TWM484638U - Blade type pneumatic motor cylinder - Google Patents
Blade type pneumatic motor cylinder Download PDFInfo
- Publication number
- TWM484638U TWM484638U TW103203806U TW103203806U TWM484638U TW M484638 U TWM484638 U TW M484638U TW 103203806 U TW103203806 U TW 103203806U TW 103203806 U TW103203806 U TW 103203806U TW M484638 U TWM484638 U TW M484638U
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- Taiwan
- Prior art keywords
- cylinder
- cylinder body
- rotor chamber
- rotor
- vane
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- 238000004663 powder metallurgy Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 238000000227 grinding Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003801 milling Methods 0.000 description 4
- 238000005553 drilling Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
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- Rotary Pumps (AREA)
Description
本創作是關於一種輪葉式氣動馬達,尤指該輪葉式氣動馬達之氣缸構造創作。The present invention relates to a vane type air motor, and more particularly to the cylinder structure creation of the vane type air motor.
目前應用於氣動工具中之輪葉式氣動馬達,其主要係於一氣缸中偏心設置的轉子容室中樞設一輪葉式轉子,該輪葉式轉子係於一轉子本體外周面組設複數可伸縮之葉片,葉片並藉由彈性元件推抵下,使葉片末端緊抵氣缸之內缸壁,藉此,將加壓之氣體導入該氣缸中驅動該輪葉式轉子旋轉,提供外部工作所需的旋轉動力。At present, a vane type air motor used in a pneumatic tool is mainly provided with a vane rotor in an eccentrically disposed rotor chamber of a cylinder, and the vane rotor is set in a plurality of outer circumferences of a rotor body. The blade, the blade is pushed against the blade by the elastic member, so that the blade end abuts against the inner cylinder wall of the cylinder, thereby introducing pressurized gas into the cylinder to drive the vane rotor to rotate, providing external work required Rotating power.
前述輪葉式氣動馬達中,該氣缸之形狀構造特殊,因此如何使氣缸之製造更為省時省工及節省材料,對於輪葉式氣馬達之發展具有關鍵性之地位。目前習知之氣缸製造方法,其步驟主要係以粉末冶金手段將預定組成材料的金屬粉末裝入模具中,再經加壓加熱燒結成預定成形一內有圓孔的氣缸胚體,接續以研磨手段將氣缸胚體加工預定的形狀及外徑,於氣缸胚體預定位置鑽設軸向延伸的二氣孔,以及以銑削加工手段將氣缸胚體中之內孔加工成預定缸徑形狀之轉子容室,之後,以車床加工手段將氣缸胚體一端之二氣孔外端部分別加工成連通轉子容室之流道,再以研磨手段修整氣缸胚體之端面,而製造該氣缸。In the above-mentioned vane type air motor, the shape and structure of the cylinder are special, so how to make the manufacture of the cylinder more time-saving and labor-saving and material saving is a key position for the development of the vane type gas motor. At present, the conventional cylinder manufacturing method mainly comprises the steps of: powder metallurgy means loading metal powder of a predetermined constituent material into a mold, and then pressing and heating to form a cylinder body with a circular hole in a predetermined shape, followed by grinding means. Machining the cylinder body to a predetermined shape and outer diameter, drilling an axially extending two-hole at a predetermined position of the cylinder body, and machining the inner hole of the cylinder body into a rotor chamber of a predetermined cylinder shape by a milling process. Thereafter, the outer end portions of the two air holes of one end of the cylinder blank body are respectively processed into a flow passage that communicates with the rotor chamber by a lathe processing means, and the end faces of the cylinder blank bodies are trimmed by grinding means to manufacture the cylinder.
惟前揭輪葉式氣動馬達之氣缸於製造時,其係以粉末冶金手段製成具有圓形內孔之氣缸胚體,再以銑削加工手段將氣缸胚體中之圓形內孔二次加工成預定形狀及缸徑之轉子容室,在製造上較為費時費工,且浪費材料,有製造成本偏高之缺點,不利於產品的競爭力。However, in the manufacture of the cylinder of the front-wheeled air motor, the cylinder body with a circular inner hole is made by powder metallurgy, and the circular inner hole in the cylinder body is secondary processed by milling. The rotor chamber in a predetermined shape and bore diameter is time-consuming and labor-intensive in manufacturing, wastes materials, and has the disadvantage of high manufacturing cost, which is disadvantageous to the competitiveness of the product.
本創作之主要目的在於提供一種輪葉式氣動馬達之氣缸製造方法及其構造,希藉此創作,解決習知氣缸先粉末冶金成形具有圓形內孔的氣缸胚體,再以銑削加工手段將氣缸胚體之圓形內孔二次加工成轉子容室之製造費時費工及浪費材料等問題。The main purpose of this creation is to provide a cylinder manufacturing method and structure of a vane-type air motor, and to create a solution to solve the conventional cylinder powder metallurgy forming cylinder body with a circular inner hole, and then by milling means The secondary processing of the circular inner bore of the cylinder body into the rotor chamber is time consuming and labor intensive and wastes materials.
