TWM445124U - Active heat dissipation and light emitting device for Autonomous LED illumination - Google Patents

Active heat dissipation and light emitting device for Autonomous LED illumination Download PDF

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Publication number
TWM445124U
TWM445124U TW101214727U TW101214727U TWM445124U TW M445124 U TWM445124 U TW M445124U TW 101214727 U TW101214727 U TW 101214727U TW 101214727 U TW101214727 U TW 101214727U TW M445124 U TWM445124 U TW M445124U
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Taiwan
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power generation
led lighting
module
heat dissipation
thermoelectric power
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TW101214727U
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Chinese (zh)
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Huan-Liang Cai
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Univ Dayeh
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Description

自主式LED照明主動式散熱暨發電裝置Autonomous LED lighting active heat dissipation and power generation device

    本創作係關於一種兼具散熱及發電裝置,尤指可運用於LED照明模組的收集廢能及散熱冷卻的一種技術範疇。This creation is about a combination of heat dissipation and power generation devices, especially one that can be used in LED lighting modules to collect waste energy and heat dissipation.

    按,現今發光二極體(Light Emitting Diode以下簡稱LED)具備有高亮度、省電與使用壽命長之優點,且隨著LED模組能產生大功率,因此該LED已逐漸應用於各類照明設備,進而成為符合節能環保主題之主要光源,同時使用LED作為光源之照明用途也越來越廣泛,例如:路燈、車用照明、廣告燈箱、景觀裝飾等。
    但隨著功率、亮度越大之LED,其相對產生的熱量越高,若無法有效散除累積的熱量,除了會影響LED之光線照明品質外,嚴重時還可能造成LED之壞損,並縮短了LED之使用壽命,因此良好的散熱設計可以使LED呈現較佳之光線照明品質及延長發光二極體之使用壽命。
    然而,目前業界通用之散熱方式係在燈體8內設置一散熱片(Heat Sink)9來散發LED的廢熱,藉以降低LED的工作溫度,確保LED的壽命,具有散熱片的LED燈組如,如第4圖所示者。另對於表面黏著型(Surface-mounted device, SMD)LED使用波焊(Wave Soldering)、熔焊(Reflow Soldering)等焊接方法焊接在電路板,然而這種PCB板的熱傳係數較低、熱傳能力較差,降低LED與散熱片散熱的效能。
According to the current LED (Light Emitting Diode), it has the advantages of high brightness, power saving and long service life. With the LED module capable of generating high power, the LED has been gradually applied to various types of lighting. Equipment, and thus become the main light source in line with the theme of energy conservation and environmental protection, and the use of LED as a light source is also more and more widely used, such as: street lights, car lighting, advertising light boxes, landscape decoration and so on.
However, with the power and brightness of the LED, the higher the relative heat generated, if it can not effectively dissipate the accumulated heat, in addition to affecting the light quality of the LED, in serious cases, the LED may be damaged and shortened. The service life of the LED, so a good heat dissipation design can make the LED display better light illumination quality and extend the service life of the LED.
However, the heat dissipation method commonly used in the industry is to provide a heat sink 9 in the lamp body 8 to dissipate the waste heat of the LED, thereby reducing the operating temperature of the LED and ensuring the life of the LED, and the LED lamp group having the heat sink, for example, As shown in Figure 4. In addition, Surface-mounted device (SMD) LEDs are soldered to the board using soldering methods such as Wave Soldering and Reflow Soldering. However, such PCB boards have low heat transfer coefficient and heat transfer. Poor ability to reduce the heat dissipation of LEDs and heat sinks.

