TWM440869U - Disc-type, multi-station fully automatic rubber injection vulcanizing machine - Google Patents

Disc-type, multi-station fully automatic rubber injection vulcanizing machine Download PDF

Info

Publication number
TWM440869U
TWM440869U TW101212166U TW101212166U TWM440869U TW M440869 U TWM440869 U TW M440869U TW 101212166 U TW101212166 U TW 101212166U TW 101212166 U TW101212166 U TW 101212166U TW M440869 U TWM440869 U TW M440869U
Authority
TW
Taiwan
Prior art keywords
cylinder
mold
frame
vulcanization
shaft
Prior art date
Application number
TW101212166U
Other languages
Chinese (zh)
Inventor
jin-xiang Chen
Original Assignee
Horng Chii Machine Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Horng Chii Machine Industry Co Ltd filed Critical Horng Chii Machine Industry Co Ltd
Priority to TW101212166U priority Critical patent/TWM440869U/en
Publication of TWM440869U publication Critical patent/TWM440869U/en

Links

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)

Description

M440869 五、新型說明: 【新型所屬之技術領域】 化橡膠成型之領域,特別係指以自動 作。 動射出及硫化成等作動程序之系統創 【先前技術】 傻狀、:Μ =有被廣泛應用的橡膠成型設備有橡膠硫化機和 料:鎖桓二橡膠硫化機而言,其基本工藝是人工加 的程产上、脫模、取製品’此種I藝在自動代 洗橡膠注射機而言,其基本卫藝的送料、 鎖椟、注射、保壓硫化、脫模、取製品,此種工藝 开::3 =自動化。在實際使用中’單獨使用橡膠硫他機成 孓製。口時,需要人工輔助,時間較長,生產效率低,產品 合格率較低,安全性較低;啸膠注射機在實際使用時, 雖然可以實現自動化,但是整個成型工藝在同一台機器上 完成,保壓硫化時間、脫模、取製品時間較長,影響塑化 注射功能的部件充分工作,因此如何利用數控化設備達自 動化橡膠射出成型之目的,便成為業者思及改進之方向。 有鑑於此,本創作人乃針對前述習用創作問題深入探 討,並藉由多年從事相關產業之研發與製造經驗,積極尋 求解決之道,經過長期努力之研究與發展,終於成功的開 發出本創作「圓盤式多站全自動橡膠射出硫化機」,以改善 習用創作之問題。 【新型内容】 本創作之主要目的,係提供一種「圓盤式多站全自動 3 M440869 橡膠射出硫化機」,其係令橡膠射出及疏化成型之生產作 業,能利用數值控制之自動化設備達成,不僅減少人力, 並提昇作業效率及品質。 緣於達成上述之創作目的,本創作「圓盤式多站全自 動橡膠射出硫化機」其構成包含一電控單元、若干設置於 一轉盤上之硫化模具,以及分別設於該轉盤轉動路徑圓心 或外圍之射出機構、自動刮料機構、溫控單元與掀模機構 等設備,其中該電控單元係數值控制中心,電性連結至該 籲轉盤、硫化模具、射出機構、自動到料機構、溫控單元與 抓模機構,而能以自動控制方式令該等單元機構作動。各 該硫化模具之構成包含模架、滑座,以及組設於該模架上 之第四壓缸、組設於該滑座上之加熱底板、設置於該加熱 底板上之模具,該模架上端係供該第四壓缸固設,下方内 緣則供該滑座以滑動方式設置,且該第四壓缸固設於該模 架上時,其伸縮之軸桿係向下穿套至該模架内部,並於其 端緣處固設一加熱壓板,又該模具係由上、下模塊組成, *並於該上模塊上緣設有注料口;又該上、下模塊設置於該 滑座上時,該滑座外側端面處設有一勾把,而該上模塊相 對之二側面各凸設有一頂桿,令該模具在硫化完成後,可 利用該掀模機構將該滑座向外移出,並同時將該上模塊掀 開。其次該射出單元前端設有一注料管,該注料管末端可 與該模具之注料口接觸,將液狀之橡膠原料注入該模具 内。該自動刮料機構之構成包含一架體,一固設於該架體 上方一端之第一壓缸,且該架體上方相鄰該第一壓缸之另 端二側設置有相對之滑執,用以供一滑塊滑動設置,並令 4 M440869 該第一壓缸之軸桿外端與該滑塊組接’又該滑塊上組設有 ·· 一第二壓缸,該第二壓缸内部之軸桿係朝下伸縮作動,並 於該軸桿外端利用彈性體組設一刮刀’令該刮刀可被該第 二壓缸帶動向下位移,並配合該第一壓缸的帶動,針對硫 化模具作到除位於注料口處之殘料’另外該架體中段適當 處外側固設有一第三壓缸,該第三壓缸内部之軸桿向外伸 出時,可將除完殘料之硫化模具推移一預定行程,而移動 至加熱加壓之定位’又該架體對應於硫化模具下方位置設 籲有一導板,並於該導板外端下方設有一集料筒,令被該刮 刀刮除之殘料經由該導板落至該集料筒内。該溫控單元係 用以控制各該加熱板之加熱溫度,透過加熱方式達到橡膠 的硫化目的。該掀模機構之構成包含一機架,以及組設於 該機架上之苐五壓缸、第六壓缸、第七壓缸與頂撐架等構 件,該第五壓知:係利用一樞板設置於該機架中間適當處, 其一端之軸桿外端固設有一卡勾部,而該第六壓缸I且設於 該機架上時,係位於該樞板下方,且令其凸伸之軸桿外端 春與該樞板作連動結合,令該樞板可透過該第六壓缸之作動 而調整其位置或角度,其次該第七壓缸係固設於該機架頂 緣一端,並於頂緣相對二側固設軌道,且該二執道之間嵌 設有可沿該二執道滑動之滑板,該滑板内側端係可供該第 七壓缸之軸捍固設結合,而外端則供該頂撐架一端固定, 該頂撐架概呈u字型,二側之桿體由上往下呈外張傾角之 s形結構,進而能在第五壓缸帶動硫化模具向外拉出位移 後,再令該頂撐架外端位於該硫化模具之上模塊特定位置 之下方外側處,而透過該第七壓缸帶動該頂撐架位移,令 5 二果塊之特定部位順著該頂撑架外緣位移而被該頂樓架 達到自動掀模之目的。藉上述之設備組成,達到橡 ^ 2射出並魏成型之目的,不僅減少人力 作業效率及品質。 幵 有關本_所採狀技術、手段及其功效,絲 施例並配合圖式詳細說明於后,相信本創作上述之目 、構4及特徵,當可由之得一深入而具體的瞭解。 【實施方式】 。月參閱第^第十一圖所示,本創作「圓盤式多站全 自動橡膠射出硫化機」係由一電控單元(1 〇)、轉盤(2 〇 )、若干硫化模具(3 0 ),以及射出機構(4 〇 )、自動 ,料機構(5 Q )、溫控單元(6 0 )與掀模機構(7 〇 ) :設備構成圓盤式多站全自動橡膠射出硫化機⑴,其 該電控單元(1 〇 )係射出成型系統之數值控制中心, 電性連結至該轉盤(2 0 )、各該硫化模具(3 〇 )、射出 機構(4 0 )、自動刮料單元(5 〇 )、溫控單元(6 〇 ) 與掀模機構(7 〇)等設備’而能以數控訊號控制該等 構設備自動作動。 該轉盤(2 0)係透過驅動機構(圖中未顯示)帶動 而能受該電控單元(1 0)控制轉動 ,緣於此乃一般習知 技術’不再贅述。 該硫化模具(3 0 )構成包含模架(3 1 )、滑座(3 2),以及組設於該模架(3 1 )上之第四壓缸(3 3)、 組设於該滑座(3 2 )上之加熱底板(3 4 )、設置於該加 M440869 熱底板(3 4)上之模具(3 5)等構件。其中該模架(3 1 )上端係供該第四壓缸(3 3)固設,下方底部相對二 側設有滑道(3 7 )’該二滑道(3 7 )由外延伸至該模架 (3 1)内,用以供該滑座(32)以滑動方式設置;盆 次該第四壓缸(3 3)固設於該模架(3 1)上時,其伸 縮之軸桿(3 3 1)係向下穿套至該模架(3丄)内部, 並於其端緣處固設一加熱壓板(3 6 )。該加熱底板(3 4) 及加熱壓板(3 6)上分別設有電性連接物件(3 4丄), 用以接受該溫控單元(6 〇)的控制作加熱動作。該模具 (3 5)係由上、下模塊(3 5丄、3 5 2 )組成,並於 該上模塊(3 5 1 )上緣設有注料口( 3 5 3 ),可於該滑 座(3 2)位於向外滑出之位置時,供射出機構(4 〇) 注射橡膠原料。又該滑座(32)外側端面處設有一勾把 (3 2 1 )’而該上模塊(3 5 i )相對之二側面各凸設有 一頂桿(3 5 4 )’令該模具(35)在硫化完成後,利用 該掀模機構(7 〇)將該上模塊(3 5丄)自動掀開。 -、、主構、(4 0)係一般橡膠射出機,其前端設有 可與該模具(35)之注料口 〒禾”貞丁) ^ ^ ^ m ^ d 5 2 )接觸,而將加熱 == 模具(3 5)内,緣於此乃習知結構, 該自動刮料機構(5 〇)係由—架體( 於該架體(⑴上之第-壓…2)、滑執(5)5,;又 滑塊(53)、第二肢(54)、彻( 4 缸(5 6)等構件組成,其中 及第一壓 r縣體(5 1 )係-般機架 7 M440869 結構,其上方頂面一端可供該第一壓缸(52)固設而 另端二側則供該二滑執(5 3 1)相對固設,再令該滑塊 」5 3)二端跨設於該二滑軌(5 3 i )之間,並令該第 缸(5 2)之軸桿(5 2丄)外端與該滑塊組接,令 月塊(5 3)能被該第一壓缸(5 2)帶動而沿著該二 /月軌(5 3 1)滑動位移。該第二壓缸(5 4)係以直立 狀組設於該滑塊(5 3)上,且其内部之軸桿(5 4工) 係朝下伸縮作動,並於該軸桿(541)外端二側利用彈 性體(5 7 )組接-到刀(5 5 ),令該到刀(5 5 )可被 該第—壓缸(5 4 )帶動向下位移,並配合該第-壓缸(5 2)的帶動,針對硫化模具(3 〇)作刮除位於注料口(3 5 3 )處之殘料(8 1 )。另外該架體(3 1 )對應於硫化 模具(3 0)下方位置設有—導板(5 8),並於該導板(5 8 )外端下方設一集料筒(5 9 ),令被該刮7? ( 5 5 )到 除之殘料(8 1)經由該導板(5 8)落至該集料筒(5 9)内。該第二壓缸(5 6)係固設於該架體(5 1)令 段適當處外侧,該第三壓虹(5 6 )内部之軸桿(5 6丄) 外端套設有—頂部(5 6 2 ),當該軸桿(5 6丄)向外伸 出時’利用該頂部(5 6 2)與硫化模具(3 〇 )之滑座 (3 2)接觸’而能將該滑座(3 2)推移至 1)内部加熱加壓之定位。 朱 該舰控單元(6 〇)係用以控制各該加熱底板(3 &amp;) 與加熱壓板(36)之加熱溫度、時間··等,進而透 2熱加壓方式達到橡膠的硫化目的,緣於此加熱及溫控 方式乃一般習知技術,不再贅述。 8 M440869 . 該掀模機構(7 Q)係由—機架(7 1 ),以及組設於 該機架上之第五壓缸(7 2)、第六壓缸(73)、第七壓 缸(7 4)、二執道(7 5)、滑板(7 6)、頂樓架(77), 以及拖板(78)等構件組成。其中該機架(71)係一 般矩形架體’其中間適當處可供該第五壓虹(7 2)利用 該極板(7 8)設置,頂端則供該第七壓&amp;(7 4 )、該軌 道(7 5)配合滑板(7 6)及頂撐架(7 7 )設置。該 _第五壓缸(72)係利用該樞板(78)二端套設於導桿 (7 9 )而組設於該機架(7 1 ) JL,該第五麗缸(7 2 ) -端自内部向外凸設之軸桿(72工)外端固設有一卡勾 =(7 2 2 ),可利用該卡勾部(7 2 2 )與硫化模具(3 之勾把(32 1)作連動結合。