為達成前揭目的,本創作所提出之輪葉式氣動馬達之氣缸構造係包含一粉末冶金一次成形內有轉子容室的缸體,該缸體於轉子容室外側設有二軸向延伸的氣孔,缸體側端設有二流道分別自一氣孔端部延伸連通轉子容室的側端。In order to achieve the above objective, the cylinder structure of the vane air motor proposed by the present invention comprises a powder metallurgy primary forming cylinder having a rotor chamber, and the cylinder body is provided with two axial extensions on the rotor housing side. The air hole, the side end of the cylinder body is provided with two flow passages respectively extending from the end of one air hole to the side end of the rotor chamber.
藉由前揭輪葉式氣動馬達之氣缸構造創作,使其於製造可利用粉末冶金一次成形內有轉子容室之缸體,使該缸體得以免除後續機械加工手段成形預定缸徑及形狀之加工步驟,達到縮減製程步驟,省時省工及節省材料等功效,克服習知氣缸製造時先以粉末冶金成形具有圓形內孔的氣缸胚體,再以銑削加工手段將氣缸胚體之圓形內孔二次加工成轉子容室之製造費時費工及浪費材料等問題。By creating the cylinder structure of the front-leaf vane air motor, it is possible to manufacture a cylinder body with a rotor chamber in a powder metallurgy one-time forming, so that the cylinder body can be freed from subsequent machining to form a predetermined cylinder diameter and shape. Steps, to achieve the steps of reducing the process, saving time and labor and saving materials, and overcoming the cylinder body of the cylinder with the circular inner hole by powder metallurgy, and then rounding the cylinder body by milling The secondary processing of the inner hole into the rotor chamber is time consuming and labor intensive and wastes materials.
如圖1及圖2所示,係揭示本創作輪葉式氣動馬達之氣缸之一較佳實施例,所述之氣缸構造係包含一粉末冶金一次成形內有轉子容室11的缸體10,所述轉子容室11係偏心設置於缸體10中呈軸向貫穿狀,該缸體10於轉子容室11一側設有二軸向延伸的氣孔12A、12B,缸體10側端凹設有二流道13A、13B分別自相應的氣孔12A、12B端部延伸連通轉子容室11的側端,於本較佳實施例中,該二氣孔12A、12B與該二流道13A、13B係呈對稱排列。As shown in FIG. 1 and FIG. 2, a preferred embodiment of the cylinder of the inventive vane air motor is disclosed. The cylinder structure comprises a cylinder 10 having a rotor chamber 11 in a powder metallurgy forming process. The rotor chamber 11 is eccentrically disposed in the cylinder block 10 in an axial direction. The cylinder block 10 is provided with two axially extending air holes 12A and 12B on the rotor chamber 11 side, and the cylinder 10 side end is recessed. The two flow passages 13A, 13B extend from the ends of the corresponding air holes 12A, 12B to the side ends of the rotor chamber 11, respectively. In the preferred embodiment, the two air holes 12A, 12B are symmetric with the second flow passages 13A, 13B. arrangement.
藉由前揭氣缸之構造創作,其製造時可利用以下所述之製造方法來完成,該製造方法之具體實施步驟,是以一次粉末冶金成形手段將金屬粉末以模具經加熱加壓而一體成形為一內有偏心的轉子容室的氣缸胚體,所述粉末冶金成形手段中選用之模具中包含固定模、活動模與心模,所述固定模能提供金屬粉末置入其中,心模設置於固定模中,且心模具有對應於轉子容室形狀之成形桿部,活動模能被驅動而結合固定模及心模加壓置入於固定模中之金屬粉末,使金屬粉末經熱壓成形一內有偏心轉子容室的氣缸胚體;接續,以研磨手段將氣缸胚體之外周面加工至預定的外徑,再以鑽削手段於氣缸胚體之轉子容室一側側壁中鑽設二軸向延伸的氣孔,之後,以車床加工手段對已鑽設氣孔之氣缸胚體1兩端之二氣孔外端部分別加工形成連通轉子容室之流道;以及以研磨手段修整氣缸胚體之端面而製成氣缸之缸體。藉此,使該氣缸之製造具備省時省工及節省材料等功效。By the construction of the front cylinder, the manufacturing method can be completed by the following manufacturing method. The specific implementation step of the manufacturing method is to integrally form the metal powder by heating and pressing the mold by a powder metallurgy forming method. a cylinder body having an eccentric rotor chamber, wherein the mold selected in the powder metallurgy forming method comprises a fixed mold, a movable mold and a core mold, wherein the fixed mold can provide metal powder to be placed therein, and the mold is set In the fixed mold, and the core mold has a forming rod portion corresponding to the shape of the rotor chamber, the movable mold can be driven to press the fixed mold and the core mold to pressurize the metal powder placed in the fixed mold to heat the metal powder. Forming a cylinder body having an eccentric rotor chamber; continuation, grinding the outer peripheral surface of the cylinder body to a predetermined outer diameter by grinding, and then drilling the side wall of the rotor chamber of the cylinder body by drilling means Two axially extending air holes are provided, and then the outer end portions of the two air holes at both ends of the cylinder blank body 1 to which the air holes have been drilled are respectively processed by a lathe processing means to form a flow path connecting the rotor chamber; The grinding means trims the end face of the cylinder body to form a cylinder block. Thereby, the manufacture of the cylinder has the effects of saving time and labor, saving materials and the like.
