TWM457596U - Spot welding of electrode plate and detection equipment - Google Patents

Spot welding of electrode plate and detection equipment Download PDF

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Publication number
TWM457596U
TWM457596U TW102201333U TW102201333U TWM457596U TW M457596 U TWM457596 U TW M457596U TW 102201333 U TW102201333 U TW 102201333U TW 102201333 U TW102201333 U TW 102201333U TW M457596 U TWM457596 U TW M457596U
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Taiwan
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welding
detecting
lead storage
storage battery
electrode plate
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TW102201333U
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Chinese (zh)
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Song-Bo Lin
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Kae Lii Machine Mfg Co Ltd
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Application filed by Kae Lii Machine Mfg Co Ltd filed Critical Kae Lii Machine Mfg Co Ltd
Priority to TW102201333U priority Critical patent/TWM457596U/en
Publication of TWM457596U publication Critical patent/TWM457596U/en

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Description

電極板點焊及檢測設備Electrode plate spot welding and testing equipment

本創作係關於一種鉛蓄電池加工設備的技術領域,特別是指電池的電極板焊接機構及檢測機構的組合。The present invention relates to a technical field of a lead storage battery processing apparatus, and particularly to a combination of an electrode plate welding mechanism and a detection mechanism of a battery.

一般鉛蓄電池的設計是在電池的盒體內部以複數隔板區隔成數個槽狀空間,且在該槽狀空間內部充填有電解液及配置由複數片極板所構成一個板叢。該板叢中的各極板係以正、負極的順序交錯重疊排列以形成電性串聯。Generally, the lead storage battery is designed such that a plurality of partitions are partitioned into a plurality of groove-shaped spaces inside the casing of the battery, and the inside of the groove-shaped space is filled with an electrolyte and a plate bundle composed of a plurality of plates is disposed. The plates in the slab are arranged in a staggered overlap in the order of positive and negative electrodes to form an electrical series.

上述的板叢係藉適當的焊接方式互相結合而成串聯狀。更具體而言,係可藉一焊接機夾持板叢並進行點焊結合以形成電極板。由於鉛蓄電池中有多個槽狀空間,且每一個槽狀空間內均有一組板叢均需進行焊接結合,因此以一焊接機來對應多個板叢所需要的加工時間較長。The above-mentioned slabs are combined in a series by a suitable welding method. More specifically, the plate bundle can be held by a welding machine and spot welded to form an electrode plate. Since the lead storage battery has a plurality of groove-shaped spaces, and each of the groove-shaped spaces has a set of plate bundles to be welded and combined, the processing time required for a plurality of plate bundles by a welding machine is long.

其次若焊接後的焊點不牢固,則很容易導致串聯關係斷開,進而造成鉛蓄電池損壞。即使是焊接位置看起來牢固,但實質上焊接位置可能會氣隙,如此也很容易因為通過高電流而造成焊接位置斷開的情形。Secondly, if the solder joint after soldering is not strong, it is easy to cause the series relationship to be broken, thereby causing damage to the lead storage battery. Even if the welding position looks firm, the welding position may be an air gap, which is also easy because of the high current, which causes the welding position to be broken.

一般會將已焊接完成鉛蓄電池再移到一檢測機上進行焊接位置的電性檢測。然而不斷搬移鉛蓄電池無疑造成製作上的不便且費時。Generally, the soldered lead storage battery is moved to a testing machine for electrical detection of the welding position. However, the continuous removal of the lead storage battery undoubtedly causes inconvenience and time consuming production.

本創作的目的在於提供一種電極板點焊及檢測設備,其具有能夠達到加工快速及省時之功效。The purpose of the present invention is to provide an electrode plate spot welding and detecting device which has the advantages of being fast and time-saving.

