TWM445244U - Inductance element - Google Patents
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- TWM445244U TWM445244U TW101215867U TW101215867U TWM445244U TW M445244 U TWM445244 U TW M445244U TW 101215867 U TW101215867 U TW 101215867U TW 101215867 U TW101215867 U TW 101215867U TW M445244 U TWM445244 U TW M445244U
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Description
本創作是有關於一種被動電子元件(passive electronic component),且特別是有關於一種電感元件(inductor)。The present invention relates to a passive electronic component, and in particular to an inductor.
現今有些電感元件包括磁芯(magnetic core)與多條捲繞(wrapping)於此磁芯的繞線(winding),其中這些繞線多半是以手工方式捲繞在磁芯上,以形成線圈迴路(coil circuit)。然而,這種手工方式不僅費時,而且容易製作出錯誤的繞線,例如繞線的圈數不足或過多,或是繞線的捲繞方向錯誤,從而製造出不良的電感元件。此外,對於小型電感元件而言,由於小型電感元件具有小體積的磁芯,所以很難採用手工方式在此磁芯上捲繞多條繞線。Some inductive components today include a magnetic core and a plurality of windings that are wound onto the magnetic core, wherein the windings are mostly manually wound on the magnetic core to form a coil loop. (coil circuit). However, this manual method is not only time consuming, but also it is easy to make a wrong winding, for example, the number of turns of the winding is insufficient or excessive, or the winding direction of the winding is wrong, thereby producing a defective inductance element. In addition, for a small inductive component, since a small inductive component has a small-volume magnetic core, it is difficult to manually wind a plurality of windings on the magnetic core.
本創作提供一種電感元件,其線圈迴路是由多個連接墊與多條導線連接而形成。The present invention provides an inductive component in which a coil loop is formed by connecting a plurality of connection pads to a plurality of wires.
本創作提出一種電感元件,其包括多條第一導線、多條第二導線、一感磁件以及一第一模封件。這些連接墊位於感磁件的周圍,其中這些連接墊與感磁件皆位在這些第一導線與這些第二導線之間。各條第一導線跨過感磁件而連接其中二個連接墊,而各條第二導線跨過感磁件而連接其中二個連接墊,以形成一捲繞於感磁件的線圈迴路。第一模封件覆蓋感磁件、這些第一導線以及這些連接墊。各 個連接墊具有一未被第一模封件覆蓋的平面,其連接第二導線。The present invention proposes an inductive component comprising a plurality of first wires, a plurality of second wires, a magnetic sensing member and a first molding member. The connection pads are located around the magnetic sensitive component, wherein the connection pads and the magnetic sensitive component are located between the first wires and the second wires. Each of the first wires connects the two connection pads across the magnetic sensitive component, and each of the second wires connects the two connection pads across the magnetic sensitive component to form a coil loop wound around the magnetic sensitive component. The first mold cover covers the magnetic sensing member, the first wires, and the connection pads. each The connection pads have a plane that is not covered by the first mold member and that connects the second wires.
基於上述,在本創作的電感元件中,線圈迴路是由這些連接墊、這些第一導線以及這些第二導線連接而形成,其中線圈迴路捲繞於感磁件,以使電感元件能產生感應電動勢(induced electromotive force)而得以運作。Based on the above, in the inventive inductive component, the coil circuit is formed by connecting the connection pads, the first wires and the second wires, wherein the coil circuit is wound around the magnetic sensing component to enable the inductive component to generate an induced electromotive force It is operated by (induced electromotive force).
為讓本創作之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。In order to make the above features and advantages of the present invention more comprehensible, the following detailed description of the embodiments and the accompanying drawings will be described below.
圖1A是本創作一實施例之電感元件的俯視示意圖,而圖1B是圖1A中沿線I-I剖面所繪示的剖面示意圖。請參閱圖1A與圖1B,電感元件100包括一感磁件110、多個連接墊120、多條第一導線130a與多條第二導線130b。這些連接墊120連接這些第一導線130a與這些第二導線130b,以形成捲繞於感磁件110的線圈迴路。當電流通入上述線圈迴路時,電感元件100會產生感應電動勢而運作。1A is a top plan view of an inductor element according to an embodiment of the present invention, and FIG. 1B is a cross-sectional view taken along line I-I of FIG. 1A. Referring to FIG. 1A and FIG. 1B , the inductance component 100 includes a magnetic sensing component 110 , a plurality of connection pads 120 , a plurality of first wires 130 a and a plurality of second wires 130 b . The connection pads 120 connect the first wires 130a and the second wires 130b to form a coil loop wound around the magnetic sensor 110. When a current flows into the coil circuit described above, the inductor element 100 generates an induced electromotive force to operate.
感磁件110可為環狀塊體(如圖1A所示)或長條狀塊體,且感磁件110是由鐵磁性材料(ferromagnetic material)或鐵氧磁性材料(ferrimagnetic material)所製成。當感磁件110是由鐵磁性材料製成時,感磁件110可以是金屬塊體,其材料例如是鐵、鈷、鎳或鎳鐵合金等鐵磁性金屬。當感磁件110是由鐵氧磁性材料所製成時,感磁件110可以是陶瓷塊體,其例如含有氧化鐵等鐵氧磁性材料。The magnetic sensing component 110 can be an annular block (as shown in FIG. 1A) or an elongated block, and the magnetic sensing component 110 is made of a ferromagnetic material or a ferrimagnetic material. . When the magnetic sensing member 110 is made of a ferromagnetic material, the magnetic sensing member 110 may be a metal block, and the material thereof is, for example, a ferromagnetic metal such as iron, cobalt, nickel or nickel-iron alloy. When the magnetic sensing member 110 is made of a ferrite material, the magnetic sensing member 110 may be a ceramic block containing, for example, a ferromagnetic material such as iron oxide.
這些連接墊120位於感磁件110的周圍。詳細而言,在圖1A與圖1B所示的實施例中,感磁件110為環狀塊體,所以感磁件110會圍繞一環口H1,其中一些連接墊120位在環口H1內,而其他這些連接墊120則位在環口H1外。換句話說,一些連接墊120位在感磁件110的內側,而另一些連接墊120位在感磁件110的外側。此外,這些連接墊120可沿著感磁件110而呈雙同心圓狀(two concentric circles)排列,如圖1A所示。These connection pads 120 are located around the magnetic sensitive component 110. In detail, in the embodiment shown in FIG. 1A and FIG. 1B, the magnetic sensing component 110 is an annular block, so the magnetic sensing component 110 will surround a ring opening H1, and some of the connecting pads 120 are located in the ring mouth H1. The other connecting pads 120 are located outside the ring mouth H1. In other words, some of the connection pads 120 are located on the inner side of the magnetic sensitive component 110, while other connection pads 120 are located on the outer side of the magnetic sensitive component 110. Moreover, the connection pads 120 can be arranged in a two concentric circles along the magnetic sensing member 110, as shown in FIG. 1A.
這些第一導線130a配置在感磁件110的上方,而這些第二導線130b配置在感磁件110的下方,其中各條第一導線130a與各條第二導線130b皆為金屬膜層,其形成方法可以包括沉積(deposition)、微影(photolithography)與蝕刻(etching),其中上述沉積可以是電鍍(electroplating)、無電電鍍(electroless plating)或濺鍍(sputtering)。The first wires 130a are disposed above the magnetic sensing device 110, and the second wires 130b are disposed under the magnetic sensing device 110. The first conductive wires 130a and the second conductive wires 130b are each a metal film layer. The formation method may include deposition, photolithography, and etching, wherein the deposition may be electroplating, electroless plating, or sputtering.
