TWM454698U - One kind of shell - Google Patents

One kind of shell Download PDF

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Publication number
TWM454698U
TWM454698U TW101209036U TW101209036U TWM454698U TW M454698 U TWM454698 U TW M454698U TW 101209036 U TW101209036 U TW 101209036U TW 101209036 U TW101209036 U TW 101209036U TW M454698 U TWM454698 U TW M454698U
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TW
Taiwan
Prior art keywords
resin
elastic layer
fibrous body
casing according
casing
Prior art date
Application number
TW101209036U
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Chinese (zh)
Inventor
Cheng-Sheng Chen
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Advanced Composite Inc
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Application filed by Advanced Composite Inc filed Critical Advanced Composite Inc
Priority to TW101209036U priority Critical patent/TWM454698U/en
Publication of TWM454698U publication Critical patent/TWM454698U/en

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Abstract

The present utility model provides a shell, including: composite fiber body combined with said elastic layer on the composite fiber body, combined with plastic body on the elastic layer is described. Technical solutions according to the utility model can save resources, the case durable and lightweight.

Description

一種殼體 a housing

本實用新型涉及材料領域,尤其涉及一種殼體。 The utility model relates to the field of materials, in particular to a casing.

目前,手機、電器、電腦等用品的殼體的研發取得了長足的發展,現有技術中,傳統的殼體為金屬材料,或者是塑料。然而,金屬材料雖然堅固,但比較重,耗費寶貴的金屬資源,且不易攜帶;而塑料比較厚,又不夠堅固,易受環境的影響而產生變形,或者會鬆動,或者會壓到內部的線路或者零部件。Apple的專利「Reinforced Device Housing(強化裝置的設計)」採用多層次的碳纖維材質,或者在主幹、框架上採用相同的材質搭配碳纖維使用。使用外框架或是多層材質可以確保纖維在不同方向的強度,解決碳纖維在特定角度上脆弱的問題。最終目的是替換金屬材質製成的過重外殼。但是,大量生產和成本能仍然是瓶頸。因此,iPhone 5和iPad 3依然還無法如期推出。一種殼體保有碳纖維材質的優點更克服低生產成本和大量生產的優點。 At present, the development of housings for mobile phones, electrical appliances, computers and the like has made great progress. In the prior art, the conventional housing is made of metal material or plastic. However, although the metal material is strong, it is heavy, it consumes precious metal resources and is not easy to carry. The plastic is thick and not strong enough, it is easily affected by the environment, and it may be loose, or it may be pressed to the internal circuit. Or parts. Apple 's patented "Reinforced Device Housing" uses multiple layers of carbon fiber or the same material used in the trunk and frame with carbon fiber. The use of outer frames or multi-layer materials ensures the strength of the fibers in different directions and solves the problem that carbon fibers are fragile at specific angles. The ultimate goal is to replace the oversized housing made of metal. However, mass production and cost can still be bottlenecks. Therefore, the iPhone 5 and iPad 3 are still not available as scheduled. The advantage of a shell retaining carbon fiber material overcomes the advantages of low production cost and mass production.

針對前述的技術問題,本實用新型的目的是提供一種更為堅固輕便的殼體。本實用新型的目的是通過以下技術方案實現的:一種殼體,包括:複合材料纖維體,結合在複合材料纖維體上的彈性層,在彈性層上結合有塑料體。 In view of the foregoing technical problems, it is an object of the present invention to provide a more robust and lightweight housing. The object of the present invention is achieved by the following technical solutions: a casing comprising: a composite fiber body, an elastic layer bonded to the composite fiber body, and a plastic body bonded to the elastic layer.

進一步,複合材料纖維體是熱固性纖維體或者熱塑性纖維體。 Further, the composite fibrous body is a thermosetting fibrous body or a thermoplastic fibrous body.

進一步,複合材料纖維體中的纖維是長纖維或者短纖維。 Further, the fibers in the composite fibrous body are long fibers or short fibers.

進一步,彈性層包含熱塑性彈性體。 Further, the elastic layer comprises a thermoplastic elastomer.

進一步,熱塑性彈性體包含聚氨酯樹脂或者聚酰胺樹脂。 Further, the thermoplastic elastomer comprises a polyurethane resin or a polyamide resin.

