TWM446637U - Cartridge radio-frequency sterilization device - Google Patents

Cartridge radio-frequency sterilization device Download PDF

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Publication number
TWM446637U
TWM446637U TW101213796U TW101213796U TWM446637U TW M446637 U TWM446637 U TW M446637U TW 101213796 U TW101213796 U TW 101213796U TW 101213796 U TW101213796 U TW 101213796U TW M446637 U TWM446637 U TW M446637U
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Taiwan
Prior art keywords
radio frequency
sterilization device
card type
type radio
sterilization
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TW101213796U
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Chinese (zh)
Inventor
Kuang-Tse Chin
Hung-Nan Tung
Jung-Kuei Hsieh
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Can Pack Commercial Co Ltd
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Priority to TW101213796U priority Critical patent/TWM446637U/en
Publication of TWM446637U publication Critical patent/TWM446637U/en

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Abstract

Cartridge radio-frequency sterilization device can be used as the sterilization of liquid and semi-solid food materials, ingredients preheat first, that is, into the Cartridge container in radio-frequency sterilization, can be batch or continuous sterilization action, can then be bactericidal. After sterilization, they can be sent to the filling line for hot filling. Radio-frequency sterilization can overcome the traditional heat transfer resistance to achieve the purpose of fast, energy-saving, effective and safe process.

Description

卡匣式射頻殺菌裝置 Card type radio frequency sterilization device

本創作係有關於液態及半固態食品材料之殺菌裝置,利用射頻選擇介電常數較高之物質加熱等方式,可將液態及半固態食品材料快速升溫加熱,快速達到殺菌效果的裝置。 This creation department is a sterilizing device for liquid and semi-solid food materials. It can use a radio frequency to select a material with a high dielectric constant to heat the liquid and semi-solid food materials to quickly heat up and quickly achieve the sterilization effect.

近年,將飲料或食品等使用熱殺菌方式已是非常普遍的,主要是以殺滅微生物為目的的熱處理形式,其中濕熱殺菌是最主要的方式之一,利用熱能轉換器(如鍋爐)將燃燒的熱能轉變為熱水或蒸汽作為加熱介質,再以換熱器將熱水或蒸汽的熱能傳給食品及飲料,或將蒸汽直接噴入待加熱的食品中。 In recent years, it has become very common to use heat sterilization methods for beverages or foods, mainly in the form of heat treatment for the purpose of killing microorganisms. Among them, moist heat sterilization is one of the most important ways, and combustion will be performed by using a thermal energy converter (such as a boiler). The heat energy is converted into hot water or steam as a heating medium, and then the heat energy of the hot water or steam is transferred to the food and beverage by the heat exchanger, or the steam is directly sprayed into the food to be heated.

傳統上使用熱殺菌方式,如超高溫滅菌法UHT(Ultra High Temperature)設備進行殺菌方式,但是此方式會有熱傳導障礙等問題,易造成殺菌不完整之現象。 Traditionally, thermal sterilization methods, such as UHT (Ultra High Temperature) equipment, have been used for sterilization. However, this method may cause problems such as heat conduction disorder, which may cause incomplete sterilization.

射頻加熱殺菌方式可突破傳統熱傳導障礙的問題,其殺菌方式是利用待殺菌物體本身內含之極性分子,在射頻電場作用下,其待殺菌物體之極性分子的方向會隨射頻頻率迅速不斷的交互重新排列(同性相斥,異性相吸之原理),導致分子間快速轉動摩擦而生熱,如水分子等不斷改變極性方向,導致待殺菌物體的溫度急劇升高而達到殺菌的效果。 The radio frequency heating sterilization method can break through the traditional heat conduction obstacle problem. The sterilization method is to use the polar molecules contained in the object to be sterilized. Under the action of the RF electric field, the direction of the polar molecules of the object to be sterilized will rapidly and continuously interact with the RF frequency. Rearrangement (same-sex repelling, the principle of opposite-sex attraction) causes rapid friction between molecules to generate heat, such as water molecules constantly changing the polarity direction, resulting in a sharp increase in the temperature of the object to be sterilized to achieve sterilization effect.

本創作利用上述射頻特性,將食品或飲料經射頻處理後, 可以避免傳統熱傳導障礙,使食品或飲料中的溫度急速上升,在短時間內即可到達殺菌效果,進一步達到快速、省能、有效以及安全的目的。 This creation uses the above RF characteristics to treat food or beverages after RF treatment. The traditional heat conduction barrier can be avoided, and the temperature in the food or beverage can be rapidly increased, and the sterilization effect can be reached in a short time, thereby further achieving the purpose of rapid, energy saving, effective and safety.