這些連接墊120與感磁件110皆位在這些第一導線130a與這些第二導線130b之間,而至少一個連接墊120連接在其中一條第一導線130a與其中一條第二導線130b之間。各條第一導線130a跨過感磁件110而連接其中二個連接墊120,而各條第二導線130b跨過感磁件110而連接其中二個連接墊120,以形成線圈迴路。The connecting pads 120 and the sensing component 110 are located between the first wires 130a and the second wires 130b, and the at least one connecting pad 120 is connected between one of the first wires 130a and one of the second wires 130b. Each of the first wires 130a connects the two connection pads 120 across the magnetic sensing member 110, and each of the second wires 130b connects the two connection pads 120 across the magnetic sensing member 110 to form a coil loop.
以圖1A與圖1B所示的實施例為例,各條第一導線130a會跨過感磁件110而連接其中一個位在環口H1內的連接墊120以及其中一個位在環口H1外的連接墊120,而 各條第二導線130b會跨過感磁件110而連接其中一個位在環口H1內的連接墊120以及其中一個位在環口H1外的連接墊120,從而形成捲繞於感磁件110的線圈迴路。Taking the embodiment shown in FIG. 1A and FIG. 1B as an example, each of the first wires 130a will connect one of the connection pads 120 located in the ring mouth H1 across the magnetic sensing member 110 and one of the positions is outside the ring mouth H1. Connection pad 120, and Each of the second wires 130b may connect one of the connection pads 120 located in the ring mouth H1 and one of the connection pads 120 located outside the ring mouth H1 across the magnetic sensing member 110, thereby forming a winding around the magnetic sensing member 110. The coil loop.
另外,電感元件100還包括一覆蓋感磁件110、這些第一導線130a以及這些連接墊120的第一模封件140a,而第一模封件140a能保護感磁件110、第一導線130a與連接墊120免於被外物傷害。此外,第一模封件140a具有電絕緣性(electric insulation)而不會與第一導線130a電性連接,所以電流不會經由第一模封件140a而在這些第一導線130a之間傳遞。In addition, the inductive component 100 further includes a first molding member 140a covering the magnetic sensing member 110, the first conductive wires 130a and the connecting pads 120, and the first molding member 140a can protect the magnetic sensing member 110 and the first conductive line 130a. And the connection pad 120 is protected from being damaged by foreign objects. In addition, the first mold member 140a has electrical insulation and is not electrically connected to the first wire 130a, so current is not transferred between the first wires 130a via the first mold member 140a.
雖然第一模封件140a覆蓋這些連接墊120,但第一模封件140a並沒有完全覆蓋連接墊120的所有表面。詳細而言,各個連接墊120具有一平面122,而從圖1B來看,平面122為連接墊120的底面(lower surface)。第一模封件140a覆蓋連接墊120的表面,例如覆蓋連接墊120的頂面(upper surface)與側面(side surfaee),但第一模封件140a卻未覆蓋連接墊120的底面,即沒有覆蓋平面122。此外,第二導線130b連接於連接墊120的平面122。Although the first mold member 140a covers the connection pads 120, the first mold member 140a does not completely cover all surfaces of the connection pads 120. In detail, each of the connection pads 120 has a flat surface 122, and as seen from FIG. 1B, the flat surface 122 is a lower surface of the connection pad 120. The first mold member 140a covers the surface of the connection pad 120, for example, covering the upper surface and the side surfaee of the connection pad 120, but the first mold member 140a does not cover the bottom surface of the connection pad 120, that is, there is no Cover plane 122. Further, the second wire 130b is connected to the plane 122 of the connection pad 120.
另外,這些平面122彼此切齊(be flush with),並且皆位於同一平面,所以這些連接墊120會彼此共平面(coplanar)。以圖1B為例,這些連接墊120皆位於同一水平面(level)。此外,在圖1B的實施例中,這些平面122更可以與第一模封件140a的底面142a切齊。Additionally, the planes 122 are flush with each other and are all in the same plane, so the connection pads 120 will be coplanar with each other. Taking FIG. 1B as an example, these connection pads 120 are all at the same level. Moreover, in the embodiment of FIG. 1B, the planes 122 may be more aligned with the bottom surface 142a of the first mold member 140a.
必須說明的是,上述所謂的切齊與共平面是指實質上切齊與實質上共平面。詳細而言,在不刻意讓這些連接墊120不共平面,平面122與底面142a不切齊的前提下,這些連接墊120難免會受到正常製造過程中不可避免的誤差所影響,導致這些平面122會些許地不切齊,即這些連接墊120會些許地不共平面,平面122與底面142a會些許地不切齊,而上述所謂的實質上切齊與實質上共平面涵蓋這種非刻意的不切齊與不共平面。此外,以下所稱的共平面與切齊也涵蓋這種非刻意的不切齊與不共平面。It should be noted that the above-mentioned so-called tangent and coplanar means substantially tangential and substantially coplanar. In detail, without deliberately making the connection pads 120 not coplanar, the plane 122 and the bottom surface 142a are not aligned, the connection pads 120 are inevitably affected by the inevitable errors in the normal manufacturing process, resulting in these planes 122. Some of the connection pads 120 may be somewhat non-planar, the plane 122 and the bottom surface 142a may be slightly misaligned, and the so-called substantially aligned and substantially coplanar covers such unintentional Not aligned and not coplanar. In addition, the coplanarity and aligning referred to below also cover such unintentional inconsistencies and non-coplanarities.
值得一提的是,當感磁件110為陶瓷塊體時,感磁件110可具有電絕緣性,而連接墊120、第一導線130a以及第二導線130b可接觸感磁件110,並且不與感磁件110電性導通。如此,當電流在連接墊120、第一導線130a以及第二導線130b傳遞時,感磁件110不會與第一導線130a及第二導線130b電性導通,即第一導線130a與第二導線130b二者與感磁件110之間不會發生短路。不過,當感磁件110為金屬塊體時,連接墊120、第一導線130a與第二導線130b不接觸感磁件110,以避免發生短路的情形。It is worth mentioning that when the magnetic sensing component 110 is a ceramic block, the magnetic sensing component 110 can be electrically insulated, and the connection pad 120, the first wire 130a and the second wire 130b can contact the magnetic sensing component 110, and It is electrically connected to the magnetic sensitive component 110. As such, when the current is transmitted through the connection pad 120, the first wire 130a, and the second wire 130b, the magnetic sensing component 110 is not electrically connected to the first wire 130a and the second wire 130b, that is, the first wire 130a and the second wire. There is no short circuit between the two of the 130b and the magnetic sensitive component 110. However, when the magnetic sensing component 110 is a metal block, the connection pad 120, the first wire 130a and the second wire 130b do not contact the magnetic sensing component 110 to avoid a short circuit.
在本實施例中,電感元件100可更包括一第一絕緣層160與一連接感磁件110的絕緣接合層150。絕緣接合層150位在感磁件110與這些第二導線130b之間,並能將感磁件110與第二導線130b分開,以使感磁件110不與第二導線130b接觸。同樣地,第一絕緣層160位在這些第一導 線130a與感磁件110之間,且也能將第一導線130a與感磁件110分開,以使感磁件110不與第一導線130a接觸。In this embodiment, the inductive component 100 can further include a first insulating layer 160 and an insulating bonding layer 150 connecting the magnetic sensing component 110. The insulating bonding layer 150 is located between the magnetic sensing component 110 and the second conductive wires 130b, and can separate the magnetic sensing component 110 from the second conductive wire 130b so that the magnetic sensing component 110 does not contact the second conductive wire 130b. Similarly, the first insulating layer 160 is located at these first leads The first wire 130a is separated from the magnetic sensitive component 110 between the wire 130a and the magnetic sensitive component 110, so that the magnetic sensitive component 110 does not contact the first conductive wire 130a.
