TWM445302U - Power converter with a self-driven synchronous rectification circuit - Google Patents
Power converter with a self-driven synchronous rectification circuit Download PDFInfo
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Abstract
Description
本創作是有關於一種電源轉換技術,且特別是有關於一種具有自激式同步整流線路的電源轉換器。This creation is related to a power conversion technique, and in particular to a power converter having a self-excited synchronous rectification line.
現今比較常見的電源轉換器(power converter)之架構可以為順向式(forward)或者反馳式(flyback),但無論是順向式還是反馳式電源轉換器,其設置在變壓器之二次側的整流線路(rectification circuit)大多都以整流二極體(rectification diode)來實施。然而,由於整流二極體在導通與關閉時會產生相當大的傳導損失(conductuon loss),以至於所應用的電源轉換器之功率損失(power loss)會增加,從而影響了所應用之電源轉換器的整體效率。Today's more common power converter architecture can be forward or flyback, but whether it is a forward or reverse power converter, it is placed twice in the transformer. Most of the rectification circuits on the side are implemented as rectification diodes. However, since the rectifying diode generates a considerable conduction loss when it is turned on and off, the power loss of the applied power converter increases, thereby affecting the applied power conversion. The overall efficiency of the device.
有鑒於此,由功率開關(power switch)所組成的同步整流線路(synchronous rectification circuit,SR circuit)逐漸取代了傳統順向式或反馳式電源轉換器內部設置在變壓器之二次側的(二極體)整流線路。由於同步整流線路內任一功率開關導通時所造成的傳導損失較低,以至於所應用的電源轉換器之功率損失即可降低,從而增進所應用之電源轉換器的整體效率。In view of this, a synchronous rectification circuit (SR circuit) consisting of a power switch gradually replaces the internal side of the conventional forward or reverse power converter on the secondary side of the transformer. Polar body) rectification line. Since the conduction loss caused by the turn-on of any power switch in the synchronous rectification line is low, the power loss of the applied power converter can be reduced, thereby improving the overall efficiency of the applied power converter.
現今同步整流線路(SR circuit)的驅動方式大致有它激式(externally-driven)與自激式(self-driven)兩類。以它激式的驅動方式而言,必須於電源轉換器中額外地設計 一個獨立的控制線路(control circuit)以產生控制訊號來控制同步整流線路內每一功率開關的運作。另外,以自激式的驅動方式而言,必須於變壓器之二次側額外地增加一組輔助線圈(auxiliary winding)以產生控制訊號來控制同步整流線路內每一功率開關的運作。Today's synchronous circuit (SR circuit) is driven by two types, externally-driven and self-driven. In terms of its exciting drive, it must be additionally designed in the power converter. An independent control circuit is used to generate control signals to control the operation of each power switch in the synchronous rectification line. In addition, in the self-excited driving mode, a set of auxiliary windings must be additionally added on the secondary side of the transformer to generate control signals to control the operation of each power switch in the synchronous rectification line.
然而,無論是它激式還是自激式的驅動方式,都必須額外地增設與控制相關的周邊線路以控制同步整流線路內每一功率開關的運作。如此一來,將使得電源轉換器的成本增加。However, whether it is an excitation or a self-excited drive, additional control-related peripheral lines must be added to control the operation of each power switch in the synchronous rectification line. As a result, the cost of the power converter will increase.
另一方面,傳統自激式同步整流線路中每一功率開關都以插入式封裝(DIP)的元件型式而配置在印刷電路板的元件面上,且其三根接腳(PIN)係經由在印刷電路板之元件面上鑽孔而插入至印刷電路板的焊接面,並透過熔錫焊接的方式以與相關的元件(例如變壓器的二次側、儲能的被動元件…等)連接。在此條件下,由於自激式同步整流線路中每一功率開關在運作時會產生高溫,故為避免功率開關運作過熱而損毀,現今大多會在每一功率開關的背面鎖上/貼上(ㄇ字型的)散熱片以進行散熱。由此,基於所鎖上/貼上之散熱片的高度,終而造成所應用之電源轉換器的電路板體積變大。On the other hand, each power switch in the conventional self-excited synchronous rectification line is arranged on the component surface of the printed circuit board in a component type of a plug-in package (DIP), and its three pins (PIN) are printed. The component surface of the circuit board is drilled and inserted into the soldering surface of the printed circuit board, and is connected by soldering to the related components (for example, the secondary side of the transformer, the passive component for storing energy, etc.). Under this condition, since each power switch in the self-excited synchronous rectification circuit generates high temperature during operation, in order to avoid damage to the power switch operation, most of the current power switches are locked/posted on the back of each power switch ( A heat sink for the heat sink. Thus, based on the height of the heat sink that is locked/applied, the circuit board of the applied power converter becomes bulky.
除此之外,一般自激式同步整流線路中所有功率開關大多會配置在印刷電路板之元件面上的同一區域且聚集在變壓器的附近。在此條件下,這麼多高溫元件聚集在印刷電路板的元件面上,也非常容易引發積熱的問題。In addition, in the self-excited synchronous rectification line, most of the power switches are mostly disposed in the same area on the component surface of the printed circuit board and gathered in the vicinity of the transformer. Under these conditions, so many high-temperature components are concentrated on the component surface of the printed circuit board, and it is also very easy to cause heat build-up.
