TWM466103U - Overflow tank temperature compensation system - Google Patents

Overflow tank temperature compensation system Download PDF

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Publication number
TWM466103U
TWM466103U TW102213670U TW102213670U TWM466103U TW M466103 U TWM466103 U TW M466103U TW 102213670 U TW102213670 U TW 102213670U TW 102213670 U TW102213670 U TW 102213670U TW M466103 U TWM466103 U TW M466103U
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Taiwan
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overflow tank
heating
temperature compensation
temperature
heating zone
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TW102213670U
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Chinese (zh)
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xiang-cheng Yu
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Fortune Tech Man Corp
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Priority to TW102213670U priority Critical patent/TWM466103U/en
Publication of TWM466103U publication Critical patent/TWM466103U/en

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Description

溢流槽溫度補償系統Overflow tank temperature compensation system

一種溢流槽溫度補償系統,應用於平板玻璃製程中,其主要係將複數組增溫裝置水平組設於溢流槽兩側,以使玻璃液達到橫向均溫要求的溢流槽溫度補償系統。An overflow tank temperature compensation system is applied to a flat glass process, and the utility model mainly comprises an overflow tank temperature compensation system in which a horizontal array temperature increasing device is horizontally disposed on both sides of the overflow tank to make the glass liquid reach a horizontal uniform temperature requirement. .

習知玻璃片成型的方法,主要為有槽孔下拉法、溢流法、浮式法等,其中,溢流法主要係將熔融態的玻璃液導入溢流槽內,而玻璃液在溢流槽內部流動時,其係於溢流槽其中一端流向溢流槽之另一端,而當玻璃液在溢流槽內持續的流動時,此時高溫的玻璃液因接觸到外部溫度較低的空氣,其熱輻射會緩慢地被空氣帶走,而造成兩端的玻璃液溫度不一致的現象發生,此種現象對於玻璃液於後端製程作業(如退火程序)來說,因玻璃液橫向溫度不一致在退火過程中容易產生製成的平板玻璃厚度不一、以及「翹曲」,然而,此種情況對於平板玻璃製成品而言影響甚大,目前,實體的製程設備中有將加熱管組裝於溢流槽的上方,以對初溢流之玻璃液進行加熱,惟,此種作法仍有缺 失,由於熔融態的玻璃液係呈高溫狀態,溢流槽上方會產生一向上的熱氣,當增溫裝置長時間受到此熱氣吹襲,增溫裝置表面會堆積微小的玻璃結晶,當玻璃結晶堆積一定程度後會掉落至玻璃液當中,導致成型的平板玻璃帶有此結晶,此種狀況非製程人員所樂見的;請參閱「第1圖」,圖中所示係為習知之溢流槽溫度加熱裝置,如圖中的一溢流槽溫度加熱裝置10,其可供以一溢流槽11組設在內以形成圍設,溢流槽溫度加熱裝置10具有一加熱爐101,複數支加熱管102係組設於加熱爐101內部,且各加熱管102係垂直排列於加熱爐101內並與圍繞在溢流槽11之兩側;當玻璃液沿著溢流槽11兩側溢流而下時,玻璃液可受到各垂直排列的加熱管102所加熱,惟,通常溢流槽底端係組設一退火裝置12,而退火裝置12與溢流槽11之間會形成一急冷區並形成一向上吹襲的冷風,玻璃液受到冷風吹襲其溫度會產生失溫的情況,而溢流槽11底端長久受到冷風吹襲下,會在溢流槽底端形成一鋯結晶Z,所述鋯結晶Z會對通過該位置之平板玻璃的平滑度產生影響,是以,如何使玻璃液能達到橫向溫度及平板玻璃液厚度均達一致,乃為待需解決之問題。The method for forming a glass sheet is mainly a slot down method, an overflow method, a floating method, etc., wherein the overflow method mainly introduces a molten glass liquid into an overflow tank, and the glass liquid overflows. When the inside of the tank flows, it is connected to one end of the overflow tank to the other end of the overflow tank, and when the molten glass continues to flow in the overflow tank, the high-temperature glass liquid contacts the air having a lower external temperature. The heat radiation will be slowly taken away by the air, causing the temperature of the glass at both ends to be inconsistent. This phenomenon is caused by the inconsistency of the lateral temperature of the molten glass in the back-end process (such as the annealing process). During the annealing process, the flat glass produced is likely to have different thicknesses and "warping". However, this situation has a great influence on the flat glass products. At present, the solid processing equipment has assembled the heating tube in the overflow. Above the tank, the glass liquid of the initial overflow is heated, but this method is still lacking. Loss, because the molten glass system is in a high temperature state, an upward hot gas is generated above the overflow tank. When the warming device is subjected to the hot air for a long time, the surface of the warming device will accumulate tiny glass crystals when the glass crystallizes. After being deposited to a certain extent, it will fall into the glass, causing the formed flat glass to carry the crystal. This situation is not for the process personnel; see "Figure 1", which is a well-known overflow. The flow tank temperature heating device, as shown in the figure, is an overflow tank temperature heating device 10, which can be assembled by an overflow tank 11 to form a surrounding, and the overflow tank temperature heating device 10 has a heating furnace 101. A plurality of heating tubes 102 are disposed inside the heating furnace 101, and the heating tubes 102 are vertically arranged in the heating furnace 101 and surround the two sides of the overflow tank 11; when the glass liquid is along both sides of the overflow tank 11 When overflowing, the glass liquid can be heated by the vertically arranged heating tubes 102. However, usually, an annealing device 12 is disposed at the bottom end of the overflow tank, and a annealing device 12 and the overflow tank 11 are formed. Quenching the area and forming an upward wind, cold glass When the liquid is blown by the cold air, the temperature will be destabilized, and the bottom end of the overflow tank 11 is subjected to cold wind for a long time, and a zirconium crystal Z is formed at the bottom end of the overflow tank, and the zirconium crystal Z will pass through the The smoothness of the flat glass in the position has an effect, that is, how to make the glass liquid reach the lateral temperature and the thickness of the flat glass liquid are consistent, which is a problem to be solved.

