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TW101219913U
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Chinese (zh)
Inventor
Dean Hung
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Taiwan Puritic Corp
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Priority to TW101219913U priority Critical patent/TWM455129U/en
Priority to CN2013200355033U priority patent/CN203322759U/en
Publication of TWM455129U publication Critical patent/TWM455129U/en

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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Description

全週型發光二極體球泡燈Full-circle LED light bulb

本創作係有關一種發光二極體球泡燈,特別是一種具有全週光分佈效果之全週型發光二極體球泡燈。The present invention relates to a light-emitting diode bulb, in particular to a full-circumferential light-emitting diode bulb having a full-circumferential distribution effect.

由於發光二極體(LED)具備省電、使用壽命長及不含汞等有毒物質的優點,使得LED球泡燈逐漸受到使用者的青睞。然LED球泡燈常會因其散熱問題而導致電路基板損壞或者是LED損壞,因此為了使LED球泡燈可長時間運用並維持一定亮度,LED球泡燈需設置有散熱裝置以將LED發光時所產生的熱能適當排出至外界。Because LEDs have the advantages of power saving, long service life and no toxic substances such as mercury, LED bulbs are gradually favored by users. However, LED bulbs often cause damage to the circuit board or LED damage due to heat dissipation problems. Therefore, in order to enable the LED bulb to be used for a long time and maintain a certain brightness, the LED bulb needs to be provided with a heat sink to illuminate the LED. The generated heat is properly discharged to the outside world.

一般LED球泡燈主要包含LED模組及散熱結構,散熱結構組設於LED模組下方,以透過散熱結構將LED模組所產生之熱能散出,圖1所示為習知一種LED球泡燈之散熱結構示意圖,如圖1所示,散熱結構10包含複數金屬鰭片12,各金屬鰭片12以扣接串聯方式呈環狀等間隔排列,並利用鋁膏、錫膏或接著劑予以膠合,之後再對金屬鰭片12進行陽極處理;又LED模組之電路基板(圖中未示)係以導熱膠固定於金屬鰭片12之頂緣121,以便經由電路基板與金屬鰭片12的接觸使LED模組所產生之熱能傳導至金屬鰭片12,且藉由各金屬鰭片12間之空隙供空氣流動,以將熱能散出。The general LED bulb mainly comprises an LED module and a heat dissipation structure, and the heat dissipation structure is disposed under the LED module to dissipate the heat energy generated by the LED module through the heat dissipation structure. FIG. 1 shows a conventional LED bulb. Schematic diagram of the heat dissipation structure of the lamp. As shown in FIG. 1 , the heat dissipation structure 10 includes a plurality of metal fins 12 , and the metal fins 12 are arranged in a ring at equal intervals in a snap-fit manner and are coated with an aluminum paste, a solder paste or an adhesive. Gluing, and then anodizing the metal fins 12; the circuit board (not shown) of the LED module is fixed to the top edge 121 of the metal fin 12 by a thermal conductive adhesive so as to pass through the circuit substrate and the metal fins 12 The contact causes the thermal energy generated by the LED module to be conducted to the metal fins 12, and the air flows through the gaps between the metal fins 12 to dissipate the heat energy.

在上述LED球泡燈之散熱結構10中,當應用於具有高瓦數之LED模組時,溫度容易集中於金屬鰭片12之外緣122,無法用手直接碰觸,使用上較為危險。同時金屬鰭片12表面也容易因金屬導電而有安全顧慮或電磁波干擾等問題。又金屬鰭片12原本銳利的外緣122雖然已經陽極處理或各種塗料的噴塗處理,但仍然無法避免手部割傷上的安全問題。In the heat dissipation structure 10 of the LED bulb described above, when applied to an LED module having a high wattage, the temperature is easily concentrated on the outer edge 122 of the metal fin 12, and it is not directly touched by the hand, which is dangerous in use. At the same time, the surface of the metal fin 12 is also prone to safety concerns or electromagnetic interference due to metal conduction. Moreover, the original sharp outer edge 122 of the metal fin 12 has been anodized or sprayed with various paints, but the safety problem of hand cuts cannot be avoided.