有鑒於此,本創作提供一種具有自激式同步整流線路的電源轉換器,其無需額外地增設與控制相關的周邊線路就可自行運作,藉以降低所應用之電源轉換器的成本。另外,關聯於自激式同步整流線路的所有功率開關改以製作為表面黏著式元件而直接黏著在印刷電路板的焊接面上,藉以微化所應用之電源轉換器的電路板體積,並且改善高溫元件聚集之積熱的問題。In view of this, the present invention provides a power converter having a self-excited synchronous rectification line, which can operate by itself without additional control-related peripheral lines, thereby reducing the cost of the applied power converter. In addition, all the power switches associated with the self-excited synchronous rectification line are modified to be directly adhered to the soldering surface of the printed circuit board by the surface-adhesive element, thereby minimizing the board volume of the applied power converter and improving The problem of accumulated heat accumulated by high temperature components.
本創作提供一種電源轉換器,其包括:印刷電路板、變壓器,以及自激式同步整流線路。印刷電路板具有元件面與焊接面。變壓器配置在印刷電路板的元件面上,且具有一次側與第一二次側。自激式同步整流線路包括多個直接黏著在印刷電路板之焊接面上的表面黏著式功率開關,且所述多個表面黏著式功率開關的第一部分連接變壓器的第一二次側。The present application provides a power converter that includes a printed circuit board, a transformer, and a self-excited synchronous rectification line. The printed circuit board has a component surface and a solder surface. The transformer is disposed on the component surface of the printed circuit board and has a primary side and a first secondary side. The self-excited synchronous rectification circuit includes a plurality of surface-adhesive power switches directly adhered to the soldering surface of the printed circuit board, and the first portion of the plurality of surface-adhesive power switches is coupled to the first secondary side of the transformer.
於本創作的一實施例中,所述第一部分的表面黏著式功率開關包括:第一表面黏著式功率開關與第二表面黏著式功率開關。其中,第一表面黏著式功率開關的第一端耦接變壓器之第一二次側的同名端,而第一表面黏著式功率開關的控制端則耦接至一第一節點。第二表面黏著式功率開關的第一端耦接變壓器之第一二次側的異名端,第二表面黏著式功率開關的第二端耦接第一表面黏著式功率開關的第二端,而第二表面黏著式功率開關的控制端則耦接至 一第二節點。In an embodiment of the present invention, the first portion of the surface-adhesive power switch comprises: a first surface-adhesive power switch and a second surface-adhesive power switch. The first end of the first surface-adhesive power switch is coupled to the same end of the first secondary side of the transformer, and the control end of the first surface-adhesive power switch is coupled to a first node. The first end of the second surface-adhesive power switch is coupled to the different end of the first secondary side of the transformer, and the second end of the second surface-adhesive power switch is coupled to the second end of the first surface-adhesive power switch, and The control end of the second surface-adhesive power switch is coupled to A second node.
於本創作的一實施例中,變壓器可以更具有第二二次側,且所述多個表面黏著式功率開關的第二部分連接變壓器的第二二次側。在此條件下,所述第二部分的表面黏著式功率開關包括:第三表面黏著式功率開關與第四表面黏著式功率開關。其中,第三表面黏著式功率開關的第一端耦接變壓器之第二二次側的同名端,而第三表面黏著式功率開關的控制端則耦接至所述第一節點。第四表面黏著式功率開關的第一端耦接變壓器之第二二次側的異名端,第四表面黏著式功率開關的第二端耦接第三表面黏著式功率開關的第二端,而第四表面黏著式功率開關的控制端則耦接至所述第二節點。In an embodiment of the present invention, the transformer may have a second secondary side, and the second portion of the plurality of surface-adhesive power switches is coupled to the second secondary side of the transformer. Under this condition, the second portion of the surface-adhesive power switch comprises: a third surface-adhesive power switch and a fourth surface-adhesive power switch. The first end of the third surface-adhesive power switch is coupled to the same end of the second secondary side of the transformer, and the control end of the third surface-adhesive power switch is coupled to the first node. The first end of the fourth surface adhesive power switch is coupled to the second end of the second secondary side of the transformer, and the second end of the fourth surface adhesive power switch is coupled to the second end of the third surface adhesive power switch. The control end of the fourth surface-adhesive power switch is coupled to the second node.
於本創作的一實施例中,變壓器可以更具有第三二次側,且所述多個表面黏著式功率開關的第三部分連接變壓器的第三二次側。在此條件下,所述第三部分的表面黏著式功率開關包括:第五表面黏著式功率開關與第六表面黏著式功率開關。其中,第五表面黏著式功率開關的第一端耦接變壓器之第三二次側的同名端,而第五表面黏著式功率開關的控制端則耦接至所述第一節點。第六表面黏著式功率開關的第一端耦接變壓器之第三二次側的異名端,第六表面黏著式功率開關的第二端耦接第五表面黏著式功率開關的第二端,而第六表面黏著式功率開關的控制端則耦接至所述第二節點。In an embodiment of the present invention, the transformer may have a third secondary side, and the third portion of the plurality of surface-adhesive power switches is coupled to the third secondary side of the transformer. Under this condition, the third surface of the surface-adhesive power switch comprises: a fifth surface-adhesive power switch and a sixth surface-adhesive power switch. The first end of the fifth surface-adhesive power switch is coupled to the same end of the third secondary side of the transformer, and the control end of the fifth surface-adhesive power switch is coupled to the first node. The first end of the sixth surface-adhesive power switch is coupled to the different end of the third secondary side of the transformer, and the second end of the sixth surface-adhesive power switch is coupled to the second end of the fifth surface-adhesive power switch, and The control end of the sixth surface-adhesive power switch is coupled to the second node.