由此可知,即使感磁件110為金屬塊體,絕緣接合層150與第一絕緣層160能將感磁件110、第一導線130a以及第二導線130b彼此分開,以使感磁件110、第一導線130a與第二導線130b彼此不會電性接觸。如此,絕緣接合層150與第一絕緣層160能幫助感磁件110、第一導線130a以及第二導線130b彼此電性絕緣。It can be seen that even if the magnetic sensing component 110 is a metal block, the insulating bonding layer 150 and the first insulating layer 160 can separate the magnetic sensing component 110, the first conductive line 130a and the second conductive line 130b from each other, so that the magnetic sensing component 110, The first wire 130a and the second wire 130b are not in electrical contact with each other. As such, the insulating bonding layer 150 and the first insulating layer 160 can help the magnetic sensitive component 110, the first conductive line 130a, and the second conductive line 130b to be electrically insulated from each other.
在本實施例中,這些第一導線130a覆蓋第一絕緣層160。不過,各條第一導線130a是局部覆蓋第一絕緣層160,而非全面性地覆蓋第一絕緣層160。所以,在移除第一模封件140a之後,這些第一導線130a以及部分第一絕緣層160會裸露出來。In the present embodiment, the first wires 130a cover the first insulating layer 160. However, each of the first wires 130a partially covers the first insulating layer 160 instead of covering the first insulating layer 160 in a comprehensive manner. Therefore, after the first molding 140a is removed, the first wires 130a and a portion of the first insulating layer 160 are exposed.
此外,由於第一導線130a與第二導線130b皆為可用例如電鍍、無電電鍍或濺鍍等沉積而形成的金屬膜層,因此第一導線130a共形地(conformally)覆蓋第一絕緣層160,而第二導線130b共形地附著於(coating)平面122與底面142a。因為平面122與底面142a切齊,所以各條第一導線130a的電流路徑長度會大於各條第二導線130b的電流路徑長度,其中第一導線130a的電流路徑長度大約等於長度L11加上二倍長度L12的總和,而第二導線130b的電流路徑長度大約等於長度L21,如圖1B所示。In addition, since the first conductive line 130a and the second conductive line 130b are metal film layers formed by deposition such as electroplating, electroless plating, or sputtering, the first conductive line 130a conformally covers the first insulating layer 160, The second wire 130b conformally adheres to the plane 122 and the bottom surface 142a. Because the plane 122 is aligned with the bottom surface 142a, the current path length of each of the first wires 130a is greater than the current path length of each of the second wires 130b, wherein the current path length of the first wire 130a is approximately equal to the length L11 plus two times. The sum of the lengths L12, and the current path length of the second wire 130b is approximately equal to the length L21, as shown in Fig. 1B.
特別一提的是,電感元件100還可以包括一保護層 170,而保護層170覆蓋第一模封件140a的底面142a以及這些第二導線130b,以保護這些第二導線130b,其中保護層170例如是防焊層(solder mask)。不過,須說明的是,即使電感元件100未包括保護層170,仍不影響電感元件100的整體功能,所以在其他實施例中,電感元件100可以不包括任何保護層170。In particular, the inductive component 100 can also include a protective layer 170, and the protective layer 170 covers the bottom surface 142a of the first mold member 140a and the second wires 130b to protect the second wires 130b, wherein the protective layer 170 is, for example, a solder mask. However, it should be noted that even if the inductive component 100 does not include the protective layer 170, the overall function of the inductive component 100 is not affected, so in other embodiments, the inductive component 100 may not include any protective layer 170.
圖1C是圖1A中沿線II-II剖面所繪示的剖面示意圖。請參閱圖1A與圖1C,電感元件100還可包括二個外部接墊181p、182p以及至少二條連線181t、182t,其中連線181t連接外部接墊181p與其中一個連接墊120,而連線182t連接外部接墊182p與另一個連接墊120。1C is a schematic cross-sectional view taken along line II-II of FIG. 1A. Referring to FIG. 1A and FIG. 1C , the inductor component 100 further includes two external pads 181p and 182p and at least two wires 181t and 182t. The wire 181t connects the external pads 181p and one of the connection pads 120, and is connected. The 182t connects the external pads 182p to the other connection pads 120.
保護層170會暴露這些外部接墊181p、182p,以使外部接墊181p、182p可以經由例如焊球(solder ball)等焊料塊(solder,未繪示)來電性連接線路板(未繪示)。如此,從線路板而來的電信號能輸入至電感元件100,讓電感元件100得以運作。The protective layer 170 exposes the external pads 181p, 182p so that the external pads 181p, 182p can be electrically connected to the circuit board (not shown) via solder bumps (not shown) such as solder balls. . Thus, an electrical signal from the board can be input to the inductive component 100, allowing the inductive component 100 to operate.
此外,在本實施例中,當保護層170為防焊層時,保護層170可局部覆蓋外部接墊182p,以形成防焊層定義(Solder Mask Defined,SMD)類型的接墊,而保護層170也可不覆蓋外部接墊181p,並完全暴露出外部接墊181p,以形成非防焊層定義(Non-Solder Mask Defined,NSMD)類型的接墊。不過,在其他實施例中,外部接墊182p也可以變更成非防焊層定義類型的接墊,而外部接墊181p也可 以變更成防焊層定義類型的接墊。In addition, in the embodiment, when the protective layer 170 is a solder resist layer, the protective layer 170 may partially cover the external pads 182p to form pads of the Solder Mask Defined (SMD) type, and the protective layer The 170 may also not cover the external pads 181p and completely expose the external pads 181p to form a non-solder mask defined (NSMD) type of pads. However, in other embodiments, the external pads 182p may also be changed to pads of a non-solderproof layer definition type, and the external pads 181p may also be To change the pad to the type defined by the solder mask.
這些連線181t、182t與這些外部接墊181p、182p皆可為金屬膜層,其中連線182t與外部接墊182p可以是單層膜,並都具有上平面S1,而連線181t與外部接墊181p可以是雙層膜,即外部接墊181p與連線181t二者包括彼此堆疊的第一金屬層M1與第二金屬層M2。The wires 181t and 182t and the external pads 181p and 182p may each be a metal film layer, wherein the wires 182t and the external pads 182p may be a single layer film, and both have an upper plane S1, and the wires 181t are connected to the outside. The pad 181p may be a two-layer film, that is, both the external pad 181p and the wire 181t include the first metal layer M1 and the second metal layer M2 stacked on each other.
第一金屬層M1與第二金屬層M2之間存有一界面F1,其中第一金屬層M1內埋於第一模封件140a中,而第二金屬層M2凸出於第一模封件140a的底面142a。外部接墊182p、連線182t以及第二導線130b可彼此共平面,即上平面S1與第二導線130b的上平面132b切齊,而界面F1也可與上平面S1以及底面142a切齊。An interface F1 exists between the first metal layer M1 and the second metal layer M2, wherein the first metal layer M1 is buried in the first molding member 140a, and the second metal layer M2 is protruded from the first molding member 140a. The bottom surface 142a. The outer pads 182p, the wires 182t, and the second wires 130b may be coplanar with each other, that is, the upper plane S1 is aligned with the upper plane 132b of the second wire 130b, and the interface F1 may be aligned with the upper plane S1 and the bottom surface 142a.