    申請人有鑑於此,乃秉持從事該項業務多年之經驗,經不斷研究、實驗,遂萌生設計一種自主式LED照明主動式散熱暨發電裝置。因此,本創作之主要目的在於:提供散熱效果佳的自主式LED照明主動式散熱暨發電裝置。本創作之次要目的在於:提供可收集廢熱再運用的自主式LED照明主動式散熱暨發電裝置。
    本創作人為實施上述目的,乃憑恃著長期對能源技術領域之研究與構思,而創作出一種自主式LED照明主動式散熱暨發電裝置,係包含有:一熱電發電模組,係該熱電發電模組得接設於前述LED照明模組的背面;及一散熱片,係該散熱片接設於前述熱電發電模組的下方;藉由該熱電發電模組接設於LED照明模組、散熱片之間,以收集LED照明模組的廢熱,並轉換成電能;又該熱電發電模組所轉換而成的電能係儲放於超級電容或充電電池之儲電裝置,以備不時之需。  又該熱電發電模組係在一冷輸入板、一熱輸入板之間裝設有複數塊N型半導體、P型半導體材料藉金屬導體聯成電偶對,其中該冷輸入板、熱輸入板皆設為絕緣陶瓷片,使該LED照明模組得到最佳的絕緣模組。
    另該自主式LED照明主動式散熱暨發電裝置,更包含一風扇,其中該風扇係安裝於散熱片的下方,且該熱電發電模組所轉換而成的電能供應該風扇,進而對該散熱片進行冷卻。 
 
In view of this, the applicant has been adhering to the experience of doing business for many years. After continuous research and experimentation, Yan Mengsheng designed an autonomous LED lighting active heat dissipation and power generation device. Therefore, the main purpose of this creation is to provide an autonomous LED lighting active heat dissipation and power generation device with good heat dissipation effect. The secondary purpose of this creation is to provide an autonomous LED lighting active heat dissipation and power generation device that can collect waste heat and reuse it.
In order to achieve the above objectives, the creator created a self-contained LED lighting active heat dissipation and power generation device based on long-term research and conception in the field of energy technology, which includes: a thermoelectric power generation module, which is the thermoelectric power generation module. The heat sink is connected to the bottom of the thermoelectric power module; and the heat generating module is connected to the LED lighting module and the heat sink. The waste heat of the LED lighting module is collected and converted into electric energy; and the electric energy converted by the thermoelectric power generation module is stored in a storage device of a super capacitor or a rechargeable battery, in case of need. The thermoelectric power generation module is provided with a plurality of N-type semiconductors and a P-type semiconductor material connected by a metal conductor into a pair of galvanic couples between a cold input board and a heat input board, wherein the cold input board and the heat input board are All are made of insulating ceramic sheets, so that the LED lighting module can get the best insulation module.
The self-contained LED lighting active heat dissipation and power generation device further includes a fan, wherein the fan is installed under the heat sink, and the electric energy converted by the thermoelectric power module supplies the fan, and the heat sink is further Cool down.