另一方面,習知LED球泡燈之LED模組受限於結構的設計,發光角度受到限制,只能有半週型,亦即低於180度的發光角度,使整個LED球泡燈發光角度窄且發光強度不均勻。On the other hand, the LED module of the conventional LED bulb is limited by the design of the structure, and the illumination angle is limited, and only the half-cycle type, that is, the illumination angle lower than 180 degrees, enables the entire LED bulb to emit light. The angle is narrow and the luminous intensity is not uniform.

為了解決上述問題,本創作目的之一係提供一種全週型發光二極體球泡燈,其發光角度增寬,且發光強度均勻,而呈一全週光分佈,可改善習知發光二極體球泡燈因LED的光源直向性問題所導致之狹窄發光角度及發光強度不均勻的缺失。In order to solve the above problems, one of the purposes of the present invention is to provide a full-circumference type light-emitting diode bulb, which has a wide illumination angle and uniform luminous intensity, and exhibits a full-circumferential distribution, which can improve the conventional light-emitting diode. The body bulb has a narrow illumination angle and a lack of uneven illumination intensity due to the directivity problem of the LED light source.

本創作目的之一係提供一種全週型發光二極體球泡燈,其中散熱燈殼及光罩與電源基座之間具有緊密的結合度,結合度佳。One of the purposes of the present invention is to provide a full-circumference type light-emitting diode bulb, in which the heat-dissipating lamp housing and the reticle and the power base have a close degree of bonding, and the degree of bonding is good.

為了達到上述目的,本創作一實施例之全週型發光二極體球泡燈包含:一電源基座;一散熱燈殼設置於電源基座上,散熱燈殼之外表面排列有複數個突出面,每一突出面由散熱燈殼之一底端沿著外表面往上延設,且相鄰突出面之間形成一溝槽;複數光源模組分別設置於該些突出面上;以及複數片光罩,分別對應該些突出面,且罩住該些光源模組。In order to achieve the above object, the full-circumference type LED lamp of the present embodiment comprises: a power base; a heat sink is disposed on the power base, and the outer surface of the heat sink is arranged with a plurality of protrusions. a surface, each protruding surface is extended from the bottom end of one of the heat dissipation lamp shells along the outer surface, and a groove is formed between the adjacent protruding surfaces; the plurality of light source modules are respectively disposed on the protruding surfaces; The reticle is respectively corresponding to the protruding surface and covers the light source modules.

圖2所示為本創作一實施例全週型發光二極體球泡燈之結構示意圖,如圖2所示,全週型發光二極體球泡燈20包含一電源基座22;一散熱燈殼24設置於電源基座22上,散熱燈殼24的外表面241排列有複數個突出面26,每一突出面26由散熱燈殼24的底端沿著外表面241往上延設而呈圓弧面設計,且相鄰突出面26之間形成一溝槽28,在此實施例中,複數突出面26係等間距分佈排列於散熱燈殼24之外表面241;複數光源模組30分別設置於每一突出面26上,其中光源模組30係可為LED發光模組;以及複數片光罩32,每一光罩32的底端固定於電源基座22,且每一光罩32分別對應一突出面26,以分別罩住一光源模組30。於此實施例與圖式中,係以全週型發光二極體球泡燈20使用四組突出面26、四組光源模組30及四片光罩32作為說明,惟不限於此。2 is a schematic structural view of a full-circumference type light-emitting diode bulb according to an embodiment of the present invention. As shown in FIG. 2, the full-circumference type LED bulb 20 includes a power base 22; The lamp housing 24 is disposed on the power base 22, and the outer surface 241 of the heat dissipation lamp housing 24 is arranged with a plurality of protruding surfaces 26, and each protruding surface 26 is extended from the bottom end of the heat dissipation lamp housing 24 along the outer surface 241. A circular arc surface is formed, and a groove 28 is formed between adjacent protruding surfaces 26 . In this embodiment, the plurality of protruding surfaces 26 are equally spaced and arranged on the outer surface 241 of the heat dissipation lamp housing 24; the plurality of light source modules 30 Each of the protruding surfaces 26 is disposed on each of the protruding surfaces 26, wherein the light source module 30 is an LED lighting module; and a plurality of photomasks 32. The bottom end of each of the optical masks 32 is fixed to the power base 22, and each of the masks 32 respectively corresponding to a protruding surface 26 to cover a light source module 30 respectively. In the embodiment and the drawings, the four-group protruding surface 26, the four-group light source module 30, and the four-piece photomask 32 are used as the full-circumference type light-emitting diode bulb 20, but are not limited thereto.