圖1D是圖1A中電感元件的感磁件的立體示意圖。請參閱圖1D,感磁件110的形狀為環形體,其可以是一種環體(toroid)。也就是說,感磁件110的形狀可以像是甜甜圈形狀。在圖1D所示的感磁件110中,感磁件110的截面形狀可為矩形,如圖1B所示。不過,在其他實施例中,感磁件110的截面形狀也可以是矩形以外的其他形狀。1D is a perspective view of the magnetic sensing component of the inductive component of FIG. 1A. Referring to FIG. 1D, the shape of the magnetic sensing component 110 is an annular body, which may be a toroid. That is, the shape of the magnetic sensing member 110 may be like a donut shape. In the magnetic sensing member 110 shown in FIG. 1D, the cross-sectional shape of the magnetic sensing member 110 may be a rectangle as shown in FIG. 1B. However, in other embodiments, the cross-sectional shape of the magnetic sensing member 110 may also be other shapes than rectangular.
請參閱圖2A,其繪示出另一實施例中的感磁件210。具體而言,在圖1A與圖1B所示的電感元件100中,圖1A與圖1B所示的感磁件110可以更換成感磁件210,其中感磁件210的形狀也為環體,但是感磁件210的截面形狀卻是圓形或橢圓形(如圖2A所示)。所以,與圖1D中的感 磁件110相比,感磁件210的形狀更像甜甜圈形狀。Please refer to FIG. 2A, which illustrates the magnetic sensing component 210 in another embodiment. Specifically, in the inductive component 100 shown in FIG. 1A and FIG. 1B, the magnetic sensing component 110 shown in FIG. 1A and FIG. 1B can be replaced with the magnetic sensing component 210, wherein the shape of the magnetic sensing component 210 is also a ring body. However, the cross-sectional shape of the magnetic sensing member 210 is circular or elliptical (as shown in Fig. 2A). So, with the feeling in Figure 1D Compared to the magnetic member 110, the shape of the magnetic sensing member 210 is more like a donut shape.
圖2B是本創作另一實施例之電感元件的感磁件的立體示意圖。請參閱圖2B,除了形狀為環體的感磁件210之外,圖1A與圖1B中的感磁件110也可以更換成形狀為方框體的感磁件310。所以,電感元件100不一定只能採用形狀為環體的感磁件110或210。此外,感磁件310的截面形狀可以是矩形(如圖2B所示)、圓形或橢圓形。2B is a perspective view of a magnetic sensitive component of an inductive component of another embodiment of the present invention. Referring to FIG. 2B, in addition to the magnetic sensitive component 210 shaped as a ring body, the magnetic sensing component 110 of FIGS. 1A and 1B can also be replaced with a magnetic sensitive component 310 shaped as a square. Therefore, the inductive component 100 does not necessarily have to use the magnetic sensing member 110 or 210 in the shape of a ring. Further, the cross-sectional shape of the magnetic sensing member 310 may be a rectangle (as shown in FIG. 2B), a circular shape, or an elliptical shape.
電感元件100的製造方法有多種,而以下將配合圖3A至圖3G來舉例說明電感元件100的製造方法。There are various manufacturing methods of the inductance element 100, and a method of manufacturing the inductance element 100 will be exemplified below with reference to FIGS. 3A to 3G.
圖3A至圖3G是製造圖1B中電感元件的剖面流程示意圖。請參閱圖3A,首先,提供一金屬膜層12a,其中金屬膜層12a配置在一承載板12c上方,而一連接層12b連接在金屬膜層12a與承載板12c之間,以使金屬膜層12a能固定在承載板12c上方。3A to 3G are schematic cross-sectional views showing the manufacture of the inductance element of Fig. 1B. Referring to FIG. 3A, first, a metal film layer 12a is provided, wherein the metal film layer 12a is disposed above a carrier plate 12c, and a connection layer 12b is connected between the metal film layer 12a and the carrier plate 12c to form a metal film layer. 12a can be fixed above the carrier plate 12c.
金屬膜層12a可為金屬箔片,其例如是銅箔、鋁箔、銀箔或錫箔。連接層12b可採用黏合(sticking)的方式來連接金屬膜層12a與承載板12c,而連接層12b可為高分子材料層,其材料例如是聚醯亞胺(Polyimide,PI)或聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET)。承載板12c在本實施例中的作用是承載金屬膜層12a,而承載板12c可為堅硬的板材,例如金屬板、玻璃板或陶瓷板。The metal film layer 12a may be a metal foil, which is, for example, a copper foil, an aluminum foil, a silver foil or a tin foil. The connecting layer 12b can be connected to the metal film layer 12a and the carrier plate 12c by means of a sticking, and the connecting layer 12b can be a polymer material layer, such as polyimide (PI) or poly(p-phenylene). Polyethylene Terephthalate (PET). The carrier plate 12c functions in the present embodiment to carry the metal film layer 12a, and the carrier plate 12c can be a rigid plate material such as a metal plate, a glass plate or a ceramic plate.
值得一提的是,在其他實施例中,金屬膜層12a可以接合(bonding)在承載板12c上,並且接觸及連接承載板 12c。因此,即使沒有連接層12b,金屬膜層12a也可以直接附著在承載板12c上。所以,圖3A中的連接層12b僅供舉例說明,並非限定本創作。It is worth mentioning that in other embodiments, the metal film layer 12a can be bonded on the carrier board 12c and contact and connect the carrier board 12c. Therefore, even if the connection layer 12b is not provided, the metal film layer 12a can be directly attached to the carrier plate 12c. Therefore, the connection layer 12b in FIG. 3A is for illustrative purposes only and is not intended to limit the creation.
請參閱圖3A與圖3B,接著,移除部分金屬膜層12a,以形成這些連接墊120以及金屬底層124a,而這些連接墊120皆配置在金屬底層124a上。詳細而言,形成連接墊120以及金屬底層124a的方法可以是對金屬膜層12a進行圖案化流程,其中此圖案化流程可以是微影與蝕刻,或雷射燒蝕(laser ablation),而上述蝕刻例如是溼蝕刻或乾蝕刻。Referring to FIG. 3A and FIG. 3B, a portion of the metal film layer 12a is removed to form the connection pads 120 and the metal underlayer 124a, and the connection pads 120 are disposed on the metal underlayer 124a. In detail, the method of forming the connection pad 120 and the metal underlayer 124a may be a patterning process of the metal film layer 12a, wherein the patterning process may be lithography and etching, or laser ablation, and the above The etching is, for example, wet etching or dry etching.
請參閱圖3C,接著,將感磁件110固定在金屬底層124a上方,其中感磁件110可經由絕緣接合層150而固定在金屬底層124a上方。絕緣接合層150可黏合感磁件110與金屬底層124a,其中絕緣接合層150可為高分子材料層,其材料例如是聚醯亞胺或聚對苯二甲酸乙二酯。所以,構成絕緣接合層150與連接層12b二者的材料可以相同或相似。Referring to FIG. 3C, the magnetic sensitive component 110 is then fixed over the metal base layer 124a, wherein the magnetic sensing component 110 can be fixed over the metal base layer 124a via the insulating bonding layer 150. The insulating bonding layer 150 may bond the magnetic sensing component 110 and the metal underlayer 124a, wherein the insulating bonding layer 150 may be a polymer material layer, such as polyimide or polyethylene terephthalate. Therefore, the materials constituting both the insulating bonding layer 150 and the connecting layer 12b may be the same or similar.