該第六壓缸(η) 組設於該機架(7 1 )上時,係位於該樞板(7 8)下方, 且令其凸伸之轴桿(7 3 1 )外端與該樞板(7 8)作連 動結合,令該枢板(7 8)可透過該第六壓紅(7 3)之 鲁作動而調整其位置或角度。該第七壓缸(74)係固 =架(7 1 )頂緣-端,並於頂緣相對二側固設軌道^ 5 )’該滑板(7 6 )背面即嵌設於該二軌道(7 5 )之間, 且該滑板(7 6)内側端可供該第七麼虹(7 4)之轴曰桿 (:4 1 )固設結合,而外端則供該頂撐架(77) 一 = 固又,令該滑板(7 6)可被該第七壓缸(7 4)帶 =同該頂樓架(77)沿該二執道(7 5)滑動位移: =頂樓架(7 7 )概呈U字型,二側呈相對設置之桿體(7 ^)係由上往下呈外張傾角之s形結構。當該硫化模具 〇)之滑座(3 2)被該第五壓缸(7 2)向外拉出 9 M440869 位移後’係今該頂撐架(7 7)二端 端位於該上模塊干 (771)外 ❹ (3 5 1 )之二側之頂桿(3 5 4 )下方 而能在該第七心(74)帶動該賴 ) Γ3ίί(3θ5)—方位移時,利用該二桿體(77!) 下往上與頂桿(3 54)呈頂靠接館 (351)開啟。 呈頂罪接觸,進而將該上模塊 明參閱第五、六圖所示’本創作 刮除殘料…)時,先透過該第一機構 5)上方,之二2厂 (54)移到該模具(3 壓,令兮刮刀(5 4)之軸桿(5 4 1 )下 :上二)“透過彈性體(57)之一^ 感應叫令該第一壓缸(52)之軸桿(圖/ = 回,在縮回的過程中,即帶動該刮刀 、·, 料Π f q C Ο、# ) b )到除位於注 5)_模1==);到除完畢後該到刀(5 該第二壓缸:⑷之轴用電眼感應而使 移至原點。接著,該第三二 帶動該頂部(5 6 2 )向外伸出,將該二= 至模架(3 1)内部加熱加壓 推移 次動作。 々料再縮回,等待下一 機構 1)朝該模具(35) 一方佔山(72)之軸桿(72 位於該勾把 弟圖所不)。隨後該第六 M440869 = (:3)帶動該樞板(78)下降,令該卡 f f)卡設於該勾把(3 2 1) β,之後該第五壓缸(7 且(3之SUL7 2 1 )縮回’而將該滑座(3 2 )連同模 ^ 〇卜拉出(如第九圖所示)。接著該第七壓虹(7 ρ之秘桿(7 4 1 )帶動該頂禮架(7 7)向外伸 隨著該二桿體(7 7 1 )頂推該上模塊(3 5 1 )之頂尸 (3 5 4 )位移(如第十圖所示),可將該卡模塊(3干 撐開(如第卜圖所示),達到自動掀模之目的。 據此,藉上述之構件組成,利用該電控單元( 電性控制該轉盤(2◦)帶動該等硫化模具(3 〇)轉動, 而依序分別通義射线構(4 Q )、自動_機構 與掀模機構(7 〇 ),並㈣令該電控單元㈣該射出機構 (4 0 )針對各該模具(3 5 )射出橡膠原料,以及㈣ 該自動到料機構(5 0)刮除殘料與推移模具(3 5)至 加熱加壓之硫位定位,以及控制該掀模機構(7 )將模 具(3 5 )向外拉出並掀啟上模塊(3 5 i ),達到橡膠自 動化成型之目的,以節省人力成本,並提昇作業效率及品 質。 综上所述,本創作在同類產品中實有其極佳之進步實 用性,同時遍查國内外關於此類結構之技術資料、文獻中 亦未發現有相同的構造存在在先,是以本創作實已具備新 型專利要件,爰依法提出申請。 【圖式簡單說明】 第一圖,係本創作橡膠自動化成型系統之立體圖。 第二圖’係本創作硫化模具之立體組合圖。 11 M440869 第四圖,係本::硫化模具之另-立體組合圖。 第五圖,係本倉::動刮料機構之立體組合外觀圖 第丄圖在士動到料機構之到料示意圖。 第:圖,係動刮料機構之推移模具示意圖 '、本創作掀杈機構之立體組合圖。 ί九::if作卡勾部向外伸出之作動示意圖。 繁+罔’、本創作卡勾部拉動模具之示意圖。M440869 V. New description: [New technical field] The field of rubber molding, especially refers to automatic operation. System for dynamic injection and vulcanization into other actuation procedures [Prior Art] Silly,: Μ = There are widely used rubber molding equipments, such as rubber vulcanizers and materials: lock 桓 two rubber vulcanizers, the basic process is artificial Adding process, demoulding, and taking products' This kind of I art is used in automatic washing and rubber injection machines. It basically feeds, locks, injects, holds vulcanization, demoulds, and takes products. Process open:: 3 = automation. In actual use, rubber vulcanizer is used alone to make tanning. When the mouth is needed, manual assistance is required, the time is long, the production efficiency is low, the product qualification rate is low, and the safety is low; while the actual use of the glue injection machine can be automated, the entire molding process is completed on the same machine. The pressure curing vulcanization time, demoulding, and taking the product are long, and the components that affect the plasticizing injection function are fully working. Therefore, how to use the numerical control equipment to achieve the purpose of automatic rubber injection molding has become the direction of the manufacturer to think about improvement. In view of this, the creator has in-depth discussion on the above-mentioned practical creation issues, and actively seeks solutions through years of experience in R&D and manufacturing of related industries. After long-term efforts in research and development, he has finally succeeded in developing this creation. "Disc multi-station automatic rubber injection vulcanizer" to improve the problem of custom creation. [New Content] The main purpose of this creation is to provide a "disc type multi-station automatic 3 M440869 rubber injection vulcanizing machine", which enables the production of rubber injection and thinning molding, which can be achieved by numerically controlled automation equipment. Not only reduces manpower, but also improves work efficiency and quality. For the purpose of achieving the above-mentioned creation, the "disc multi-station automatic rubber injection vulcanizer" of the present invention comprises an electronic control unit, a plurality of vulcanization molds disposed on a turntable, and respectively disposed at the center of the turntable rotation path. Or peripheral injection mechanism, automatic scraping mechanism, temperature control unit and clamping mechanism, wherein the electronic control unit coefficient value control center is electrically connected to the call dial, the vulcanization mold, the injection mechanism, the automatic feeding mechanism, The temperature control unit and the gripping mechanism can be actuated by the automatic control mode. Each of the vulcanization molds comprises a mold base, a sliding seat, and a fourth pressure cylinder disposed on the mold base, a heating bottom plate assembled on the sliding seat, and a mold disposed on the heating base plate, the mold base The upper end is for the fourth cylinder to be fixed, the lower inner edge is for the sliding seat to be arranged in a sliding manner, and when the fourth pressure cylinder is fixed on the mold base, the telescopic shaft is threaded down to the sleeve. Inside the mold base, a heating platen is fixed at the end edge thereof, and the mold is composed of upper and lower modules, and a filling port is arranged on the upper edge of the upper module; and the upper and lower modules are