TWM448136U - Compact high temperature instantaneous sterilizer - Google Patents
Compact high temperature instantaneous sterilizer Download PDFInfo
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- TWM448136U TWM448136U TW101216257U TW101216257U TWM448136U TW M448136 U TWM448136 U TW M448136U TW 101216257 U TW101216257 U TW 101216257U TW 101216257 U TW101216257 U TW 101216257U TW M448136 U TWM448136 U TW M448136U
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Description
本創作涉及一種高溫瞬間滅菌機,特別是涉及一種體積小、成本低,且可在實驗室中用於殺菌流體或半流體之小型高溫瞬間滅菌機。The present invention relates to a high temperature instant sterilizer, and more particularly to a small high temperature instant sterilizer which is small in size, low in cost, and can be used in a laboratory for sterilizing fluid or semi-fluid.
習知的超高溫瞬間滅菌機,依照原理主要可分為直接加熱與間接加熱兩種,其中,直接加熱者又可分為蒸汽吹入物料式以及物料吹入蒸汽式兩種;而間接加熱者又可分為管式滅菌機以及板式滅菌機。在前案中,美國專利案第5,443,857號以及美國專利案第4,419,301號是以蒸氣注入加熱的方式對物料進行加熱,而美國專利案第4,534,986號是以溫度控制裝置以及間接加熱的方式進行加熱。雖然加熱方式不同,其應用的殺菌原理是相同的。高溫瞬間滅菌的原理,是將流體物料預熱後,再將物料迅速以高溫加熱到殺菌溫度並保持大約三秒的時間,藉此來殺死其中的微生物及酶類。所述殺菌方法所殺菌之流體物質,通常為牛奶,也可為其他常見的流體食物如果汁、豆漿、優格、酒、湯、飲料等等,以及其他任何適用此方法之流體。The conventional ultra-high temperature instant sterilization machine can be mainly divided into direct heating and indirect heating according to the principle. Among them, the direct heating can be divided into two types: steam blowing material type and material blowing steam type; and indirect heating. It can also be divided into tube sterilizer and plate sterilizer. In the case of the prior art, U.S. Patent No. 5,443,857 and U.S. Patent No. 4,419,301, the disclosure of which is incorporated herein by reference. Although the heating method is different, the sterilization principle of the application is the same. The principle of instant sterilization at high temperature is to preheat the fluid material, and then quickly heat the material to the sterilization temperature at a high temperature for about three seconds, thereby killing the microorganisms and enzymes therein. The fluid substance sterilized by the sterilization method is usually milk, and may be other common fluid foods such as juice, soy milk, yogurt, wine, soup, beverage, etc., and any other fluid suitable for this method.
一般煮沸殺菌之方法,雖然能夠徹底殺菌,但是會有造成該等流體食物味道變質的缺點。而另一種習知殺菌流體的方 法,稱為巴士德消毒法(Pateurisation),係透過將流體物質於較低溫度煮沸大約二十至三十分鐘,此方法改善了一般煮沸殺菌之缺點,在消毒的同時也能夠保持其原味;然而,其卻有無法完全殺菌的缺點,使得殺菌完之流體食物保存時間變短。上段所敘述的超高溫瞬間滅菌法,能夠保有一般煮沸殺菌之徹底殺菌的優點,同時也能保有巴士德消毒法保存物質原味之優點,使得流體食物在被徹底殺菌,增長保存期限的同時,也能夠保持其原味而不會在味道上變質。然而,習知超高溫瞬間滅菌機以及先前提到的前案,其機台一般都有著體積大,成本昂貴之缺點,不適合於一般實驗室使用。In general, the method of boiling sterilization, although capable of thorough sterilization, has the disadvantage of causing deterioration of the taste of such fluid foods. Another known method of sterilizing fluid The method, known as Pateurisation, is to boil the fluid material at a lower temperature for about twenty to thirty minutes. This method improves the general boiling sterilization and maintains its original flavor while disinfecting; However, it has the disadvantage of not being able to completely sterilize, so that the storage time of the sterilized fluid food is shortened. The ultra-high temperature instant sterilization method described in the above paragraph can maintain the advantages of thorough sterilization of general boil sterilization, and at the same time, it can retain the advantages of the original deodorization method of the pasteurization method, so that the fluid food is thoroughly sterilized and the storage period is increased. Can maintain its original taste without deteriorating in taste. However, the conventional ultra-high temperature instant sterilizer and the previously mentioned front case generally have the disadvantages of large size and high cost, and are not suitable for general laboratory use.