請參閱圖3D,之後,在感磁件110上依序形成第一絕緣層160與這些第一導線130a,其中第一導線130a的形成方法可以是依序進行沉積、微影以及蝕刻,其中沉積例如是電鍍、無電電鍍或濺鍍。此外,第一絕緣層160可以是上述用於形成第一導線130a的微影之後所留下來的光阻。Referring to FIG. 3D, the first insulating layer 160 and the first conductive lines 130a are sequentially formed on the magnetic sensing member 110. The first conductive lines 130a may be formed by sequential deposition, lithography, and etching, wherein deposition is performed. For example, electroplating, electroless plating or sputtering. Further, the first insulating layer 160 may be a photoresist left after the lithography for forming the first conductive line 130a described above.
請參閱圖3E,接著,形成第一模封件140a,其覆蓋感磁件110、這些第一導線130a、這些連接墊120以及第一絕緣層160,其中第一模封件140a可以利用模具來形成, 而第一模封件140a的主要成份可以是樹脂(resin)、環氧樹脂(epoxy)或其他高分子材料。Referring to FIG. 3E, a first molding member 140a is formed, which covers the magnetic sensing member 110, the first conductive wires 130a, the connection pads 120, and the first insulating layer 160, wherein the first molding member 140a can utilize a mold form, The main component of the first mold member 140a may be a resin, an epoxy or other polymer material.
請參閱圖3F,在形成第一模封件140a之後,移除連接層12b與承載板12c,以使絕緣接合層150、第一絕緣層160、連接墊120的平面122以及第一模封件140a的底面142a裸露出來,其中承載板12c可以用剝離或蝕刻的方式來移除,而上述蝕刻例如是溼蝕刻。由於連接層12b可為高分子材料層,因此連接層12b可以用化學藥液,例如有機溶劑,來溶解而得以被移除。Referring to FIG. 3F, after the first molding 140a is formed, the connecting layer 12b and the carrier 12c are removed to make the insulating bonding layer 150, the first insulating layer 160, the plane 122 of the bonding pad 120, and the first molding. The bottom surface 142a of the 140a is exposed, wherein the carrier plate 12c can be removed by peeling or etching, and the etching is, for example, wet etching. Since the connection layer 12b may be a polymer material layer, the connection layer 12b may be dissolved by a chemical liquid such as an organic solvent to be removed.
請參閱圖3G,接著,在感磁件110的下方形成這些第二導線130b,其中形成這些第二導線130b的方法可以相同於形成這些第一導線130a的方法。至此,這些連接墊120連接這些第一導線130a與這些第二導線130b而形成捲繞於感磁件110的線圈迴路,而電感元件100大致上已製造完成。此外,在形成第二導線130b之後,可以形成圖1B所示的保護層170。Referring to FIG. 3G, these second wires 130b are formed under the magnetic sensing member 110, and the method of forming the second wires 130b may be the same as the method of forming the first wires 130a. To this end, the connection pads 120 connect the first wires 130a and the second wires 130b to form a coil loop wound around the magnetic sensing member 110, and the inductance component 100 is substantially completed. Further, after the second wire 130b is formed, the protective layer 170 shown in FIG. 1B may be formed.
圖4A至圖4B是製造本創作另一實施例之電感元件的剖面流程示意圖。請先參閱圖4B,本實施例的電感元件200與前述實施例的電感元件100二者結構相似,所以二者相同的特徵則不再重複敘述,而以下主要介紹二者的差異:電感元件200不僅包括一層第一絕緣層160a,而且還包括一層第二絕緣層160b。4A to 4B are schematic cross-sectional views showing the manufacture of an inductance element of another embodiment of the present invention. Referring to FIG. 4B , the inductance component 200 of the present embodiment is similar in structure to the inductance component 100 of the foregoing embodiment, so the same features are not repeated, and the difference between the two is mainly described below: the inductance component 200 It includes not only a first insulating layer 160a but also a second insulating layer 160b.
第一絕緣層160a與前述實施例中的第一絕緣層160二 者結構、材料及製造方法都相同。第二絕緣層160b的材料及製造方法也與第一絕緣層160相同,且第二絕緣層160b也可為微影後的光阻。不過,第二絕緣層160b卻是位在這些第二導線230b與感磁件110之間,以使感磁件110被第一絕緣層160a與第二絕緣層160b包覆,如圖4B所示。The first insulating layer 160a is different from the first insulating layer 160 in the foregoing embodiment. The structure, materials and manufacturing methods are the same. The material and manufacturing method of the second insulating layer 160b are also the same as those of the first insulating layer 160, and the second insulating layer 160b may also be a photoresist after lithography. However, the second insulating layer 160b is located between the second wires 230b and the magnetic sensing member 110, so that the magnetic sensing member 110 is covered by the first insulating layer 160a and the second insulating layer 160b, as shown in FIG. 4B. .
由於第一絕緣層160a與第二絕緣層160b包覆感磁件110,因此當感磁件110為金屬塊體時,第一絕緣層160a與第二絕緣層160b能分開感磁件110與這些第一導線130a,以及分開感磁件110與這些第二導線230b。如此,第一絕緣層160a與第二絕緣層160b更能幫助感磁件110、第一導線130a以及第二導線230b彼此電性絕緣。Since the first insulating layer 160a and the second insulating layer 160b cover the magnetic sensing member 110, when the magnetic sensing member 110 is a metal block, the first insulating layer 160a and the second insulating layer 160b can separate the magnetic sensing member 110 from these The first wire 130a, and the magnetic sensitive component 110 and the second wire 230b are separated. As such, the first insulating layer 160a and the second insulating layer 160b can further help the magnetic sensitive component 110, the first conductive line 130a, and the second conductive line 230b to be electrically insulated from each other.
另外,值得一提的是,在圖4B所示的電感元件200中,感磁件110可以更換成圖2A中的感磁件210或圖2B中的感磁件310。所以,圖4B所示的感磁件110僅供舉例說明,並非限定本創作。In addition, it is worth mentioning that in the inductive component 200 shown in FIG. 4B, the magnetic sensing component 110 can be replaced with the magnetic sensing component 210 of FIG. 2A or the magnetic sensing component 310 of FIG. 2B. Therefore, the magnetic sensitive component 110 shown in FIG. 4B is for illustrative purposes only and is not intended to limit the creation.
請參閱圖4A,關於電感元件200的製造方法,其與電感元件100的製造方法相似,惟差異在於:在移除連接層12b與承載板12c(如圖3A所示)之後,先形成這些第二絕緣層160b,其中第二絕緣層160b的形成方法可以相同於第一絕緣層160的形成方法。Referring to FIG. 4A, the manufacturing method of the inductance element 200 is similar to the manufacturing method of the inductance element 100, except that the difference is that after the connection layer 12b and the carrier board 12c (as shown in FIG. 3A) are removed, these first forms are formed. The second insulating layer 160b, wherein the second insulating layer 160b is formed in the same manner as the first insulating layer 160.