於本創作的一實施例中,所述第一節點耦接至變壓器 之第二二次側的異名端,而所述第二節點則耦接至變壓器之第一二次側的同名端。In an embodiment of the present invention, the first node is coupled to a transformer The second end of the transformer is coupled to the second end of the transformer, and the second node is coupled to the same end of the first secondary side of the transformer.
基於上述,本創作於電源轉換器中所設置的自激式同步整流線路無需額外地增設與控制相關的周邊線路就可自行運作。如此一來,本創作於電源轉換器中所設置的自激式同步整流線路不但可以增進電源轉換器的整體效率,而且還可以降低電源轉換器的成本。除此之外,本創作關聯於自激式同步整流線路的所有功率開關改以製作為表面黏著式元件而直接黏著在印刷電路板的焊接面上。如此一來,即可微化所應用之電源轉換器的電路板體積,而且還可以改善高溫元件聚集之積熱的問題。Based on the above, the self-excited synchronous rectification line provided in the power converter can be operated by itself without additionally adding a control-related peripheral line. In this way, the self-excited synchronous rectification circuit provided in the power converter can not only improve the overall efficiency of the power converter, but also reduce the cost of the power converter. In addition, all of the power switches associated with the self-excited synchronous rectification line are modified to be surface-bonded components and adhere directly to the soldering surface of the printed circuit board. In this way, the board volume of the power converter to be applied can be miniaturized, and the problem of accumulated heat accumulated by the high-temperature components can also be improved.
為讓本創作之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above features and advantages of the present invention more comprehensible, the following embodiments are described in detail with reference to the accompanying drawings.
現將詳細參考本創作之示範性實施例,在附圖中說明所述示範性實施例之實例。另外,凡可能之處,在圖式及實施方式中使用相同標號的元件/構件代表相同或類似部分。Reference will now be made in detail to the exemplary embodiments embodiments In addition, wherever possible, the same reference numerals in the drawings
圖1繪示為本創作一示範性實施例之電源轉換器(power converter)10的示意圖。請參照圖1,本示範性實施例之電源轉換器10包括:印刷電路板(print circuit board,PCB)101、變壓器(transformer)T,以及自激式同步整流線路(self-driven synchronous rectification circuit, self-driven SR circuit)103。其中,印刷電路板101具有元件面(component side)101a(如圖2A所示)與焊接面(solder side)101b(如圖2B所示)。FIG. 1 is a schematic diagram of a power converter 10 according to an exemplary embodiment of the present invention. Referring to FIG. 1, a power converter 10 of the present exemplary embodiment includes a print circuit board (PCB) 101, a transformer T, and a self-driven synchronous rectification circuit (self-driven synchronous rectification circuit). Self-driven SR circuit) 103. Among them, the printed circuit board 101 has a component side 101a (shown in FIG. 2A) and a solder side 101b (shown in FIG. 2B).
另一方面,圖3繪示為圖1之電源轉換器10的電路實施示意圖。請合併參照圖1~圖3,於本示範性實施例中,變壓器T配置在印刷電路板101的元件面101a上,且具有一次側(primary winding)NP、第一二次側(secondary winding)NS1、第二二次側NS2,以及第三二次側NS3。On the other hand, FIG. 3 is a schematic diagram showing the circuit implementation of the power converter 10 of FIG. 1 to 3, in the present exemplary embodiment, the transformer T is disposed on the element surface 101a of the printed circuit board 101, and has a primary winding NP and a first winding. NS1, second secondary side NS2, and third secondary side NS3.
自激式同步整流線路103包括多個直接黏著在印刷電路板101之焊接面101b上的表面黏著式功率開關(SMD power switch)Q1~Q6。其中,表面黏著式功率開關Q1~Q6中的第一部分(例如:Q1與Q2)連接變壓器T的第一二次側NS1。更清楚來說,表面黏著式功率開關Q1的第一端耦接變壓器T之第一二次側NS1的同名端(common-polarity terminal,即打點處),而表面黏著式功率開關Q1的控制端則耦接至節點ND1。表面黏著式功率開關Q2的第一端耦接變壓器T之第一二次側NS1的異名端(opposite-polarity terminal,即未打點處),表面黏著式功率開關Q2的第二端耦接表面黏著式功率開關Q1的第二端,而表面黏著式功率開關Q2的控制端則耦接至節點ND2。The self-excited synchronous rectification line 103 includes a plurality of surface-mounted power switches (SMD power switches) Q1 to Q6 that are directly adhered to the soldering surface 101b of the printed circuit board 101. The first part of the surface-adhesive power switches Q1 to Q6 (for example, Q1 and Q2) is connected to the first secondary side NS1 of the transformer T. More specifically, the first end of the surface-adhesive power switch Q1 is coupled to the common-polarity terminal of the first secondary side NS1 of the transformer T, and the control end of the surface-adhesive power switch Q1. Then coupled to node ND1. The first end of the surface-adhesive power switch Q2 is coupled to the opposite-polarity terminal of the first secondary side NS1 of the transformer T, and the second end of the surface-adhesive power switch Q2 is coupled to the surface. The second end of the power switch Q1, and the control end of the surface-adhesive power switch Q2 is coupled to the node ND2.