基於上述理由,本創作的目的,在於提供一種小型高溫瞬間滅菌機,用於瞬間殺菌流體或半流體物質,達到徹底殺菌,延長其保存期限,以及保存物質之味道,防止其變質之目的;此外,在達到上述目的的同時,也藉由其改良的小型體積,降低習知高溫瞬間滅菌機成本昂貴之缺點,使其適合在一般實驗室內使用。For the above reasons, the purpose of the present invention is to provide a small high-temperature instant sterilizer for instantaneous sterilization of fluids or semi-fluid substances, to achieve thorough sterilization, to extend the shelf life thereof, and to preserve the taste of the substance and prevent its deterioration; In addition to the above-mentioned purpose, the small size of the improved high-speed instant sterilizer is also reduced, making it suitable for use in general laboratories.
本創作的特徵,在於提供一種小型高溫瞬間滅菌機,具有相較於習知高溫瞬間滅菌機之較小的體積以及較低的製造成本;此外,透過一溫度控制器、一加熱介質以及一底部加熱系統,來達到習知高溫瞬間滅菌機以蒸氣加熱法所能達到之徹底 殺菌流體或半流體物質以及保存其原味之目的。The present invention is characterized in that it provides a small high-temperature instant sterilizer having a smaller volume and a lower manufacturing cost than a conventional high-temperature instant sterilizer; in addition, a temperature controller, a heating medium, and a bottom portion are provided. Heating system to achieve the thoroughness of the conventional high temperature instant sterilizer by steam heating Sterilizing fluid or semi-fluid material and the purpose of preserving its original taste.
本創作的技術手段,利用外部的一泵浦,將流體或半流體物質通過入料口泵向該滅菌機加熱槽中的加熱迴圈內。然後,透過該溫度控制器,控制底部加熱系統加熱其內部的加熱介質,再進一步透過該加熱介質加熱該加熱迴圈內部之物質,使得該物質被以超高溫瞬間滅菌法之方式加熱殺菌;亦即透過溫度控制器調節底部加熱系統之溫度,使得流體物質在較低溫度預熱一定時間後,再將溫度提高至一滅菌溫度,使流體物質在該滅菌溫度下停留大約三秒左右以徹底殺菌,之後再依據需求,將其進行加溫或是冷卻。接著,再利用泵浦將流體物質泵至外部之一容器保存。The technical means of the present invention utilizes an external pump to pump fluid or semi-fluid material through the inlet port into the heating loop in the sterilizer heating tank. Then, through the temperature controller, the bottom heating system is controlled to heat the heating medium inside, and then the heating medium is further heated to heat the material inside the heating loop, so that the material is heated and sterilized by means of ultra-high temperature instant sterilization; That is, the temperature of the bottom heating system is adjusted by the temperature controller, so that the fluid substance is preheated for a certain time at a lower temperature, and then the temperature is raised to a sterilization temperature, so that the fluid substance stays at the sterilization temperature for about three seconds to completely sterilize. Then, according to the demand, it is heated or cooled. Next, the pump is used to pump the fluid material to one of the external containers for storage.
