CN107307261B - Intelligent multipurpose liquid sterilizer - Google Patents
Intelligent multipurpose liquid sterilizer Download PDFInfo
- Publication number
- CN107307261B CN107307261B CN201710684667.1A CN201710684667A CN107307261B CN 107307261 B CN107307261 B CN 107307261B CN 201710684667 A CN201710684667 A CN 201710684667A CN 107307261 B CN107307261 B CN 107307261B
- Authority
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- Prior art keywords
- preheater
- communicated
- pasteurizer
- temperature
- homogenizing
- Prior art date
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- 239000007788 liquid Substances 0.000 title claims abstract description 17
- 230000001954 sterilising effect Effects 0.000 claims abstract description 50
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 16
- 238000009928 pasteurization Methods 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract description 6
- 238000000265 homogenisation Methods 0.000 abstract 2
- 235000013361 beverage Nutrition 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000796 flavoring agent Substances 0.000 description 3
- 235000019634 flavors Nutrition 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000011550 stock solution Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 244000052769 pathogen Species 0.000 description 2
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000020247 cow milk Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 235000021056 liquid food Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
- A23L3/18—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
- A23L3/22—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus with transport through tubes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
- A23L2/46—Preservation of non-alcoholic beverages by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
- A23L2/46—Preservation of non-alcoholic beverages by heating
- A23L2/48—Preservation of non-alcoholic beverages by heating by irradiation or electric treatment
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/005—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment
- A23L3/0055—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment with infrared rays
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
Abstract
The invention discloses an intelligent multipurpose liquid sterilizer, wherein a cold heat exchanger is sequentially communicated with a pasteurizer and a high-temperature sterilizer, and an infrared heater is layered between return pipelines of the high-temperature sterilizer; the cold-heat exchanger comprises a preheater and a cooler, the preheater is communicated with the high-pressure multistage pump through a feeding pipe before homogenization, the preheater is communicated with a homogenizer through a homogenizing feeding pipe, the homogenizer is communicated with the preheater after homogenization through a homogenizing discharging pipe, the preheater is communicated with a pasteurizer through a pasteurizer feeding pipe, the pasteurizer is communicated with the high-temperature sterilizer through a high-temperature sterilizer feeding pipe, and the discharging pipe of the high-temperature sterilizer is communicated with the sterile shunt through the preheater and the cooler. The invention comprises two sterilization methods of pasteurization and high-temperature sterilization, thereby meeting the sterilization requirements of various liquids; the preheating and cooling device has reasonable structure, is scientific and efficient, and can realize two methods of pasteurization and ultra-high instantaneous sterilization.
Description
Technical Field
The invention relates to the field of beverage safety, in particular to an intelligent multipurpose liquid sterilizer.
Background
The traditional sterilization of liquid foods usually adopts the following three sterilization methods:
pasteurization (pasteurization), also known as low temperature sterilization, is a sterilization process that uses lower temperatures to both kill pathogens and maintain the flavor of nutrients in the article, and is often used broadly to define a heat treatment process that requires killing of various pathogens. Specifically, the liquid is quickly heated to about 80 ℃, kept for 20 minutes, and then quickly cooled.
The ultra-pasteurization method is to raise the sterilization temperature to 95-120 ℃ based on the original pasteurization method, sterilize for 30-300 seconds, and then rapidly cool.
The ultra-high temperature instantaneous sterilization is to heat fluid or semi-fluid to 135-150 ℃ within 28s and then rapidly cool to 30-40 ℃. At present, the sterilization technology is widely applied to the production process of products such as cow milk, fruit juice, various beverages, soybean milk tea, wine and the like.
The sterilizing machine with the three sterilizing methods can achieve the aim of sterilization only by being matched with huge auxiliary equipment such as a boiler and the like. The sterilization system has the defects of 1 and large investment; 2. the occupied area is large; 3. the production cost is high; 4. the environment is polluted; 5. a large number of staff are required; 6. the production equipment is complex; 7. destroying the nutritional ingredients and natural flavor of the beverage.
The applicable sterilization method is also determined according to different beverage production enterprises and different food material characteristics.