另外,表面黏著式功率開關Q1~Q6中的第二部分(例如:Q3與Q4)連接變壓器T的第二二次側NS2。更清楚來說,表面黏著式功率開關Q3的第一端耦接變壓器T之 第二二次側NS2的同名端,而表面黏著式功率開關Q3的控制端則耦接至節點ND1。表面黏著式功率開關Q4的第一端耦接變壓器T之第二二次側NS2的異名端,表面黏著式功率開關Q4的第二端耦接表面黏著式功率開關Q3的第二端,而表面黏著式功率開關Q4的控制端則耦接至節點ND2。於本示範性實施例中,節點ND1可以耦接至變壓器T之第二二次側NS2的異名端,而節點ND2則耦接至變壓器T之第一二次側NS1的同名端。In addition, the second part of the surface-adhesive power switches Q1 to Q6 (for example, Q3 and Q4) is connected to the second secondary side NS2 of the transformer T. More specifically, the first end of the surface-adhesive power switch Q3 is coupled to the transformer T. The second end side of the same name end of the NS2, and the control end of the surface adhesive power switch Q3 is coupled to the node ND1. The first end of the surface-adhesive power switch Q4 is coupled to the different end of the second secondary side NS2 of the transformer T, and the second end of the surface-adhesive power switch Q4 is coupled to the second end of the surface-adhesive power switch Q3, and the surface The control end of the adhesive power switch Q4 is coupled to the node ND2. In the present exemplary embodiment, the node ND1 may be coupled to the different end of the second secondary side NS2 of the transformer T, and the node ND2 is coupled to the same-named end of the first secondary side NS1 of the transformer T.
再者,表面黏著式功率開關Q1~Q6中的第三部分(例如:Q5與Q6)連接變壓器T的第三二次側NS3。更清楚來說,表面黏著式功率開關Q5的第一端耦接變壓器T之第三二次側NS3的同名端,而表面黏著式功率開關Q5的控制端則耦接至節點ND1。表面黏著式功率開關Q6的第一端耦接變壓器T之第三二次側NS3的異名端,表面黏著式功率開關Q6的第二端耦接表面黏著式功率開關Q5的第二端,而表面黏著式功率開關Q6的控制端則耦接至節點ND2。由此可知,表面黏著式功率開關Q1、Q3與Q5係分別設置在變壓器T之第一至第三二次側NS1~NS3的低壓側(low side)路徑上。Furthermore, the third portion of the surface-adhesive power switches Q1 to Q6 (for example, Q5 and Q6) is connected to the third secondary side NS3 of the transformer T. More specifically, the first end of the surface-adhesive power switch Q5 is coupled to the same end of the third secondary side NS3 of the transformer T, and the control end of the surface-adhesive power switch Q5 is coupled to the node ND1. The first end of the surface-adhesive power switch Q6 is coupled to the different end of the third secondary side NS3 of the transformer T, and the second end of the surface-adhesive power switch Q6 is coupled to the second end of the surface-adhesive power switch Q5, and the surface The control end of the adhesive power switch Q6 is coupled to the node ND2. It can be seen that the surface-adhesive power switches Q1, Q3 and Q5 are respectively disposed on the low side path of the first to third secondary sides NS1 to NS3 of the transformer T.
除此之外,電源轉換器10可以更包括:輸入級(input stage)301、輸出級(output stage)303-1~303-3,以及箝位線路(clamping circuit)305-1~305-3。其中,輸入級301用以接收輸入電壓(input voltage)VIN。而且,變壓器T之一次側NP耦接輸入級301,並且反應於至少一控制訊 號(control signal,例如控制訊號CS1與/或CS2)而接收來自輸入級301的輸入電壓VIN(容後再詳述)。In addition, the power converter 10 may further include: an input stage 301, an output stage 303-1 to 303-3, and a clamping circuit 305-1 to 305-3. . The input stage 301 is configured to receive an input voltage VIN. Moreover, the primary side NP of the transformer T is coupled to the input stage 301 and is responsive to at least one control signal. The control signal (eg, control signals CS1 and/or CS2) receives the input voltage VIN from the input stage 301 (described in more detail later).
輸出級303-1與表面黏著式功率開關Q2的第一端與第二端並接,用以反應於輸入電壓VIN以及變壓器T之一次側NP與第一二次側NS1的圈數比(turns ratio,NP/NS1)而產生第一電源V1。相似地,輸出級303-2與表面黏著式功率開關Q4的第一端與第二端並接,用以反應於輸入電壓VIN以及變壓器T之一次側NP與第二二次側NS2的圈數比(NP/NS2)而產生第二電源V2。另外,輸出級303-3與表面黏著式功率開關Q6的第一端與第二端並接,用以反應於輸入電壓VIN以及變壓器T之一次側NP與第三二次側NS3的圈數比(NP/NS3)而產生第三電源V3。The output stage 303-1 is connected to the first end and the second end of the surface-adhesive power switch Q2 for reacting with the input voltage VIN and the turns ratio of the primary side NP of the transformer T to the first secondary side NS1 (turns) The ratio, NP/NS1) generates the first power source V1. Similarly, the output stage 303-2 is coupled to the first end and the second end of the surface-adhesive power switch Q4 for reacting to the input voltage VIN and the number of turns of the primary side NP of the transformer T and the second secondary side NS2. The second power source V2 is generated in comparison with (NP/NS2). In addition, the output stage 303-3 is coupled to the first end and the second end of the surface-adhesive power switch Q6 for reacting to the input voltage VIN and the turns ratio of the primary side NP of the transformer T to the third secondary side NS3. (NP/NS3) generates a third power source V3.