本創作的目的係解決先前技術中的課題,提供一種食品及飲料殺菌裝置及系統,利用射頻會選擇介電常數高的物質加熱的特性,使食品及飲料的溫度可以快速升溫達到殺菌效果,進一步達到快速、省能、有效以及安全的目的。 The purpose of the present invention is to solve the problems in the prior art, and to provide a food and beverage sterilization device and system, which use radio frequency to select a heating property of a substance having a high dielectric constant, so that the temperature of the food and beverage can be rapidly heated to achieve a sterilization effect, further Fast, energy efficient, effective and safe.

因此,本創作的主要目的係提供一種卡匣式射頻殺菌裝置,包含:一預熱系統,用以提供待加熱殺菌食材預熱之溫度;一射頻加熱系統,其具有一腔體,該腔體內含卡匣式容器,用以提供待加熱殺菌食材置入該卡匣式容器內;以及一射頻產生模組,其具有兩面平行電極板,可提供射頻能量至該卡匣式容器內;及一收集系統,用以儲存殺菌完成及未完成之食材。 Therefore, the main purpose of the present invention is to provide a card type radio frequency sterilizing device comprising: a preheating system for providing a temperature for preheating the sterilized food to be heated; and a radio frequency heating system having a cavity, the cavity a cassette-containing container for providing a sterilized foodstuff to be placed in the cassette container; and a radio frequency generating module having two parallel electrode plates for supplying radio frequency energy into the cassette container; A collection system for storing sterilized and unfinished ingredients.

為讓本創作之上述和其他目的、特徵、和優點能更明顯易懂、下文特舉一較佳實施例,並配合所附圖式,作詳細說明如下: The above and other objects, features, and advantages of the present invention will become more apparent and understood.

在本創作之實施例中,將伴隨第1圖做一詳細之說明。 In the embodiment of the present creation, a detailed description will be made with the first drawing.

根據本創作之實施例,提供一種食材加熱殺菌系統。請參照第1圖,該卡匣式射頻殺菌裝置包括預熱系統14、射頻加熱系統15及收集系統16。 According to an embodiment of the present invention, a foodstuff heating and sterilizing system is provided. Referring to FIG. 1 , the cartridge RF disinfection device includes a preheating system 14 , a radio frequency heating system 15 , and a collection system 16 .

本創作之卡匣式射頻殺菌裝置能對液體及半固體食品進行加熱殺菌,例如:茶飲料、果汁或是乳製品進行加熱殺菌,在本創作之最佳實施例中,該裝置係針對茶飲料進行加熱殺菌。 The card-type radio frequency sterilization device of the present invention can heat and sterilize liquid and semi-solid foods, for example, tea beverages, juices or dairy products for heat sterilization. In the preferred embodiment of the present invention, the device is for tea beverages. Heat sterilization.

主要預熱系統14係用以提供待加熱殺菌食材在預熱筒2中維持恆溫的狀態,可於該裝置中加入恆溫裝置1,該恆溫裝置提供熱水經熱水進水口112送至預熱筒2,再由預熱筒2經熱水出水口111送回恆溫裝置1,提供待加熱殺菌食材維持恆溫,在本創作之最佳實施例中,該溫度為90℃。 The main preheating system 14 is configured to provide a state in which the sterilized food to be heated is maintained at a constant temperature in the preheating cylinder 2, and a thermostat 1 can be added to the apparatus, and the thermostat provides hot water to be preheated through the hot water inlet 112. The cartridge 2 is then returned to the thermostat 1 via the hot water outlet 111 via the hot water outlet 111 to provide a constant temperature for the sterilized food to be heated. In the preferred embodiment of the present invention, the temperature is 90 °C.