其中,如圖2所示,電源基座22的頂緣形成有複數卡扣結構,用 以扣接散熱燈殼24及光罩32的底端。又於每一突出面26的頂端分別設置一卡槽34,且每一光罩32的內壁頂端設置一卡勾321,卡勾321與卡槽34可供相互卡合,如圖3所示,使複數光罩32設於散熱燈殼24周邊且建構呈一球狀造型,又光罩32的內壁與散熱燈殼24之間具有一距離,如圖4所示,而非完全貼合,具備有熱傳導及對流的效果,增加散熱能力。Wherein, as shown in FIG. 2, the top edge of the power base 22 is formed with a plurality of snap structures. To fasten the bottom of the heat sink housing 24 and the reticle 32. A card slot 34 is disposed at a top end of each of the protruding surfaces 26, and a hook 321 is disposed at a top end of the inner wall of each of the reticle 32, and the hook 321 and the card slot 34 are respectively engaged with each other, as shown in FIG. The plurality of reticle 32 is disposed around the heat-dissipating lamp housing 24 and constructed in a spherical shape, and the inner wall of the reticle 32 and the heat-dissipating lamp housing 24 have a distance, as shown in FIG. 4, instead of being completely fitted. It has the effect of heat conduction and convection, and increases heat dissipation.

上述之散熱燈殼24可呈球狀、橢圓狀、蠟燭狀、圓柱狀或條形狀等;光罩32的材質係為塑膠或玻璃等可透光材質;電源基座22及散熱燈殼24之材質係為陶瓷材質者;抑或電源基座22與散熱燈殼24之材質為金屬、合金或塑膠,且以濺鍍或電化學方式形成陶瓷外表面。金屬陶瓷化乃利用液態處理技術,促使金屬自生高結晶性的陶瓷表面,藉以結合金屬及陶瓷的優異特性,其中金屬具有極佳的導熱性質,陶瓷則透過聲子而具有極佳的散熱特性。又由於陶瓷材料的不吸水性,可避免全週型發光二極體球泡燈的靜電或觸電問題,同時陶瓷材料或陶瓷表面的使用改善習知金屬鰭片容易割手及表面溫度燙手的問題,更具備優異的電氣絕緣、高硬度及耐蝕等特性。又陶瓷表面根據氧化之化合物的不同,可生成的顏色亦有不同,較常使用者為白色、黑色、暗綠色、暗紅色及黃紅色等。The heat-dissipating lamp housing 24 may be in the shape of a ball, an ellipse, a candle, a cylinder or a strip; the material of the reticle 32 is a light-transmissive material such as plastic or glass; the power base 22 and the heat-dissipating lamp housing 24 The material is ceramic material; or the power base 22 and the heat sink shell 24 are made of metal, alloy or plastic, and the ceramic outer surface is formed by sputtering or electrochemical. The ceramization utilizes liquid processing technology to promote the self-generated and highly crystalline ceramic surface of the metal, thereby combining the excellent properties of the metal and the ceramic, wherein the metal has excellent thermal conductivity, and the ceramic has excellent heat dissipation characteristics through the phonon. Moreover, due to the non-absorbentness of the ceramic material, the electrostatic or electric shock problem of the full-circumference type LED bulb can be avoided, and the use of the ceramic material or the ceramic surface improves the problem that the conventional metal fin is easy to cut and the surface temperature is hot. It also has excellent electrical insulation, high hardness and corrosion resistance. Moreover, the ceramic surface may have different colors depending on the compound to be oxidized, and the whitener, black, dark green, dark red, and yellowish red are more common.