於本示範性實施例中,輸出級303-1~303-3皆可以為以順向式架構為基礎(forward-based)的輸出級。在此條件下,如圖4所示,輸出級303-1~303-3可以各別包括輸出電感(output inductor)LO與輸出電容(output capacitor)CO,而電源轉換器10則可以為順向式電源轉換器(forward power converter)。In the present exemplary embodiment, the output stages 303-1~303-3 may all be forward-based output stages. Under this condition, as shown in FIG. 4, the output stages 303-1 to 303-3 may respectively include an output inductor LO and an output capacitor CO, and the power converter 10 may be a forward direction. Forward power converter.
箝位線路305-1包括一對背對背(back-to-back)的齊納二極體(Zener diode)ZD1與ZD2,且跨接於變壓器T之第一二次側NS1的同名端與異名端之間,用以對變壓器T之第一二次側NS1的電壓進行箝位。更清楚來說,齊納二極體ZD1的陰極(cathode)耦接變壓器T之第一二次側NS1的同名端。齊納二極體ZD2的陰極耦接變壓器T 之第一二次側NS1的異名端,而齊納二極體ZD2的陽極(anode)則耦接齊納二極體ZD1的陽極。The clamp line 305-1 includes a pair of back-to-back Zener diodes ZD1 and ZD2, and is connected to the same name and the opposite end of the first secondary side NS1 of the transformer T. Between the voltage of the first secondary side NS1 of the transformer T is clamped. More specifically, the cathode of the Zener diode ZD1 is coupled to the same-named end of the first secondary side NS1 of the transformer T. Cathode coupling transformer T of Zener diode ZD2 The anode of the first secondary side NS1, and the anode of the Zener diode ZD2 is coupled to the anode of the Zener diode ZD1.
箝位線路305-2包括串接在一起的二極體D1與電容C1,且跨接於變壓器T之第二二次側NS2的同名端與異名端之間,用以對變壓器T之第二二次側NS2的電壓進行箝位。更清楚來說,二極體D1的陰極耦接變壓器T之第二二次側NS2的異名端。電容C1的第一端耦接二極體D1的陽極,而電容C1的第二端則耦接變壓器T3之第二二次側NS2的同名端。The clamp line 305-2 includes a diode D1 and a capacitor C1 connected in series, and is connected between the same name end and the different name end of the second secondary side NS2 of the transformer T for the second of the transformer T The voltage of the secondary side NS2 is clamped. More specifically, the cathode of the diode D1 is coupled to the different end of the second secondary side NS2 of the transformer T. The first end of the capacitor C1 is coupled to the anode of the diode D1, and the second end of the capacitor C1 is coupled to the same end of the second secondary side NS2 of the transformer T3.
箝位線路305-3包括一對背對背的齊納二極體ZD3與ZD4,且跨接於變壓器T之第三二次側NS3的同名端與異名端之間,用以對變壓器T之第三二次側NS3的電壓進行箝位。更清楚來說,齊納二極體ZD3的陰極耦接變壓器T之第三二次側NS3的同名端。齊納二極體ZD4的陰極耦接變壓器T之第三二次側NS3的異名端,而齊納二極體ZD4的陽極則耦接齊納二極體ZD3的陽極。The clamp line 305-3 includes a pair of back-to-back Zener diodes ZD3 and ZD4, and is connected between the same-named end and the different-named end of the third secondary side NS3 of the transformer T for the third of the transformer T The voltage of the secondary side NS3 is clamped. More specifically, the cathode of the Zener diode ZD3 is coupled to the same name end of the third secondary side NS3 of the transformer T. The cathode of the Zener diode ZD4 is coupled to the opposite end of the third secondary side NS3 of the transformer T, and the anode of the Zener diode ZD4 is coupled to the anode of the Zener diode ZD3.
另一方面,假設輸入級301僅接收單一控制訊號的條件下,例如控制訊號CS1,則輸入級301即為單晶輸入級(single switch input stage)。在此條件下,如圖5所示,輸入級301可以包括功率開關Q7。其中,功率開關Q7的第一端耦接變壓器T之一次側NP的同名端,功率開關Q7的第二端耦接至接地電位(ground potential),而功率開關Q7的控制端則用以接收控制訊號CS1。另外,變壓器T1之一次側NP的異名端則用以接收輸入電壓VIN。On the other hand, if the input stage 301 receives only a single control signal, such as the control signal CS1, the input stage 301 is a single switch input stage. Under this condition, as shown in FIG. 5, the input stage 301 can include a power switch Q7. The first end of the power switch Q7 is coupled to the same end of the primary side NP of the transformer T, the second end of the power switch Q7 is coupled to the ground potential, and the control end of the power switch Q7 is used for receiving control. Signal CS1. In addition, the different end of the primary side NP of the transformer T1 is used to receive the input voltage VIN.
於本示範性實施例中,控制訊號CS1可以為脈寬調變訊號(pulse width modulation signal,PWM signal)。在此條件下,表面黏著式功率開關Q2、Q4與Q6以及功率開關Q7僅會反應於控制訊號(脈寬調變訊號)CS1的致能(enable)而同步地導通(turned-on)。另外,表面黏著式功率開關Q1、Q3與Q5僅會反應於控制訊號(脈寬調變訊號)CS1的禁能(disable)而導通。In the exemplary embodiment, the control signal CS1 may be a pulse width modulation signal (PWM signal). Under these conditions, the surface-adhesive power switches Q2, Q4 and Q6 and the power switch Q7 are only turned on-on in response to the enable of the control signal (pulse width modulation signal) CS1. In addition, the surface-adhesive power switches Q1, Q3, and Q5 are only turned on in response to the disable of the control signal (pulse width modulation signal) CS1.