進一步,彈性層包含熱塑性彈性體和熱熔膠體。 Further, the elastic layer comprises a thermoplastic elastomer and a hot melt colloid.

進一步,塑料體包含聚酰胺樹脂、ABS樹脂,聚碳酸酯樹脂,PC/ABS樹脂,混合有玻璃纖維或者碳纖維的聚酰胺樹脂、聚碳酸酯樹脂、ABS樹脂,PC樹脂,PC/ABS樹脂,PP樹脂、聚甲基丙烯酸甲酯樹脂中的一種或多種。 Further, the plastic body comprises a polyamide resin, an ABS resin, a polycarbonate resin, a PC/ABS resin, a polyamide resin mixed with glass fiber or carbon fiber, a polycarbonate resin, an ABS resin, a PC resin, a PC/ABS resin, and a PP. One or more of a resin or a polymethyl methacrylate resin.

進一步,複合材料纖維體、彈性層與塑料體的結合方式為:複合材料纖維體與彈性層通過加熱與加壓結合為一體後,與塑料體結合,或者,對加上彈性層的複合材料纖維體與加上彈性層的塑料體通過加熱與加壓結合為一體。 Further, the composite fiber body, the elastic layer and the plastic body are combined in such a manner that the composite fiber body and the elastic layer are integrated by heating and pressurization, combined with the plastic body, or the composite fiber with the elastic layer added thereto The body and the plastic body to which the elastic layer is added are integrated by heating and pressurization.

進一步,彈性層的層數為單層,或者層數為多層。 Further, the number of layers of the elastic layer is a single layer, or the number of layers is a plurality of layers.

使用本實用新型的技術方案,可以不使用金屬,也能克服只使用塑料所帶來的剛性不足等缺陷,能夠節約資源,殼體堅固耐用且輕便。 By using the technical solution of the utility model, it is possible to overcome the defects such as insufficient rigidity caused by using only plastic, and to save resources, and the housing is durable and light.

為使本實用新型的目的、技術方案、及優點更加清楚明白,以下參照附圖並舉實施例,對本實用新型進一步詳細說明。 In order to make the objects, the technical solutions, and the advantages of the present invention more comprehensible, the present invention will be further described in detail below with reference to the accompanying drawings.

如圖1、圖2、圖3及圖4所示,本實用新型提供一種殼體,包括:複合材料纖維體1,結合在複合材料纖維體1上的彈性層2,在彈性層2上結合有塑料體3。 As shown in FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , the present invention provides a casing comprising: a composite fiber body 1 , an elastic layer 2 bonded to the composite fiber body 1 , combined on the elastic layer 2 There is a plastic body 3.

舉例說明這種結構的殼體優點,如手機,手機的機殼一般是金屬,金屬的素機殼太重,浪費資源,且導電。或者有電器的機殼是複合材料纖維體與塑料體的結合。一般複合材料纖維體和塑料體需要較長時間來反應,進行粘合。也有完全用複合材料纖維體的,但是缺點是成功率小,用電腦切割出結合部很浪費時間,毛邊多。因此,通過使用三種材質的結合,可以克服上述的缺點。複合材料纖維體堅固輕便,再結合塑料體即 可以形成較完美的殼體。這樣的殼體可以運用於製造手機、筆電等3C電器產品的外殼,,製造運動用品的小配件,如腳踏車的踏板,腳踏車及其他用途的鞋大底,以及機汽車的零配件。 For example, the advantages of the housing of this structure, such as a mobile phone, the casing of the mobile phone is generally metal, the metal casing is too heavy, wastes resources, and is electrically conductive. Or the casing of the electrical appliance is a combination of a composite fibrous body and a plastic body. Generally, composite fiber bodies and plastic bodies take a long time to react and bond. There are also composite fiber bodies, but the disadvantage is that the success rate is small. It is a waste of time and a lot of burrs to cut out the joints with a computer. Therefore, the above disadvantages can be overcome by using a combination of three materials. The composite fiber body is sturdy and lightweight, and then combined with the plastic body A perfect housing can be formed. Such a casing can be used to manufacture a casing for 3C electrical products such as mobile phones, notebooks, etc., and to manufacture small accessories for sporting goods, such as pedals for bicycles, outsole for bicycles and other uses, and spare parts for motorcycles.

進一步,複合材料纖維體1是熱固性纖維體或者熱塑性纖維體。 Further, the composite fibrous body 1 is a thermosetting fibrous body or a thermoplastic fibrous body.