如圖1及圖3所示,於本較佳實施例中,所述之缸體10可形成一圓柱體,缸體10於該二氣孔12A、12B之間設有一軸向貫通的定位孔14,缸體10相對於該二氣孔12A、12B之另一側側壁上設有複數個穿孔15。As shown in FIG. 1 and FIG. 3, in the preferred embodiment, the cylinder block 10 can form a cylinder. The cylinder block 10 is provided with an axially extending positioning hole 14 between the two air holes 12A and 12B. A plurality of through holes 15 are formed in the side wall of the cylinder 10 with respect to the other side of the two air holes 12A, 12B.
如圖4所示,本創作之氣缸係以其缸體10之轉子容室11提供一輪葉式轉子20樞設其中,該輪葉式轉子20並以其轉子本體21外周面之複數葉片21在彈簧22推抵下,使每一葉片21末端緊抵該缸體10之轉子容室11內壁,構成一輪葉式氣動馬達。當該輪葉式氣動馬達應用於氣動工具時,係將加壓之氣體導入該氣缸缸體10之一氣孔12A,經由流道13A進入轉子容室11中驅動該輪葉式轉子20旋轉,並藉由旋轉的輪葉式轉子帶動氣體由另一流道13B進入另一氣孔12B排出,藉此方式,使該輪葉式轉子20持續於氣缸之缸體10旋轉,提供外部工作所需的旋轉動力。As shown in FIG. 4, the cylinder of the present invention is provided with a vane rotor 20 provided by the rotor chamber 11 of the cylinder block 10, wherein the vane rotor 20 is in the plurality of vanes 21 of the outer peripheral surface of the rotor body 21 thereof. The spring 22 is pushed down so that the end of each blade 21 abuts against the inner wall of the rotor chamber 11 of the cylinder 10 to form a vane air motor. When the vane air motor is applied to the pneumatic tool, the pressurized gas is introduced into the air hole 12A of the cylinder block 10, and enters the rotor chamber 11 via the flow passage 13A to drive the vane rotor 20 to rotate, and The rotating vane rotor drives the gas to be discharged from the other flow passage 13B into the other air hole 12B. In this manner, the vane rotor 20 is continuously rotated by the cylinder 10 of the cylinder to provide the rotational power required for external work. .
10‧‧‧缸體
11‧‧‧轉子容室
12A、12B‧‧‧氣孔
13A、13B‧‧‧流道
14‧‧‧定位孔
15‧‧‧穿孔
20‧‧‧輪葉式轉子
21‧‧‧轉子本體
21‧‧‧葉片
22‧‧‧彈簧10‧‧‧Cylinder
11‧‧‧Rotor compartment
12A, 12B‧‧‧ stomata
13A, 13B‧‧‧ runners
14‧‧‧Positioning holes
15‧‧‧Perforation
20‧‧‧Foil rotor
21‧‧‧Rotor body
21‧‧‧ leaves
22‧‧‧ Spring
圖1係本創作輪葉式氣動馬達之氣缸較佳實施例之立體示意圖。圖2係圖1所示輪葉式氣動馬達之氣缸較佳實施例之端視平面示意圖。圖3係圖1所示輪葉式氣動馬達之氣缸較佳實施例之側視剖面示意圖。圖4係圖1所示輪葉式氣動馬達之氣缸較佳實施例組設輪葉式轉子之側視平面示意圖。1 is a perspective view of a preferred embodiment of a cylinder of the present vane air motor. 2 is a schematic end plan view of a preferred embodiment of the cylinder of the vane air motor of FIG. 1. 3 is a side cross-sectional view showing a preferred embodiment of the cylinder of the vane air motor of FIG. 1. 4 is a side plan view showing a preferred embodiment of a cylinder of a vane type air motor shown in FIG. 1 in which a vane rotor is assembled.
10‧‧‧缸體 10‧‧‧Cylinder
11‧‧‧轉子容室 11‧‧‧Rotor compartment
12A、12B‧‧‧氣孔 12A, 12B‧‧‧ stomata
13A、13B‧‧‧流道 13A, 13B‧‧‧ runners
14‧‧‧定位孔 14‧‧‧Positioning holes
15‧‧‧穿孔 15‧‧‧Perforation
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW103203806U TWM484638U (en) | 2014-03-06 | 2014-03-06 | Blade type pneumatic motor cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW103203806U TWM484638U (en) | 2014-03-06 | 2014-03-06 | Blade type pneumatic motor cylinder |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM484638U true TWM484638U (en) | 2014-08-21 |
Family
ID=51794240
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW103203806U TWM484638U (en) | 2014-03-06 | 2014-03-06 | Blade type pneumatic motor cylinder |
Country Status (1)
Country | Link |
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TW (1) | TWM484638U (en) |
-
2014
- 2014-03-06 TW TW103203806U patent/TWM484638U/en not_active IP Right Cessation
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