基此,在輸入級301為單晶輸入級且輸出級303-1~303-3為以順向式架構為基礎之輸出級的條件下,當表面黏著式功率開關Q2、Q4與Q6以及功率開關Q7反應於控制訊號(脈寬調變訊號)CS1的致能而同步地導通時,先前儲存在輸出級303-1~303-3之輸出電感LO的能量會各別向輸出級303-1~303-3的輸出電容CO進行充電,從而使得輸出級303-1~303-3各別供應第一至第三電源V1~V3給負載(load,未繪示,例如為電腦系統,但並不限制於此)。另外,當表面黏著式功率開關Q1、Q3與Q5反應於控制訊號(脈寬調變訊號)CS1的禁能而導通時,輸出級303-1~303-3的輸出電感LO會各別進行儲能。如此一來,反應於控制訊號(脈寬調變訊號)CS1交替地致能與禁能,具有單晶輸入級的(順向式)電源轉換器10即可持續地供應第一至第三電源V1~V3給負載(電腦系統)。Accordingly, when the input stage 301 is a single crystal input stage and the output stages 303-1~303-3 are output stages based on a forward architecture, when surface mount power switches Q2, Q4 and Q6 and power When the switch Q7 is synchronously turned on in response to the enable of the control signal (pulse width modulation signal) CS1, the energy of the output inductor LO previously stored in the output stages 303-1 to 303-3 will be separately directed to the output stage 303-1. The output capacitor CO of ~303-3 is charged, so that the output stages 303-1~303-3 respectively supply the first to third power sources V1~V3 to the load (load, not shown, for example, a computer system, but Not limited to this). In addition, when the surface-adhesive power switches Q1, Q3, and Q5 are turned on in response to the disable of the control signal (pulse width modulation signal) CS1, the output inductors LO of the output stages 303-1 to 303-3 are stored separately. can. In this way, in response to the control signal (pulse width modulation signal) CS1 being alternately enabled and disabled, the (forward) power converter 10 having a single crystal input stage can continuously supply the first to third power sources. V1~V3 to the load (computer system).
另一方面,假設輸入級301同時接收控制訊號CS1與CS2,則輸入級301即為雙晶輸入級(dual switch input stage)。在此條件下,如圖6所示,輸入級301可以包括功率開關Q8與Q9。其中,功率開關Q8與Q9的第一端用以接收輸入電壓VIN,功率開關Q8與Q9的第二端各別耦接變壓器T之一次側NP的異名端與同名端,而功率開關Q8與Q9的控制端則各別接收控制訊號CS1與CS2。On the other hand, if the input stage 301 receives the control signals CS1 and CS2 at the same time, the input stage 301 is a dual switch input (dual switch input). Stage). Under this condition, as shown in FIG. 6, the input stage 301 can include power switches Q8 and Q9. The first ends of the power switches Q8 and Q9 are used to receive the input voltage VIN, and the second ends of the power switches Q8 and Q9 are respectively coupled to the different names of the primary side NP of the transformer T and the same name end, and the power switches Q8 and Q9 The control terminals receive control signals CS1 and CS2, respectively.
於本示範性實施例中,控制訊號CS1與CS2皆可為脈寬調變訊號(PWM signal)。在此條件下,表面黏著式功率開關Q2、Q4與Q6以及功率開關Q8與Q9僅會反應於控制訊號(脈寬調變訊號)CS1與CS2的致能而同步地導通。另外,表面黏著式功率開關Q1、Q3與Q5僅會反應於控制訊號(脈寬調變訊號)CS1與CS2的禁能而導通。In the exemplary embodiment, the control signals CS1 and CS2 can both be PWM signals. Under these conditions, the surface-adhesive power switches Q2, Q4, and Q6 and the power switches Q8 and Q9 are only turned on in response to the enable of the control signals (pulse width modulation signals) CS1 and CS2. In addition, the surface-adhesive power switches Q1, Q3, and Q5 are only turned on in response to the disable of the control signals (pulse width modulation signals) CS1 and CS2.
基此,在輸入級301為雙晶輸入級且輸出級301-1~301-3為以順向式架構為基礎之輸出級的條件下,當表面黏著式功率開關Q2、Q4與Q6以及功率開關Q8與Q9反應於控制訊號(脈寬調變訊號)CS1與CS2的致能而同步地導通時,先前儲存在輸出級303-1~303-3之輸出電感LO的能量會各別向輸出級303-1~303-3的輸出電容CO進行充電,從而使得輸出級303-1~303-3各別供應第一至第三電源V1~V3給負載(電腦系統)。另外,當功率開關Q1、Q3與Q5反應於控制訊號(脈寬調變訊號)CS1與CS2的禁能而導通時,輸出級303-1~303-3的輸出電感LO會各別進行儲能。如此一來,反應於控制訊號(脈寬調變訊號)CS1與CS2交替地致能與禁能,具有雙晶輸入級的(順向式)電源轉換器10即可持續地供應第一至第三 電源V1~V3給負載(電腦系統)。Accordingly, when the input stage 301 is a dual crystal input stage and the output stages 301-1~301-3 are output stages based on a forward architecture, when surface mount power switches Q2, Q4 and Q6 and power When the switches Q8 and Q9 are turned on in response to the enable of the control signals (pulse width modulation signals) CS1 and CS2, the energy of the output inductors LO previously stored in the output stages 303-1 to 303-3 will be output separately. The output capacitors CO of the stages 303-1 to 303-3 are charged, so that the output stages 303-1 to 303-3 respectively supply the first to third power sources V1 to V3 to the load (computer system). In addition, when the power switches Q1, Q3 and Q5 are turned on in response to the disable of the control signals (pulse width modulation signals) CS1 and CS2, the output inductors LO of the output stages 303-1 to 303-3 are separately stored. . In this way, in response to the control signal (pulse width modulation signal) CS1 and CS2 alternately enabling and disabling, the (forward) power converter 10 having a dual crystal input stage is continuously supplied first to the first three Power supply V1~V3 is given to the load (computer system).