進一步,複合材料纖維體1中的纖維是長纖維或者短纖維。長纖維的強度比較好,短纖維可用於不要求太高強度的配件製作上,並且,短纖維比長纖維價格要低廉。 Further, the fibers in the composite fibrous body 1 are long fibers or short fibers. Long fibers have better strength, and short fibers can be used for parts that do not require too high strength, and short fibers are less expensive than long fibers.

進一步,彈性層2包含熱塑性彈性體。熱塑性彈性體是常溫下具有橡膠的彈性,而在高溫下具有可塑化成型的一類彈性體。 Further, the elastic layer 2 contains a thermoplastic elastomer. The thermoplastic elastomer is a rubber having elasticity at normal temperature and a plasticizable body at a high temperature.

進一步,熱塑性彈性體包含聚氨酯樹脂或者聚酰胺樹脂。聚氨酯樹脂具有良好的耐油性、韌性、耐磨性、耐老化性和粘合性。聚酰胺樹脂具有無毒、質輕、優良的機械強度、耐磨性及較好的耐腐蝕性。 Further, the thermoplastic elastomer comprises a polyurethane resin or a polyamide resin. Polyurethane resins have good oil resistance, toughness, abrasion resistance, aging resistance and adhesion. The polyamide resin has non-toxicity, light weight, excellent mechanical strength, wear resistance and good corrosion resistance.

進一步,彈性層2包括熱塑性彈性體和熱熔膠體。熱熔膠體可以對熱塑性彈性體進行補強。可以適用於運動用品上,增加抗扭力。 Further, the elastic layer 2 comprises a thermoplastic elastomer and a hot melt colloid. The hot melt colloid can reinforce the thermoplastic elastomer. Can be applied to sports goods to increase the torsion resistance.

進一步,塑料體3包含聚酰胺樹脂、ABS樹脂,聚碳酸酯樹脂,PC/ABS樹脂,混合有玻璃纖維或者碳纖維的聚酰胺樹脂、聚碳酸酯樹脂、ABS樹脂,PC樹脂,PC/ABS樹脂,PP樹脂、聚甲基丙烯酸甲酯樹脂中的一種或多種.。混合有玻璃纖維或者碳纖維的聚酰胺樹脂強度強於聚酰胺樹脂,且耐高溫。 Further, the plastic body 3 comprises a polyamide resin, an ABS resin, a polycarbonate resin, a PC/ABS resin, a polyamide resin mixed with glass fibers or carbon fibers, a polycarbonate resin, an ABS resin, a PC resin, a PC/ABS resin, One or more of PP resin and polymethyl methacrylate resin. A polyamide resin mixed with glass fiber or carbon fiber is stronger than a polyamide resin and is resistant to high temperatures.

進一步,複合材料纖維體1、彈性層2與塑料體3的結合方式為:複合材料纖維體1與彈性層2通過加熱與加壓結合為一體後,與塑料體3結合,這種結合方式適合比較輕薄、小型的殼體的整體結合與製造。或者,對加上彈性層2的複合材料纖維體1與加上彈性層2的塑料體3通過加熱與加壓結合為一體。這種方式比較適合大件 成品殼體的製造。 Further, the composite fiber body 1, the elastic layer 2 and the plastic body 3 are combined in such a manner that the composite fiber body 1 and the elastic layer 2 are integrated by heating and pressing, and then combined with the plastic body 3, and the bonding mode is suitable. The overall combination and manufacture of a relatively thin, small housing. Alternatively, the composite fibrous body 1 to which the elastic layer 2 is added and the plastic body 3 to which the elastic layer 2 is added are integrated by heating and pressurization. This method is more suitable for large pieces Manufacturing of the finished housing.

以上實施例中的塑料體3可以是射出即以注塑方式與彈性層2進行結合。 The plastic body 3 in the above embodiment may be bonded, that is, combined with the elastic layer 2 by injection molding.

進一步,彈性層2的層數為單層,或者層數為多層。單層會比較輕薄,多層則強度好。 Further, the number of layers of the elastic layer 2 is a single layer, or the number of layers is a plurality of layers. The single layer will be lighter and thinner, and the multilayer will be stronger.