在本創作中,複數光源模組分別設置於散熱燈殼外表面所形成之等間距排列的突出面上,因此複數光源模組分別朝不同方向的發光,使全週型發光二極體球泡燈的發光角度增寬,且發光強度均勻,而呈一全週光分佈,可改善習知發光二極體球泡燈因LED的光源直向性問題所導致之狹窄發光角度及發光強度不均勻的缺失。另一方面,藉由電源基座之卡扣結構設計,除了使散熱燈殼及光罩與電源基座之間具有緊密的結合度及增加美觀之外,更避免產生習知球泡燈組裝時所產生之溢膠或膠合不良的問題。In the present invention, the plurality of light source modules are respectively disposed on the equally spaced protrusion surfaces formed on the outer surface of the heat dissipation lamp housing, so that the plurality of light source modules respectively emit light in different directions, so that the full-circumference type light-emitting diode bulbs The illuminating angle of the lamp is widened, and the illuminating intensity is uniform, and the total illuminating intensity is distributed, which can improve the narrow illuminating angle and the uneven illuminating intensity caused by the straightness problem of the LED light source of the conventional illuminating diode bulb. Missing. On the other hand, by the snap-on structure design of the power base, in addition to the tight coupling between the heat-dissipating lamp housing and the reticle and the power base, the appearance is increased, and the generation of the conventional bulb lamp is avoided. The problem of poor glue or glue.

以上所述之實施例僅係為說明本創作之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本創作之內容並據以實施,當不能以之限定本創作之專利範圍,即大凡依本創作所揭示之精神所作之均等變化或修飾,仍應涵蓋在本創作之專利範圍內。The embodiments described above are only for explaining the technical idea and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to the scope of the patent. That is, the equivalent changes or modifications made by the people in accordance with the spirit revealed by this creation should still be covered by the scope of the patent of this creation.

10‧‧‧散熱結構10‧‧‧heating structure

12‧‧‧金屬鰭片12‧‧‧Metal fins

121‧‧‧頂緣121‧‧‧Top edge

122‧‧‧外緣122‧‧‧ outer edge

20‧‧‧全週型發光二極體球泡燈20‧‧‧Full-circumferential LED bulb

22‧‧‧電源基座22‧‧‧Power base

221‧‧‧卡扣結構221‧‧‧Snap structure

24‧‧‧散熱燈殼24‧‧‧Heat lamp housing

241‧‧‧外表面241‧‧‧ outer surface

26‧‧‧突出面26‧‧‧Outstanding face

28‧‧‧溝槽28‧‧‧ trench

30‧‧‧光源模組30‧‧‧Light source module

32‧‧‧光罩32‧‧‧Photomask

321‧‧‧卡勾321‧‧‧ card hook

34‧‧‧卡槽34‧‧‧ card slot

圖1所示為習知一種LED球泡燈之散熱結構示意圖。FIG. 1 is a schematic view showing a heat dissipation structure of a conventional LED bulb lamp.

圖2所示為本創作一實施例全週型發光二極體球泡燈之部分分解示意圖。FIG. 2 is a partially exploded perspective view showing a full-circumference type light-emitting diode bulb of an embodiment of the present invention.

圖3所示為本創作一實施例全週型發光二極體球泡燈之組裝示意圖。FIG. 3 is a schematic view showing the assembly of a full-circumference type light-emitting diode bulb according to an embodiment of the present invention.

圖4所示為本創作一實施例全週型發光二極體球泡燈之俯視示意圖。FIG. 4 is a top plan view showing a full-circumference type light-emitting diode bulb of an embodiment of the present invention.