disposed on When the sliding seat is arranged, a hook is arranged on the outer end surface of the sliding seat, and a top rod is protruded from the opposite sides of the upper module, so that the mold can be used to form the sliding seat after the vulcanization is completed. Move out and simultaneously open the upper module. Next, a front end of the injection unit is provided with a injection tube, and the end of the injection tube is in contact with the injection port of the mold to inject a liquid rubber material into the mold. The automatic scraping mechanism comprises a frame body, a first pressure cylinder fixed at one end of the frame body, and the opposite side of the first pressure cylinder adjacent to the frame body is provided with a relative sliding handle For the sliding of a slider, and 4 M440869, the outer end of the shaft of the first cylinder is connected with the slider, and the slider is provided with a second cylinder, the second The shaft inside the pressure cylinder is operated downwardly and downwardly, and a scraper is disposed on the outer end of the shaft by using an elastic body to enable the scraper to be displaced downward by the second cylinder, and cooperate with the first cylinder. Driving, for the vulcanization mold to be made to the residue at the injection port', and a third cylinder is fixed outside the middle portion of the frame, and the shaft inside the third cylinder can be extended outward After the vulcanization mold of the residual material is moved by a predetermined stroke, and moved to the position of heating and pressing, the frame body is provided with a guide plate corresponding to the position below the vulcanization mold, and a collecting cylinder is disposed below the outer end of the guide plate. , the scrap scraped off by the scraper is dropped into the collecting cylinder through the guide plate. The temperature control unit is configured to control the heating temperature of each of the heating plates, and achieve the purpose of vulcanization of the rubber through heating. The clamping mechanism comprises a frame, and components such as a five-cylinder cylinder, a sixth pressure cylinder, a seventh pressure cylinder and a top bracket which are arranged on the frame, and the fifth pressure is: The pivot plate is disposed at an appropriate position in the middle of the frame, and a hook portion is fixed to an outer end of the shaft at one end thereof, and the sixth pressure cylinder I is disposed under the pivot plate and disposed under the pivot plate The outer end of the protruding shaft of the shaft is coupled with the pivot plate, so that the pivot plate can adjust the position or angle of the sixth pressure cylinder, and then the seventh cylinder is fixed on the top of the frame. One end of the edge, and a rail is fixed on opposite sides of the top edge, and a slide plate slidable along the two lanes is embedded between the two lanes, and the inner end of the skateboard is sturdy for the shaft of the seventh cylinder The outer end is fixed for one end of the top support frame, the top support frame is u-shaped, and the two sides of the rod body have an s-shaped structure with an outer inclination angle from top to bottom, and thus can be in the fifth pressure cylinder. After driving the vulcanization mold to pull out the displacement, the outer end of the top bracket is located at the outer side of the specific position of the module above the vulcanization mold, and The seventh drive cylinder displacement of the top bracket, so that a specific portion of the fruit pieces 5 two along the outer edge of the top bracket is displaced frame reaches the top floor of the automatic opening mold object. By means of the above-mentioned equipment, the purpose of the rubber injection and the formation of the rubber is achieved, which not only reduces the efficiency and quality of the manpower.幵 After the detailed description of the techniques, means and functions of this method, and the details of the drawings, I believe that the above objectives, structure 4 and characteristics of this creation can be obtained from an in-depth and specific understanding. [Embodiment] According to the eleventh figure, the creation of the "disc multi-station automatic rubber injection vulcanizer" consists of an electronic control unit (1 〇), a turntable (2 〇), and a number of vulcanization molds (30). , and injection mechanism (4 〇), automatic, material mechanism (5 Q), temperature control unit (60) and die mechanism (7 〇): the device constitutes a disc-type multi-station automatic rubber injection vulcanizer (1), The electronic control unit (1 〇) is a numerical control center of the injection molding system, electrically connected to the turntable (20), each of the vulcanization molds (3 〇), the injection mechanism (40), and the automatic scraping unit (5) 〇), temperature control unit (6 〇) and clamping mechanism (7 〇) and other equipment' can control the automatic operation of the equipment by numerical control signal. The turntable (20) is driven by the drive mechanism (not shown) and can be controlled to rotate by the electronic control unit (10), and thus is generally not described in the prior art. The vulcanization mold (30) is composed of a mold base (3 1 ), a sliding seat (32), and a fourth pressure cylinder (3 3) assembled on the mold base (3 1 ), which is assembled on the sliding A heating base plate (34) on the seat (32), a mold (35) provided on the hot plate (34) of the M440869, and the like. The upper end of the mold base (3 1 ) is fixed for the fourth pressure cylinder (3 3), and the lower bottom portion is provided with a slide rail (3 7 ) on opposite sides. The two slide rails (37) extend from the outside to the a mold frame (3 1) for arranging the slide seat (32) in a sliding manner; and when the fourth pressure cylinder (3 3) is fixed to the mold base (31), the shaft of the telescopic shaft The rod (3 3 1) is sleeved down to the inside of the mold base (3丄), and a heating platen (36) is fixed at the end edge thereof. The heating bottom plate (34) and the heating platen (36) are respectively provided with electrical connecting objects (3 4 丄) for receiving the control of the temperature control unit (6 〇) for heating operation. The mold (3 5) is composed of upper and lower modules (3 5 丄, 3 5 2 ), and a feeding port (3 5 3 ) is disposed on the upper edge of the upper module (3 5 1 ), which is slidable When the seat (32) is located outwardly, the injection mechanism (4 〇) is injected with rubber material. Moreover, a hook (3 2 1 ) is disposed at an outer end surface of the sliding seat (32), and a top rod (3 5 4 ) is protruded from the upper side of the upper module (3 5 i ) to make the mold (35) After the vulcanization is completed, the upper module (3 5 丄) is automatically opened by the clamping mechanism (7 〇). -,, main structure, (40) is a general rubber injection machine, the front end of which is provided to be in contact with the injection opening of the mold (35), and the contact of the mold (35) ^ ^ ^ m ^ d 5 2 ) Heating == in the mold (3 5), which is a conventional structure, the automatic scraping mechanism (5 〇) is made up of the frame body (the frame body (the first pressure on the (1)... 2), slippery (5) 5,; and slider (53), second limb (54), and (4 cylinder (5 6) and other components, and the first pressure r county body (5 1) system - the same rack 7 M440869 structure, one end of the upper top surface is fixed for the first pressure cylinder (52) and the other two sides are opposite for the two sliding handles (5 3 1), and then the slider "5 3) The end span is disposed between the two slide rails (5 3 i ), and the outer end of the shaft rod (52 丄) of the first cylinder (52) is assembled with the slider, so that the moon block (5 3) can Driven by the first cylinder (52) and slidably displaced along the second/moon rail (53). The second cylinder (54) is assembled in an upright position on the slider (53) Upper, and the inner shaft (5 4 work) is operated downward and telescopically, and is assembled on the outer side of the outer end of the shaft (541) by an elastic body (5 7 ) - to the knife (5 5 ), the knives (5 5 ) can be displaced downward by the first pressure cylinder (5 4 ), and matched with the first pressure cylinder (52), scraping the vulcanization mold (3 〇) Residue (8 1 ) at the injection port (3 5 3 ). In addition, the frame body (3 1 ) is provided with a guide plate (58) corresponding to the position below the vulcanization mold (30), and A collecting cylinder (5 9 ) is disposed below the outer end of the plate (58), so that the scraping material 7 (5 5 ) to the residual material (8 1) is dropped to the aggregate through the guiding plate (58) Inside the cylinder (5 9), the second pressure cylinder (56) is fixed on the outer side of the frame body (5 1), and the shaft of the third pressure rainbow (5 6 ) (5 6丄) The outer end sleeve is provided with a top portion (5 6 2 ), and when the shaft rod (5 6 丄) is extended outward, the slider (3 2 2) and the vulcanization mold (3 〇) are utilized (3 2 The contact 'can be moved to the position of the internal heating and pressurization of the slider (32). Zhu's control unit (6 〇) is used to control the heating temperature, time, etc. of the heating plate (3 &amp;) and the heating platen (36), and then achieve the purpose of vulcanization of the rubber through 2 hot pressing methods. The heating and temperature control methods are generally conventional techniques and will not be described again. 