射頻加熱系統15,其具有一腔體,該腔體內含卡匣式容器5,該卡匣式容器連接三通閥3、射頻產生模組4及衛生管路12,其中三通閥連接預熱筒2、卡匣式容器5及洩壓閥6,待加熱殺菌食材由預熱筒2經三通閥3閥門311及閥門312送至卡匣式容器5中,以射頻產生模組4進行快速加熱,該射頻產生模組經由電極板411及電極板412饋出射頻能量,隨後已殺菌完成之食材經由閥門314流出,在本創作之較佳實施例中,該兩面電極板間距為5~30公分;在本創作之最佳實施例 中,該兩面電極板間距為20公分;待加熱殺菌食材在卡匣式容器5中是否完成殺菌可以經由壓力感測器9及溫度感測器10進行監控,在本創作之最佳實施例中,該壓力設定值為5 kg/cm2,該溫度設定值為135℃。 The RF heating system 15 has a cavity containing a cassette container 5, the cassette container is connected to the three-way valve 3, the RF generating module 4 and the sanitary line 12, wherein the three-way valve is connected to the preheating The tube 2, the cassette container 5 and the pressure relief valve 6, the food to be heated and sterilized is sent from the preheating cylinder 2 to the cassette container 5 via the three-way valve 3 valve 311 and the valve 312, and is fastened by the radio frequency generating module 4. The RF generating module feeds the RF energy through the electrode plate 411 and the electrode plate 412, and then the sterilized food material flows out through the valve 314. In the preferred embodiment of the present invention, the distance between the two electrode plates is 5-30. In the preferred embodiment of the present invention, the distance between the two-sided electrode plates is 20 cm; whether the sterilized food to be heated is sterilized in the cassette container 5 can be monitored via the pressure sensor 9 and the temperature sensor 10 In a preferred embodiment of the present invention, the pressure setting is 5 kg/cm 2 and the temperature setting is 135 °C.

收集系統16,當進行射頻加熱殺菌時,卡匣式容器中壓力未到或是超過預設壓力值時,待加熱殺菌食材會由洩壓閥6經由衛生管路11流至洩壓收集筒7中保存,若是完成食材殺菌,則食材會由卡匣式容器以無菌正壓空氣供給裝置17提供之壓力經由衛生管路12送至收集筒8中保存;隨後可以將殺菌完成之食材送至充填系統13進行充填。 The collecting system 16 is configured to flow the sterilized food to be heated by the pressure relief valve 6 through the sanitary line 11 to the pressure relief collecting cylinder 7 when the pressure in the cassette container has not reached or exceeds the preset pressure value during radio frequency heat sterilization. If the food is sterilized, the ingredients will be sent to the collection tube 8 via the sanitary line 12 by the pressure provided by the cartridge pressurized container by the sterile positive pressure air supply device 17; then the sterilized food can be sent to the filling. System 13 is filled.

(1)‧‧‧恆溫裝置 (1) ‧‧‧ thermostat

(2)‧‧‧預熱筒 (2) ‧ ‧ preheating cylinder

(3)‧‧‧三通閥 (3) ‧‧‧ three-way valve

(4)‧‧‧射頻產生模組 (4) ‧‧‧RF generating module

(5)‧‧‧卡匣式容器 (5)‧‧‧Card-type containers

(6)‧‧‧洩壓閥 (6) ‧‧‧pressure relief valve

(7)‧‧‧洩壓收集筒 (7) ‧‧‧ Pressure relief collection tube

(8)‧‧‧收集筒 (8)‧‧‧Collection cartridge

(9)‧‧‧壓力感測器 (9) ‧‧‧pressure sensor

(10)‧‧‧溫度感測器 (10) ‧‧‧Temperature Sensor

(11-12)‧‧‧衛生管路 (11-12)‧‧‧Sanitary pipeline

(13)‧‧‧充填系統 (13)‧‧‧ Filling system

(14)‧‧‧預熱系統 (14) ‧‧‧Preheating system

(15)‧‧‧射頻加熱系統 (15)‧‧‧RF heating system

(16)‧‧‧收集系統 (16)‧‧‧Collection system

(17)‧‧‧無菌正壓空氣供給裝置 (17)‧‧‧Septic positive pressure air supply device

(111)‧‧‧熱水出水口 (111)‧‧‧ hot water outlet

(112)‧‧‧熱水進水口 (112) ‧ ‧ hot water inlet

(312)‧‧‧閥門 (312)‧‧‧ Valves

(313)‧‧‧閥門 (313)‧‧‧ Valves

(314)‧‧‧閥門 (314)‧‧‧ Valves

(411)‧‧‧電極板 (411)‧‧‧Electrode plates

(412)‧‧‧電極板 (412)‧‧‧Electrode plates

第1圖係顯示本創作之卡匣式射頻殺菌裝置之概視圖。 Figure 1 is a schematic view showing the card-type radio frequency sterilization device of the present invention.