為達上述的目的與功效,本創作揭示一機體上配置一輸送機構用以承載及輸送鉛蓄電池,且各鉛蓄電池依行進方向由該輸送機構的上游位置移動至下游位置。複數焊接機構安裝在該機體上,每一焊接機構均配置有一焊接器,每一焊接器均具有一焊接夾頭,且該焊接夾頭用以對應 該鉛蓄電池的電極板;一檢測機構係具有一檢測器且複數檢測頭安裝在該檢測器上,該檢測機構配置在該輸送機構的上游位置及/或下游位置,且複數檢測頭用以對應焊接前及/或後的鉛蓄電池的電極板。如此多個焊接機構排成線狀,且搭配多個鉛蓄電池可以同步自動位移變換位置,可提供工作站形式的焊接模式及檢測模式,進而達到加工快速及省時之功效。In order to achieve the above objects and effects, the present invention discloses that a transport mechanism is disposed on a body for carrying and transporting a lead storage battery, and each lead storage battery is moved from an upstream position of the transport mechanism to a downstream position in a traveling direction. A plurality of welding mechanisms are mounted on the body, each welding mechanism is provided with a welding device, each welding device has a welding chuck, and the welding chuck is used for corresponding An electrode plate of the lead storage battery; a detecting mechanism having a detector and a plurality of detecting heads mounted on the detector, the detecting mechanism being disposed at an upstream position and/or a downstream position of the conveying mechanism, and a plurality of detecting heads for corresponding Electrode plates for lead storage batteries before and/or after welding. Such a plurality of welding mechanisms are arranged in a line shape, and the plurality of lead storage batteries can be synchronously and automatically displaced to change positions, and the welding mode and the detection mode in the form of a workstation can be provided, thereby achieving the advantages of fast processing and time saving.

以下即依本創作的目的、功效及結構組態,舉出較佳實施例,並配合圖式詳細說明。The following is a description of the purpose, function and structural configuration of the present invention, and is described in detail with reference to the drawings.

10‧‧‧機體10‧‧‧ body

12‧‧‧輸送機構12‧‧‧Transportation agencies

12a‧‧‧上游位置12a‧‧‧Upstream location

12b‧‧‧下游位置12b‧‧‧downstream location

14‧‧‧鉛蓄電池14‧‧‧ lead storage battery

16‧‧‧鉛蓄電池16‧‧‧Lead battery

18‧‧‧電極板18‧‧‧Electrode plate

20‧‧‧焊接機構20‧‧‧ welding mechanism

22‧‧‧焊接器22‧‧‧welder

24‧‧‧焊接夾頭24‧‧‧ welding chuck

26‧‧‧基座26‧‧‧Base

28‧‧‧升降驅動器28‧‧‧ Lifting drive

30‧‧‧導桿30‧‧‧guides

32‧‧‧平移機構32‧‧‧ translation mechanism

40‧‧‧檢測機構40‧‧‧Test institutions

42‧‧‧檢測器42‧‧‧Detector

44‧‧‧檢測頭44‧‧‧Detector

46‧‧‧檢測基座46‧‧‧Test base

48‧‧‧升降裝置48‧‧‧ Lifting device

50‧‧‧導桿50‧‧‧guides

52‧‧‧滑移機構52‧‧‧Slip mechanism

第1圖係本創作的結構平面圖。Figure 1 is a plan view of the structure of the creation.

第2圖係本創作進行焊接的狀態圖。Figure 2 is a state diagram of the welding performed by this creation.

第3圖係本創作進行焊接的動作示意圖。Figure 3 is a schematic diagram of the action of welding in this creation.

第4圖係本創作對另一形式之鉛蓄電池進行焊接的動作示意圖。Fig. 4 is a schematic view showing the action of welding another type of lead storage battery by the present invention.

第5圖係本創作之檢測機構對鉛蓄電池的檢測動作示意圖。Figure 5 is a schematic diagram of the detection operation of the lead storage battery by the detection mechanism of the present invention.

第6圖係本創作之檢測機構位在輸送機構上游位置的配置示意圖。Figure 6 is a schematic view showing the configuration of the detection mechanism of the present invention at the upstream position of the transport mechanism.

請參閱第1圖,圖中揭示本創作包含一機體10上配置有一輸送機構12。該輸送機構12係用以承載及輸送鉛蓄電池14。Referring to FIG. 1, the present invention includes a transport mechanism 12 disposed on a body 10. The transport mechanism 12 is used to carry and transport the lead storage battery 14.