8 M440869 . The clamping mechanism (7 Q) is a frame (7 1 ), and a fifth cylinder (72), a sixth cylinder (73), and a seventh pressure grouped on the frame. The cylinder (7 4), the second road (7 5), the skateboard (76), the top frame (77), and the carriage (78) are composed of components. Wherein the frame (71) is a generally rectangular frame body </ br> suitable for the fifth pressure rainbow (72) to be set by the plate (78), and the top end for the seventh pressure &amp; (7 4 ), the track (75) is arranged in conjunction with the slide plate (76) and the top bracket (7 7). The fifth pressure cylinder (72) is assembled on the frame (7 1 ) JL by using the two ends of the pivot plate (78) on the guide rod (7 9 ), and the fifth cylinder (7 2 ) - The end of the shaft (72 work) protruding from the inside to the outside is fixed with a hook = (7 2 2 ), which can be used with the hook part (7 2 2 ) and the vulcanizing mold (3 hooks (32 1) for the combination of the linkages. When the sixth cylinder (η) is set on the frame (7 1 ), it is located below the pivot plate (7 8), and the protruding shaft (7 3 1 ) The outer end is coupled with the pivot plate (78) so that the pivot plate (78) can adjust its position or angle by the action of the sixth pressing red (73). The seventh pressure cylinder (74) Fixing = the top edge of the frame (7 1 ), and fixing the track to the opposite sides of the top edge ^ 5 )', the back of the sliding plate (76) is embedded between the two tracks (75), and The inner end of the sliding plate (76) can be fixedly coupled to the shaft of the seventh rainbow (7 4) (: 4 1 ), and the outer end is provided for the top support (77). The slide plate (76) can be slidably displaced by the seventh cylinder (7 4) with the top frame (77) along the two lanes (75): = top frame (7 7) U-shaped, two opposite sides form the rod (7 ^) based on the shape of the outer angles of the s-shaped configuration sheets down. When the sliding seat (32) of the vulcanization mold is pulled out by the fifth cylinder (72), 9 M440869 is displaced, and then the top end of the top bracket (7 7) is located at the upper module. (771) Under the ejector (3 5 4 ) on the two sides of the outer raft (3 5 1 ), the two ribs can be used when the seventh core (74) drives the )3ίί(3θ5)-square displacement (77!) The top and bottom struts (3 54) are placed against the top (375). At the top of the sin contact, and then refer to the above module as shown in the fifth and sixth figures, 'this work scrapes the residual material...), first through the first mechanism 5) above, the second plant (54) moved to the mold (3 pressure, make the squeegee (5 4) under the shaft (5 4 1): top two) "through one of the elastic body (57) ^ induction called the first cylinder (52) shaft (Figure / = Back, in the process of retracting, that is, drive the scraper, ·, material Π fq C Ο, #) b) to the other than the 5) _ modulo 1 ==); to the knives after the completion of the knives (5 The second cylinder: (4) the shaft is moved to the origin by the electric eye induction. Then, the third second belt drives the top portion (5 6 2 ) to extend outward, and the second = to the inside of the mold frame (3 1) Heat and pressurize the movement. The material is retracted, waiting for the next mechanism 1) toward the mold (35), the shaft of the mountain (72) (72 is located in the hook and the map). Then the sixth M440869 = (:3) drives the pivot plate (78) to lower, so that the card ff) is clamped to the hook (3 2 1) β, after which the fifth cylinder (7 and (3 of SUL7 2 1) shrinks Go back to 'and pull the slider (3 2 ) together with the die ^ as shown in the figure IX. The seventh pressure rainbow (7 ρ secret bar (7 4 1 ) drives the top shelf (7 7) to extend outward with the two rods (7 7 1 ) to push the top of the upper module (3 5 1 ) The corpse (3 5 4 ) displacement (as shown in the tenth figure), the card module (3 dry expansion (as shown in Figure ib), to achieve the purpose of automatic stencil. According to this, by the above components Using the electronic control unit (electrically controlling the turntable (2◦) to drive the vulcanization molds (3 〇) to rotate, and sequentially synthesizing the ray structure (4 Q ), the automatic _ mechanism and the dies mechanism (7 〇) And (4) causing the electronic control unit (4) the injection mechanism (40) to inject the rubber material for each of the molds (35), and (4) the automatic feeding mechanism (50) scraping the residual material and the shifting mold (3 5) Positioning to the heating and pressing sulfur position, and controlling the clamping mechanism (7) to pull out the mold (3 5 ) and open the module (3 5 i ) to achieve the purpose of automatic rubber molding, thereby saving labor cost. And improve the efficiency and quality of the work. In summary, this creation has its excellent progress and practicality in similar products, and at the same time The technical data and the literature have not found that the same structure exists first, so the creation has already possessed a new type of patent requirement, and the application was made according to law. [Simplified illustration] The first picture shows the artificial rubber molding The perspective view of the system. The second picture is a three-dimensional combination of the vulcanization molds. 11 M440869 The fourth picture, the series:: another three-dimensional combination of vulcanization molds. The fifth picture is the warehouse:: moving scraping mechanism The three-dimensional combination appearance diagram is shown in the schematic diagram of the material feeding mechanism. The first: the figure, the schematic diagram of the mold of the moving scraping mechanism, and the three-dimensional combination diagram of the creation mechanism. ί九::if is a schematic diagram of the movement of the hook part.繁+罔’, a schematic diagram of the mold pulling the mold.