以上對本實用新型實施例所提供的一種殼體進行了詳細介紹,本文中應用了具體個例對本實用新型的原理及實施方式進行了闡述,以上實施例的說明只是用於幫助理解本實用新型的核心思想;同時,對於本領域的一般技術人員,依據本實用新型的思想,在具體實施方式及應用範圍上均會有改變之處,綜上,本說明書內容不應理解為對本實用新型的限制。 The above is a detailed description of a housing provided by an embodiment of the present invention. The principles and implementations of the present invention are described in detail herein. The description of the above embodiments is only for helping to understand the present invention. At the same time, those skilled in the art will have any changes in the specific embodiments and application scope according to the idea of the present invention. In summary, the content of the present specification should not be construed as limiting the present invention. .

1‧‧‧複合材料纖維體 1 ‧‧‧Composite fiber body

2‧‧‧結合在複合材料纖維體1上的彈性層 2 ‧‧‧Elastic layer bonded to composite fiber body 1

3‧‧‧在彈性層2上結合有塑料體 3 ‧‧‧Incorporating a plastic body on the elastic layer 2

圖1是本實用新型實施例中殼體的三維示意圖;圖2是圖1A-A方向的剖視圖;圖3是本實用新型另一種實施例中殼體的三維示意圖;圖4是圖3A-A方向的剖視圖。 1 is a three-dimensional view of a housing in the embodiment of the present invention; FIG. 2 is a cross-sectional view of the first embodiment of the present invention; FIG. 3 is a three-dimensional view of the housing of another embodiment of the present invention; A cross-sectional view of the direction.

1‧‧‧代表複合材料纖維體 1 ‧‧‧ represents composite fiber body

2‧‧‧代表彈性層 2 ‧‧‧ represents the elastic layer

3‧‧‧塑料體 3 ‧‧‧plastic body

Claims (7)

一種殼體,包括:複合材料纖維體(1),結合在複合材料纖維體(1)上的彈性層(2),在彈性層(2)上結合有塑料體(3)。 A casing comprising: a composite fibrous body (1), an elastic layer (2) bonded to the composite fibrous body (1), and a plastic body (3) bonded to the elastic layer (2). 如請求項1所述之一種殼體,複合材料纖維體包括:熱固性纖維體和熱塑性纖維體。 A casing according to claim 1, wherein the composite fibrous body comprises: a thermosetting fibrous body and a thermoplastic fibrous body. 如請求項1所述之一種殼體,複合材料纖維體中的纖維包括:長纖維或者短纖維。 A casing according to claim 1, wherein the fibers in the composite fibrous body comprise: long fibers or short fibers. 如請求項1所述之一種殼體,彈性層包含:熱塑性聚氨酯樹脂或者聚酰胺樹脂。 A casing according to claim 1, wherein the elastic layer comprises: a thermoplastic polyurethane resin or a polyamide resin. 如請求項1所述之一種殼體,彈性層包含:熱塑性彈性體和熱熔膠體。 A casing according to claim 1, wherein the elastic layer comprises: a thermoplastic elastomer and a hot melt colloid. 如請求項1所述之一種殼體,塑料體包含:聚酰胺樹脂、ABS樹脂,聚碳酸酯樹脂,PC/ABS樹脂,混合有玻璃纖維或者碳纖維的聚酰胺樹脂、聚碳酸酯樹脂、ABS樹脂,PC樹脂,PC/ABS樹脂,PP樹脂、聚甲基丙烯酸甲酯樹脂中的一種或多種。 A casing according to claim 1, wherein the plastic body comprises: a polyamide resin, an ABS resin, a polycarbonate resin, a PC/ABS resin, a polyamide resin mixed with glass fiber or carbon fiber, a polycarbonate resin, and an ABS resin. One or more of PC resin, PC/ABS resin, PP resin, and polymethyl methacrylate resin. 如請求項1所述之一種殼體,應用範圍包括3C電器產品的外殼(手機、筆電等),運動及醫療器材配件,鞋底及鞋配件,汽機車的零配件(鏡架、座椅及輪圈等)。 A casing according to claim 1, the application range includes a casing of a 3C electrical product (mobile phone, a laptop, etc.), sports and medical equipment accessories, a sole and a shoe accessory, and a spare part of a motorcycle (frame, seat, and Wheels, etc.).
TW101209036U 2012-05-11 2012-05-11 One kind of shell TWM454698U (en)

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