    為進一步說明本創作上述目的、所運用技術手段及其達成功效,本創作人將舉較佳實施例予以詳細說明如后:
    首先,請參閱第1圖及第2圖所示者,係為本創作關於一種自主式LED照明主動式散熱暨發電裝置,係運用一熱電發電模組(Thermoelectric Generator,簡稱TEG)1裝設於LED照明模組2的背面,通常而言該熱電發電模組1的結構如第2圖所示者,係運用收集LED照明模組2所產出廢熱及其自身冷、熱溫差來發電,而該熱電發電模組1最主要係在一冷輸入板11、一熱輸入板12之間裝設有複數塊N型半導體13、P型半導體材料14等整齊交錯排列,同時藉金屬導體15聯成電偶對,其中該冷輸入板11、熱輸入板14皆設為絕緣陶瓷片,該絕緣陶瓷片接面恰為良好的電氣絶緣與熱傳導介面,適合在LED照明模組2及其散熱片3之間加入該熱電發電模組1,作為電氣絶緣與廢熱傳導的介面;另一方面,該熱電發電模組1加值利用LED的廢熱所產生的直流電源,可以直接用來驅動LED照明模組2,藉以節省能源。 
    請參閱第1圖及第3圖所示,又本創作係運用熱電發電模組1回收LED照明模2處的廢熱,據以發電驅動風扇4以提供主動式散熱。考量現有LED燈粒22的背板23設計係為陶瓷散熱結構,如第3圖所示,係運用由陶瓷片材質所製成的熱電發電模組1的熱輸入板12上設計電力供電線路,並將LED燈粒22所組成的LED照明模組配置在該熱輸入板12,以形成LED/TEG模組,如第3圖所示。
    因此,本創作係運用熱電發電模組1上、下兩層的陶瓷片接面(亦即冷輸入板11、熱輸入板12)直接作為LED照明模組2的電氣隔離及熱能傳導,抽取各LED燈粒22所產生的廢熱轉換可再運用的電能,以儲存在超級電容(supercapacitors)或充電電池等儲電裝置,並提供熱電發電模組1的位於冷輸入板11的散熱片(heat sink)上風扇4散熱所需的電力,達到自給自足的主動式散熱功能。該熱電發電模組1作為LED照明模組2的電器絶緣及熱能傳導的介面,其冷輸入板11設計以散熱片3或風扇4的主動式散熱,運用熱傳導方式提供散熱、廢熱回收功能,以期降低LED照明模組2的工作溫度,且增加LED發光明照效率及其壽命;另該LED照明模組2回收廢熱發電,提供主動式散熱中風扇4運轉所需電力,達成自主性的目標,同時可提昇能源使用效率,含有主動散熱裝置散的新型LED/TEG模組如第1圖所示者。
    也因此,本創作主要是在當LED點亮時後,其工作溫度會上升,所形成的溫差經由熱電發電模組1發電,儲存在電容/電池等儲電裝置,並提供主動式散熱風扇4散熱所電力運用,這種LED照明模組2所產生的廢熱經由熱電發電模組1來發電,並提供自給自足的方式提供LED主動式散熱風扇4運轉所需電力,使本創作具有自主式的主動式散熱能力。
    綜合以上所述,本新型「自主式LED照明主動式散熱暨發電裝置」係運用一個熱電發電模組1提供風扇4電能作為LED照明陣列主動式散熱裝置,該熱電發電模組1提供LED照明陣列的電氣絶緣與廢熱傳統的功能,同時該熱電發電模組1廢熱回收發電提供風扇4運轉提升散熱片主動散熱能力,這樣不僅提昇了LED燈的照明效率及壽命,回收的廢熱經由該熱電發電模組1發電加值再利用,提昇整體能源的效率指標(Coefficient of performance, COP)值,且提昇LED的照明效率及其壽命,且其構成結構及所達成的功效均未曾見於書刊或公開使用,誠符合新型專利申請要件,懇請鈞局明鑑,早日准予專利,至為感禱;
    需陳明者,以上所述乃是本創作之具體實施立即所運用之技術原理,若依本創作之構想所作之改變,其所產生之功能作用仍未超出說明書及圖式所涵蓋之精神時,均應在本創作之範圍內,合予陳明。
To further illustrate the above objects, technical means, and achievable effects of the present invention, the present author will describe the preferred embodiment as follows:
First of all, please refer to the figures 1 and 2, which is based on the creation of an autonomous LED lighting active cooling and power generation device, which is installed in a thermoelectric generator (TEG) 1 In the back surface of the LED lighting module 2, generally, the structure of the thermoelectric power module 1 is as shown in FIG. 2, and the waste heat generated by the LED lighting module 2 and its own cold and hot temperature difference are used to generate electricity. The thermoelectric power module 1 is mainly arranged with a plurality of N-type semiconductors 13 and P-type semiconductor materials 14 interposed between a cold input plate 11 and a heat input plate 12, and is connected by a metal conductor 15 at the same time. The pair of galvanic couples, wherein the cold input plate 11 and the heat input plate 14 are all made of an insulating ceramic piece, the insulating ceramic piece interface is just a good electrical insulation and heat conduction interface, and is suitable for the LED lighting module 2 and the heat sink 3 thereof. The thermoelectric power generation module 1 is added as an interface between electrical insulation and waste heat conduction; on the other hand, the thermoelectric power generation module 1 is added to the DC power generated by the waste heat of the LED, and can be directly used to drive the LED lighting module. 2, in order to save energy.
Referring to Figures 1 and 3, the creation system uses the thermoelectric power generation module 1 to recover the waste heat at the LED lighting module 2, and accordingly, the fan 4 is driven to provide active heat dissipation. Considering that the back plate 23 of the existing LED lamp grain 22 is designed as a ceramic heat dissipation structure, as shown in FIG. 3, the power supply line is designed on the heat input plate 12 of the thermoelectric power generation module 1 made of the ceramic piece material. An LED lighting module composed of LED lamp particles 22 is disposed on the heat input panel 12 to form an LED/TEG module, as shown in FIG.
Therefore, this creation system uses the upper and lower ceramic plate joints (ie, the cold input plate 11 and the heat input plate 12) of the thermoelectric power generation module 1 as the electrical isolation and thermal energy conduction of the LED lighting module 2, and extracts each. The waste heat generated by the LED lamp particles 22 converts the reusable electric energy to be stored in a storage device such as a supercapacitor or a rechargeable battery, and provides a heat sink of the thermoelectric power generation module 1 on the cold input plate 11 (heat sink) The power required to dissipate the fan 4 to achieve self-sufficient active heat dissipation. The thermoelectric power generation module 1 serves as an electrical insulation and thermal conduction interface of the LED lighting module 2, and the cold input plate 11 is designed to actively dissipate heat from the heat sink 3 or the fan 4, and provides heat dissipation and waste heat recovery functions by means of heat conduction. The operating temperature of the LED lighting module 2 is lowered, and the luminous efficiency of the LED lighting and the life thereof are increased. The LED lighting module 2 recovers the waste heat power generation, and provides the power required for the operation of the fan 4 in the active heat dissipation to achieve the goal of autonomy. A new LED/TEG module with active heat sinks can be used to improve energy efficiency, as shown in Figure 1.
Therefore, the main purpose of this creation is that when the LED is lit, its operating temperature will rise, and the temperature difference formed will be generated by the thermoelectric power generation module 1, stored in a storage device such as a capacitor/battery, and an active cooling fan is provided. The heat generated by the heat dissipation unit uses the waste heat generated by the LED lighting module 2 to generate electricity via the thermoelectric power generation module 1, and provides a self-sufficient way to provide the power required for the operation of the LED active cooling fan 4, so that the creation has an autonomous type. Active heat dissipation.
In summary, the novel "autonomous LED lighting active heat dissipation and power generation device" uses a thermoelectric power generation module 1 to provide fan 4 electric energy as an active cooling device for an LED illumination array, and the thermoelectric power generation module 1 provides an LED illumination array. The traditional function of electrical insulation and waste heat, while the waste heat recovery power generation of the thermoelectric power generation module 1 provides the fan 4 to operate and enhance the active heat dissipation capability of the heat sink, thereby not only improving the lighting efficiency and life of the LED lamp, but also recovering the waste heat through the thermoelectric power generation module. Group 1 power generation value-added reuse, improve the overall energy efficiency index (COP) value, and improve the LED lighting efficiency and its life, and its structure and achieved effects have not been seen in books or public use, Integrity meets the requirements of the new patent application, and asks the Bureau to give a clear indication of the patent as soon as possible.
For those who need to be clear, the above is the technical principle that is applied immediately by the specific implementation of this creation. If the changes made according to the concept of this creation have not yet exceeded the spirit of the manual and the schema , should be within the scope of this creation, combined with Chen Ming.