請參閱圖4B,在形成第二絕緣層160b之後,形成多條連接這些連接墊120的第二導線230b。至此,電感元件200大致上已製造完成。形成第二導線230b的方法可相同 於形成第一導線130a的方法。例如,第二導線230b可以是依序進行沉積、微影以及蝕刻而形成,而第二絕緣層160b可以是上述用於形成第二導線230b的微影之後所留下來的光阻。此外,在形成第二導線230b之後,可以形成覆蓋這些第二導線230b的保護層170,如圖4B所示。Referring to FIG. 4B, after the second insulating layer 160b is formed, a plurality of second wires 230b connecting the connection pads 120 are formed. So far, the inductive component 200 has been substantially completed. The method of forming the second wire 230b can be the same A method of forming the first wire 130a. For example, the second wire 230b may be formed by sequential deposition, lithography, and etching, and the second insulating layer 160b may be the photoresist left after the lithography used to form the second wire 230b. Further, after the second wire 230b is formed, the protective layer 170 covering the second wires 230b may be formed as shown in FIG. 4B.
圖5A是本創作另一實施例之電感元件的立體示意圖,圖5B是圖5A中的電感元件的俯視示意圖,而圖5C是圖5B中沿線III-III剖面所繪示的剖面示意圖。請參閱圖5A至圖5C,本實施例的電感元件500與前述實施例的電感元件100二者結構相似,所以二者相同的特徵則不再重複敘述,而以下主要介紹二者的差異。5A is a schematic perspective view of an inductor element according to another embodiment of the present invention, FIG. 5B is a top plan view of the inductor element of FIG. 5A, and FIG. 5C is a cross-sectional view taken along line III-III of FIG. 5B. Referring to FIG. 5A to FIG. 5C , the inductance component 500 of the present embodiment is similar in structure to the inductance component 100 of the foregoing embodiment, so the same features are not repeated, and the differences between the two are mainly described below.
詳細而言,電感元件500包括一感磁件510、二個模封件、多個連接墊120、多條第一導線530a與多條第二導線530b,其中這二個模封件分別是第一模封件140a與第二模封件140b。不同於圖1B中的電感元件100,除了電感元件500包括二個模封件,這些第一導線530a與這些第二導線530b皆為鍵合導線(bonding wire)而不是金屬膜層。In detail, the inductive component 500 includes a magnetic sensing component 510, two molding components, a plurality of connection pads 120, a plurality of first wires 530a and a plurality of second wires 530b, wherein the two moldings are respectively A mold seal 140a and a second mold member 140b. Unlike the inductive component 100 of FIG. 1B, except that the inductive component 500 includes two mold members, the first conductors 530a and the second conductors 530b are both bonding wires rather than metal film layers.
第二模封件140b連接第一模封件140a,並且覆蓋這些第二導線530b。如此,第二模封件140b能保護第二導線530b與連接墊120免於被外物傷害。此外,與第一模封件140a相同的是,第二模封件140b也具有電絕緣性。不過,有別於第一模封件140a,第二模封件140b的厚度與第一模封件140a的厚度不同,其中第一模封件140a的厚 度L51大於第二模封件140b的厚度L52。The second mold member 140b connects the first mold member 140a and covers the second wire 530b. As such, the second mold member 140b can protect the second wire 530b and the connection pad 120 from being damaged by foreign objects. Further, like the first mold member 140a, the second mold member 140b is also electrically insulating. However, unlike the first mold member 140a, the thickness of the second mold member 140b is different from the thickness of the first mold member 140a, wherein the thickness of the first mold member 140a is thick. The degree L51 is greater than the thickness L52 of the second mold member 140b.
另外,電感元件500可更包括一絕緣接合層150與一支撐層590,其中感磁件510配置在支撐層590上方,而絕緣接合層150連接在感磁件510與支撐層590之間。支撐層590的材料可以相同於連接墊120的材料,且支撐層590與連接墊120二者可在同一道製造流程中同時形成,所以支撐層590與連接墊120二者都可以是金屬膜層。In addition, the inductive component 500 can further include an insulating bonding layer 150 and a supporting layer 590, wherein the magnetic sensing component 510 is disposed above the supporting layer 590, and the insulating bonding layer 150 is coupled between the magnetic sensing component 510 and the supporting layer 590. The material of the support layer 590 can be the same as the material of the connection pad 120, and both the support layer 590 and the connection pad 120 can be simultaneously formed in the same manufacturing process, so both the support layer 590 and the connection pad 120 can be a metal film layer. .
在本實施例中,支撐層590可與這些連接墊120彼此共平面。詳細而言,支撐層590具有一下平面592,而這些下平面592與這些連接墊120的平面122彼此切齊,且這些下平面592與這些平面122皆位於同一平面,以至於支撐層590會與連接墊120彼此共平面。此外,電感元件500可以不包括第一絕緣層160、160a與第二絕緣層160b。In the present embodiment, the support layer 590 can be coplanar with the connection pads 120. In detail, the support layer 590 has a lower plane 592, and the lower plane 592 and the plane 122 of the connection pads 120 are aligned with each other, and the lower planes 592 and the planes 122 are all in the same plane, so that the support layer 590 and The connection pads 120 are coplanar with each other. Further, the inductive element 500 may not include the first insulating layers 160, 160a and the second insulating layer 160b.
值得一提的是,在本實施例中,電感元件500可以包括支撐層590,但在其他實施例中,電感元件500也可以不包括任何支撐層590。因此,在此強調,圖5C所示的支撐層590僅供舉例說明,並非限定本創作。It is worth mentioning that in the present embodiment, the inductive component 500 may include the support layer 590, but in other embodiments, the inductive component 500 may not include any support layer 590. Therefore, it is emphasized herein that the support layer 590 shown in FIG. 5C is for illustrative purposes only and is not intended to limit the creation.
圖5D是圖5B中沿線IV-IV剖面所繪示的剖面示意圖。請參閱圖5B與圖5D,電感元件500更包括二個外部接墊580p以及至少二條連線,其中這些連線連接這些外部接墊580p以及這些連接墊120,且這些連線分別是連線581t與連線582t。不同於前述實施例,連線581t是鍵合導線,而連線582t是金屬膜層。不過,在其他實施例中,連 線581t與582t可以都是金屬膜層或鍵合導線,即連線581t與582t二者的類型可以彼此相同。Figure 5D is a schematic cross-sectional view taken along line IV-IV of Figure 5B. Referring to FIG. 5B and FIG. 5D, the inductor component 500 further includes two external pads 580p and at least two wires, wherein the wires connect the external pads 580p and the connection pads 120, and the wires are respectively connected by 581t. Connect with 582t. Unlike the foregoing embodiment, the wire 581t is a bonding wire, and the wire 582t is a metal film layer. However, in other embodiments, even Lines 581t and 582t may both be metal film layers or bonding wires, i.e., the types of wires 581t and 582t may be identical to each other.
另外,第二模封件140b局部暴露第一模封件140a的底面142a,而這些外部接墊580p位於第二模封件140b所暴露的底面142a,所以第二模封件140b也暴露這些外部接墊580p。此外,這些外部接墊580p與這些連接墊120彼此共平面,如圖5D所示。In addition, the second molding member 140b partially exposes the bottom surface 142a of the first molding member 140a, and the external bonding pads 580p are located on the bottom surface 142a exposed by the second molding member 140b, so the second molding member 140b also exposes the external portions. Pad 580p. Moreover, these external pads 580p and these connection pads 120 are coplanar with each other, as shown in Figure 5D.