有鑑於上述的問題,本創作者係依據多年來從事平板玻璃製造之經驗,針對平板玻璃的製程、及製程之中所需設備進行研究及分析,期能研發出解決上述問題的方 案;緣此,本創作主要目的在於提供一種可使玻璃液之橫向溫度及其製成的平板玻璃厚度達一致的溢流槽溫度補償系統之目的。In view of the above problems, the creator is based on the experience of flat glass manufacturing for many years, researching and analyzing the process of flat glass and the equipment required in the process, and can develop the solution to the above problems. Therefore, the main purpose of this creation is to provide an overflow tank temperature compensation system that can achieve the uniformity of the lateral temperature of the molten glass and the thickness of the flat glass produced.

為達上述目的,本創作之溢流槽溫度補償系統,其主要係將一溢流槽組設於一加熱爐當中,使溢流槽之外周受加熱爐圍繞,並利用加熱爐內的複數組增溫裝置,使加熱爐內由上而下依序形成一第一加熱區、一第二加熱區及一第三加熱區,而各加熱區分別可提供適當的溫度,其中,當一熔融態的玻璃液流經第一加熱區時,玻璃液可受均勻的加熱使其溫度達均溫的狀態,隨後流經第二加熱區時,玻璃液可被加熱以維持一致的溫度,最後流經第三加熱區時,玻璃液可受到第三加熱區的加熱,以補償因下方溫度較冷所形成的失溫,藉此,以確保液流槽兩側橫向的溫度及經由液流口流出所形成的平板玻璃厚度達一致。In order to achieve the above purpose, the overflow tank temperature compensation system of the present invention mainly comprises an overflow tank set in a heating furnace, so that the outer periphery of the overflow tank is surrounded by the heating furnace, and the complex array in the heating furnace is utilized. The temperature increasing device sequentially forms a first heating zone, a second heating zone and a third heating zone from top to bottom in the heating furnace, and each heating zone can respectively provide an appropriate temperature, wherein, when a molten state When the molten glass flows through the first heating zone, the molten glass can be uniformly heated to bring the temperature to a uniform temperature state, and then when flowing through the second heating zone, the molten glass can be heated to maintain a uniform temperature, and finally flows through. In the third heating zone, the molten glass can be heated by the third heating zone to compensate for the temperature loss caused by the lower temperature of the lower temperature, thereby ensuring the lateral temperature of both sides of the liquid flow tank and flowing out through the liquid flow port. The thickness of the formed flat glass is consistent.