[本創作]
1‧‧‧熱電發電模組
11‧‧‧冷輸入板
12‧‧‧熱輸入板
13‧‧‧N型半導體
14‧‧‧P型半導體
15‧‧‧金屬導體
2‧‧‧LED照明模組
21‧‧‧背面
22‧‧‧LED燈粒
23‧‧‧背板
3‧‧‧散熱片
4‧‧‧風扇
[習知]
8‧‧‧燈體
9‧‧‧散熱片
[This creation]
1‧‧‧Thermal power generation module
11‧‧‧Cold input board
12‧‧‧Hot input board
13‧‧‧N-type semiconductor
14‧‧‧P-type semiconductor
15‧‧‧Metal conductor
2‧‧‧LED lighting module
21‧‧‧Back
22‧‧‧LED light particles
23‧‧‧ Backplane
3‧‧‧ Heat sink
4‧‧‧Fan
[知知]
8‧‧‧Light body
9‧‧‧ Heat sink

第1圖:係為本創作較佳實施例的立體組合剖面圖。
第2圖:係為本創作較佳實施例的發電之示意圖。
第3圖:係為一般LED照明模組圖。
第4圖:係為習知結構圖。

Fig. 1 is a perspective sectional view showing a preferred embodiment of the present invention.
Fig. 2 is a schematic view showing the power generation of the preferred embodiment of the present invention.
Figure 3: A diagram of a general LED lighting module.
Figure 4: is a conventional structure diagram.