本創作的結構,係包括一加熱槽、一出料口、一入料口、一溫度控制器以及一電源開關;該加熱槽內部設有一加熱迴圈以及一加熱介質,底部設有一底部加熱系統,其中該加熱迴圈係浸於該加熱介質內;該出料口與入料口係與該加熱槽內之加熱迴圈連結,用於輸送流體物質;該溫度控制器係設於該加熱槽上,用於控制底部加熱系統之溫度,且溫度控制器上設有一顯示器,用於顯示目前所設定之溫度,該電源開關同樣設於該加熱槽上,用於關閉或開啟電源之供應。本創作加熱槽內的加熱介質為一矽油。The structure of the creation includes a heating tank, a discharge port, a feed port, a temperature controller and a power switch; the heating tank is internally provided with a heating loop and a heating medium, and the bottom is provided with a bottom heating system. The heating loop is immersed in the heating medium; the discharge port and the inlet port are connected with the heating loop in the heating tank for conveying the fluid substance; the temperature controller is disposed in the heating tank The upper temperature is used to control the temperature of the bottom heating system, and the temperature controller is provided with a display for displaying the currently set temperature. The power switch is also disposed on the heating tank for turning off or turning on the power supply. The heating medium in the heating tank of the present creation is an oil.
以下將參照本說明書所附的圖示,對本創作之較佳實施例進行詳細說明。以下說明並非要限制本創作之實施方式,在不脫離本創作的精神與範圍的前提下,本領域之技術人員可以依據邏輯在結構及其實施方式上做變化。本創作之保護範圍是由本說明書所附之申請專利範圍,或是其他同等效益之專利範圍來界定。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings attached to the specification. The following description is not intended to limit the implementation of the present invention, and those skilled in the art can make changes in the structure and its implementation according to the logic without departing from the spirit and scope of the present invention. The scope of protection of this creation is defined by the scope of the patent application attached to this specification or the scope of patents of other equivalent benefits.
如第一圖所示,本創作之小型高溫瞬間滅菌機1,包括有一加熱槽10、一入料口11、一出料口13、一溫度控制器30以及一電源開關40,其中加熱槽10內部設有一加熱迴圈12,且其底部設有一封閉空間,在該封閉空間內設有一底部加熱系統20(未直接顯示於圖中),使得底部加熱系統20不與加熱槽內之空間直接接觸。如第二圖所示,該加熱槽內有一加熱介質,在本實施例中為一矽油S,其放置的量需能使加熱迴圈12浸於其中,藉由上述配置,該底部加熱系統20能夠以間接的方式加熱矽油S,再透過矽油S進一步加熱加熱迴圈12。在本創作之較佳實施例中,加熱槽10為一方型的容器。該加熱槽10之形狀以及其配置不受限於此,任何能夠承受高溫,並且容納一相同功用之底部加熱系統20之容器,皆屬於本創作之保護範疇。As shown in the first figure, the small high-temperature instant sterilizer 1 of the present invention comprises a heating tank 10, an inlet port 11, a discharge port 13, a temperature controller 30 and a power switch 40, wherein the heating tank 10 There is a heating loop 12 inside, and a closed space is arranged at the bottom thereof, and a bottom heating system 20 (not directly shown in the figure) is arranged in the closed space, so that the bottom heating system 20 does not directly contact the space in the heating tank. . As shown in the second figure, the heating tank has a heating medium, in this embodiment an oil S, which is placed in an amount such that the heating loop 12 is immersed therein. With the above configuration, the bottom heating system 20 The oil S can be heated in an indirect manner, and the heating coil 12 is further heated by the oil S. In a preferred embodiment of the present invention, the heating tank 10 is a one-piece container. The shape of the heating tank 10 and its configuration are not limited thereto, and any container capable of withstanding high temperatures and accommodating the same function of the bottom heating system 20 belongs to the protection of the present invention.