為使 貴審查委員能清楚了解本創作之內容,僅以下列說明搭配圖示,敬請參閱。In order for your review board to have a clear understanding of the content of this creation, please refer to the following instructions only.

10‧‧‧溢流槽溫度加熱裝置10‧‧‧Overflow tank temperature heating device

101‧‧‧加熱爐101‧‧‧heating furnace

102‧‧‧加熱管102‧‧‧heat pipe

11‧‧‧溢流槽11‧‧‧Overflow trough

12‧‧‧退火裝置12‧‧‧ Annealing device

Z‧‧‧鋯結晶Z‧‧‧Zirconium crystal

20‧‧‧溢流槽溫度補償系統20‧‧‧Overflow tank temperature compensation system

201‧‧‧加熱爐201‧‧‧heating furnace

2011‧‧‧容置空間2011‧‧‧ accommodating space

2012‧‧‧第一加熱區2012‧‧‧First heating zone

2013‧‧‧第二加熱區2013‧‧‧second heating zone

2014‧‧‧第三加熱區2014‧‧‧ third heating zone

202‧‧‧增溫裝置202‧‧‧Warming device

203‧‧‧保溫單元203‧‧‧Insulation unit

30‧‧‧溢流槽30‧‧‧Overflow trough

第1圖,係為習知的溢流槽溫度加熱裝置。Figure 1 is a conventional overflow tank temperature heating device.

第2圖,係為本創作的立體外觀圖。Figure 2 is a three-dimensional appearance of the creation.

第3圖,係為本創作的剖面圖。Figure 3 is a cross-sectional view of the creation.

第4圖,係為本創作的實施示意圖。Figure 4 is a schematic diagram of the implementation of this creation.

請參閱「第2圖」,圖中所示係為本創作的立體外觀圖,如圖中的一溢流槽溫度補償系統20,其主要係由一加熱爐201以及複數支增溫裝置202所組構而成,所述的加熱爐201係可例如為一種高溫爐,如馬弗爐(Muffle furnace);加熱爐201內部具有一容置空間2011,可供以一溢流槽30組設於其中(本圖虛線部分),其中,加熱爐201之內壁面,係堆疊環設有複數個保溫單元203,各保溫單元203係可例如為以二氧化鋯(ZrO2 )製成的保溫磚,其特點在於體積密度小、質輕、具有極佳的極高溫耐熱性及較低的導熱係數等特性,在本實施例中保溫單元203係環設在加熱爐201內壁面(形成包覆),以防止加熱爐201內部溫度流失。Please refer to "Fig. 2", which is a three-dimensional appearance of the creation. In the figure, an overflow tank temperature compensation system 20 is mainly composed of a heating furnace 201 and a plurality of temperature increasing devices 202. The heating furnace 201 can be, for example, a high-temperature furnace, such as a Muffle furnace; the heating furnace 201 has an accommodation space 2011 therein, which can be assembled by an overflow tank 30. Wherein (the dotted line portion of the figure), wherein the inner wall surface of the heating furnace 201, the stacking ring is provided with a plurality of heat insulating units 203, and each of the heat insulating units 203 can be, for example, an insulating brick made of zirconium dioxide (ZrO 2 ). The utility model is characterized in that the bulk density is small, the light weight, the extremely high temperature heat resistance and the low thermal conductivity are excellent. In the embodiment, the heat retention unit 203 is arranged on the inner wall surface of the heating furnace 201 (forming a coating). In order to prevent the temperature inside the heating furnace 201 from escaping.