::圖: 系本創作頂撐架掀啟上模塊之作動示意圖。 【主要元件:=】上模塊被完全掀開後之示意圖。 圓盤式多站全自動橡膠射出硫化機(工) 電控單元(10) 硫化模具(3 0) 滑座(3 2) 第四壓缸(3 3) 加熱底板(3 4) 模具(3 5) 下模塊(3 5 2) 頂桿(3 5 4) 滑道(3 7) 注料管(4 1 ) 架體(5 1) 軸桿(5 2 1 ) 滑轨(5 3 1 ) 軸桿(5 4 1 ) 轉盤(2 0) 模架(3 1 ) 勾把(3 2 1) 軸桿(3 3 1) 電性連接物件(3 4 1 ) 上模塊(3 5 1) 注料口( 3 5 3 ) 加熱壓板(3 6) 射出機構(4 0) 自動刮料機構(5 0) 第一壓缸(5 2) 滑塊(5 3) 第二壓缸(5 4) 12 M440869 刮刀(5 5) 第三壓缸(5 6) 軸桿(5 6 1) 頂部(5 6 2 ) 彈性體(5 7) 導板(5 8) 集料筒(5 9) 溫控單元(6 0) 掀模機構(7 0) 機架(7 1 ) 第五壓缸(7 2) 軸桿(7 2 1 ) 卡勾部(7 2 2 ) 第六壓缸(7 3) 軸桿(7 3 1) 第七壓缸(7 4) 軸桿(7 4 1) 軌道(7 5) 滑板(7 6) 頂撐架(7 7) 桿體(7 7 1) 樞板(7 8) 導桿(7 9) 殘料(8 1 ) 13::Picture: This is the schematic diagram of the action of the top support frame. [Main components: =] A schematic diagram of the upper module being completely opened. Disc type multi-station automatic rubber injection vulcanizer (work) Electronic control unit (10) Vulcanization mold (3 0) Slide (3 2) Fourth cylinder (3 3) Heating plate (3 4) Mold (3 5 Lower module (3 5 2) ejector (3 5 4) slide (3 7) injection tube (4 1 ) frame (5 1) shaft (5 2 1 ) rail (5 3 1 ) shaft (5 4 1 ) Turntable (2 0) Formwork (3 1 ) Hook (3 2 1) Shaft (3 3 1) Electrically connected object (3 4 1 ) Upper module (3 5 1) Filling port ( 3 5 3) Heating platen (3 6) Injection mechanism (4 0) Automatic scraping mechanism (5 0) First cylinder (5 2) Slider (5 3) Second cylinder (5 4) 12 M440869 Scraper ( 5 5) Third cylinder (5 6) Shaft (5 6 1) Top (5 6 2 ) Elastomer (5 7) Guide (5 8) Collector (5 9) Temperature control unit (60) Molding mechanism (7 0) Rack (7 1 ) Fifth cylinder (7 2) Shaft (7 2 1 ) Hook (7 2 2) Sixth cylinder (7 3) Shaft (7 3 1 7th cylinder (7 4) Shaft (7 4 1) Track (7 5) Slide (7 6) Top bracket (7 7) Rod (7 7 1) Pivot (7 8) Guide (7 9) Residual material (8 1 ) 13