在本實施例中,電感元件500可以更包括二個連接件690,而這些連接件690可為多根金屬柱體,例如是銅針或銀柱。這些連接件690分別連接這些外部接墊580p,其中各個連接件690相對於第一模封件140a的高度L53大於第二模封件140b的厚度L52。如此,這些連接件690能凸出於第二模封件140b的底面,以使電感元件500能採用表面接著技術(Surface Mounting Technology,SMT)來裝設(mount)在線路板上。In this embodiment, the inductive component 500 can further include two connectors 690, and the connectors 690 can be a plurality of metal cylinders, such as copper pins or silver posts. These connecting members 690 are respectively connected to the external pads 580p, wherein the height L53 of each of the connecting members 690 with respect to the first molding member 140a is greater than the thickness L52 of the second molding member 140b. As such, the connectors 690 can protrude from the bottom surface of the second molding 140b so that the inductive component 500 can be mounted on the wiring board by Surface Mounting Technology (SMT).
電感元件500的製造方法有多種,而以下將配合圖6A至圖6D來舉例說明電感元件500的製造方法。須說明的是,電感元件500的製造方法相似於電感元件100的製造方法,而以下主要介紹電感元件100與500二者製造方法的差異。至於電感元件100與500二者製造方法的相同特徵,則不再重複敘述。There are various manufacturing methods of the inductance element 500, and a method of manufacturing the inductance element 500 will be exemplified below with reference to FIGS. 6A to 6D. It should be noted that the manufacturing method of the inductance element 500 is similar to the manufacturing method of the inductance element 100, and the differences of the manufacturing methods of the inductance elements 100 and 500 are mainly described below. As for the same features of the manufacturing methods of the inductance elements 100 and 500, the description will not be repeated.
圖6A至圖6D是製造圖5C中電感元件的剖面流程示意圖。請參閱圖6A,首先,形成這些連接墊120與支撐層 590在承載板12c上方,其中連接層12b連接在這些連接墊120與承載板12c之間,以使連接墊120與支撐層590被固定在承載板12c上方。不過,在其他實施例中,連接墊120與支撐層590也可以直接接合在承載板12c上,並且接觸承載板12c。6A to 6D are schematic cross-sectional views showing the manufacture of the inductance element of Fig. 5C. Referring to FIG. 6A, first, these connection pads 120 and the support layer are formed. 590 is above the carrier plate 12c, wherein the connection layer 12b is connected between the connection pads 120 and the carrier plate 12c such that the connection pads 120 and the support layer 590 are fixed above the carrier plate 12c. However, in other embodiments, the connection pad 120 and the support layer 590 may also be directly bonded to the carrier plate 12c and contact the carrier plate 12c.
連接墊120與支撐層590可以是移除部分金屬膜層而形成,其中此金屬膜層可以是圖3A中的金屬膜層12a,或是厚度比金屬膜層12a薄的金屬膜層,而移除部分金屬膜層的方法可用微影與蝕刻,或雷射燒蝕。有別於圖3A至圖3B中移除部分金屬膜層12a的方法,在形成圖6A中的連接墊120與支撐層590的過程中,當金屬膜層(例如金屬膜層12a)被移除之後,連接層12b會裸露出來,而這些連接墊120與支撐層590會彼此分開而不電性連接。The connection pad 120 and the support layer 590 may be formed by removing a portion of the metal film layer, wherein the metal film layer may be the metal film layer 12a in FIG. 3A or a metal film layer having a thickness thinner than the metal film layer 12a. A method other than a portion of the metal film layer may be lithographically and etched, or laser ablated. Different from the method of removing a portion of the metal film layer 12a in FIGS. 3A to 3B, in the process of forming the connection pad 120 and the support layer 590 in FIG. 6A, when the metal film layer (for example, the metal film layer 12a) is removed Thereafter, the connection layer 12b is exposed, and the connection pads 120 and the support layer 590 are separated from each other and are not electrically connected.
接著,將感磁件510固定在承載板12c上方,其中感磁件510可經由絕緣接合層150而固定在支撐層590上方。由於在其他實施例中,電感元件500可以不包括任何支撐層590,因此在沒有支撐層590與絕緣接合層150的條件下,感磁件510也可以直接配置在連接層12b上。Next, the magnetic sensing member 510 is fixed above the carrier plate 12c, wherein the magnetic sensing member 510 can be fixed above the supporting layer 590 via the insulating bonding layer 150. Since in other embodiments, the inductive component 500 may not include any of the support layers 590, the magnetic sensing component 510 may be disposed directly on the connection layer 12b without the support layer 590 and the insulating bonding layer 150.
請參閱圖6B,接著,依序形成這些第一導線530a與第一模封件140a,其中這些第一導線530a連接這些連接墊120,而第一導線530a可以是用打線接合(wire bonding)的方式而形成。第一模封件140a覆蓋感磁件510、這些第一導線530a、這些連接墊120以及支撐層590。Referring to FIG. 6B, the first wires 530a and the first moldings 140a are sequentially formed, wherein the first wires 530a are connected to the connection pads 120, and the first wires 530a may be wire bonded. Formed by the way. The first mold member 140a covers the magnetic sensing member 510, the first wires 530a, the connection pads 120, and the support layer 590.
請參閱圖6B與圖6C,在形成第一模封件140a之後,移除連接層12b與承載板12c,以使支撐層590與這些連接墊120裸露出來,其中移除連接層12b與承載板12c的方法已在前述實施例中詳細說明,故不再重複贅述。Referring to FIG. 6B and FIG. 6C, after the first mold member 140a is formed, the connection layer 12b and the carrier board 12c are removed to expose the support layer 590 and the connection pads 120, wherein the connection layer 12b and the carrier board are removed. The method of 12c has been described in detail in the foregoing embodiments, and thus the description thereof will not be repeated.
請參閱圖6D,接著,在感磁件510的下方形成這些第二導線530b,其中形成這些第二導線530b的方法可以相同於形成這些第一導線530a的方法。在形成第二導線530b之後,依序在第一模封件140a的下方形成第二模封件140b以及這些連接件690,以形成如圖5C所示的電感元件500。此外,為了使第二模封件140b能局部暴露第一模封件140a的底面142a(如圖5D所示),用於形成第一模封件140a與第二模封件140b的模具並不相同。Referring to FIG. 6D, these second wires 530b are formed under the magnetic sensing member 510, and the method of forming the second wires 530b may be the same as the method of forming the first wires 530a. After the second wire 530b is formed, the second mold member 140b and the connection members 690 are sequentially formed under the first mold member 140a to form the inductance element 500 as shown in FIG. 5C. In addition, in order to enable the second mold member 140b to partially expose the bottom surface 142a of the first mold member 140a (as shown in FIG. 5D), the mold for forming the first mold member 140a and the second mold member 140b is not the same.
綜上所述,本創作電感元件的線圈迴路是由多個連接墊與多條導線(即上述第一導線與第二導線)連接而形成,其中這些連接墊可以用微影與蝕刻,或是雷射燒蝕等圖案化流程來製成,而導線可以是經過微影與蝕刻的金屬膜層,或者是利用打線接合而形成的鍵合導線,所以本創作電感元件的線圈迴路是用上述圖案化流程,並且可搭配打線接合來製作而成。In summary, the coil circuit of the present inductive component is formed by connecting a plurality of connection pads and a plurality of wires (ie, the first wire and the second wire), wherein the connection pads can be lithographically and etched, or A patterning process such as laser ablation is performed, and the wire may be a metal film layer subjected to lithography and etching, or a bonding wire formed by wire bonding, so the coil circuit of the present inductive component is formed by the above pattern. Process, and can be made with wire bonding.