請搭配參閱「第3圖」,圖中所示係為本創作的剖面圖,如圖中的各增溫裝置202,係分別組設於加熱爐201內鄰近頂部兩側、中間部兩側、及底部兩側的位置,而加熱爐201內兩側的各增溫裝置202係以溢流槽30為中心呈對稱排列,且平均分布在溢流槽30之外側;各增溫裝置202完成組設後,加熱爐201內鄰近頂部兩側的數支增溫裝置202間形成一第一加熱區2012,另,加熱爐201內鄰近中間部兩側的數支增溫裝置202間形成一第二加熱區2013,最後,加熱爐201內鄰近底部兩側的數支增溫裝置202間形成一第三加熱區2014,所述的第一加熱區2012、第二加 熱區2013及第三加熱區2014係可藉各增溫裝置202產生溫度,可分別提供均溫、溫度維持、及溫度補償的作用,又,各加熱為由上而下依序排列,各加熱區內所提供的溫度亦有所差異,再者,藉由保溫單元203所產生的隔熱效果,使各增溫裝置202所產生熱能可在加熱爐201內部形成熱對流;其中,增溫裝置202係可例如為一或多個加熱管組構而成,而加熱管所產生的溫度係必需配合玻璃製成中呈熔融態玻璃液所需之作業溫度,且加熱管長度係與溢流槽相匹配。Please refer to "3", which is a cross-sectional view of the creation. The various temperature increasing devices 202 in the figure are respectively disposed in the heating furnace 201 adjacent to the top sides and the sides of the middle portion. And the positions on both sides of the bottom portion, and the temperature increasing devices 202 on both sides of the heating furnace 201 are symmetrically arranged around the overflow tank 30, and are evenly distributed on the outer side of the overflow tank 30; each temperature increasing device 202 completes the group. After that, a first heating zone 2012 is formed between the plurality of warming devices 202 on the two sides of the heating furnace 201, and a second is formed between the plurality of warming devices 202 on both sides of the heating furnace 201 adjacent to the middle portion. The heating zone 2013, finally, a third heating zone 2014 is formed between the plurality of warming devices 202 on the two sides of the heating furnace 201, the first heating zone 2012, the second heating zone The hot zone 2013 and the third heating zone 2014 can generate temperature by each temperature increasing device 202, and can respectively provide the functions of temperature equalization, temperature maintenance, and temperature compensation, and each heating is arranged in order from top to bottom, and each heating is performed. The temperature provided in the zone is also different. Moreover, the heat generated by the warming device 202 can cause thermal convection inside the heating furnace 201 by the heat insulating effect generated by the heat insulating unit 203; wherein the warming device is formed The 202 series can be formed, for example, by one or more heating tubes, and the temperature generated by the heating tube must match the operating temperature required for the molten glass in the glass, and the length of the heating tube and the overflow tank Match.