入料口11與出料口13與加熱槽10內之加熱迴圈12連結,用於輸送一流體或半流體物質進入加熱槽10進行滅菌。為描述上之方便,以下將使用流體物質作為本實施例中之加熱殺菌 物質,然而半流體物質也可同樣應用於本創作之滅菌機1中。溫度控制器30是設置於加熱槽10上,用於控制底部加熱系統20之加熱溫度;電源開關40也同樣設於加熱槽10上,用於開啟與關閉小型高溫瞬間滅菌機1之電源。在本較佳實施例中,該加熱槽、加熱迴圈之材質為不銹鋼,但其材質不受限於此,任何可達到相同功效之適合的材質皆屬於本創作之保護範圍。The inlet port 11 and the discharge port 13 are coupled to the heating loop 12 in the heating tank 10 for conveying a fluid or semi-fluid substance into the heating tank 10 for sterilization. For the convenience of description, the following will use the fluid substance as the heat sterilization in this embodiment. Substance, however, a semi-fluid substance can also be applied to the sterilizer 1 of the present invention. The temperature controller 30 is disposed on the heating tank 10 for controlling the heating temperature of the bottom heating system 20; the power switch 40 is also disposed on the heating tank 10 for turning on and off the power of the small high temperature instant sterilizer 1. In the preferred embodiment, the heating groove and the heating loop are made of stainless steel, but the material thereof is not limited thereto, and any suitable material that can achieve the same effect belongs to the protection scope of the present invention.
如第三圖所示,在本較佳實施例中,溫度控制器30具有一顯示器31,用於顯示溫度控制器30所設定之溫度。As shown in the third figure, in the preferred embodiment, the temperature controller 30 has a display 31 for displaying the temperature set by the temperature controller 30.
如第四圖所示,在本較佳實施例中,滅菌機1係透過一外部之泵浦50,藉由一管路連接至一容器A以及該入料口11,將存放在一容器A中待殺菌的流體物質通過入料口11泵向該加熱槽10之加熱迴圈12中,該流體物質可以為牛奶、果汁、豆漿、優格、酒、湯、飲料等各種流體食物,或是其他適合用高溫瞬間滅菌法殺菌之流體物質。在該流體物質被輸送至加熱槽10中之前,操作者可透過溫度控制器30操控底部加熱系統20之加熱溫度,先將加熱槽10內之矽油S加熱至一預熱溫度,使流體物質進入加熱迴圈12時處於一預熱溫度下預熱一定時間後,再將矽油S之溫度調整至一滅菌溫度,使流體物質在該滅菌溫度下停留約三秒左右之時間徹底滅菌後,再依照需求將流體物質繼續加熱或是進行冷卻。在完成上述滅菌步驟後,可再利用外部之泵浦50將滅菌完成後之流體物質通過出 料口13泵至外部之令一容器B作存放。As shown in the fourth embodiment, in the preferred embodiment, the sterilizer 1 is connected to a container A and the inlet port 11 through an external pump 50, and is stored in a container A. The fluid substance to be sterilized is pumped into the heating loop 12 of the heating tank 10 through the inlet port 11, and the fluid substance may be various fluid foods such as milk, juice, soy milk, yogurt, wine, soup, beverage, or the like, or Other fluid substances suitable for sterilization by high temperature instant sterilization. Before the fluid substance is delivered into the heating tank 10, the operator can control the heating temperature of the bottom heating system 20 through the temperature controller 30, and first heat the oil S in the heating tank 10 to a preheating temperature to allow the fluid substance to enter. After heating the loop 12, after preheating for a certain time at a preheating temperature, the temperature of the sputum oil S is adjusted to a sterilization temperature, so that the fluid substance stays at the sterilization temperature for about three seconds, and then completely sterilized. It is desirable to continue heating or cooling the fluid material. After the above sterilization step is completed, the external fluid pump 50 can be used to pass the fluid substance after sterilization is completed. The port 13 is pumped to the outside to store a container B.