(1)‧‧‧恆溫裝置 (1) ‧‧‧ thermostat

(2)‧‧‧預熱筒 (2) ‧ ‧ preheating cylinder

(3)‧‧‧三通閥 (3) ‧‧‧ three-way valve

(4)‧‧‧射頻產生模組 (4) ‧‧‧RF generating module

(5)‧‧‧卡匣式容器 (5)‧‧‧Card-type containers

(6)‧‧‧洩壓閥 (6) ‧‧‧pressure relief valve

(7)‧‧‧洩壓收集筒 (7) ‧‧‧ Pressure relief collection tube

(8)‧‧‧收集筒 (8)‧‧‧Collection cartridge

(9)‧‧‧壓力感測器 (9) ‧‧‧pressure sensor

(10)‧‧‧溫度感測器 (10) ‧‧‧Temperature Sensor

(11)‧‧‧衛生管路 (11)‧‧‧Sanitary lines

(12)‧‧‧衛生管路 (12)‧‧‧Sanitary lines

(13)‧‧‧充填系統 (13)‧‧‧ Filling system

(14)‧‧‧預熱裝置 (14) ‧‧‧Preheating device

(15)‧‧‧射頻加熱裝置 (15)‧‧‧RF heating device

(16)‧‧‧收集裝置 (16)‧‧‧Collection device

(17)‧‧‧無菌正壓空氣供給裝置 (17)‧‧‧Septic positive pressure air supply device

(111)‧‧‧熱水出水口 (111)‧‧‧ hot water outlet

(112)‧‧‧熱水進水口 (112) ‧ ‧ hot water inlet

(311)‧‧‧閥門 (311)‧‧‧ Valves

(312)‧‧‧閥門 (312)‧‧‧ Valves

(313)‧‧‧閥門 (313)‧‧‧ Valves

(314)‧‧‧閥門 (314)‧‧‧ Valves

(411)‧‧‧電極板 (411)‧‧‧Electrode plates

(412)‧‧‧電極板 (412)‧‧‧Electrode plates

Claims (9)

一種卡匣式射頻殺菌裝置,其待加熱殺菌食材經由預熱系統先提高至所需溫度後,經由三通閥輸送至射頻加熱系統中的卡匣式容器內,藉由射頻產生模組之上下兩面平行電極板提供射頻能量,使卡匣式容器內的待加熱殺菌食材達到預設參數值,經壓力感測器與溫度感測器檢測後,將食材經由管路輸送至收集系統中保存。 The utility model relates to a card type radio frequency sterilizing device, which is heated to a desired temperature by a preheating system, and then sent to a cassette container in a radio frequency heating system via a three-way valve, and is driven by a radio frequency generating module. The two parallel electrodes provide RF energy, so that the sterilized food to be heated in the cassette container reaches a preset parameter value, and after being detected by the pressure sensor and the temperature sensor, the food is transported to the collection system through the pipeline for storage. 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中預熱系統包括恆溫裝置及預熱筒。 The card type radio frequency sterilization device according to claim 1, wherein the preheating system comprises a thermostat device and a preheating cylinder. 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中預熱系統溫度設定為70~100℃。 The card type radio frequency sterilization device according to claim 1, wherein the temperature of the preheating system is set to 70 to 100 °C. 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中射頻加熱系統包括三通閥、射頻產生模組、卡匣式容器及洩壓閥。 The card radio frequency sterilization device according to claim 1, wherein the radio frequency heating system comprises a three-way valve, a radio frequency generating module, a cassette container and a pressure relief valve. 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中兩面電極板間距為5~30公分。 The card type radio frequency sterilization device according to claim 1, wherein the distance between the two electrode plates is 5 to 30 cm. 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中射頻產生模組饋出之頻率為27±10% MHZ及40±10% MHZ。 For example, the card type radio frequency sterilization device described in claim 1 wherein the frequency of the RF generating module is 27±10% MHZ and 40±10% MHZ. 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中收集系統包括洩壓收集筒、收集筒、壓力感測器、溫度感測器、衛生管路及衛生管路。 The card type radio frequency sterilization device according to claim 1, wherein the collection system comprises a pressure relief collection tube, a collection tube, a pressure sensor, a temperature sensor, a sanitary line and a sanitary line. 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中該 壓力感測器之壓力設定值為1~10 kg/cm2;在本創作之最佳實施例中,該壓力感測器之壓力設定值為5 kg/cm2The card type radio frequency sterilization device according to claim 1, wherein the pressure sensor has a pressure setting value of 1 to 10 kg/cm 2 ; in the preferred embodiment of the creation, the pressure sensing The pressure setting of the device is 5 kg/cm 2 . 如申請專利範圍第1項所述之卡匣式射頻殺菌裝置,其中該溫度感測器之溫度設定值為100~140℃。 The card type radio frequency sterilization device according to claim 1, wherein the temperature sensor has a temperature setting value of 100 to 140 °C.
TW101213796U 2012-07-16 2012-07-16 Cartridge radio-frequency sterilization device TWM446637U (en)

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Application Number Priority Date Filing Date Title
TW101213796U TWM446637U (en) 2012-07-16 2012-07-16 Cartridge radio-frequency sterilization device

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TWM446637U true TWM446637U (en) 2013-02-11

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