請參閱「第4圖」,圖中所示係為本創作的實施示意圖,請搭配參閱「第3圖」,如圖,常態下,溢流槽30係容置於加熱爐201的容置空間2011中,溢流槽溫度補償系統20的各增溫裝置202係可於玻璃製程前進行加熱動作;起初,熔融態的玻璃液12係由一白金管注入於溢流槽30內,第一加熱區2012兩側的增溫裝置202會對第一加熱區2012內的玻璃液12進行加熱,以使在第一加熱區內2012的玻璃液溫度達到均溫的作用,又,玻璃液持12續向下流動而流至第二加熱區2013時,玻璃液會受到第二加熱區2013中兩側的增溫裝置202均勻的加熱,使在第二加熱區2013內的玻璃液12可維持在一定的溫度,最後,玻璃液流至第三加熱區2014時,第三加熱區2014兩側的增溫裝置202會對玻璃液12進行加熱,以補償第三加熱區2014內的玻璃液12因加熱爐201下方溫度較冷所形成的失溫,確保 玻璃液12在進行退火作業之前,玻璃液12的橫向溫度可達到一致,進一步使製成的一平板玻璃厚度亦達一致的狀態;其中,因溢流槽之頂部至底部具有一定的高度落差,造成任一高度上的玻璃液溫度散失程度而有所差異,是以,本創作係可依預失計算所得之溫度散失程度的數據,進而調整增溫裝置之組裝的數量、或其發熱的功率、或其可變溫度等,以達到最佳的加熱效率。Please refer to "Figure 4", which is a schematic diagram of the implementation of this creation. Please refer to "Figure 3". As shown in the figure, under normal conditions, the overflow tank 30 is accommodated in the accommodation space of the heating furnace 201. In 2011, each temperature increasing device 202 of the overflow tank temperature compensation system 20 can perform a heating operation before the glass process; initially, the molten glass 12 is injected into the overflow tank 30 by a platinum tube, the first heating The warming device 202 on both sides of the area 2012 heats the molten glass 12 in the first heating zone 2012, so that the temperature of the molten glass in the first heating zone 2012 reaches the uniform temperature, and the glass liquid continues When flowing downward to the second heating zone 2013, the molten glass is uniformly heated by the warming devices 202 on both sides of the second heating zone 2013, so that the molten glass 12 in the second heating zone 2013 can be maintained at a certain level. The temperature, finally, when the glass liquid flows to the third heating zone 2014, the warming device 202 on both sides of the third heating zone 2014 heats the molten glass 12 to compensate for the heating of the molten glass 12 in the third heating zone 2014. The temperature below the furnace 201 is relatively cold, which ensures the temperature loss. Before the annealing operation of the molten glass 12, the lateral temperature of the molten glass 12 can be made uniform, and the thickness of the formed flat glass is also made uniform; wherein, due to the height difference from the top to the bottom of the overflow tank, The difference in the degree of temperature loss of the molten glass at any height is different. Therefore, the author can adjust the amount of assembly of the warming device or the heating power thereof according to the data of the degree of temperature loss obtained by the pre-missing calculation. , or its variable temperature, etc., in order to achieve the best heating efficiency.

如上所述,本創作主要係於加熱爐之中,以多組增溫裝置依序由上而下組構,使加熱爐之中形成多個加熱區,且各加熱區分別提供不同的補償溫度,其中,玻璃液流至第一加熱區時,初溢流的玻璃液可受到第一加熱區橫向的加熱,使玻璃液的溫度形成均溫的狀態,而第二加熱區可使流至此區的玻璃液受到加熱,使此區的玻璃液維持固定的溫度,最後第三加熱區可補償此區的玻璃液因下方溫度較冷而產生的失溫,據此,本創作其據以實施後,確實可達到提供一種可使玻璃液之橫向溫度及其製成的平板玻璃厚度達一致的溢流槽溫度補償系統之目的。As described above, the present invention is mainly in a heating furnace, in which a plurality of sets of temperature increasing devices are sequentially arranged from top to bottom, so that a plurality of heating zones are formed in the heating furnace, and each heating zone respectively provides different compensation temperatures. Wherein, when the molten glass flows to the first heating zone, the molten glass of the initial overflow flow may be heated laterally by the first heating zone, so that the temperature of the molten glass forms an even temperature state, and the second heating zone can flow to the zone. The molten glass is heated to maintain a fixed temperature of the glass in this zone, and finally the third heating zone can compensate for the temperature loss caused by the cold temperature of the glass in the zone, and accordingly, according to the implementation of the creation It is indeed possible to provide an overflow tank temperature compensation system which can make the lateral temperature of the glass liquid and the thickness of the flat glass made thereof uniform.