Claims (1)

M440869 傘 9. JU Kj -六、申請專利範圍: 替換頁 1、一種圓盤式多站全自動橡膠射出硫化機,其構成包含 一電控單元、若干設置於一轉盤上之硫化模具,以及分別 設於該轉盤轉動路徑圓心或外圍之射出機構、自動刮料機 構、溫控單元與掀模機構等設備,其中: 該電控單元係數值控制中心,電性連結至該轉盤、硫 化模具、射出機構、自動到料機構、溫控單元與掀模機構, 而能以自動控制方式令該轉盤、硫化模具、射出機構、自 _ 動刮料機構、溫控單元與掀模機構作動; 各該硫化模具之構成包含模架、滑座,以及組設於該 模架上之第四壓缸、組設於該滑座上之加熱底板、設置於 該加熱底板上之模具,該模架上端係供該第四壓缸固設, 下方内緣則供該滑座以滑動方式設置,且該第四壓缸固設 於該模架上時,其伸縮之軸桿係向下穿套至該模架内部, 並於其端緣處固設一加熱壓板,又該模具係由上、下模塊 組成,並於該上模塊上緣設有注料口; • 該射出機構前端設有一注料管,該注料管末端可與該 模具之注料口接觸,將液狀之橡膠原料注入該模具内; 該自動刮料機構之構成包含一架體,一固設於該架體 上方一端之第一壓缸,且該架體上方相鄰該第一壓缸之另 端二側設置有相對之滑執,用以供一滑塊滑動設置,並令 該第一壓缸之軸桿外端與該滑塊組接,又該滑塊上組設有 一第二壓缸,該第二壓缸内部之軸桿係朝下伸縮作動,並 於該軸桿外端利用彈性體組設一刮刀,令該刮刀可被該第 二壓缸帶動向下位移,並配合該第一壓缸的帶動,針對硫 14 M440869 ψΐτ^ττικτι 年4^ L一…*· ί-^j • 化模具作刮除位於注料口處之殘料;另外該架體 處外側固設有一第三壓缸,該第三壓缸内部之軸桿向外伸 • 出時,可將除完殘料之硫化模具推移一預定行程,而移動 至加熱加壓之定位; 該溫控單元係用以控制各該加熱底板之加熱溫度,透 過加熱方式達到橡膠的硫化目的; ' 該掀模機構之構成包含一機架,以及組設於該機架上 之第五壓缸、第六壓缸、第七壓缸與頂撐架等構件,該第 • 五壓缸係利用一樞板設置於該機架中間適當處,其一端之 軸桿外端固設有一卡勾部,而該第六壓缸組設於該機架上 時,係位於該樞板下方,且令其凸伸之軸桿外端與該樞板 作連動結合,令該樞板可透過該第六壓缸之作動而調整其 位置或角度,其次該第七壓缸係固設於該機架頂緣一端, 並於頂緣相對二側固設軌道,且該二軌道之間嵌設有可沿 該二軌道滑動之滑板,該滑板内側端係可供該第七壓缸之 軸桿固設結合,而外端則供該頂撐架一端固定,該頂撐架 • 係呈現特殊的流線形態,可被該第七壓缸帶動而作掀開上 模塊之動作; 藉上述之設備組成,達到橡膠自動化射出並硫化成型 之目的者。 2、依據申請專利範圍第1項所述之圓盤式多站全自動橡 膠射出硫化機,其中該上、下模塊設置於該滑座上時,該 滑座外側端面處設有一勾把,而該上模塊相對之二側面各 凸設有一頂桿,令該模具在硫化完成後,可利用該掀模機 構將該滑座向外移出,並同時將該上模塊掀開。 15 M440869 M440869M440869 Umbrella 9. JU Kj - VI. Patent application scope: Replacement page 1. A disc-type multi-station automatic rubber injection vulcanizing machine, which comprises an electronic control unit, a plurality of vulcanization molds arranged on a turntable, and respectively The device is disposed on the center of the rotation path of the turntable or the periphery of the injection mechanism, the automatic scraping mechanism, the temperature control unit and the clamping mechanism, wherein: the electronic control unit coefficient value control center is electrically connected to the turntable, the vulcanization mold, and the injection The mechanism, the automatic feeding mechanism, the temperature control unit and the clamping mechanism can automatically actuate the turntable, the vulcanization mold, the injection mechanism, the self-driven scraping mechanism, the temperature control unit and the clamping mechanism; each of the vulcanization The mold comprises a mold base, a sliding seat, and a fourth pressure cylinder disposed on the mold base, a heating bottom plate assembled on the sliding seat, and a mold disposed on the heating bottom plate, wherein the upper end of the mold frame is provided The fourth cylinder is fixed, and the lower inner edge is provided for sliding the sliding seat, and when the fourth cylinder is fixed on the mold frame, the telescopic shaft is sleeved down to the mold frame. internal And a heating plate is fixed at the end edge thereof, and the mold is composed of upper and lower modules, and a filling port is arranged on the upper edge of the upper module; • a injection tube is arranged at the front end of the injection mechanism, the note The end of the material tube can be in contact with the injection port of the mold, and the liquid rubber material is injected into the mold; the automatic scraping mechanism comprises a frame body, and the first pressure cylinder fixed at one end of the frame body And the opposite side of the first pressure cylinder adjacent to the upper side of the frame body is provided with a relative sliding handle for sliding a slider, and the outer end of the shaft of the first pressure cylinder and the slider And a second pressure cylinder is arranged on the slider, and the shaft inside the second cylinder is moved downward and downward, and a scraper is assembled on the outer end of the shaft by using an elastic body, so that the scraper can be Driven downward by the second cylinder, and matched with the driving of the first cylinder, for sulfur 14 M440869 ψΐτ^ττικτι 4 4 L L...*· ί-^j • The mold is scraped at the injection port Residual material; further, a third pressure cylinder is fixed on the outer side of the frame body, and the third pressure cylinder is internally When the rod is extended outward, the vulcanization mold of the residual material can be moved by a predetermined stroke and moved to the position of heating and pressing; the temperature control unit is used for controlling the heating temperature of each heating base plate, and the heating method is adopted. Reaching the purpose of vulcanization of the rubber; 'The structure of the clamping mechanism comprises a frame, and a fifth cylinder, a sixth cylinder, a seventh cylinder and a top bracket which are assembled on the frame, the first • The five-pressure cylinder is disposed at a suitable position in the middle of the frame by a pivot plate, and a hook portion is fixed to the outer end of the shaft at one end, and the sixth cylinder is disposed on the frame when the sixth cylinder is disposed on the frame Under the pivoting plate, and the outer end of the protruding shaft is coupled with the pivoting plate, so that the pivoting plate can adjust the position or angle of the sixth hydraulic cylinder, and the seventh hydraulic cylinder is fixed. At one end of the top edge of the frame, a rail is fixed on opposite sides of the top edge, and a slide plate slidable along the two rails is embedded between the two rails, and the inner end of the slide is provided for the seventh cylinder The shaft rod is fixedly combined, and the outer end is fixed at one end of the top bracket, the top support • streamlined system presents special state, which can be driven for the operation of the seventh cylinder block of the opened; the apparatus by means of the above-described composition, to achieve the object of the vulcanized rubber and emitted by the automation of molding. 2. The disc-type multi-station automatic rubber injection vulcanizing machine according to the first aspect of the patent application, wherein when the upper and lower modules are disposed on the sliding seat, a hook is arranged at an outer end surface of the sliding seat, and The upper module is respectively provided with a ejector rod on opposite sides of the upper module, so that after the vulcanization is completed, the squeezing mechanism can be used to remove the sliding frame outward, and at the same time, the upper module is cleaved. 15 M440869 M440869 ··..勝射=u利圍第1項所述之圓盤式多站全17¾¾… '·.二C ’其令模架下方底部相對二側設有滑道,該 • Γ=;Γ伸至該模架内’用以供該滑座滑動位移。 膠射屮1 利範圍第1項所述之圓盤式多站全自動橡 二“化機,其令該頂撐架概呈U字型 .張傾角之5形結構’進而能在第五*二= 位移後,再令該頂料输辑該 之上拉塊特定位置之下方 籲動該頂撐架位移,令該上㈣二〜而透過5亥第七帶 綠人 、鬼之特疋部位順著該頂標苹外 J位移而被該頂樓架撐開,達到自動掀模之目的。 私依據申請專利範圍第工項所述之圓盤式多站全 二=硫Γ ’其中該架體對應於硫化模具下方位置設有 導板,並於够板外端下方設有—集料筒,令被= J除之殘料經由該導板落至該集料筒内。以 據中請專利範圍第!項所述之圓盤式多 ^出硫化機’其中該第W之軸桿外端套2 邙,而利用該頂部與硫化模具頂推接觸。 貝···.胜射=u Liwei The disc type multi-station 173⁄43⁄4... '.. two C' described in item 1 has a slide on the opposite side of the bottom of the formwork, which is Γ=;Γ Extending into the mold frame for sliding displacement of the slide.胶射屮1 The disc type multi-station automatic rubber two-type machine described in the first item, which makes the top support U-shaped. The 5-angle structure of the inclination angle can be in the fifth* After the displacement of the top material, the top frame is displaced below the specific position of the upper block to break the displacement of the top frame, so that the upper part (4) and the fifth part of the green belt and the special part of the ghost Followed by the top displacement of the top mark, the top frame is opened to achieve the purpose of automatic stenciling. According to the application of the patent scope, the disc type multi-station full two = sulphur Γ 'the framework Corresponding to the position below the vulcanization mold is provided with a guide plate, and below the outer end of the sufficient plate, a collecting cylinder is arranged, so that the residual material divided by J is dropped into the collecting cylinder through the guiding plate. The disc type multi-extrusion vulcanizer described in the item [the item] wherein the outer end sleeve of the W-th shaft is 2 邙, and the top is pushed into contact with the vulcanization mold.
TW101212166U 2012-06-25 2012-06-25 Disc-type, multi-station fully automatic rubber injection vulcanizing machine TWM440869U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW101212166U TWM440869U (en) 2012-06-25 2012-06-25 Disc-type, multi-station fully automatic rubber injection vulcanizing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101212166U TWM440869U (en) 2012-06-25 2012-06-25 Disc-type, multi-station fully automatic rubber injection vulcanizing machine