此外,在本較佳實施例中的泵浦50,具有一控制流速的功能,其所控制的流速範圍在20~50mL/min之間。藉由調整泵浦50的流速,小型高溫瞬間滅菌機1可以達到不同程度的滅菌效果。Further, the pump 50 in the preferred embodiment has a function of controlling the flow rate, and the flow rate controlled is in the range of 20 to 50 mL/min. By adjusting the flow rate of the pump 50, the small high-temperature instant sterilizer 1 can achieve different degrees of sterilization.
透過上述的結構以及方法,本創作之小型高溫瞬間滅菌機1之體積相較於習知高溫瞬間滅菌機能夠縮小許多,因而增加使用及取得的方便性,以及降低製造成本,使其適合在一般實驗室內使用。除了擁有體積小以及成本低的優點外,本創作同時能達到習知高溫瞬間滅菌機徹底殺菌流體或半流體物質,延長其保存期限並且同時保存其味道,避免味道變質之特性。Through the above structure and method, the volume of the small high-temperature instant sterilizer 1 of the present invention can be much smaller than that of the conventional high-temperature instant sterilizer, thereby increasing the convenience of use and acquisition, and reducing the manufacturing cost, making it suitable for general use. Used in the laboratory. In addition to its small size and low cost, this creation can also achieve the characteristics of a conventional high-temperature instant sterilizer that thoroughly sterilizes fluid or semi-fluid substances, prolongs its shelf life and preserves its taste while avoiding deterioration of taste.
1‧‧‧小型高溫瞬間滅菌機1‧‧‧Small high temperature instant sterilizer
10‧‧‧加熱槽10‧‧‧heating tank
11‧‧‧入料口11‧‧‧Inlet
12‧‧‧加熱迴圈12‧‧‧heating loop
13‧‧‧出料口13‧‧‧Outlet
20‧‧‧底部加熱系統20‧‧‧Bottom heating system
S‧‧‧矽油S‧‧‧矽油
30‧‧‧溫度控制器30‧‧‧ Temperature Controller
31‧‧‧顯示器31‧‧‧ display
40‧‧‧電源開關40‧‧‧Power switch
50‧‧‧泵浦50‧‧‧ pump
A‧‧‧第一容器A‧‧‧first container
B‧‧‧第二容器B‧‧‧Second container
第一圖係顯示本創作之小型高溫瞬間滅菌機之立體示意圖;第二圖係顯示本創作之小型高溫瞬間滅菌機內之加熱介質以及加熱迴圈之側面剖視圖;第三圖係顯示該加熱控制器上所設之顯示器之示意圖;第四圖係顯示本創作之小型高溫瞬間滅菌機之實施例。The first figure shows a three-dimensional schematic diagram of the small high-temperature instant sterilizer of the present invention; the second figure shows the side view of the heating medium and the heating loop in the small high-temperature instant sterilizer of the present creation; the third figure shows the heating control A schematic view of a display provided on the device; the fourth figure shows an embodiment of the small high temperature instant sterilizer of the present invention.
1‧‧‧小型高溫瞬間滅菌機1‧‧‧Small high temperature instant sterilizer
10‧‧‧加熱槽10‧‧‧heating tank
11‧‧‧入料口11‧‧‧Inlet
12‧‧‧加熱迴圈12‧‧‧heating loop
13‧‧‧出料口13‧‧‧Outlet
20‧‧‧底部加熱系統20‧‧‧Bottom heating system
30‧‧‧溫度控制器30‧‧‧ Temperature Controller
40‧‧‧電源開關40‧‧‧Power switch
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Cited By (1)
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CN113366948A (en) * | 2021-05-06 | 2021-09-10 | 张改英 | Device and method for sterilizing weed seeds in farmland at instantaneous high temperature |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113366948A (en) * | 2021-05-06 | 2021-09-10 | 张改英 | Device and method for sterilizing weed seeds in farmland at instantaneous high temperature |
CN113366948B (en) * | 2021-05-06 | 2022-06-17 | 张改英 | Device and method for sterilizing weed seeds in farmland at instantaneous high temperature |
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