其次複數焊接機構20係安裝在該機體10上。每一焊接機構20均配置有一焊接器22,且每一焊接器22均具有一焊接夾頭24。該焊接夾頭24係用以對應鉛蓄電池14的電極板(未顯示)。Next, the plurality of welding mechanisms 20 are attached to the body 10. Each welding mechanism 20 is provided with a welder 22, and each welder 22 has a welding collet 24. The welding chuck 24 is used to correspond to an electrode plate (not shown) of the lead storage battery 14.

更進一步而言,該焊接機構20包含一基座26、一升降驅動器28及複數導桿30。其中該基座26係安裝在該機體10上,該升降驅動器28及各導桿30連接該基座26及該焊接器22。Furthermore, the welding mechanism 20 includes a base 26, a lifting drive 28 and a plurality of guiding rods 30. The base 26 is mounted on the body 10, and the lift driver 28 and the guide rods 30 are connected to the base 26 and the welder 22.

又本實例包含複數平移機構32,且每一平移機構32各自結合一焊接機構20。Again, the present example includes a plurality of translation mechanisms 32, and each translation mechanism 32 is coupled to a welding mechanism 20, respectively.

是以升降驅動器28搭配各導桿30可驅動該焊接器22及焊接頭24作升降位移。該平移機構32可用以調整該焊接機構20的位置。The lift driver 28 and the guide rods 30 can drive the welder 22 and the welding head 24 for lifting displacement. The translation mechanism 32 can be used to adjust the position of the welding mechanism 20.

其次各鉛蓄電池14依行進方向由該輸送機構12的上游位置 12a移動至下游位置12b。一檢測機構40係配置在該輸送機構12的下游位置12b。Secondly, each lead storage battery 14 is located upstream of the conveying mechanism 12 in the traveling direction. 12a moves to the downstream position 12b. A detection mechanism 40 is disposed at a downstream position 12b of the transport mechanism 12.

該檢測機構40係具有一檢測器42,且複數檢測頭44安裝在該檢測器上42。更進一步而言,該檢測機構40還包含一檢測基座46、一升降裝置48及複數導桿50。該檢測基座46係安裝在該機體10上,該升降裝置48及各導桿50連接該檢測基座46及該檢測器42。又一滑移機構52結合該檢測機構40。The detection mechanism 40 has a detector 42 on which a plurality of detection heads 44 are mounted. Furthermore, the detecting mechanism 40 further includes a detecting base 46, a lifting device 48 and a plurality of guiding rods 50. The detecting base 46 is mounted on the body 10. The lifting device 48 and the guide rods 50 are connected to the detecting base 46 and the detector 42. A further slip mechanism 52 incorporates the detection mechanism 40.

如此藉由該升降裝置48及各導桿50的組合可以驅動該檢測器42及該檢測頭44的組合升降位移,而藉由該滑移機構52名以調整該檢測機構40的位置;上述的檢測頭44係用以對應焊接後的鉛蓄電池14的電極板。Thus, the combination of the lifting device 48 and the guide rods 50 can drive the combined lifting displacement of the detector 42 and the detecting head 44, and the sliding mechanism 52 can be used to adjust the position of the detecting mechanism 40; The detecting head 44 is used to correspond to the electrode plates of the lead-acid battery 14 after soldering.

請參閱第2、3圖,本創作用以進行鉛蓄電池14的電極板焊接係以輸送機構12同時承載及輸送複數個鉛蓄電池14。事實上各鉛蓄電池14可逐一被擺置到輸送機構12上,且受該輸送機構12帶動而位移。Referring to FIGS. 2 and 3, the present invention is for performing electrode plate welding of the lead storage battery 14 by the transport mechanism 12 simultaneously carrying and transporting a plurality of lead storage batteries 14. In fact, each lead storage battery 14 can be placed one by one on the conveying mechanism 12 and displaced by the conveying mechanism 12.

當第一個鉛蓄電池14被擺上輸送機構12且與位在A位置的第一個焊接機構20對應,則第一個焊接機構20的焊接器22與焊接夾頭24可下降,且該焊接夾頭24用以夾合該鉛蓄電池14的一電極板(板叢)以進行焊接。When the first lead storage battery 14 is placed on the conveying mechanism 12 and corresponds to the first welding mechanism 20 positioned at the A position, the welder 22 of the first welding mechanism 20 and the welding chuck 24 can be lowered, and the welding The chuck 24 is used to sandwich an electrode plate (plate bundle) of the lead storage battery 14 for soldering.