1‧‧‧熱電發電模組 1‧‧‧Thermal power generation module

11‧‧‧冷輸入板 11‧‧‧Cold input board

12‧‧‧熱輸入板 12‧‧‧Hot input board

13‧‧‧N型半導體 13‧‧‧N-type semiconductor

14‧‧‧P型半導體 14‧‧‧P-type semiconductor

15‧‧‧金屬導體 15‧‧‧Metal conductor

2‧‧‧LED照明模組 2‧‧‧LED lighting module

21‧‧‧背面 21‧‧‧Back

3‧‧‧散熱片 3‧‧‧ Heat sink

4‧‧‧風扇 4‧‧‧Fan

Claims (5)

一種自主式LED照明主動式散熱暨發電裝置,係裝設於一LED照明模組的背面,其包含有:
  一熱電發電模組,係該熱電發電模組得接設於前述LED照明模組的背面;及
  一散熱片,係該散熱片接設於前述熱電發電模組的下方;
  藉由該熱電發電模組接設於LED照明模組、散熱片之間,以收集LED照明模組的廢熱,並轉換成電能。
An autonomous LED lighting active heat dissipation and power generation device is installed on the back of an LED lighting module, and includes:
a thermoelectric power generation module, the thermoelectric power generation module is connected to the back side of the LED lighting module; and a heat sink is connected to the lower side of the thermoelectric power generation module;
The thermoelectric power generation module is connected between the LED lighting module and the heat sink to collect waste heat of the LED lighting module and convert it into electric energy.
依據申請專利範圍第1項所述自主式LED照明主動式散熱暨發電裝置,另包含一風扇,其中該風扇係安裝於散熱片的下方,且該熱電發電模組所轉換而成的電能供應該風扇,進而對該散熱片進行冷卻。According to the scope of claim 1, the autonomous LED lighting active heat dissipation and power generation device further includes a fan, wherein the fan is installed under the heat sink, and the electric energy converted by the thermoelectric power module is supplied. The fan further cools the heat sink. 依據申請專利範圍第1或2項所述自主式LED照明主動式散熱暨發電裝置,其中該熱電發電模組係在一冷輸入板、一熱輸入板之間裝設有複數塊N型半導體、P型半導體材料藉金屬導體聯成電偶對。The autonomous LED lighting active heat dissipation and power generation device according to claim 1 or 2, wherein the thermoelectric power generation module is provided with a plurality of N-type semiconductors between a cold input plate and a heat input plate. The P-type semiconductor material is joined to form a galvanic pair by a metal conductor. 依據申請專利範圍第1或2項所述自主式LED照明主動式散熱暨發電裝置,其中該冷輸入板、熱輸入板皆設為絕緣陶瓷片。The autonomous LED lighting active heat dissipation and power generation device according to claim 1 or 2, wherein the cold input plate and the heat input plate are all made of insulating ceramic sheets. 依據申請專利範圍第1或2項所述自主式LED照明主動式散熱暨發電裝置,其中該熱電發電模組所轉換而成的電能係儲放於超級電容或充電電池之儲電裝置。The autonomous LED lighting active heat dissipation and power generation device according to claim 1 or 2, wherein the electric energy converted by the thermoelectric power generation module is stored in a storage device of a super capacitor or a rechargeable battery.
TW101214727U 2012-07-30 2012-07-30 Active heat dissipation and light emitting device for Autonomous LED illumination TWM445124U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108506860A (en) * 2018-04-27 2018-09-07 广东工业大学 A kind of LED energy-saving structures and a kind of LED energy-saving lamps

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108506860A (en) * 2018-04-27 2018-09-07 广东工业大学 A kind of LED energy-saving structures and a kind of LED energy-saving lamps

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