承上述,相較於習知以手工方式製作線圈迴路的電感元件而言,本創作的電感元件具有較短的製造時間以及較高的良率(yield),從而利於大量生產。此外,前述圖案化流程與打線接合皆適合用來製造小體積的電子元件(例如 封裝晶片),因而也適合用來製造小型電感元件。所以,本創作的電感元件可應用於小型電感元件的設計與製造。In view of the above, the inductive component of the present invention has a shorter manufacturing time and a higher yield than the conventional inductive component in which the coil circuit is manually fabricated, thereby facilitating mass production. In addition, the aforementioned patterning process and wire bonding are suitable for manufacturing small-sized electronic components (for example) Packaged wafers) are therefore also suitable for the fabrication of small inductive components. Therefore, the inventive inductive component can be applied to the design and manufacture of small inductor components.
以上所述僅為本創作的實施例,其並非用以限定本創作的專利保護範圍。任何熟習相像技藝者,在不脫離本創作的精神與範圍內,所作的更動及潤飾的等效替換,仍在本創作的專利保護範圍內。The above description is only an embodiment of the present invention, and is not intended to limit the scope of patent protection of the present invention. Anyone who is familiar with the art of the artist, within the spirit and scope of the creation, the equivalent of the change and retouching is still within the scope of the patent protection of this creation.
12a‧‧‧金屬膜層12a‧‧‧metal film
12b‧‧‧連接層12b‧‧‧Connection layer
12c‧‧‧承載板12c‧‧‧carrier board
100、200、500‧‧‧電感元件100, 200, 500‧‧‧Inductive components
110、210、310、510‧‧‧感磁件110, 210, 310, 510‧ ‧ magnetic sensitive parts
120‧‧‧連接墊120‧‧‧Connecting mat
122‧‧‧平面122‧‧‧ plane
124a‧‧‧金屬底層124a‧‧Metal bottom layer
130a、530a‧‧‧第一導線130a, 530a‧‧‧ first wire
130b、230b、530b‧‧‧第二導線130b, 230b, 530b‧‧‧ second conductor
132b、S1‧‧‧上平面132b, S1‧‧‧ upper plane
140a‧‧‧第一模封件140a‧‧‧First molded part
140b‧‧‧第二模封件140b‧‧‧Second mould seal
142a‧‧‧底面142a‧‧‧ bottom
150‧‧‧絕緣接合層150‧‧‧Insulation joint
160、160a‧‧‧第一絕緣層160, 160a‧‧‧ first insulation
160b‧‧‧第二絕緣層160b‧‧‧Second insulation
170‧‧‧保護層170‧‧‧Protective layer
181p、182p、580p‧‧‧外部接墊181p, 182p, 580p‧‧‧ external pads
181t、182t、581t、582t‧‧‧連線181t, 182t, 581t, 582t‧‧‧ connection
590‧‧‧支撐層590‧‧‧Support layer
592‧‧‧下平面592‧‧‧ Lower plane
690‧‧‧連接件690‧‧‧Connecting parts
F1‧‧‧界面F1‧‧‧ interface
H1‧‧‧環口H1‧‧‧ ring mouth
L11、L12、L21‧‧‧長度L11, L12, L21‧‧‧ length
L51、L52‧‧‧厚度L51, L52‧‧‧ thickness
L53‧‧‧高度L53‧‧‧ Height
M1、M2‧‧‧第一金屬層M1, M2‧‧‧ first metal layer
圖1A是本創作一實施例之電感元件的俯視示意圖。1A is a top plan view of an inductive component of an embodiment of the present invention.
圖1B是圖1A中沿線I-I剖面所繪示的剖面示意圖。Figure 1B is a cross-sectional view taken along line I-I of Figure 1A.
圖1C是圖1A中沿線II-II剖面所繪示的剖面示意圖。1C is a schematic cross-sectional view taken along line II-II of FIG. 1A.
圖1D是圖1A中電感元件的感磁件的立體示意圖。1D is a perspective view of the magnetic sensing component of the inductive component of FIG. 1A.
圖2A是本創作另一實施例之電感元件的感磁件的立體示意圖。2A is a perspective view of a magnetic sensing component of an inductive component of another embodiment of the present invention.
圖2B是本創作另一實施例之電感元件的感磁件的立體示意圖。2B is a perspective view of a magnetic sensitive component of an inductive component of another embodiment of the present invention.
圖3A至圖3G是製造圖1B中電感元件的剖面流程示意圖。3A to 3G are schematic cross-sectional views showing the manufacture of the inductance element of Fig. 1B.
圖4A至圖4B是製造本創作另一實施例之電感元件的剖面流程示意圖。4A to 4B are schematic cross-sectional views showing the manufacture of an inductance element of another embodiment of the present invention.
圖5A是本創作另一實施例之電感元件的立體示意圖。FIG. 5A is a perspective view of an inductor element according to another embodiment of the present invention.
圖5B是圖5A中的電感元件的俯視示意圖。Figure 5B is a top plan view of the inductive component of Figure 5A.
圖5C是圖5B中沿線III-III剖面所繪示的剖面示意圖。Figure 5C is a schematic cross-sectional view taken along line III-III of Figure 5B.
圖5D是圖5B中沿線IV-IV剖面所繪示的剖面示意圖。Figure 5D is a schematic cross-sectional view taken along line IV-IV of Figure 5B.
圖6A至圖6D是製造圖5C中電感元件的剖面流程示意圖。6A to 6D are schematic cross-sectional views showing the manufacture of the inductance element of Fig. 5C.
100‧‧‧電感元件100‧‧‧Inductive components
110‧‧‧感磁件110‧‧‧Magnetic parts
120‧‧‧連接墊120‧‧‧Connecting mat
122‧‧‧平面122‧‧‧ plane
130a‧‧‧第一導線130a‧‧‧First wire
130b‧‧‧第二導線130b‧‧‧second wire
132b‧‧‧上平面132b‧‧‧Upper plane
140a‧‧‧第一模封件140a‧‧‧First molded part
142a‧‧‧底面142a‧‧‧ bottom
150‧‧‧絕緣接合層150‧‧‧Insulation joint
160‧‧‧第一絕緣層160‧‧‧First insulation
170‧‧‧保護層170‧‧‧Protective layer
L11、L12、L21‧‧‧長度L11, L12, L21‧‧‧ length
Claims (22)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101215867U TWM445244U (en) | 2012-08-17 | 2012-08-17 | Inductance element |
| CN 201220467631 CN202957101U (en) | 2012-08-17 | 2012-09-13 | Inductive element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101215867U TWM445244U (en) | 2012-08-17 | 2012-08-17 | Inductance element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM445244U true TWM445244U (en) | 2013-01-11 |
Family
ID=48090931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101215867U TWM445244U (en) | 2012-08-17 | 2012-08-17 | Inductance element |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN202957101U (en) |
| TW (1) | TWM445244U (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112271168A (en) * | 2020-10-28 | 2021-01-26 | 广州立景创新科技有限公司 | Line structure |
-
2012
- 2012-08-17 TW TW101215867U patent/TWM445244U/en not_active IP Right Cessation
- 2012-09-13 CN CN 201220467631 patent/CN202957101U/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN202957101U (en) | 2013-05-29 |
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| Date | Code | Title | Description |
|---|---|---|---|
| MK4K | Expiration of patent term of a granted utility model |