唯,以上所述者,僅為本創作之較佳之實施例而已,並非用以限定本創作實施之範圍,任何熟習此技藝者,在不脫離本創作之精神與範圍下所作之均等變化與修飾,皆應涵蓋於本創作之均等變化與修飾,皆應涵蓋於本創作之專利範圍內。The above descriptions are only for the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention. All changes and modifications to this creation shall be covered by the scope of this creation.

綜上所述,本創作之功效,係符合申請專利要件之「實用性」、「新穎性」與「進步性」;申請人爰依專利法之規定,向 鈞局提起創作專利之申請。In summary, the effectiveness of this creation is in line with the “practicality”, “novelty” and “progressiveness” of the patent application requirements; the applicant filed an application for the creation of a patent with the stipulations in accordance with the provisions of the Patent Law.

20‧‧‧溢流槽溫度補償系統20‧‧‧Overflow tank temperature compensation system

201‧‧‧加熱爐201‧‧‧heating furnace

2011‧‧‧容置空間2011‧‧‧ accommodating space

202‧‧‧第一增溫裝置202‧‧‧First warming device

203‧‧‧保溫單元203‧‧‧Insulation unit

Claims (5)

一種溢流槽溫度補償系統,係應用於一平板玻璃製程中,供組裝於一溢流槽之外周緣,可對該溢流槽溢流出的一玻璃液提供溫度補償,其包含:一加熱爐,其內壁面圍設成具有一容置空間,供該溢流槽組設於該容置空間之中,組設後,該溢流槽該內壁面之間相距適當距離;複數個保溫單元,堆疊環設於該加熱爐的該內壁面;複數組增溫裝置,組設於該內壁面與該溢流槽之間,該加熱爐由上而下依序形成可供溫度補償的一第一加熱區、具有保持均在工作溫度之均溫狀態的一第二加熱區、及可產生預先溫度補償功用的一第三加熱區。An overflow tank temperature compensation system is applied to a flat glass process for assembly on an outer periphery of an overflow tank, and can provide temperature compensation for a molten glass overflowing from the overflow tank, comprising: a heating furnace The inner wall surface is arranged to have an accommodating space for the overflow trough to be disposed in the accommodating space. After being assembled, the inner wall surface of the overflow trough is at an appropriate distance; a plurality of thermal insulation units, a stacking ring is disposed on the inner wall surface of the heating furnace; a complex array warming device is disposed between the inner wall surface and the overflow tank, and the heating furnace sequentially forms a first for temperature compensation from top to bottom The heating zone has a second heating zone that maintains a uniform temperature state at both operating temperatures, and a third heating zone that produces a pre-temperature compensation function. 如申請專利範圍第1項所述的溢流槽溫度補償系統,其中,該第一加熱區、該第二加熱區及該第三加熱區之中的各該增溫裝置所產生的溫度各異。The overflow tank temperature compensation system of claim 1, wherein each of the first heating zone, the second heating zone, and the third heating zone produces different temperatures . 如申請專利範圍第1項所述的溢流槽溫度補償系統,其中,該加熱爐為一馬弗爐。The overflow tank temperature compensation system according to claim 1, wherein the heating furnace is a muffle furnace. 如申請專利範圍第1項所述的溢流槽溫度補償系統,其中,該保溫單元為一保溫磚。The overflow tank temperature compensation system according to claim 1, wherein the heat preservation unit is an insulation brick. 如申請專利範圍第1項所述的溢流槽溫度補償系統,其中,各該增溫裝置為一加熱管。The overflow tank temperature compensation system according to claim 1, wherein each of the temperature increasing devices is a heating pipe.
TW102213670U 2013-07-19 2013-07-19 Overflow tank temperature compensation system TWM466103U (en)

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