However, with the increasing abundance of beverage types, the public pays attention to food and beverage safety, the national standard and industry standard in the field of food and beverage safety are becoming perfect and refined, the requirements on beverage sterilization process and sterilization equipment are higher, the classification of the sterilization equipment is finer and finer, the development trend of equipment specificity is more and more remarkable, the resource consumption caused by the research and development and use of corresponding equipment is increased, and the environmental pollution is aggravated. If a novel multipurpose sterilization device can be designed, the dual-purpose and even multipurpose sterilization device can be realized, and one sterilizer can realize sterilization of all drink liquid, so that the cost of producing drinks can be reduced, and the adverse problems caused by high pollution can be solved.
Disclosure of Invention
The invention aims to provide an intelligent multipurpose liquid sterilizer.
In order to achieve the above purpose, the technical scheme of the invention is as follows: an intelligent multipurpose liquid sterilizer comprises a cold heat exchanger, wherein the cold heat exchanger is sequentially communicated with a pasteurizer and a high-temperature sterilizer, the cold heat exchanger is also connected with a homogenizer, and an infrared heater is layered between return pipelines of the high-temperature sterilizer;
the cold-heat exchanger comprises a preheater and a cooler, wherein the preheater comprises a pre-homogenizing preheater and a post-homogenizing preheater, the pre-homogenizing preheater is communicated with a high-pressure multistage pump through a feeding pipe, the pre-homogenizing preheater is communicated with a homogenizer through a homogenizing feeding pipe, the homogenizer is communicated with the post-homogenizing preheater through a homogenizing discharging pipe, the post-homogenizing preheater is communicated with a pasteurizer through a pasteurizer feeding pipe, the pasteurizer is communicated with the high-temperature sterilizer through a high-temperature sterilizer feeding pipe, the high-temperature sterilizer discharging pipe is communicated with a sterile shunt through the preheater and the cooler, and the sterile shunt is respectively communicated with a raw material tank and a packaging machine;
the high-pressure multistage pump is respectively communicated with the raw material tank and the cleaning barrel; the high-pressure multistage pump, the cold-heat exchanger, the pasteurizer, the high-temperature sterilizer and the homogenizer are respectively controlled by a main control cabinet, and the main control cabinet is provided with a touch screen; the cold-heat exchanger, the pasteurizer and the high-temperature sterilizer are arranged in a sterilization cabinet.
The homogeneous feeding pipe and the homogeneous discharging pipe are respectively communicated through a homogeneous switching valve and a one-way valve.
The high-temperature sterilizer is arranged in the heat preservation body, the working sterilization temperature of the infrared heater is 138-148 ℃, the sterilization time is 3-5 seconds, the sterilization temperature of the pasteurizer is 95 ℃, and the sterilization time is 3-1800 seconds.
And a flow indicator is arranged on the feeding pipe.
And cooling water is externally connected.
The beneficial effects of the invention are as follows:
1. the invention comprises two sterilization methods of pasteurization and high-temperature sterilization, thereby meeting the sterilization requirements of all liquids; the sterilization temperature and time can be controlled and monitored in real time, the automation degree is high, the temperature control precision can reach 0.2 ℃ by adopting an international advanced intelligent temperature control system, and the sterilization process requirements of various liquid drinks are met.
2. The preheating and cooling device in the sterilization process is reasonable in structure, scientific and efficient, can realize continuous sterilization, omits a preheating and cooling process by means of an external complex preheating and cooling structure in the continuous sterilization process of common sterilization equipment, reduces the production cost and improves the production efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1, the intelligent multipurpose liquid sterilizer comprises a cold heat exchanger 1, wherein the cold heat exchanger 1 is sequentially communicated with a pasteurizer 13 and a high-temperature sterilizer 11, the cold heat exchanger 1 is also connected with a homogenizer 10, and an infrared heater 12 is layered between the return pipelines of the high-temperature sterilizer 11.