20‧‧‧全週型發光二極體球泡燈20‧‧‧Full-circumferential LED bulb

22‧‧‧電源基座22‧‧‧Power base

221‧‧‧卡扣結構221‧‧‧Snap structure

24‧‧‧散熱燈殼24‧‧‧Heat lamp housing

241‧‧‧外表面241‧‧‧ outer surface

26‧‧‧突出面26‧‧‧Outstanding face

28‧‧‧溝槽28‧‧‧ trench

30‧‧‧光源模組30‧‧‧Light source module

32‧‧‧光罩32‧‧‧Photomask

321‧‧‧卡勾321‧‧‧ card hook

34‧‧‧卡槽34‧‧‧ card slot

Claims (10)

一種全週型發光二極體球泡燈,包含:一電源基座;一散熱燈殼,設置於該電源基座上,該散熱燈殼之一外表面排列有複數個突出面,且相鄰該突出面之間形成一溝槽;複數光源模組,分別設置於該些突出面上;以及複數片光罩,分別對應該些突出面,且罩住該些光源模組。A full-circumference type light-emitting diode bulb lamp comprises: a power base; a heat-dissipating lamp shell disposed on the power base, wherein one outer surface of the heat-dissipating lamp shell is arranged with a plurality of protruding surfaces and adjacent A groove is formed between the protruding surfaces; a plurality of light source modules are respectively disposed on the protruding surfaces; and a plurality of light masks respectively corresponding to the protruding surfaces and covering the light source modules. 如請求項1所述之全週型發光二極體球泡燈,其中該些突出面係等間距排列於該散熱燈殼之該外表面。The full-circumference type light-emitting diode bulb of claim 1, wherein the protruding surfaces are equally spaced on the outer surface of the heat-dissipating lamp housing. 如請求項1所述之全週型發光二極體球泡燈,其中每一該突出面由該散熱燈殼之一底端沿著該外表面往上延設。The full-circumference type light-emitting diode bulb of claim 1, wherein each of the protruding surfaces is extended from the bottom end of the heat-dissipating lamp housing along the outer surface. 如請求項1所述之全週型發光二極體球泡燈,其中該散熱燈殼係呈球狀、橢圓狀、蠟燭狀、圓柱狀或條形狀。The full-circumference type light-emitting diode bulb according to claim 1, wherein the heat-dissipating lamp shell has a spherical shape, an elliptical shape, a candle shape, a column shape or a strip shape. 如請求項1所述之全週型發光二極體球泡燈,其中該電源基座的一頂緣形成有複數卡扣結構,用以將該散熱燈殼、該光罩的底端及該電源基座扣接在一起。The full-circumference type LED lamp of claim 1, wherein a top edge of the power base is formed with a plurality of snap structures for the heat sink housing, the bottom end of the mask, and the The power bases are snapped together. 如請求項5所述之全週型發光二極體球泡燈,其中每一該突出面的頂端分別設置一卡槽,且每一該光罩的內壁頂端分別設置一卡勾以供卡設於該卡槽。The full-circumference type light-emitting diode bulb of claim 5, wherein a top surface of each of the protruding surfaces is respectively provided with a card slot, and a hook is respectively disposed at a top end of each of the inner walls of the photomask for card Set in the card slot. 如請求項1所述之全週型發光二極體球泡燈,其中該電源基座及該散熱燈殼之材質係為陶瓷材質者。The full-circumference type light-emitting diode bulb according to claim 1, wherein the power base and the heat-dissipating lamp shell are made of ceramic material. 如請求項1所述之全週型發光二極體球泡燈,其中該電源基座及該散熱燈殼具有一陶瓷外表面。The full-circumference type light-emitting diode bulb of claim 1, wherein the power base and the heat-dissipating lamp housing have a ceramic outer surface. 如請求項1所述之全週型發光二極體球泡燈,其中該光源模組係為一LED發光模組。The full-circumference type light-emitting diode bulb according to claim 1, wherein the light source module is an LED light-emitting module. 如請求項1所述之全週型發光二極體球泡燈,其中該光罩之材質係為玻璃或塑膠。The full-circumference type light-emitting diode bulb of claim 1, wherein the material of the mask is glass or plastic.
TW101219913U 2012-10-16 2012-10-16 LED bulb TWM455129U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TW101219913U TWM455129U (en) 2012-10-16 2012-10-16 LED bulb
CN2013200355033U CN203322759U (en) 2012-10-16 2013-01-23 Full-circle type light-emitting diode bulb lamp

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