由此可知,在電源轉換器10中所設置的自激式同步整流線路103無需額外地增設與控制相關的周邊線路就可自行運作,其完全只是反應於變壓器T之第一二次側NS1的同名端與第二二次側NS2的異名端上的電壓而運作。而且,在電源轉換器10中所設置的自激式同步整流線路103可以同時使用在單晶與雙晶輸入級的應用。如此一來,在電源轉換器10中所設置的自激式同步整流線路103不但可以增進電源轉換器10的整體效率,而且還可以降低電源轉換器10的成本。Therefore, it can be seen that the self-excited synchronous rectification line 103 provided in the power converter 10 can operate by itself without additionally adding a peripheral line related to the control, which is completely only reflected on the first secondary side NS1 of the transformer T. The voltage at the same name end and the second-order side NS2 operates at the different name end. Moreover, the self-excited synchronous rectification line 103 provided in the power converter 10 can be used simultaneously in applications of single crystal and twin crystal input stages. As a result, the self-excited synchronous rectification line 103 provided in the power converter 10 can not only improve the overall efficiency of the power converter 10, but also reduce the cost of the power converter 10.
另一方面,由於自激式同步整流線路103的所有功率開關Q1~Q6改以製作為表面黏著式元件(SMD)而直接黏著在印刷電路板101的焊接面101b上。如此一來,由於表面黏著式功率開關Q1~Q6的體積相當小,故而可微化所應用之電源轉換器10的電路板體積。On the other hand, since all of the power switches Q1 to Q6 of the self-excited synchronous rectification line 103 are changed to be surface-mounting elements (SMD), they are directly adhered to the bonding surface 101b of the printed circuit board 101. As a result, since the volume of the surface-adhesive power switches Q1 to Q6 is relatively small, the board size of the power converter 10 to be applied can be miniaturized.
除此之外,由於自激式同步整流線路103的所有表面黏著式功率開關Q1~Q6係直接黏著在印刷電路板101的焊接面101b上,而非如傳統般為採用插入式封裝(DIP)的元件型式以配置在印刷電路板101的元件面101a上。再加上,若在印刷電路板101之焊接面101b上獨立規劃出一個大範圍佈局金屬以作為表面黏著式功率開關Q1~Q6之散熱區域的話,則可以有效地改善高溫元件聚集之積熱的問題。當然,假設印刷電路板101之元件面101a上亦設有佈局金屬的話,則可以透過通孔(via)的方式以在印刷電路 板101之元件面101a上再獨立規劃出另一大範圍佈局金屬以作為表面黏著式功率開關Q1~Q6之散熱區域。如此一來,則可以更加有效地改善高溫元件聚集之積熱的問題。In addition, since all of the surface-adhesive power switches Q1 to Q6 of the self-excited synchronous rectification line 103 are directly adhered to the soldering surface 101b of the printed circuit board 101, instead of using a plug-in package (DIP) as conventionally. The component type is disposed on the element surface 101a of the printed circuit board 101. In addition, if a large-scale layout metal is independently planned on the soldering surface 101b of the printed circuit board 101 as the heat dissipation region of the surface-adhesive power switches Q1 to Q6, the accumulated heat of the high-temperature components can be effectively improved. problem. Of course, assuming that the layout metal is also provided on the component surface 101a of the printed circuit board 101, it can pass through the via to be in the printed circuit. Another large-scale layout metal is independently planned on the component surface 101a of the board 101 as a heat dissipation area of the surface-adhesive power switches Q1 to Q6. In this way, the problem of accumulated heat accumulated by the high-temperature elements can be more effectively improved.
綜上所述,本創作於電源轉換器中所設置的自激式同步整流線路無需額外地增設與控制相關的周邊線路就可自行運作。如此一來,本創作於電源轉換器中所設置的自激式同步整流線路不但可以增進電源轉換器的整體效率,而且還可以降低電源轉換器的成本。除此之外,本創作關聯於自激式同步整流線路的所有功率開關改以製作為表面黏著式元件而直接黏著在印刷電路板的焊接面上。如此一來,即可微化所應用之電源轉換器的電路板體積,而且還可以改善高溫元件聚集之積熱的問題。In summary, the self-excited synchronous rectification line provided in the power converter can operate on its own without additional control-related peripheral lines. In this way, the self-excited synchronous rectification circuit provided in the power converter can not only improve the overall efficiency of the power converter, but also reduce the cost of the power converter. In addition, all of the power switches associated with the self-excited synchronous rectification line are modified to be surface-bonded components and adhere directly to the soldering surface of the printed circuit board. In this way, the board volume of the power converter to be applied can be miniaturized, and the problem of accumulated heat accumulated by the high-temperature components can also be improved.
雖然本創作已以實施例揭露如上,然其並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作之精神和範圍內,當可作些許之更動與潤飾,故本創作之保護範圍當視後附之申請專利範圍所界定者為準。另外,本創作的任一實施例或申請專利範圍不須達成本創作所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本創作之權利範圍。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any person having ordinary knowledge in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of protection of this creation is subject to the definition of the scope of the patent application attached. In addition, any embodiment or application of the present invention is not required to achieve all of the objects or advantages or features disclosed in the present disclosure. In addition, the abstract sections and headings are only used to assist in the search for patent documents and are not intended to limit the scope of the invention.