Publications (1)

Publication Number Publication Date
TWM440869U true TWM440869U (en) 2012-11-11

Family

ID=47717244

Family Applications (1)

Application Number Title Priority Date Filing Date
TW101212166U TWM440869U (en) 2012-06-25 2012-06-25 Disc-type, multi-station fully automatic rubber injection vulcanizing machine

Country Status (1)

Country Link
TW (1) TWM440869U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI674185B (en) * 2018-09-04 2019-10-11 鉅鋼機械股份有限公司 Non-foaming material forming processing system
TWI674186B (en) * 2018-06-06 2019-10-11 鉅鋼機械股份有限公司 Improved structure of polymer processing equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI674186B (en) * 2018-06-06 2019-10-11 鉅鋼機械股份有限公司 Improved structure of polymer processing equipment
TWI674185B (en) * 2018-09-04 2019-10-11 鉅鋼機械股份有限公司 Non-foaming material forming processing system

Similar Documents

Publication Publication Date Title
CN202685192U (en) Rotating disc type multi-station rubber injection vulcanizing machine
CN101804675B (en) Full-automatic die stripping and changing and multi-layer front and back die-moving hot-press vulcanization molding equipment for rubber soles
CN102114696B (en) Method for shearing water gap and device for implementing method
CN206884040U (en) A kind of rotary disc type rubber injection vulcanizer of independent switch mould
CN108621390B (en) Automobile parts automatic molding mould
CN202895538U (en) Automatic mold vulcanizing mechanism of rotating disc type multi-station rubber injection vulcanizing machine
CN109702998A (en) Round cushion rubber automatic moulding machine
TWM440869U (en) Disc-type, multi-station fully automatic rubber injection vulcanizing machine
CN208788990U (en) It is a kind of can automatic demoulding injection mold
CN208215798U (en) A kind of rubber vulcanizer
CN201907172U (en) Rubber injection molding device
CN210705848U (en) Device for assisting demoulding of injection product of injection molding machine
CN204622406U (en) A kind of autovulcanization process units of rubber annular part
CN207290951U (en) A kind of 3D printer easy mold release platform
CN108621288A (en) A kind of sign pressing device for tile cutting machine
TWM440870U (en) Automatic system vulcanizing mold composition structure
CN215704263U (en) Glass fiber reinforced plastic snow-melting agent box pasting mold
TWM439561U (en) Improved automatic mold lifting apparatus structure
CN220720168U (en) Novel injection mold
CN203680480U (en) Full-automatic hydraulic brick making machine
CN220883236U (en) Injection mold convenient to clearance
CN103737702A (en) Full automatic hydraulic pressure brick molding machine
CN212096714U (en) Foam mould forming device
CN218748832U (en) Plastic toy production is with mould that can demold fast
CN219820417U (en) Rubber sole stamping forming machine

Legal Events

Date Code Title Description
MK4K Expiration of patent term of a granted utility model