The cold-heat exchanger 1 comprises a preheater 4 and a cooler 2, the preheater 3 comprises a pre-homogenizing preheater 4 and a post-homogenizing preheater 5, the pre-homogenizing preheater 4 is communicated with a high-pressure multistage pump 7 through a feed pipe 6, the pre-homogenizing preheater 4 is communicated with a homogenizer 10 through a homogenizing feed pipe 8, the homogenizer 10 is communicated with the post-homogenizing preheater 5 through a homogenizing discharge pipe 9, the post-homogenizing preheater 5 is communicated with a pasteurizer 13 through a pasteurizer feed pipe 12, the pasteurizer 13 is communicated with a high-temperature sterilizer 11 through a high-temperature sterilizer feed pipe 14, a high-temperature sterilizer discharge pipe 15 is communicated with a sterile shunt 16 through the preheater 4 and the cooler 2, and the sterile shunt 16 is respectively communicated with a raw material tank 17 and a packaging machine 18. The high-temperature sterilizer discharge pipe 15 firstly flows through the preheater 4, the liquid after high-temperature sterilization firstly exchanges heat with the homogenized and stock solution to be preheated, the heat energy is fully utilized, and after the temperature is reduced to a certain temperature, the temperature is reduced by the cooler 2 with water circulation, so that the energy is saved and the environment is protected.
The high-pressure multistage pump 7 is respectively communicated with a raw material tank 17 and a cleaning barrel 19; the high-pressure multistage pump 7, the cold-heat exchanger 1, the pasteurizer 13, the high-temperature sterilizer 11 and the homogenizer 10 are respectively controlled by a main control cabinet 20, the main control cabinet 20 is provided with a touch screen 21, the touch screen 21 is a human-computer interaction interface, and the running conditions of all parts are displayed in real time; the cold-heat exchanger 1, the pasteurizer 13 and the high-temperature sterilizer 11 are arranged in a sterilization cabinet 22. The international advanced intelligent temperature control system is adopted in the main control 20, the temperature control precision can reach 0.2 ℃, the precision is far higher than the standard level of the industry by +/-1.5 ℃, the sterilization process precision is high, the sterilization effect is better, and the damage to the nutrient components and the natural flavor in the liquid is effectively avoided.
The homogeneous feeding pipe 8 is communicated with the homogeneous discharging pipe 9 through a homogeneous switching valve 23 and a one-way valve 24 respectively. The feeding pipe 6 is provided with a flow indicator 26. The cooler 2 is externally connected with flowing cooling water, and in the embodiment, a circulating tap water source is directly used.
The high-temperature sterilizer 11 is arranged in the heat preservation body 25, the working sterilization temperature of the infrared heater 12 is 138-148 ℃, the sterilization time is 3-5 seconds, the sterilization temperature of the pasteurizer 13 is 95 ℃, and the sterilization time is 3-1800 seconds.
The stock solution is pumped into the cold-heat exchanger 1 through the high-pressure multistage pump 7, enters the pre-heater 3 for preheating, then enters the pasteurizer 13, then enters the high-temperature sterilizer 11, at the moment, the infrared heater 12 between loop pipes of the sterilizer 11 is controlled to generate heat, the temperature of the liquid reaches the set temperature of 138-148 ℃, sterilization is completed after 3-5 seconds, the stock solution enters the cold-heat exchanger 1 for cooling and preheating, and the liquid with the temperature reduced to a certain temperature enters the cooler 2 for complete cooling and then enters the filling machine 18 for filling.