隨著輸送機構12的運輸作用,前述的第一個鉛蓄電池14可向前移動且對應B位置的第二個焊接機構20。第二個鉛蓄電池14可位在輸送機構12上且對應A位置的第一個焊接機構20。如此A位置與B位置的焊接機構20可各自對其下方的鉛蓄電池14的電極板進行焊接。值得注意的是,A位置與B位置的焊接機構20對應不同位置的電極板。With the transport of the transport mechanism 12, the aforementioned first lead storage battery 14 can be moved forward and corresponds to the second welding mechanism 20 at the B position. The second lead storage battery 14 can be positioned on the transport mechanism 12 and corresponds to the first welding mechanism 20 at the A position. The welding mechanism 20 of the A position and the B position can each weld the electrode plates of the lead storage battery 14 below it. It should be noted that the welding mechanism 20 of the A position and the B position corresponds to the electrode plates at different positions.

依此類推,圖中所示之A、B、C、D及E等五個位置的焊接機構20最終會同時各自對應一個鉛蓄電池14中不同位置的電極板,且同步向下位移以對各鉛蓄電池14的電極板進行焊接。再者位在E位置的鉛蓄電池14經焊接機構20完成焊接後,即完成所有電極板的焊接。如此一來可以達到加工快速及省時之功效。And so on, the welding mechanisms 20 of the five positions A, B, C, D, and E shown in the figure will eventually correspond to the electrode plates at different positions in the lead storage battery 14 at the same time, and are synchronously displaced downward to each The electrode plates of the lead storage battery 14 are welded. Further, after the lead storage battery 14 positioned at the E position is welded by the welding mechanism 20, the welding of all the electrode plates is completed. In this way, the processing speed and time saving effect can be achieved.

請參閱第4圖,圖中揭露的鉛蓄電池16的電極板18雖配置 成交叉狀,但本創作所揭露的各點焊機構20及其排列形式也可以適用。必要時可以調整焊接機構20的方向,例如圖中第一個焊接機構20與第二焊接機構20的方向相異以滿足實際使用的需求。是以本創作可對不同形式的鉛蓄電池16進行電極板的焊接。Please refer to FIG. 4, the electrode plate 18 of the lead storage battery 16 disclosed in the figure is configured. They are cross-shaped, but the spot welding mechanisms 20 and their arrangement disclosed in the present application are also applicable. The direction of the welding mechanism 20 can be adjusted as necessary, for example, the directions of the first welding mechanism 20 and the second welding mechanism 20 in the drawing are different to meet the needs of actual use. In this creation, the electrode plates can be welded to different types of lead storage batteries 16.

請參閱第5圖,該輸送機構12可運送已焊接完成的鉛蓄電池14至下游位置12b以對應檢測機構40。接著檢測機構40的檢測器42及檢測頭44可向下位移,且檢測頭44接觸電極板用以檢測焊接品質。Referring to FIG. 5, the transport mechanism 12 can transport the soldered lead storage battery 14 to the downstream position 12b to correspond to the detecting mechanism 40. Then, the detector 42 and the detecting head 44 of the detecting mechanism 40 can be displaced downward, and the detecting head 44 contacts the electrode plate for detecting the welding quality.

請參閱第6圖,本創作可將檢測機構40配置在輸送機構12的上游位置12a。檢測機構40用以檢測鉛蓄電池14的電極板是否有安裝好或是有無不良。若發現不良情形則可移去鉛蓄電池14而無需進行電極板的焊接。若無不良情形則鉛蓄電池14可移向焊接機構20進行電極板焊接。Referring to Fig. 6, the creation mechanism 40 can be disposed at the upstream position 12a of the transport mechanism 12. The detecting mechanism 40 is configured to detect whether the electrode plates of the lead storage battery 14 are installed or have defects. If a bad condition is found, the lead storage battery 14 can be removed without welding the electrode plates. If there is no problem, the lead storage battery 14 can be moved to the welding mechanism 20 for electrode plate welding.