10‧‧‧電源轉換器10‧‧‧Power Converter
101‧‧‧印刷電路板101‧‧‧Printed circuit board
101a‧‧‧印刷電路板的元件面101a‧‧‧Component surface of printed circuit board
101b‧‧‧印刷電路板的焊接面101b‧‧‧Welded surface of printed circuit board
103‧‧‧自激式同步整流線路103‧‧‧Self-excited synchronous rectification line
301‧‧‧輸入級301‧‧‧ input level
303-1~303-3‧‧‧輸出級303-1~303-3‧‧‧Output level
305-1~305-3‧‧‧箝位線路305-1~305-3‧‧‧Clamp line
T‧‧‧變壓器T‧‧‧Transformer
NP‧‧‧變壓器的一次側Primary side of NP‧‧‧ transformer
NS1~NS3‧‧‧變壓器的二次側Secondary side of NS1~NS3‧‧‧ transformer
Q1~Q6‧‧‧表面黏著式功率開關Q1~Q6‧‧‧ surface adhesive power switch
Q7~Q9‧‧‧功率開關Q7~Q9‧‧‧Power switch
ZD1~ZD4‧‧‧齊納二極體ZD1~ZD4‧‧‧Zina diode
D1‧‧‧二極體D1‧‧‧ diode
C1‧‧‧電容C1‧‧‧ capacitor
LO‧‧‧輸出電感LO‧‧‧Output inductor
CO‧‧‧輸出電容CO‧‧‧ output capacitor
V1~V3‧‧‧電源V1~V3‧‧‧ power supply
VIN‧‧‧輸入電壓VIN‧‧‧ input voltage
CS1、CS2‧‧‧控制訊號CS1, CS2‧‧‧ control signals
下面的所附圖式是本創作的說明書的一部分,繪示了本創作的示例實施例,所附圖式與說明書的描述一起說明 本創作的原理。The following drawings are part of the specification of the present invention, illustrating an exemplary embodiment of the present invention, which is illustrated with the description of the specification. The principle of this creation.
圖1繪示為本創作一示範性實施例之電源轉換器的示意圖。FIG. 1 is a schematic diagram of a power converter according to an exemplary embodiment of the present invention.
圖2A繪示為圖1之印刷電路板之元件面的示意圖。2A is a schematic view showing the component surface of the printed circuit board of FIG. 1.
圖2B繪示為圖1之印刷電路板之焊接面的示意圖。2B is a schematic view showing a soldering surface of the printed circuit board of FIG. 1.
圖3繪示為圖1之電源轉換器的電路實施示意圖。3 is a schematic diagram of a circuit implementation of the power converter of FIG. 1.
圖4繪示為本創作一示範性實施例之以順向式架構為基礎的輸出級示意圖。4 is a schematic diagram of an output stage based on a forward architecture for an exemplary embodiment of the present invention.
圖5繪示為本創作一示範性實施例之以順向式架構為基礎的單晶輸入級示意圖。FIG. 5 is a schematic diagram of a single crystal input stage based on a forward architecture according to an exemplary embodiment of the present invention.
圖6繪示為本創作一示範性實施例之以順向式架構為基礎的雙晶輸入級示意圖。FIG. 6 is a schematic diagram of a dual crystal input stage based on a forward architecture according to an exemplary embodiment of the present invention.
101b‧‧‧印刷電路板的焊接面101b‧‧‧Welded surface of printed circuit board
103‧‧‧自激式同步整流線路103‧‧‧Self-excited synchronous rectification line
Q1~Q6‧‧‧表面黏著式功率開關Q1~Q6‧‧‧ surface adhesive power switch
Claims (22)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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TW101209180U TWM445302U (en) | 2012-05-15 | 2012-05-15 | Power converter with a self-driven synchronous rectification circuit |
CN201320235867.6U CN203457062U (en) | 2012-05-15 | 2013-05-03 | Power converter with self-excited synchronous rectification circuit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW101209180U TWM445302U (en) | 2012-05-15 | 2012-05-15 | Power converter with a self-driven synchronous rectification circuit |
Publications (1)
Publication Number | Publication Date |
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TWM445302U true TWM445302U (en) | 2013-01-11 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW101209180U TWM445302U (en) | 2012-05-15 | 2012-05-15 | Power converter with a self-driven synchronous rectification circuit |
Country Status (2)
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CN (1) | CN203457062U (en) |
TW (1) | TWM445302U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI777206B (en) * | 2020-04-28 | 2022-09-11 | 大陸商艾科微電子(深圳)有限公司 | Synchronous rectifier controller and control method thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109997304B (en) | 2016-08-26 | 2021-11-09 | 通用电气公司 | Power conversion system and related method |
-
2012
- 2012-05-15 TW TW101209180U patent/TWM445302U/en not_active IP Right Cessation
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2013
- 2013-05-03 CN CN201320235867.6U patent/CN203457062U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI777206B (en) * | 2020-04-28 | 2022-09-11 | 大陸商艾科微電子(深圳)有限公司 | Synchronous rectifier controller and control method thereof |
US11532992B2 (en) | 2020-04-28 | 2022-12-20 | Ark Semiconductor Corp. Ltd. | Synchronous rectifier controller and control method thereof |
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CN203457062U (en) | 2014-02-26 |
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