The described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Claims (1)
1. An intelligent multipurpose liquid sterilizer is characterized by comprising a cold heat exchanger, wherein the cold heat exchanger is sequentially communicated with a pasteurizer and a high-temperature sterilizer, the cold heat exchanger is also connected with a homogenizer, and an infrared heater is layered between return pipelines of the high-temperature sterilizer;
the cold-heat exchanger comprises a preheater and a cooler, wherein the preheater comprises a pre-homogenizing preheater and a post-homogenizing preheater, the pre-homogenizing preheater is communicated with a high-pressure multistage pump through a feeding pipe, the pre-homogenizing preheater is communicated with a homogenizer through a homogenizing feeding pipe, the homogenizer is communicated with the post-homogenizing preheater through a homogenizing discharging pipe, the post-homogenizing preheater is communicated with a pasteurizer through a pasteurizer feeding pipe, the pasteurizer is communicated with the high-temperature sterilizer through a high-temperature sterilizer feeding pipe, the high-temperature sterilizer discharging pipe is communicated with a sterile shunt through the preheater and the cooler, and the sterile shunt is respectively communicated with a raw material tank and a packaging machine;
the high-pressure multistage pump is respectively communicated with the raw material tank and the cleaning barrel; the high-pressure multistage pump, the cold-heat exchanger, the pasteurizer, the high-temperature sterilizer and the homogenizer are respectively controlled by a main control cabinet;
the main control cabinet is provided with a touch screen; the cold-heat exchanger, the pasteurizer and the high-temperature sterilizer are arranged in a sterilization cabinet; the homogeneous feeding pipe and the homogeneous discharging pipe are respectively communicated through a homogeneous switching valve and a one-way valve;
the high-temperature sterilizer is arranged in the heat preservation body, the working sterilization temperature of the infrared heater is 138-148 ℃, the sterilization time is 3-5 seconds, the sterilization temperature of the pasteurizer is 95 ℃, and the sterilization time is 3-1800 seconds;
the feeding pipe is provided with a flow display instrument;
the cooler is also externally connected with cooling water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710684667.1A CN107307261B (en) | 2017-08-11 | 2017-08-11 | Intelligent multipurpose liquid sterilizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710684667.1A CN107307261B (en) | 2017-08-11 | 2017-08-11 | Intelligent multipurpose liquid sterilizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107307261A CN107307261A (en) | 2017-11-03 |
| CN107307261B true CN107307261B (en) | 2023-09-19 |
Family
ID=60175596
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710684667.1A Active CN107307261B (en) | 2017-08-11 | 2017-08-11 | Intelligent multipurpose liquid sterilizer |
Country Status (1)
| Country | Link |
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| CN (1) | CN107307261B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113180107A (en) * | 2021-04-29 | 2021-07-30 | 山东亚奥特乳业有限公司 | Rapid sterilization device for dairy product processing and implementation method |
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| CN102524403A (en) * | 2008-04-25 | 2012-07-04 | 内蒙古伊利实业集团股份有限公司 | Liquid dairy product containing heat-sensitive substance and preparation method for liquid dairy product containing heat-sensitive substance |
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| CN104082408A (en) * | 2014-04-14 | 2014-10-08 | 青海雪峰牦牛乳业有限责任公司 | Method for producing normal temperature fermented milk on ultrahigh temperature disinfection filling machine |
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| CN105410175A (en) * | 2015-12-18 | 2016-03-23 | 南阳农业职业学院 | Preparation method of pasteurized milk |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7435440B2 (en) * | 2003-11-20 | 2008-10-14 | Feldmeier Equipment, Inc. | UHT pasteurizer with regeneration and ultra high temperature homogenization |
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2017
- 2017-08-11 CN CN201710684667.1A patent/CN107307261B/en active Active
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| CN1101500A (en) * | 1994-08-22 | 1995-04-19 | 花俊国 | Combined super high temperature sterilizing technology |
| CN2300416Y (en) * | 1997-08-08 | 1998-12-16 | 张振国 | Ultrahigh temp. instant sterilizer |
| WO2001041577A2 (en) * | 1999-12-09 | 2001-06-14 | Sander Hansen A/S | Method of pasteurizing, monitoring pu-uptake, controlling pu-uptake and apparatus for pasteurizing |
| FR2807325A3 (en) * | 2000-03-30 | 2001-10-12 | Jean Pierre Jolivet | Autoclave for cooking, pasteurizing, sterilizing and cooling is divided into several compartments containing operational and control equipment |
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| CN104082408A (en) * | 2014-04-14 | 2014-10-08 | 青海雪峰牦牛乳业有限责任公司 | Method for producing normal temperature fermented milk on ultrahigh temperature disinfection filling machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN107307261A (en) | 2017-11-03 |
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