根據第5圖及第6圖的說明內容可知,本創作可在上游位置12a及下游位置12b各自配置一個檢測機構40。然而本創作也可以同時在輸送機構12的上游位置12a及下游位置12b均配置一個檢測機構40,如此既可先前檢測電極板的安裝及構件品質,又可檢測焊接後的電性品質。此外檢測與焊接過程中無需搬移鉛蓄電池14,故可達到加工快速及省時之功效。As can be seen from the description of FIGS. 5 and 6, it is known that one detection mechanism 40 can be disposed in each of the upstream position 12a and the downstream position 12b. However, the present invention can also be provided with a detecting mechanism 40 at both the upstream position 12a and the downstream position 12b of the transport mechanism 12, so that the electrode plate can be previously detected and the component quality can be detected, and the electrical quality after soldering can be detected. In addition, it is not necessary to move the lead storage battery 14 during the detection and welding process, so that the processing can be fast and time-saving.

上述實施例僅為例示性說明本創作之技術及其功效,而非用於限制本創作。任何熟於此項技術人士均可在不違背本創作之技術原理及精神的情況下,對上述實施例進行修改及變化,因此本創作之權利保護範圍應如後所述之申請專利範圍所列。The above embodiments are merely illustrative of the techniques of the present invention and their effects, and are not intended to limit the present invention. Anyone skilled in the art can modify and change the above embodiments without violating the technical principles and spirit of this creation. Therefore, the scope of protection of this creation should be as listed in the patent application scope mentioned later. .

10‧‧‧機體10‧‧‧ body

12‧‧‧輸送機構12‧‧‧Transportation agencies

12a‧‧‧上游位置12a‧‧‧Upstream location

12b‧‧‧下游位置12b‧‧‧downstream location

14‧‧‧鉛蓄電池14‧‧‧ lead storage battery

20‧‧‧焊接機構20‧‧‧ welding mechanism

22‧‧‧焊接器22‧‧‧welder

24‧‧‧焊接夾頭24‧‧‧ welding chuck

26‧‧‧基座26‧‧‧Base

28‧‧‧升降驅動器28‧‧‧ Lifting drive

30‧‧‧導桿30‧‧‧guides

32‧‧‧平移機構32‧‧‧ translation mechanism

40‧‧‧檢測機構40‧‧‧Test institutions

42‧‧‧檢測器42‧‧‧Detector

44‧‧‧檢測頭44‧‧‧Detector

46‧‧‧檢測基座46‧‧‧Test base

48‧‧‧升降裝置48‧‧‧ Lifting device

50‧‧‧導桿50‧‧‧guides

52‧‧‧滑移機構52‧‧‧Slip mechanism

Claims (6)

一種電極板點焊及檢測設備,係用以焊接鉛蓄電池內部的電極板及檢測電極板的點焊品質,其包含:一機體;一輸送機構,係安裝在該機體用以承載及輸送鉛蓄電池,且各鉛蓄電池依行進方向由該輸送機構的上游位置移動至下游位置;複數焊接機構,係安裝在該機體上,每一焊接機構均配置有一焊接器,每一焊接器均具有一焊接夾頭,且該焊接夾頭用以對應該鉛蓄電池的電極板;一檢測機構,係具有一檢測器且複數檢測頭安裝在該檢測器上,該檢測機構配置在該輸送機構的下游位置,且複數檢測頭用以對應焊接後之鉛蓄電池的電極板。An electrode plate spot welding and detecting device is used for welding the spot welding quality of the electrode plate inside the lead storage battery and the detecting electrode plate, and comprises: a body; a conveying mechanism installed in the body for carrying and conveying the lead storage battery And each lead storage battery moves from an upstream position of the conveying mechanism to a downstream position according to a traveling direction; a plurality of welding mechanisms are mounted on the body, each welding mechanism is provided with a welding device, and each welding device has a welding clip a head, and the welding chuck is used for an electrode plate corresponding to the lead storage battery; a detecting mechanism has a detector and a plurality of detecting heads are mounted on the detector, the detecting mechanism is disposed at a position downstream of the conveying mechanism, and The plurality of detecting heads are used to correspond to the electrode plates of the lead storage batteries after soldering. 一種電極板點焊及檢測設備,係用以焊接鉛蓄電池內部的電極板及檢測電極板的配置品質,其包含:一機體;一輸送機構,係安裝在該機體用以承載及輸送鉛蓄電池,且各鉛蓄電池依行進方向由該輸送機構的上游位置移動至下游位置;複數焊接機構,係安裝在該機體上,每一焊接機構均配置有一焊接器,每一焊接器均具有一焊接夾頭,且該焊接夾頭用以對應該鉛蓄電池的電極板;一檢測機構,係具有一檢測器且複數檢測頭安裝在該檢測器上,該檢測機構配置在該輸送機構的上游位置,且複數檢測頭用以對應未焊接之鉛蓄電池的電極板。An electrode plate spot welding and detecting device is used for welding the electrode plate inside the lead storage battery and the configuration quality of the detecting electrode plate, comprising: a body; a conveying mechanism installed in the body for carrying and conveying the lead storage battery, And each lead storage battery is moved from an upstream position of the conveying mechanism to a downstream position according to a traveling direction; a plurality of welding mechanisms are mounted on the body, each welding mechanism is provided with a welding device, and each welding device has a welding chuck And the welding chuck is used for the electrode plate corresponding to the lead storage battery; a detecting mechanism has a detector and a plurality of detecting heads are mounted on the detector, the detecting mechanism is disposed at an upstream position of the conveying mechanism, and plural The detecting head is used to correspond to the electrode plate of the unwelded lead storage battery. 如申請專利範圍第1或2項所述之電極點焊及檢測設備,其中該焊接機構包含一基座、一升降驅動器及複數導桿,該基座係安裝在該機體上,該升降驅動器及各導桿連接該基座及該焊接器。The electrode spot welding and testing device according to claim 1 or 2, wherein the welding mechanism comprises a base, a lifting drive and a plurality of guiding rods, the base is mounted on the body, the lifting drive and Each guide rod connects the base and the welder. 如申請專利範圍第1或2項所述之電極點焊及檢測設備機,更包含複數平移機構,每一平移機構係各自結合一焊接機構,藉以調整該焊接機構的位置。The electrode spot welding and testing apparatus according to claim 1 or 2 further includes a plurality of translation mechanisms, each of which is combined with a welding mechanism to adjust the position of the welding mechanism. 如申請專利範圍第1或2項所述之電極點焊及檢測設備,其中該檢測機 構包含一檢測基座、一升降裝置及複數導桿,該檢測基座係安裝在該機體上,該升降裝置及各導桿連接該檢測基座及該檢測器。An electrode spot welding and testing device as described in claim 1 or 2, wherein the detecting machine The structure comprises a detecting base, a lifting device and a plurality of guiding rods, wherein the detecting base is mounted on the body, and the lifting device and the guiding rods are connected to the detecting base and the detector. 如申請專利範圍第1或2項所述之電極點焊及檢測設備機,更包含一滑移機構,該滑移機構係結合該檢測機構,藉以調整該檢測機構的位置。The electrode spot welding and testing apparatus according to claim 1 or 2 further includes a slip mechanism that is coupled to the detecting mechanism to adjust the position of the detecting mechanism.
TW102201333U 2013-01-22 2013-01-22 Spot welding of electrode plate and detection equipment TWM457596U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015081644A1 (en) * 2013-12-03 2015-06-11 广州微点焊设备有限公司 Automatic welding manufacture equipment for electronic elements
TWI573648B (en) * 2013-09-02 2017-03-11 Lg化學股份有限公司 Method for welding electrode taps of secondary battery and electrode assembly manufactured thereby

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI573648B (en) * 2013-09-02 2017-03-11 Lg化學股份有限公司 Method for welding electrode taps of secondary battery and electrode assembly manufactured thereby
US10434595B2 (en) 2013-09-02 2019-10-08 Lg Chem, Ltd. Method for welding electrode tab of secondary battery and electrode assembly manufactured using same
WO2015081644A1 (en) * 2013-12-03 2015-06-11 广州微点焊设备有限公司 Automatic welding manufacture equipment for electronic elements

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